JP3592648B2 - Method and apparatus for using digestive gas - Google Patents

Method and apparatus for using digestive gas Download PDF

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Publication number
JP3592648B2
JP3592648B2 JP2001076683A JP2001076683A JP3592648B2 JP 3592648 B2 JP3592648 B2 JP 3592648B2 JP 2001076683 A JP2001076683 A JP 2001076683A JP 2001076683 A JP2001076683 A JP 2001076683A JP 3592648 B2 JP3592648 B2 JP 3592648B2
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gas
adsorption
digestion
adsorbent
digestion gas
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JP2002276897A (en
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大道 澤原
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Tsukishima Kikai Co Ltd
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Tsukishima Kikai Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、生物学的処理に際し発生する消化ガスを消費設備で効率よく消費する方法及びそのための装置に関する。
【0002】
【従来の技術】
下水処理場、食品工場、ビール製造工場、家畜の飼育場等で生じる有機性廃棄物を生物学的に処理すると、メタン、二酸化炭素、硫化水素等からなる消化ガスが発生する。かかる消化ガスは、例えば以下のような方法でエネルギー源として有効利用されている。
すなわち、まず発生した消化ガスに含まれる硫化水素を脱硫塔等で除去し、次いで低圧ガスホルダーで適宜貯蔵した後、ボイラー等の消費設備で燃焼させる。このとき発生した熱は、各種設備に送られて有効に利用される。
【0003】
【発明が解決しようとする課題】
しかしながら、消化ガスは、常時発生するものの、その発生量や発熱量をコントロールすることは困難であり、消費設備が稼働していないときにも、消化ガスが発生する。多くの消化ガス利用設備では、構造が簡単でメンテナンスが容易な低圧ガスホルダーを設置して、ガスの発生量と消費量のギャップを吸収している。しかし、このギャップを低圧ガスホルダーのみで吸収しようとした場合、ほぼ大気圧で貯蔵する低圧ガスホルダーでの貯蔵密度が非常に低いため、必要とされる容量が巨大になってしまう問題を有する。そこで、通常は低圧ガスホルダーの容量をある程度の大きさに抑え、貯蔵しきれない消化ガスは余剰ガスとして処理している。かかる余剰の消化ガスは、一般に余剰ガス燃焼装置等で燃焼されるため、エネルギー効率が悪いという問題を有する。逆に、消費設備が短時間に大量の消化ガスを必要とする場合には、消化ガスが不足することとなり、消費設備の稼働率が悪化するという問題を有する。
【0004】
したがって、本発明は、かかる消化ガスを消費設備で効率よく消費する方法及びそのための装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明者らは、上記目的を達成すべく鋭意研究した結果、低圧ガスホルダーと比較して数十倍の密度で消化ガスを貯蔵しておく吸着貯蔵設備を設け、低圧ガスホルダーと吸着貯蔵設備との間で消化ガスを送気できるようにし、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵する手段として、該余剰の消化ガスを圧縮する工程、ついで水分を除去する工程、ついで吸着剤が充填され、かつ消化ガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられた吸着槽内で吸着させる工程、さらに、吸着槽から連続的又は間欠的に一部の消化ガスを抜き出し、消化ガスを該圧縮する工程に供給する工程を有し、水分を除去する工程での水蒸気圧を特定値以下となるような手段を用いれれば、消化ガスを消費設備で効率よく消費することができることを見出した。
すなわち、消化ガスの発生が過剰である場合には、かかる吸着貯蔵設備に消化ガスを貯蔵しておき、消費設備の消費量が増大したときに吸着貯蔵設備から低圧ガスホルダーを介して消化ガスを送気することができる。また、消費設備が短時間に大量の消化ガスを消費する予定がある場合には、予め吸着貯蔵設備に消化ガスを貯蔵しておき、必要時に吸着貯蔵設備から低圧ガスホルダーを介して消化ガスを送気することができる。その結果、常に消費設備で消費する必要十分量を消費設備に送気することができるため、消化ガスを消費設備で効率よく消費することができることを見出し、本発明を完成した。
【0006】
すなわち、本発明は、生物学的処理に際し発生する消化ガスを脱硫し、低圧ガスホルダーに貯蔵した後、消費設備で消費する消化ガス利用装置の利用方法において、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵し、吸着貯蔵設備に貯蔵された余剰の消化ガスを必要に応じて低圧ガスホルダーに還流又は直接消費設備へ供給するものであり、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵する手段が、該余剰の消化ガスを圧縮する工程、ついで水分を除去する工程、ついで吸着剤が充填され、かつ消化ガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられた吸着槽内で吸着させる工程、さらに、吸着槽から連続的又は間欠的に一部の消化ガスを抜き出し、消化ガスを圧縮する工程に供給する工程を有し、水分を除去する工程での水蒸気圧が1226.5Pa(9.2mmHg)以下となるようにすることを特徴とする消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、吸着槽に保温材とヒーターを設け、吸着槽のガス脱離に際して保温材の蓄熱とヒーターによる加熱とを吸着剤に加える消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵する手段が、余剰の消化ガスを圧縮した後除湿し、ついで吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で冷却しながら吸着させる消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、吸着貯蔵設備に貯蔵された余剰の消化ガスの低圧ガスホルダーへの環流及び消費設備への供給手段が、吸着剤に吸着された消化ガスを、吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で加熱しながら脱離させ、吸着槽内の圧力を利用してもしくはブロアー等で、低圧ガスホルダーへ環流させるか、又は直接消費設備へ供給させる消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、吸着槽に壁面から吸着槽中心部に向かってフィンが設けられている消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、水分除去を、潮解方式の除湿により行う消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、吸着貯蔵設備として、可搬式吸着槽を用いる消化ガス利用装置の利用方法を提供するものである。
また、本発明は、かかる消化ガス利用装置の利用方法において、水分を除去した後、吸着槽の上流でメタン、二酸化炭素以外の成分を活性炭によって吸着除去する消化ガス利用装置の利用方法を提供するものである。
【0007】
また、本発明は、かかる方法を実施するための消化ガス利用装置であって、消化ガスを脱硫する脱硫塔と、該脱硫塔から供給される消化ガスを貯蔵する低圧ガスホルダーと、該低圧ガスホルダーから供給される消化ガスを消費する消費設備とを有する消化ガス利用装置において、低圧ガスホルダーが貯蔵しきれない余剰の消化ガスを吸着貯蔵し、貯蔵された消化ガスを必要に応じて低圧ガスホルダーに環流するか又は直接消費設備へ供給する吸着貯蔵設備を有し、吸着貯蔵設備が、消化ガスを圧縮するガス圧縮機と、該ガス圧縮機から供給される消化ガスから水分を除去する除湿装置と、消化ガスの吸着剤が充填され、かつ消化ガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられ、該除湿装置から供給される消化ガスを吸着貯蔵する吸着槽とを含むものであり、かつ吸着槽から連続的又は間欠的に一部の消化ガスを抜き出してガス圧縮機に供給する返送ラインを設けたことを特徴とする消化ガス利用装置を提供するものである。
また、本発明は、かかる消化ガス利用装置において、吸着槽に、吸着剤と保温剤の少なくとも一方を加熱するヒーターを設けた消化ガス利用装置を提供するものである。
また、本発明は、かかる消化ガス利用装置において、吸着貯蔵設備が、消化ガスを圧縮するガス圧縮機と、該ガス圧縮機から供給される消化ガスから水分を除去する除湿装置と、該除湿装置から供給される消化ガスを、壁面又は吸着槽内部に設置した熱交換機構を介して熱媒と熱交換することができる吸着剤が充填された吸着槽とを含む消化ガス利用装置を提供するものである。
また、本発明は、かかる消化ガス利用装置において、除湿装置が、吸湿性化合物に消化ガスを接触させて除湿する潮解方式である消化ガスの利用装置を提供するものである。
また、本発明は、かかる消化ガス利用装置において、吸着槽を可搬式構造とした消化ガスの利用装置を提供するものである。
また、本発明は、かかる消化ガス利用装置において、除湿装置の下流側と吸着槽の上流側の間に、メタン、二酸化炭素以外の成分を活性炭によって吸着除去する有機成分除去装置を設けた消化ガスの利用装置を提供するものである。
【0008】
【発明の実施の形態】
図1は、本発明の消化ガスの利用装置の一実施形態を示すものである。この消化ガスの利用装置1は、脱硫塔2、メタン濃縮装置6、低圧ガスホルダー3、消費設備4及び吸着貯蔵設備5を有するものである。脱硫塔2、低圧ガスホルダー3及び消費設備4は直列に接続されており、吸着貯蔵設備5は、低圧ガスホルダー3を介して消費設備4と接続されている。
【0009】
消化ガスは、下水処理場、食品工場、ビール製造工場、家畜の飼育場等で生じる廃棄物を生物学的に処理したものであれば、廃棄物の内容、生物学的処理の方法等に特に制限はない。消化ガスの組成は、一般にメタンを主成分とし、二酸化炭素、水素、窒素、硫化水素、メルカプタン等からなる。
【0010】
一般に消化ガスは、浸食性が著しい硫化水素を含んでいる。本発明においては、まず消化ガスを脱硫塔で脱硫する。脱硫の手段としては、乾式脱硫法と湿式脱硫法がある。乾式脱硫法には成形脱硫剤式が多く使用されている。成形脱硫剤式は、鉄粉、粘土等でペレット状にした成形脱硫剤を脱硫塔内に充填し、消化ガスと接触させるものであり、取り出した使用済みの脱硫剤は処分する。湿式脱硫法には、水洗浄式、アルカリ洗浄式及び薬液再生式がある。このうち、水洗浄式は、下水処理の場合は下水処理水、その他の処理場の場合は井戸水、工業用水又は水道水と、消化ガスとを向流接触させるものである。脱硫時の温度及び圧力は、消化ガス発生状態そのままでもよく、特に制限はない。脱硫後の消化ガス中の硫化水素濃度は、0.1ppmオーダーであることが好ましい。
【0011】
脱硫された消化ガスは、低圧ガスホルダーに貯蔵する。低圧ガスホルダーが存在しないと、消化ガス発生量の変動をすべて吸着貯蔵設備で吸収しなければならない。このため、例えば消化ガスを圧縮して吸着貯蔵設備に貯蔵するために、吸着貯蔵設備の一要素としてガス圧縮機を用いる場合、ガス圧縮機の容量を消化ガスの最大発生量に合わせなければならなくなり、不必要に大容量の機種を選択しなければならなくなるという事態が生じて好ましくない。低圧ガスホルダーには、乾式、湿式の二種類があるが、そのいずれでもよい。
【0012】
消化ガスを消費する消費設備に特に制限はなく、例えば温水ボイラー、スチームボイラー等の各種ボイラー、燃料電池、ガスタービン(マイクロタービンを含む)、ガスエンジン等が挙げられる。また、ガスの販売先であるガス事業者が保有する消費設備も含む。
【0013】
消化ガスは、エネルギーの有効利用の観点から脱硫後低圧ガスホルダーに貯蔵する前又は吸着貯蔵設備に貯蔵する前にメタン濃縮装置を用いて二酸化炭素を除去し、メタンを濃縮しておくことが好ましい。メタン濃縮を行わない場合は、後述する吸着貯蔵設備から放出される消化ガスの発熱量が変化するので、クッションタンクを設けて発熱量を調整することが好ましい。
脱二酸化炭素の手段としては、例えば活性炭、ゼオライト、金属酸化物等の二酸化炭素吸着剤が充填された吸着塔に通す方法;気体分離膜を用いて真空で脱気する方法;多孔質中空糸膜を用いて分離する方法等が挙げられる。このうち、二酸化炭素を選択的に除去でき、かつコンパクトで経済的であることから、多孔質中空糸膜、特に疎水性中空糸膜を用いることが好ましい。
【0014】
疎水性中空糸膜を用いて、消化ガスから二酸化炭素を除去する原理について説明する。水中に、疎水性中空糸を2本(ガス供給用及び回収用)置く。中空糸は疎水性であるため、水はその中に入ってこない。供給用の中空糸に高濃度の消化ガス(硫化水素を除去した後のもの)を流し、回収用の中空糸内はガス濃度を低濃度に保っておく。二酸化炭素は、他のガス成分と比べて水に対する溶解性が高い。このため、二酸化炭素は、他のガス成分よりも大量に、中空糸膜の微小孔を通って水中に拡散、溶解する。そして、回収用中空糸膜に達した二酸化炭素は、逆の過程を経て回収される。中空糸膜は、多くの市販品(例えば、NOK(株)製脱気膜モジュール)があり、それらのいずれを用いてもよい。
【0015】
本発明において好適な、疎水性中空糸膜を用いて、消化ガスから二酸化炭素を除去してメタンガスを濃縮するためのメタン濃縮装置を以下に示す。図3は、メタンガス濃縮装置の一例を示す概略構成図である。吸収部A及び放散部BはポンプCを介して水を循環供給している。消化ガスは、吸収部A内の中空糸膜(図示しない)に供給される。ガス中の二酸化炭素は、吸収部A内の水中に大量に溶け込み、二酸化炭素含量が減少してメタンガスが濃縮された消化ガスが排気される。水中に溶け込んだ二酸化炭素は、ポンプCを介して放散部Bに送られる。放散部Bに送られた二酸化炭素は、放散部B内の中空糸膜(図示しない)に回収されて排気される。
【0016】
消化ガスの吸着貯蔵方法、及び貯蔵された消化ガスを低圧ガスホルダーに還流するか直接消費設備に供給する方法は、消化ガスを効率的かつ容易に貯蔵することができ、必要に応じて容易に脱離することができる方法であれば特に制限はないが、以下に説明する方法が好ましい。
【0017】
図2は、本発明に用いる吸着貯蔵設備の一実施形態を示すものである。この吸着貯蔵設備は、消化ガスを圧縮するガス圧縮機51と、ガス圧縮機51から供給される消化ガスから水分を除去する除湿装置52と、消化ガスの吸着剤が充填され、かつガス吸着時に吸着剤から発生する熱を保存することが可能な保温材が設けられ、除湿装置52から供給される消化ガスを吸着する吸着槽53とを備えて構成されている。ガス圧縮機51、除湿装置52及び吸着槽53は、直列に接続されている。ライン531は、吸着槽53から脱離した消化ガスを低圧ガスホルダーへ返送するラインであり、ライン532は、ライン531から途中で分岐して消化ガスをガス圧縮機51に返送するラインである。このライン532は、吸着槽53から連続的または間欠的に一部のガスを抜き出してガス圧縮機51に供給するためのものである。
【0018】
図2に示すように構成された吸着貯蔵設備を用いて消化ガスの吸着貯蔵を行う方法を次に説明する。
まず低圧ガスホルダーから供給される消化ガスをガス圧縮機51に導入して圧縮する。ここでのガス圧縮率は特に限定されないが、好ましくは吸着槽53における消化ガスの吸着効率が向上するような圧力まで、例えば常圧〜2MPa程度にまで消化ガスを圧縮することが好ましい。ガス圧縮機51としては、例えばコンプレッサー等が挙げられる。コンプレッサーは、後工程にオイルミストが飛散しないオイルフリータイプであることが好ましい。
【0019】
ガス圧縮機51で圧縮された消化ガスは、除湿装置52に供給され、水分を除去される。消化ガス中の水分を除去する手段としては、例えば水分を選択的に吸着可能な吸着剤を用いて除湿する手段、あるいは機械的に除湿する手段等を利用することができるが、潮解方式の除湿装置の使用が特に好ましい。潮解方式の除湿装置は、水分を含む消化ガスを、潮解性の塩、例えば塩化カルシウム、塩化マグネシウム、粗製塩化ナトリウムなどの吸湿性化合物と接触させ、ガス中の水分を選択的に除去する。この種の潮解方式の除湿装置は、電動機を含まないので、機械的除湿に比べてランニングコストが非常に安価になる利点がある。またガスに引火する危険性がなく、可燃ガスを取り扱う防爆地域でも使用することができる。さらに、粗製塩化ナトリウムのような安全な天然物吸湿剤を用いることによって、水分を吸着して潮解した塩の廃棄あるいは再利用を簡単に行うことができる。
【0020】
水分除去により、消化ガス中の水蒸気圧を、吸着させようとする圧力において露点10℃以下相当の9.2mmHg、特に0℃以下相当の4.6mmHgとすることが好ましい。露点0℃以下とすることにより、消化ガスの吸着効率がさらに向上する。水蒸気圧は、除湿装置52に導入する消化ガスの流量によってコントロールすることができる。除湿装置52において水分を除去した消化ガスは、吸着槽53に供給される。
【0021】
より好ましい形態において、除湿装置52の下流側と吸着槽53の上流側の間に、メタン、二酸化炭素以外の成分を活性炭によって吸着除去する有機成分除去装置を設け、除湿を終えた消化ガスを有機成分除去装置に導入し、ガス中に含まれたメタン、二酸化炭素以外の有機成分を活性炭で吸着除去した後に、そのガスを吸着槽53に供給する。消化ガス中に含まれる「メタン、二酸化炭素以外の」有機成分としては、たとえばトルエン、オクタン、トリデカンなどの有機化合物を挙げることができる。これらの成分は、消化ガスとともに吸着槽53に供給された場合、メタンより優先的に吸着剤に吸着されてしまうため、吸着剤の吸着能力を低下させることが知られている。そこで吸着槽53に供給されるガスからこれらの成分を予め除去しておくことによって、これらの成分による吸着能力の低下を防止することができる。
【0022】
この有機成分除去装置は、除湿後の消化ガスを活性炭と接触させてトルエン、オクタン、トリデカンなどのメタン以外の有機成分を吸着除去できるものであれば良く、装置の形状は問わないが、設置や取扱いの容易さから、円筒形の圧力容器を用いることが好ましい。メタン以外の有機化合物の吸着除去に使用する活性炭は、一般に市販される各種の活性炭を使用することができ、特に「有機溶媒回収用」として販売されている活性炭を用いることが好ましい。
【0023】
吸着槽53には、吸着剤が充填されている。さらに吸着槽53の内壁側と外壁側との少なくとも一方及び/又は吸着槽53の槽内には、ガス吸着時に吸着剤から生じる吸着熱を蓄熱することが可能な保温材が設けられている。さらに、この吸着槽53には、電気ヒーターやトレースラインのようなヒーターが設けられ、吸着槽53のガス脱離に際して保温材の蓄熱とヒーターによる加熱とを吸着剤に加える構成になっている。特に、吸着槽53の外壁に電気ヒーターやトレースラインを設け、その上から保温材で覆って保温した構成が好ましい。
【0024】
吸着剤としては、例えば活性炭、人工ゼオライト、天然ゼオライト、シリカゲル、有機金属錯体(フマル酸銅、テレフタル酸銅等)等が挙げられ、これらを1種又は2種以上用いることができる。吸着剤として活性炭等を用いる場合、通常ガス処理に用いられる比表面積1000m/g程度、細孔径20Å以下、細孔容積0.2〜1.0ml/gのものが好ましい。吸着時の温度、圧力に特に制限はないが、温度は好ましくは外気温以下がよい。圧力は常圧以上、特に常圧〜2MPaが好ましい。また保温材としては、従来より周知の無機質保温材、有機質保温材を用いることができ、好ましくは発泡硬質ウレタン、ガラスウールなどが用いられる。
【0025】
吸着槽53に供給された消化ガスは、吸着槽53に充填された吸着剤に吸着、貯蔵される。この吸着貯蔵の際、吸着剤は発熱し、吸着槽53内の温度が上昇する。この吸着熱の発生により、吸着剤によるガス吸着効率は若干低下するが、吸着熱エネルギーの有効利用を図るため、この吸着熱エネルギーを保温材に積極的に蓄えておき、ガス脱離時の吸着剤加熱用熱源の一部として利用する。
【0026】
消化ガスの吸着貯蔵を終えた吸着槽53から消化ガスを取り出す場合、吸着槽53内の吸着剤を加温する。より高い熱効率を実現するため、ガスを吸着貯蔵中、必要に応じてヒーターによる加温を行い、吸着剤や保温剤の温度を維持することが望ましい。上述した通り、このガス脱離の際には、吸着槽53に設けられた保温材に蓄えた熱エネルギーを積極的に利用し、さらに吸着槽53に取り付けられた電気ヒーターやトレースラインから熱エネルギーを補填して消化ガスの取り出しを行う。吸着槽53から放出された消化ガスは、ライン531を通して低圧ガスホルダーに搬送される。
【0027】
吸着槽53から放出される消化ガスは、例えばパイプラインによって燃料消費地(消費設備)へ移送される場合がある。しかし、消化ガス発生場所からのパイプライン移送が経済的に採算がとれない場合もある。したがって、消化ガスを吸着する吸着槽53は、可搬式、すなわち吸着槽53のガス配管や架台がシステムから着脱可能であり、吸着槽53が燃料需要地の所在にかかわらず効率的に輸送可能とすることが好ましい。可搬式吸着槽は、トラック等の輸送車両によって搬送可能であれば、その形状は特に制限されない。
【0028】
また、目的量の消化ガスを吸着貯蔵するために、吸着槽53は、小容量のものを複数使用するか、目的量を満たす容量のものを1つ使用するか、いずれでもよい。前者の場合、吸着槽53を規格品にすることによりコストダウンが可能となり、また小型であるため可搬式にしやすく、利用者によるメンテナンスの負担が軽い等の利点がある。後者の場合、設置面積が少なくて済むという利点がある。
【0029】
吸着槽53に消化ガスを導入して消化ガスの吸着貯蔵を進めていくと、消化ガスの主成分であるメタンガスが吸着され、それ以外のガス成分、特に水分が次第に濃縮され、吸着槽53内に溜まってくる。吸着槽53内に水分が増えると、吸着剤の吸着能力が低下してしまう。その吸着効率の低下を防止するために、吸着貯蔵設備5では、吸着槽53から連続的または間欠的に一部のガスを抜き出してガス圧縮機51に供給する返送ライン532を設けることが好ましい。吸着槽53から返送ライン532を通して、吸着槽53内の一部のガスを抜き出しながら、消化ガスの吸着貯蔵を実施することによって、吸着槽53内における水分の濃縮が防止され、水分による吸着剤の吸着効率の低下を防ぐことができる。返送ライン532を通してガス圧縮機51に送られたガスは、低圧ガスホルダーから送られる消化ガスと混合され、圧縮後、除湿される。
【0030】
本発明に用いる吸着貯蔵設備の他の実施形態の一例を図4に示す。消化ガスは、ガス圧縮機51で加圧される。次いで、消化ガスは除湿装置52で除湿される。吸着槽53は、冷水等の低温熱媒を循環させることができるように、壁面外側にジャケットやトレースラインが設置されている。除湿装置52から排気された消化ガスは吸着槽53に送気されて吸着剤に吸着される。吸着熱による吸着剤の温度上昇はかかる低温熱媒によって抑制され、吸着剤は常に適温に保持されている。
【0031】
図4に示すように構成された吸着貯蔵設備を用いて消化ガスの吸着貯蔵を行う方法を次に説明する。
低圧ガスホルダーから供給された消化ガスは、ガス圧縮機51で圧縮する。ガス圧縮機の種類、圧縮率等は上記と同様である。次いで、消化ガスを除湿装置52に送気して除湿する。除湿装置の種類、除湿性能等は上記と同様である。
【0032】
次いで、除湿された消化ガスを、吸着剤を充填した吸着槽53内で、該吸着剤を低温熱媒で冷却しながら吸着させる。吸着剤を充填する吸着槽53は、吸着剤と熱媒とが、その壁面又は吸着槽53内部に設置した熱交換機構を介して熱交換できるものである。吸着槽53の壁面には、壁面を介した熱媒と吸着剤との熱交換を効率よく行えるように、例えばジャケット、トレースライン等を設置することが好ましい。また、吸着槽53内部にもチューブやトレースライン等の熱交換機構を設置することが好ましい。これらに熱媒を流すことによって吸着剤の冷却が促進される。熱媒としては、例えば冷水、不凍液、低温空気、外気等の低温熱媒が挙げられるが、吸着剤との熱効率の観点から、冷水、不凍液等が好ましい。充填された吸着剤の量と熱媒の流量との比に特に制限はなく、消化ガスの成分構成、流量等に応じて適宜選択すればよい。吸着剤の冷却温度に特に制限はないが、35℃以下、特に25℃以下が好ましい。
【0033】
吸着槽53内に送気された消化ガスは、吸着剤に吸着される。このとき、吸着剤は吸着熱により昇温し易くなるが、壁面又は吸着槽内部に設置した熱交換機構を介して低温熱媒と熱交換し、熱交換効率が優れていることから、吸着剤は常に適温を維持することができる。このため、消化ガスの吸着剤への吸着効率は、従来の方法よりも高い。
吸着剤としては、上記と同様のものを用いることができ、また吸着時の温度、圧力についても上記と同様である。
【0034】
なお、吸着槽53は、壁面から吸着槽中心部に向かってフィンが設けられていることが好ましい。これにより、熱交換面積が増加することから、熱媒と吸着剤との熱交換がさらに促進され、消化ガスの吸着効率がさらに向上する。フィンの形状等に特に制限はない。
【0035】
吸着貯蔵された消化ガスの低圧ガスホルダーへの環流方法および消費設備への供給方法は、吸着剤に吸着された消化ガスを、吸着剤を充填した吸着槽内で、該吸着剤を熱媒で加熱しながら脱離させ、吸着槽内の圧力を利用して、もしくはブロアー等で、低圧ガスホルダーへ環流又は直接消費設備に供給するものである。吸着剤を充填する吸着槽は、吸着剤と熱媒とが、その壁面又は吸着槽内部に設置された熱交換機構を介して熱交換できるものである。吸着槽の壁面には、壁面を介した熱媒と吸着剤との熱交換を効率よく行えるように、例えばジャケット、トレースライン等を設置することが好ましい。また、吸着槽内部にもチューブやトレースライン等の熱交換機構を設置することが好ましい。これらに熱媒を流すことによって吸着剤の加温が促進される。熱媒としては、例えばスチーム、乾燥高温空気、熱水等の高温熱媒が挙げられるが、吸着剤との熱効率の観点から、スチーム、熱水等が好ましい。充填された吸着剤の量と熱媒の流量との比に特に制限はなく、消化ガスの成分構成、流量等に応じて適宜選択すればよい。吸着剤の加熱温度に特に制限はないが、5℃以上、特に15℃以上が好ましい。
【0036】
消化ガスの脱離時には、吸着剤の温度が低下し易くなるため、脱離が促進され難くなるが、吸着剤が、壁面又は吸着槽内部に設置された熱交換機構を介して高温熱媒と熱交換し、熱交換効率が優れていることから、吸着剤は常に適温を維持することができる。このため、消化ガスの吸着剤からの脱離効率は、従来の方法よりも高い。
【0037】
吸着槽は、壁面から吸着槽中心部に向かってフィンが設けられていることが好ましい。これにより、熱交換面積が増加することから、熱媒と吸着剤との熱交換が促進され、消化ガスの脱離効率がさらに向上する。フィンの形状等に特に制限はない。
【0038】
【発明の効果】
本発明によれば、消化ガスの発生が過剰である場合には、吸着貯蔵設備に消化ガスを貯蔵しておき、消費設備の消費量が増大したときに吸着貯蔵設備から低圧ガスホルダーを介して又は直接、消費設備へ消化ガスを送気することができる。また、消費設備が短時間に大量の消化ガスを消費する予定がある場合には、予め吸着貯蔵設備に消化ガスを貯蔵しておき、必要時に吸着貯蔵設備から低圧ガスホルダーを介して又は直接、消費設備へ消化ガスを送気することができる。その結果、消費設備で消費する必要十分量を常に消費設備に送気することができるため、消化ガスを消費設備で効率よく消費することができる。
特に、吸着貯蔵方法が、消化ガスを圧縮し、次いで水分を除去した後、吸着剤が充填され、かつガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられた吸着槽内で吸着させるものであれば、ガス吸着時に発生した吸着熱を吸着槽に蓄熱し、ガス脱着時にその熱を利用できるので、設備構造が単純化でき、運転に必要なエネルギーが少なくて済むので、イニシャルコストおよびランニングコストを大幅に低減できる。また、吸着槽にヒーターを設け、吸着槽のガス脱着に際して保温材の蓄熱とヒーターによる加熱とを吸着剤に付加することによって、この効果をより顕著なものにすることができる。
【0039】
また、特に、吸着貯蔵方法が、消化ガスを圧縮し、次いで水分を除去した後、吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で冷却しながら吸着させる方法である場合、低圧ガスホルダーへの還流方法及び消費設備への供給方法が、吸着剤に吸着された消化ガスを、吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で加熱しながら脱離させ、吸着槽内の圧力を利用してもしくはブロアー等で、低圧ガスホルダーへ還流させる方法又は消費設備への供給方法である場合に、この効果をより顕著なものとすることができる。
また、特に、上記の吸着貯蔵方法において、除湿後にメタンと二酸化炭素以外の成分を吸着槽の上流で活性炭によって吸着除去することによって、メタンと二酸化炭素よりも優先的に吸着剤に吸着され吸着剤の能力を低下させるトルエン、オクタン、トリデカンなどのメタン以外の有機成分が除去され、吸着槽の消化ガス貯蔵容量の低下が防止でき、この効果を顕著にすることができる。
【図面の簡単な説明】
【図1】本発明の消化ガスの利用装置の一例を示す概略構成図である。
【図2】本発明に用いる吸着貯蔵設備の一例を示す概略構成図である。
【図3】本発明に用いる吸着貯蔵設備の一例を示す概略構成図である。
【図4】本発明に用いる吸着貯蔵設備の一例を示す概略構成図である。
【符号の説明】
1:消化ガスの利用装置
2:脱硫塔
3:低圧ガスホルダー
4:消費設備
5:吸着貯蔵設備
6:メタン濃縮設備
51:ガス圧縮機
52:除湿装置
53:吸着槽
531低圧ガスホルダーへの還流ライン
532:ガス圧縮機への返送ライン
A:吸収部
B:放散部
C:ポンプ
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for efficiently consuming digestive gas generated during biological treatment in a consuming facility and an apparatus therefor.
[0002]
[Prior art]
BACKGROUND ART Biological treatment of organic waste generated in sewage treatment plants, food factories, beer manufacturing factories, livestock breeding facilities, and the like generates digestive gas composed of methane, carbon dioxide, hydrogen sulfide, and the like. Such digestion gas is effectively used as an energy source by, for example, the following method.
That is, first, hydrogen sulfide contained in the generated digestive gas is removed by a desulfurization tower or the like, and then stored appropriately in a low-pressure gas holder, and then burned in a boiler or other consuming equipment. The heat generated at this time is sent to various facilities and used effectively.
[0003]
[Problems to be solved by the invention]
However, although the digestive gas is always generated, it is difficult to control the generation amount and the calorific value, and the digestive gas is generated even when the consuming equipment is not operating. Many gas utilization facilities use low-pressure gas holders, which are simple in structure and easy to maintain, to absorb the gap between gas generation and consumption. However, if this gap is to be absorbed only by the low-pressure gas holder, there is a problem that the storage capacity of the low-pressure gas holder that stores the gas at almost atmospheric pressure is very low, and the required capacity becomes huge. Therefore, the capacity of the low-pressure gas holder is usually suppressed to a certain size, and digestive gas that cannot be stored is treated as surplus gas. Such surplus digestion gas is generally burned by a surplus gas combustion device or the like, and thus has a problem of low energy efficiency. Conversely, when the consuming equipment needs a large amount of digestion gas in a short time, the deficiency of the digestion gas occurs, and there is a problem that the operation rate of the consuming equipment deteriorates.
[0004]
Accordingly, an object of the present invention is to provide a method for efficiently consuming such digestive gas in a consuming facility and an apparatus therefor.
[0005]
[Means for Solving the Problems]
The present inventors have conducted intensive studies to achieve the above object, and as a result, provided an adsorption storage facility for storing digested gas at a density several tens times higher than that of a low pressure gas holder, and provided a low pressure gas holder and an adsorption storage facility. A step of compressing the excess digestive gas as a means of storing excess digestive gas that cannot be stored in the low-pressure gas holder in the adsorption storage facility, and then removing water. Step, then adsorbent is filled, and the step of adsorbing in the adsorption tank provided with a heat insulating material capable of storing heat generated from the adsorbent at the time of digestion gas adsorption, further, continuously or intermittently from the adsorption tank A step of extracting part of the digestive gas and supplying the digestive gas to the compressing step, and consuming the digestive gas if a means is used such that the water vapor pressure in the step of removing water becomes a specific value or less. Effective with equipment It found that can be good for consumption.
In other words, when the generation of digestive gas is excessive, the digestive gas is stored in such an adsorption storage facility, and when the consumption of the consuming equipment increases, the digestive gas is released from the adsorption storage facility via the low-pressure gas holder. Can be insufflated. If the consuming equipment is planning to consume a large amount of digestive gas in a short period of time, store the digestive gas in the adsorption storage facility in advance, and release the digestive gas from the adsorption storage facility via the low-pressure gas holder when necessary. Can be insufflated. As a result, the necessary and sufficient amount of the gas consumed by the consuming equipment can always be supplied to the consuming equipment, so that the digestion gas can be efficiently consumed by the consuming equipment, and the present invention has been completed.
[0006]
That is, the present invention desulfurizes digestive gas generated during biological treatment, stores it in a low-pressure gas holder, and then consumes the digestive gas in a consuming facility. Device used In the use of Excess surplus that cannot be stored in the low-pressure gas holder The digestion gas is stored in the adsorption storage facility, and the excess digestion gas stored in the adsorption storage facility is supplied to the low-pressure gas holder as reflux or directly to the consumption equipment as necessary, Cannot be stored in low-pressure gas holder Store excess digestion gas in adsorption storage means Compresses the surplus digestive gas Process, then Remove moisture Process, then The heat generated from the adsorbent when the adsorbent is filled and the digestion gas is adsorbed is adsorbed in an adsorption tank provided with a heat insulating material capable of storing the heat. Process, and Extract some digestion gas continuously or intermittently from the adsorption tank The Supply to compression process A water vapor pressure in the step of removing moisture is 1226.5 Pa (9.2 mmHg) or less. Digestive gas characterized by Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used In the utilization method, a heat insulating material and a heater are provided in the adsorption tank, and the heat storage material of the heat insulating material and the heating by the heater are added to the adsorbent when the gas is desorbed from the adsorption tank. Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used In the use of Cannot be stored in low-pressure gas holder Store excess digestion gas in adsorption storage means But, The After compressing excess digestion gas and dehumidifying, then the adsorbent is filled, and the adsorbent and the heat medium can exchange heat via the heat exchange mechanism installed on the wall surface or inside the adsorption tank, Digestion gas that adsorbs adsorbent while cooling it with heat medium Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used In the method of utilization, stored in the adsorption storage facility Surplus Recirculation of digestive gas to low pressure gas holder and supply to consuming equipment means However, the digestion gas adsorbed by the adsorbent is filled in the adsorbent, and the adsorbent and the heat medium can exchange heat through a heat exchange mechanism installed on the wall surface or inside the adsorption tank, The adsorbent is desorbed while being heated with a heating medium, and the digestion gas is returned to the low-pressure gas holder using the pressure in the adsorption tank or with a blower, or supplied directly to the consumption equipment. Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used In the digestion gas, wherein the fin is provided on the adsorption tank from the wall to the center of the adsorption tank. Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used Digestion gas that removes water by deliquescent dehumidification Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used Of digestion gas using a portable adsorption tank as an adsorption storage facility Device used It is intended to provide a method of using.
The present invention also relates to such a digestive gas. Device used In the method of use, digestion gas that removes water and then removes components other than methane and carbon dioxide by activated carbon upstream of the adsorption tank Device used It is intended to provide a method of using.
[0007]
The present invention also relates to such A digestive gas utilization device for performing the method, In a digestion gas utilization device having a desulfurization tower for desulfurizing digestion gas, a low-pressure gas holder for storing digestion gas supplied from the desulfurization tower, and a consumption facility for consuming digestion gas supplied from the low-pressure gas holder, Low pressure gas holder Can't store Adsorbing and storing surplus digestion gas, and having an adsorption storage device that circulates the stored digestion gas to a low-pressure gas holder as needed or directly supplies the gas to the consumption device, wherein the adsorption storage device compresses the digestion gas. A gas compressor, a dehumidifier that removes moisture from the digestion gas supplied from the gas compressor, and a heat insulator that is filled with an adsorbent for the digestive gas and that can store heat generated from the adsorbent when the digestive gas is adsorbed. Material is provided, and an adsorption tank that adsorbs and stores the digestion gas supplied from the dehumidifier, and continuously or intermittently extracts some digestion gas from the adsorption tank. The An object of the present invention is to provide a digestion gas utilization device, which is provided with a return line for supplying a gas compressor.
In addition, the present invention provides a digestion gas utilization device in which the digestion gas utilization device is provided with a heater for heating at least one of the adsorbent and the heat retaining agent in the adsorption tank.
Further, the present invention provides such a digestive gas utilization device, wherein the adsorption storage facility has a gas compressor for compressing digestive gas, a dehumidifier for removing moisture from digestive gas supplied from the gas compressor, and a dehumidifier. For providing a digestion gas utilization device including an adsorption tank filled with an adsorbent capable of exchanging heat with a heat medium through a heat exchange mechanism installed on a wall surface or inside the adsorption tank of the digestion gas supplied from the apparatus It is.
The present invention also provides a digestion gas utilization device in which the dehumidification device is a deliquescent system in which the digestion gas is brought into contact with a hygroscopic compound to dehumidify the digestion gas.
In addition, the present invention provides a digestion gas utilization device in which the adsorption tank has a portable structure in the digestion gas utilization device.
Further, the present invention provides such a digestion gas utilization device, wherein a digestion gas provided between the downstream side of the dehumidifier and the upstream side of the adsorption tank is provided with an organic component removal device that adsorbs and removes components other than methane and carbon dioxide by activated carbon. Is provided.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
FIG. 1 shows an embodiment of the digestion gas utilization device of the present invention. The digestion gas utilization apparatus 1 includes a desulfurization tower 2, a methane concentrator 6, a low-pressure gas holder 3, a consumption facility 4, and an adsorption storage facility 5. The desulfurization tower 2, the low-pressure gas holder 3 and the consuming equipment 4 are connected in series, and the adsorption storage equipment 5 is connected to the consuming equipment 4 via the low-pressure gas holder 3.
[0009]
Digestion gas, especially if it is biologically processed waste generated in sewage treatment plants, food factories, beer manufacturing factories, livestock breeding facilities, etc. No restrictions. The composition of the digestion gas is generally composed mainly of methane, and is composed of carbon dioxide, hydrogen, nitrogen, hydrogen sulfide, mercaptan and the like.
[0010]
Generally, digestive gas contains hydrogen sulfide which is highly erodible. In the present invention, digestion gas is first desulfurized in a desulfurization tower. Means for desulfurization include dry desulfurization and wet desulfurization. In the dry desulfurization method, a molded desulfurization agent type is often used. In the molded desulfurizing agent method, a molded desulfurizing agent pelletized with iron powder, clay or the like is filled in a desulfurization tower and brought into contact with digestive gas, and the used desulfurizing agent taken out is disposed of. The wet desulfurization method includes a water washing type, an alkali washing type, and a chemical solution regeneration type. Among them, the water-washing type is a method in which digestion gas is brought into countercurrent contact with sewage treatment water in the case of sewage treatment, and well water, industrial water or tap water in other treatment plants. The temperature and pressure at the time of desulfurization may be the same as the digested gas generation state, and are not particularly limited. The concentration of hydrogen sulfide in the digested gas after desulfurization is preferably on the order of 0.1 ppm.
[0011]
The desulfurized digestion gas is stored in a low-pressure gas holder. In the absence of a low-pressure gas holder, all fluctuations in the amount of digested gas generated must be absorbed by the adsorption storage facility. Therefore, if a gas compressor is used as an element of the adsorption storage facility, for example, to compress and store the digestion gas in the adsorption storage facility, the capacity of the gas compressor must be adjusted to the maximum amount of digested gas generated. And a situation in which a large-capacity model must be selected unnecessarily occurs, which is not preferable. There are two types of low-pressure gas holders, a dry type and a wet type, and either type may be used.
[0012]
There is no particular limitation on the consumption equipment that consumes digestive gas, and examples thereof include various boilers such as a hot water boiler and a steam boiler, a fuel cell, a gas turbine (including a microturbine), and a gas engine. It also includes consumption facilities owned by gas companies to which gas is sold.
[0013]
Digestion gas, from the viewpoint of effective use of energy, it is preferable to remove carbon dioxide using a methane concentrator before storing it in a low-pressure gas holder after desulfurization or storing it in an adsorption storage facility, and to concentrate methane. . When the methane concentration is not performed, the calorific value of the digested gas released from the adsorption storage equipment described later changes. Therefore, it is preferable to provide a cushion tank to adjust the calorific value.
As a means of decarbonation, for example, a method of passing through an adsorption tower filled with a carbon dioxide adsorbent such as activated carbon, zeolite, or metal oxide; a method of degassing in vacuum using a gas separation membrane; a porous hollow fiber membrane And the like. Among these, it is preferable to use a porous hollow fiber membrane, particularly a hydrophobic hollow fiber membrane, because carbon dioxide can be selectively removed, and the membrane is compact and economical.
[0014]
The principle of removing carbon dioxide from digested gas using a hydrophobic hollow fiber membrane will be described. Two hydrophobic hollow fibers (for gas supply and for recovery) are placed in water. Since the hollow fiber is hydrophobic, no water enters into it. A high-concentration digestive gas (after removing hydrogen sulfide) is passed through the supply hollow fiber, and the gas concentration in the recovery hollow fiber is kept low. Carbon dioxide has a higher solubility in water than other gas components. For this reason, carbon dioxide diffuses and dissolves in water through the micropores of the hollow fiber membrane in a larger amount than other gas components. The carbon dioxide that has reached the recovery hollow fiber membrane is recovered through the reverse process. There are many commercially available hollow fiber membranes (for example, degassing membrane modules manufactured by NOK Corporation), and any of them may be used.
[0015]
A methane concentrating device suitable for use in the present invention for removing carbon dioxide from digestive gas and concentrating methane gas using a hydrophobic hollow fiber membrane is described below. FIG. 3 is a schematic configuration diagram illustrating an example of the methane gas concentrating device. The absorption part A and the diffusion part B circulate and supply water through a pump C. The digestion gas is supplied to a hollow fiber membrane (not shown) in the absorption section A. A large amount of carbon dioxide in the gas dissolves in the water in the absorption section A, and the digestion gas in which the carbon dioxide content is reduced and methane gas is concentrated is exhausted. The carbon dioxide dissolved in the water is sent to the emission part B via the pump C. The carbon dioxide sent to the emission part B is collected by a hollow fiber membrane (not shown) in the emission part B and exhausted.
[0016]
The digestion gas adsorption storage method and the method of returning the stored digestion gas to the low pressure gas holder or supplying it directly to the consuming equipment can store the digestion gas efficiently and easily, and if necessary, easily. The method is not particularly limited as long as it can be eliminated, but the method described below is preferable.
[0017]
FIG. 2 shows an embodiment of the adsorption storage equipment used in the present invention. This adsorption storage equipment includes a gas compressor 51 for compressing digestive gas, a dehumidifier 52 for removing moisture from digestive gas supplied from the gas compressor 51, and an adsorbent for digestive gas, which is filled with gas at the time of gas adsorption. A heat insulating material capable of storing heat generated from the adsorbent is provided, and an adsorber tank 53 for adsorbing digestive gas supplied from the dehumidifier 52 is provided. The gas compressor 51, the dehumidifier 52, and the adsorption tank 53 are connected in series. The line 531 is a line for returning the digested gas desorbed from the adsorption tank 53 to the low-pressure gas holder, and the line 532 is a line for branching the line 531 halfway and returning the digested gas to the gas compressor 51. This line 532 is for continuously or intermittently extracting a part of gas from the adsorption tank 53 and supplying it to the gas compressor 51.
[0018]
Next, a method for performing adsorption storage of digestive gas using the adsorption storage facility configured as shown in FIG. 2 will be described.
First, the digestion gas supplied from the low-pressure gas holder is introduced into the gas compressor 51 and compressed. The gas compression ratio here is not particularly limited, but it is preferable to compress the digestion gas to a pressure at which the adsorption efficiency of the digestion gas in the adsorption tank 53 is improved, for example, to a normal pressure to about 2 MPa. Examples of the gas compressor 51 include a compressor and the like. It is preferable that the compressor is an oil-free type in which oil mist is not scattered in a subsequent process.
[0019]
The digestion gas compressed by the gas compressor 51 is supplied to a dehumidifier 52 to remove moisture. As means for removing moisture in the digestion gas, for example, a means for dehumidifying using an adsorbent capable of selectively adsorbing moisture, or a means for mechanically dehumidifying can be used. The use of a device is particularly preferred. The deliquescent dehumidifier contacts a digestive gas containing water with a deliquescent salt, for example, a hygroscopic compound such as calcium chloride, magnesium chloride, or crude sodium chloride, to selectively remove moisture in the gas. This type of deliquescent dehumidifier does not include an electric motor, and thus has the advantage that the running cost is extremely low as compared with mechanical dehumidification. Also, there is no danger of igniting the gas, and it can be used in explosion-proof areas that handle flammable gas. Further, by using a safe natural product moisture absorbent such as crude sodium chloride, it is possible to easily dispose or reuse the salt desorbed by absorbing water.
[0020]
By removing water, the water vapor pressure in the digestive gas is preferably adjusted to 9.2 mmHg corresponding to a dew point of 10 ° C. or less, and particularly to 4.6 mmHg corresponding to a dew point of 0 ° C. or less at a pressure at which the gas is to be adsorbed. By setting the dew point to 0 ° C. or lower, the efficiency of digestion gas adsorption is further improved. The water vapor pressure can be controlled by the flow rate of the digestion gas introduced into the dehumidifier 52. The digested gas from which water has been removed in the dehumidifier 52 is supplied to the adsorption tank 53.
[0021]
In a more preferred embodiment, an organic component removing device that adsorbs and removes components other than methane and carbon dioxide with activated carbon is provided between the downstream side of the dehumidifying device 52 and the upstream side of the adsorption tank 53, and the digested gas that has been dehumidified is subjected to organic treatment. The gas is introduced into a component removing device, and organic components other than methane and carbon dioxide contained in the gas are adsorbed and removed with activated carbon. Examples of the organic components "other than methane and carbon dioxide" contained in the digested gas include organic compounds such as toluene, octane, and tridecane. It is known that when these components are supplied to the adsorption tank 53 together with the digestion gas, they are adsorbed by the adsorbent preferentially over methane, so that the adsorption capacity of the adsorbent is reduced. Therefore, by removing these components from the gas supplied to the adsorption tank 53 in advance, it is possible to prevent a decrease in the adsorption ability due to these components.
[0022]
This organic component removal device may be any device that can adsorb and remove organic components other than methane such as toluene, octane, and tridecane by bringing the digested gas after dehumidification into contact with activated carbon. It is preferable to use a cylindrical pressure vessel from the viewpoint of easy handling. As the activated carbon used for adsorption and removal of organic compounds other than methane, various types of activated carbon that are generally commercially available can be used, and it is particularly preferable to use activated carbon that is sold as “for recovering an organic solvent”.
[0023]
The adsorption tank 53 is filled with an adsorbent. Further, at least one of the inner wall side and the outer wall side of the adsorption tank 53 and / or the tank of the adsorption tank 53 is provided with a heat insulating material capable of storing heat of adsorption generated from the adsorbent during gas adsorption. Further, the adsorption tank 53 is provided with a heater such as an electric heater or a trace line, and is configured to add heat storage of the heat insulating material and heating by the heater to the adsorbent when the adsorption tank 53 desorbs gas. In particular, a configuration in which an electric heater or a trace line is provided on the outer wall of the adsorption tank 53, and the temperature is covered with a heat insulating material to maintain the temperature is preferable.
[0024]
Examples of the adsorbent include activated carbon, artificial zeolite, natural zeolite, silica gel, organometallic complexes (copper fumarate, copper terephthalate, etc.), and one or more of these can be used. When activated carbon or the like is used as an adsorbent, a specific surface area of 1000 m usually used for gas treatment 2 / G, a pore diameter of 20 ° or less, and a pore volume of 0.2 to 1.0 ml / g are preferred. The temperature and pressure at the time of adsorption are not particularly limited, but the temperature is preferably lower than the outside air temperature. The pressure is preferably normal pressure or higher, particularly preferably normal pressure to 2 MPa. As the heat insulating material, conventionally known inorganic heat insulating materials and organic heat insulating materials can be used, and preferably, foamed hard urethane and glass wool are used.
[0025]
The digestion gas supplied to the adsorption tank 53 is adsorbed on the adsorbent filled in the adsorption tank 53 and stored. During the adsorption storage, the adsorbent generates heat, and the temperature in the adsorption tank 53 rises. The generation of this heat of adsorption slightly lowers the gas adsorption efficiency of the adsorbent, but in order to make effective use of the heat of adsorption, this heat of adsorption is positively stored in the heat insulating material, and the heat is absorbed during desorption. Used as a part of the heat source for heating the agent.
[0026]
When the digestion gas is taken out of the adsorption tank 53 after the digestion gas has been absorbed and stored, the adsorbent in the adsorption tank 53 is heated. In order to achieve higher thermal efficiency, it is desirable to maintain the temperature of the adsorbent or the heat retaining agent by heating the gas as needed during adsorption storage of the gas. As described above, at the time of this gas desorption, the thermal energy stored in the heat insulating material provided in the adsorption tank 53 is actively used, and the heat energy is further supplied from the electric heater or the trace line attached to the adsorption tank 53. And take out the digestion gas. The digestion gas released from the adsorption tank 53 is transferred to the low-pressure gas holder through the line 531.
[0027]
The digestion gas released from the adsorption tank 53 may be transferred to a fuel consuming area (consuming equipment) by, for example, a pipeline. However, there are some cases where pipeline transfer from a place where digestive gas is generated is not economically viable. Therefore, the adsorption tank 53 for adsorbing the digestion gas is portable, that is, the gas piping and the gantry of the adsorption tank 53 are detachable from the system, and the adsorption tank 53 can be efficiently transported regardless of the location of the fuel demand area. Is preferred. The shape of the portable adsorption tank is not particularly limited as long as it can be transported by a transport vehicle such as a truck.
[0028]
Further, in order to adsorb and store a target amount of digestion gas, the adsorption tank 53 may use either a plurality of small-capacity tanks or a single tank having a capacity satisfying the target amount. In the former case, there is an advantage that the cost can be reduced by making the adsorption tank 53 a standard product, and because it is small, it is easy to make it portable and the maintenance burden on the user is light. In the latter case, there is an advantage that the installation area is small.
[0029]
When the digestion gas is introduced into the adsorption tank 53 and the digestion gas is adsorbed and stored, methane gas, which is a main component of the digestion gas, is adsorbed, and other gas components, particularly water, are gradually concentrated. Accumulate in If the water content in the adsorption tank 53 increases, the adsorbing ability of the adsorbent decreases. In order to prevent the adsorption efficiency from decreasing, it is preferable that the adsorption storage facility 5 is provided with a return line 532 that continuously or intermittently extracts a part of the gas from the adsorption tank 53 and supplies the gas to the gas compressor 51. By performing the adsorption storage of the digestion gas while extracting a part of the gas in the adsorption tank 53 through the return line 532 from the adsorption tank 53, the concentration of the water in the adsorption tank 53 is prevented, and the adsorbent due to the water is prevented from being concentrated. A decrease in adsorption efficiency can be prevented. The gas sent to the gas compressor 51 through the return line 532 is mixed with the digestion gas sent from the low-pressure gas holder, compressed, and dehumidified.
[0030]
FIG. 4 shows an example of another embodiment of the adsorption storage equipment used in the present invention. The digestion gas is pressurized by the gas compressor 51. Next, the digestion gas is dehumidified by the dehumidifier 52. The adsorption tank 53 is provided with a jacket and a trace line on the outside of the wall surface so that a low-temperature heat medium such as cold water can be circulated. The digestion gas exhausted from the dehumidifier 52 is sent to the adsorption tank 53 and is adsorbed by the adsorbent. The temperature rise of the adsorbent due to the heat of adsorption is suppressed by the low-temperature heat medium, and the adsorbent is always kept at an appropriate temperature.
[0031]
Next, a method of performing adsorption storage of digestive gas using the adsorption storage facility configured as shown in FIG. 4 will be described.
The digestion gas supplied from the low-pressure gas holder is compressed by the gas compressor 51. The type and compression ratio of the gas compressor are the same as above. Next, the digestion gas is sent to the dehumidifier 52 to dehumidify it. The type of dehumidifying device, dehumidifying performance, etc. are the same as described above.
[0032]
Next, the dehumidified digestion gas is adsorbed in the adsorption tank 53 filled with the adsorbent while cooling the adsorbent with a low-temperature heat medium. The adsorbent tank 53 filled with the adsorbent is capable of exchanging heat between the adsorbent and the heat medium via a heat exchange mechanism provided on the wall surface or inside the adsorber tank 53. It is preferable to provide, for example, a jacket, a trace line, or the like on the wall surface of the adsorption tank 53 so that heat exchange between the heat medium and the adsorbent through the wall surface can be performed efficiently. Further, it is preferable to install a heat exchange mechanism such as a tube or a trace line inside the adsorption tank 53. The cooling of the adsorbent is promoted by flowing a heat medium through them. Examples of the heat medium include low-temperature heat medium such as cold water, antifreeze, low-temperature air, and outside air. However, from the viewpoint of thermal efficiency with the adsorbent, cold water, antifreeze, and the like are preferable. The ratio between the amount of the adsorbent filled and the flow rate of the heat medium is not particularly limited, and may be appropriately selected according to the composition of the digested gas, the flow rate, and the like. The cooling temperature of the adsorbent is not particularly limited, but is preferably 35 ° C. or lower, particularly preferably 25 ° C. or lower.
[0033]
The digestion gas sent into the adsorption tank 53 is adsorbed by the adsorbent. At this time, the adsorbent easily rises in temperature due to the heat of adsorption, but exchanges heat with the low-temperature heat medium through a heat exchange mechanism installed on the wall surface or inside the adsorption tank, and has excellent heat exchange efficiency. Can always maintain an appropriate temperature. Therefore, the adsorption efficiency of the digestion gas to the adsorbent is higher than that of the conventional method.
As the adsorbent, those similar to the above can be used, and the temperature and pressure during adsorption are the same as above.
[0034]
Note that the adsorption tank 53 is preferably provided with fins from the wall surface toward the center of the adsorption tank. Thereby, since the heat exchange area increases, the heat exchange between the heat medium and the adsorbent is further promoted, and the digestion gas adsorption efficiency is further improved. There is no particular limitation on the shape of the fins.
[0035]
The method of circulating the digested gas absorbed and stored into the low-pressure gas holder and the method of supplying the gas to the consuming equipment are as follows. It is desorbed while heating, and is supplied to the low-pressure gas holder by reflux or directly to the consuming equipment using the pressure in the adsorption tank or by a blower or the like. The adsorption tank filled with the adsorbent is capable of exchanging heat between the adsorbent and the heat medium via a heat exchange mechanism provided on the wall surface or inside the adsorption tank. It is preferable to provide, for example, a jacket, a trace line, or the like on the wall surface of the adsorption tank so that heat exchange between the heat medium and the adsorbent can be efficiently performed through the wall surface. It is preferable to install a heat exchange mechanism such as a tube or a trace line inside the adsorption tank. Heating the adsorbent is promoted by flowing a heat medium through them. Examples of the heat medium include high-temperature heat medium such as steam, dry high-temperature air, and hot water. From the viewpoint of heat efficiency with the adsorbent, steam, hot water, and the like are preferable. The ratio between the amount of the adsorbent filled and the flow rate of the heat medium is not particularly limited, and may be appropriately selected according to the composition of the digested gas, the flow rate, and the like. The heating temperature of the adsorbent is not particularly limited, but is preferably 5 ° C. or more, particularly preferably 15 ° C. or more.
[0036]
At the time of digestion gas desorption, since the temperature of the adsorbent is likely to decrease, the desorption is not easily promoted, but the adsorbent interacts with the high-temperature heat transfer medium through a heat exchange mechanism installed in the wall surface or inside the adsorption tank. Since the heat exchange is performed and the heat exchange efficiency is excellent, the adsorbent can always maintain an appropriate temperature. For this reason, the desorption efficiency of the digestion gas from the adsorbent is higher than that of the conventional method.
[0037]
The adsorption tank is preferably provided with fins from the wall surface toward the center of the adsorption tank. Thereby, since the heat exchange area increases, the heat exchange between the heat medium and the adsorbent is promoted, and the desorption efficiency of the digestion gas is further improved. There is no particular limitation on the shape of the fins.
[0038]
【The invention's effect】
According to the present invention, when the generation of digestive gas is excessive, the digestive gas is stored in the adsorption storage facility, and when the consumption of the consuming equipment increases, from the adsorption storage facility via the low-pressure gas holder. Alternatively, the digestion gas can be sent directly to the consuming equipment. Also, if the consuming equipment is planning to consume a large amount of digestive gas in a short time, store the digestive gas in the adsorption storage equipment in advance, and when necessary, from the adsorption storage equipment via a low-pressure gas holder or directly. Digestion gas can be sent to the consuming equipment. As a result, since the necessary and sufficient amount to be consumed by the consuming equipment can always be sent to the consuming equipment, the digestive gas can be efficiently consumed by the consuming equipment.
In particular, the adsorption storage method is such that after the digestion gas is compressed and then the water is removed, the adsorbent is filled, and in the adsorption tank provided with a heat insulating material capable of storing heat generated from the adsorbent during gas adsorption. If the gas is adsorbed, the heat of adsorption generated at the time of gas adsorption is stored in the adsorption tank, and the heat can be used at the time of gas desorption, so that the equipment structure can be simplified and the energy required for operation can be reduced. Initial costs and running costs can be significantly reduced. Further, by providing a heater in the adsorption tank and adding the heat storage of the heat insulating material and the heating by the heater to the adsorbent when desorbing the gas in the adsorption tank, this effect can be made more remarkable.
[0039]
In particular, the adsorption storage method compresses digestion gas and then removes water, then is filled with an adsorbent, and the adsorbent and the heat medium are transferred through a heat exchange mechanism installed on a wall surface or inside the adsorption tank. In the case of a method in which the adsorbent is adsorbed while cooling it with a heat medium in the adsorption tank that can be replaced, the method of refluxing to the low-pressure gas holder and the method of supplying the gas to the consuming equipment include digestive gas adsorbed by the adsorbent The adsorbent is filled with the adsorbent, and the adsorbent and the heat medium are removed while heating the adsorbent with the heat medium in an adsorption tank in which heat can be exchanged through a heat exchange mechanism installed on the wall surface or inside the adsorption tank. This effect can be made more remarkable in the case of a method of recirculating to a low-pressure gas holder using a pressure in the adsorption tank or by using a blower or the like, or supplying to a consuming facility.
In addition, in particular, in the above-mentioned adsorption storage method, by adsorbing and removing components other than methane and carbon dioxide by activated carbon upstream of the adsorption tank after dehumidification, the adsorbent is preferentially adsorbed to the adsorbent over methane and carbon dioxide. Organic components other than methane, such as toluene, octane, and tridecane, which lower the capacity of methane, are removed, and a decrease in the digestion gas storage capacity of the adsorption tank can be prevented, and this effect can be remarkable.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram showing an example of a digestive gas utilization device of the present invention.
FIG. 2 is a schematic configuration diagram showing an example of an adsorption storage facility used in the present invention.
FIG. 3 is a schematic configuration diagram showing an example of an adsorption storage facility used in the present invention.
FIG. 4 is a schematic configuration diagram showing an example of an adsorption storage facility used in the present invention.
[Explanation of symbols]
1: Utilization device for digestion gas
2: Desulfurization tower
3: Low pressure gas holder
4: Consumer equipment
5: Adsorption storage equipment
6: Methane concentration equipment
51: Gas compressor
52: Dehumidifier
53: Adsorption tank
Recirculation line to 531 low pressure gas holder
532: Return line to gas compressor
A: Absorber
B: Emission part
C: Pump

Claims (14)

生物学的処理に際し発生する消化ガスを脱硫し、低圧ガスホルダーに貯蔵した後、消費設備で消費する消化ガス利用装置の利用方法において、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵し、吸着貯蔵設備に貯蔵された余剰の消化ガスを必要に応じて低圧ガスホルダーに還流又は直接消費設備へ供給するものであり、低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵する手段が、該余剰の消化ガスを圧縮する工程、ついで水分を除去する工程、ついで吸着剤が充填され、かつ消化ガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられた吸着槽内で吸着させる工程、さらに、吸着槽から連続的又は間欠的に一部の消化ガスを抜き出し、消化ガスを圧縮する工程に供給する工程を有し、水分を除去する工程での水蒸気圧が1226.5Pa(9.2mmHg)以下となるようにすることを特徴とする消化ガス利用装置の利用方法。After desulfurizing digestive gas generated during biological treatment, storing it in a low-pressure gas holder , and then using excess digestive gas that cannot be stored in the low-pressure gas holder in the method of using the digestive gas utilization device that is consumed by the consuming equipment, it is adsorbed and stored. It is stored in the facility, and the excess digestion gas stored in the adsorption storage facility is returned to the low-pressure gas holder or supplied directly to the consuming equipment as needed, and the excess digestion gas that cannot be stored in the low-pressure gas holder is removed. Means for storing in the adsorption storage facility is a step of compressing the surplus digestive gas, a step of removing water , and then a heat retaining step in which the adsorbent is filled and heat generated from the adsorbent at the time of digestion gas adsorption is stored. step of wood is adsorbed in the adsorption vessel which is provided, further extracted continuously or intermittently part of the digester gas from the adsorption vessel, for supplying a digestion gas to the step of the compressed Engineering The a method utilizing digestion gas utilization device the water vapor pressure in the step of removing moisture is characterized by such a 1226.5Pa (9.2mmHg) or less. 吸着槽に保温材とヒーターを設け、吸着槽のガス脱離に際して保温材の蓄熱とヒーターによる加熱とを吸着剤に加えるものである請求項1記載の消化ガス利用装置の利用方法。The heat insulating material and a heater in the suction tank is provided, a method utilizing the digestion gas using apparatus according to claim 1 in which added to the adsorbent and heating by heat storage and heating of the heat insulating material during gas desorption of the adsorption vessel. 低圧ガスホルダーに貯蔵しきれない余剰の消化ガスを吸着貯蔵設備に貯蔵する手段が、余剰の消化ガスを圧縮した後除湿し、ついで吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で冷却しながら吸着させるものである請求項1記載の消化ガス利用装置の利用方法。 Means for storing a surplus of digestion gas which can not be stored in the low-pressure gas holder adsorption storage facility, dehumidified after compressing the excess digestion gas, and then the adsorbent is filled, the adsorbent and the heat transfer medium wall or Obtaining adsorption vessel inside through the heat exchange mechanism installed in the adsorption vessel which can be heat exchanged adsorbent digestion gas using apparatus according to claim 1, wherein in which is adsorbed while cooling with heat medium to. 吸着貯蔵設備に貯蔵された余剰の消化ガスの低圧ガスホルダーへの環流及び消費設備への供給手段が、吸着剤に吸着された消化ガスを、吸着剤が充填され、吸着剤と熱媒とが壁面又は吸着槽内部に設置した熱交換機構を介して熱交換することができる吸着槽内で、吸着剤を熱媒で加熱しながら脱離させ、吸着槽内の圧力を利用してもしくはブロアー等で、低圧ガスホルダーへ環流させるか、又は直接消費設備へ供給させるものである請求項1〜3のいずれか1項記載の消化ガス利用装置の利用方法。Supply means to reflux and consumption facilities to low pressure gas holder excess digestion gas stored in adsorption storage facility, the adsorbed digestion gas to the adsorbent, the adsorbent is filled, the adsorbent and the heat transfer medium The adsorbent is desorbed while being heated with a heat medium in an adsorption tank that can exchange heat via a heat exchange mechanism installed on the wall surface or inside the adsorption tank, and using the pressure in the adsorption tank or a blower, etc. The method of using a digestion gas utilization device according to any one of claims 1 to 3, wherein the gas is refluxed to a low-pressure gas holder or directly supplied to a consuming facility. 吸着槽に壁面から吸着槽中心部に向かってフィンが設けられている請求項3又は4記載の消化ガス利用装置の利用方法。Obtaining digestion gas utilization apparatus according to claim 3 or 4, wherein the fins are provided toward the adsorption vessel center from the wall surface in the suction tank. 水分除去を、潮解方式の除湿により行うものである請求項1〜5のいずれか1項記載の消化ガス利用装置の利用方法。The method of using a digestion gas utilization device according to any one of claims 1 to 5, wherein the water removal is performed by dehumidification using a deliquescence method. 吸着貯蔵設備として、可搬式吸着槽を用いるものである請求項1〜6のいずれか1項記載の消化ガス利用装置の利用方法。The use method of the digestion gas utilization device according to any one of claims 1 to 6, wherein a portable adsorption tank is used as the adsorption storage facility. 水分を除去した後、吸着槽の上流でメタン、二酸化炭素以外の成分を活性炭によって吸着除去することを特徴とする請求項1〜7のいずれか1項記載の消化ガス利用装置の利用方法。After removal of the water, method of use of the digestion gas using apparatus of any one of claims 1 to 7, characterized in that removing adsorbed by methane upstream of the adsorption vessel, the components other than carbon dioxide activated carbon. 請求項1〜8のいずれか1項記載の方法を実施するための消化ガス利用装置であって、消化ガスを脱硫する脱硫塔と、該脱硫塔から供給される消化ガスを貯蔵する低圧ガスホルダーと、該低圧ガスホルダーから供給される消化ガスを消費する消費設備とを有する消化ガス利用装置において、低圧ガスホルダーが貯蔵しきれない余剰の消化ガスを吸着貯蔵し、貯蔵された消化ガスを必要に応じて低圧ガスホルダーに環流するか又は直接消費設備へ供給する吸着貯蔵設備を有し、吸着貯蔵設備が、消化ガスを圧縮するガス圧縮機と、該ガス圧縮機から供給される消化ガスから水分を除去する除湿装置と、消化ガスの吸着剤が充填され、かつ消化ガス吸着時に該吸着剤から発生する熱を保存可能な保温材が設けられ、該除湿装置から供給される消化ガスを吸着貯蔵する吸着槽とを含むものであり、かつ吸着槽から連続的又は間欠的に一部の消化ガスを抜き出してガス圧縮機に供給する返送ラインを設けたことを特徴とする消化ガス利用装置。 A digestion gas utilization device for performing the method according to any one of claims 1 to 8 , wherein the desulfurization tower desulfurizes the digestion gas, and a low-pressure gas holder that stores the digestion gas supplied from the desulfurization tower. And a digestion gas utilization device having a consumption facility for consuming the digestion gas supplied from the low-pressure gas holder, wherein the excess digestion gas that cannot be stored by the low-pressure gas holder is absorbed and stored, and the stored digestion gas is required. Has an adsorption storage facility that recirculates to the low-pressure gas holder or supplies the gas directly to the consuming equipment, and the adsorption storage facility uses a gas compressor that compresses the digestion gas and a digestion gas supplied from the gas compressor. A dehumidifier for removing water and a heat insulator filled with an adsorbent for digestive gas and capable of storing heat generated from the adsorbent when digestive gas is adsorbed are provided, and digestion gas supplied from the dehumidifier is provided. The scan is intended and a suction tank for adsorption storage, and an extracted continuously or intermittently part of the digester gas from the adsorption vessel, characterized in that a return line for supplying to the gas compressor digestion Gas utilization equipment. 吸着槽に、吸着剤と保温剤の少なくとも一方を加熱するヒーターを設けたことを特徴とする請求項9記載の消化ガス利用装置。The digestion gas utilization device according to claim 9, wherein a heater for heating at least one of the adsorbent and the heat retaining agent is provided in the adsorption tank. 吸着貯蔵設備が、消化ガスを圧縮するガス圧縮機と、該ガス圧縮機から供給される消化ガスから水分を除去する除湿装置と、該除湿装置から供給される消化ガスを、壁面又は吸着槽内部に設置した熱交換機構を介して熱媒と熱交換することができる吸着剤が充填された吸着槽とを含むものである請求項9記載の消化ガス利用装置。An adsorption storage device, a gas compressor for compressing digestive gas, a dehumidifier for removing moisture from the digestive gas supplied from the gas compressor, The digestion gas utilization device according to claim 9, further comprising an adsorption tank filled with an adsorbent capable of exchanging heat with a heat medium via a heat exchange mechanism installed in the digestion gas. 除湿装置が、吸湿性化合物に消化ガスを接触させて除湿する潮解方式である請求項9〜11のいずれか1項記載の消化ガスの利用装置。The digestive gas utilization device according to any one of claims 9 to 11, wherein the dehumidifier is of a deliquescence type in which the digestive gas is brought into contact with the hygroscopic compound to dehumidify. 吸着槽を可搬式構造としたことを特徴とする請求項9〜12のいずれか1項記載の消化ガスの利用装置。The digestion gas utilization device according to any one of claims 9 to 12, wherein the adsorption tank has a portable structure. 除湿装置の下流側と吸着槽の上流側の間に、メタン、二酸化炭素以外の成分を活性炭によって吸着除去する有機成分除去装置を設けたことを特徴とする請求項9〜13のいずれか1項記載の消化ガスの利用装置。14. An organic component removing device for adsorbing and removing components other than methane and carbon dioxide with activated carbon is provided between the downstream side of the dehumidifying device and the upstream side of the adsorption tank. Use device of digestion gas as described.
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