JP3592620B2 - Kemari ball and its manufacturing method - Google Patents

Kemari ball and its manufacturing method Download PDF

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Publication number
JP3592620B2
JP3592620B2 JP2000267178A JP2000267178A JP3592620B2 JP 3592620 B2 JP3592620 B2 JP 3592620B2 JP 2000267178 A JP2000267178 A JP 2000267178A JP 2000267178 A JP2000267178 A JP 2000267178A JP 3592620 B2 JP3592620 B2 JP 3592620B2
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Prior art keywords
ball
kemari
bag
deerskin
coating layer
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Expired - Fee Related
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JP2000267178A
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JP2002065900A (en
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篤巳 井澤
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篤巳 井澤
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Description

【0001】
【発明の属する技術分野】
本発明は地面に落とさないように鞠を蹴り続ける競技である蹴鞠用の鞠並びにその鞠の製造方法に関する。
【0002】
【従来の技術】
古代より蹴鞠が鞠を地面に落とさないように蹴り続ける競技として、朝廷や公家ばかりでなく、広く各階層の人々によって愛好されてきており、特に江戸時代後期には地方でも大変盛んに行なわれていた。しかし、蹴鞠の宗家である飛鳥井家が幕府倒壊後の明治維新に際し、国家近代化の波に乗り遅れ廃絶して伝承が途切れてしまった。今では1000年の歴史を持つ蹴鞠も京都の蹴鞠保存会と四国金刀羅宮の二ヶ所で組織的に行われているに過ぎない。
【0003】
このような蹴鞠に欠くことのできないものは鞠、衣装、靴、鞠庭等であるが、中でも最も重要なものは鞠である。しかし、現在では蹴鞠用の鞠を扱っているところはなく、保存団体でも見よう見真似で作っているに過ぎず、完全なものから程遠いものしか作れないとのことである。当然、注文に応じてくれるところもなく新しい鞠が手に入らないため、サッカーボール、ビーチボール等が代用品として用いられている。
【0004】
新しい鞠を手に入れるには古文書の鞠書で伝えている製法によって鞠を復元しなければならない。その鞠書によると、必要な材料は鹿の生皮に馬の背皮、ふのり、にかわ、胡粉(貝殻を焼いて作った白色の顔料)、卵等であることがわかる。なお、鹿の生皮を使うのは蹴り上げた時にボーン、ボーンと響く音が良く出るためである。鞠の製作に当り、先ず鹿の生皮から円形に皮を2枚切り取り、その2枚を丸くなるように整えて周辺部同士を重ね合せ、その重ね合せ部分を強度的に優れている馬の背皮紐で縫い合わせる。すると、鹿皮製袋ができるので、その一箇所に設けた小穴から内部に数粒ずつ大麦を詰め込んで一杯に充填し、所定の丸みにして乾燥させる。なお、大麦は粒径が大きい。乾燥後、鹿皮製袋の表面全体にふのりやにかわを接着剤として用いた胡粉を塗り、白色の被覆層を形成する。又、卵白で磨いて艶出しを行う。その後、大麦を少しずつ取り出し、袋の小穴を閉じて鞠を完成する。
【0005】
【発明が解決しようとする課題】
しかしながら、このようにして復元した鞠は使っていると短期間で弾力性を失い易く、被覆層も取れ易い。それ故、復元力が小さく、オーバーホールを短期間に行わなければならない。しかも、製作時やオーバーホール時に小穴から大麦を数粒ずつ詰め込んで一杯にしたり、詰めた大麦を少しずつ取り出したりしなければならないので、その労力的負担が大きく、時間がかかる等の問題がある。なお、大麦は袋の中に棒等を用いて十分固く詰め、その袋の形を丸く整えなければならないため潰れ易く、小穴から出し難くなって再度の使用に耐えなくなる。
【0006】
本発明はこのような従来の問題点に着目してなされたものであり、適度の硬さと弾力性を有し、被覆層が取れ難く、復元力が大きくて短期間でオーバーホールする必要のない蹴鞠用鞠と、製作やオーバーホール等の作業時に鹿皮製袋の形を丸く整え易く、労力的、時間的負担を少なくすることができる蹴鞠用鞠の製造方法を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明による蹴鞠用鞠では鹿皮製袋の表面全体に酸化チタンと松脂を含む接着剤とからなる被覆層を設ける。
【0008】
又、本発明による蹴鞠用鞠の製造方法では鹿皮製袋の内部に充填材を詰め込み、所定の丸みを形成した後、その充填材を取り出すという工程を踏む。そして、丸み形成用充填材として粒状プラスチックを用いる
【0009】
【発明の実施の形態】
以下、添付の図1〜3を参照して、本発明の実施の形態を説明する。
図1は本発明を適用した蹴鞠用鞠の正面図、図2はその鞠の製作に用いる鹿の円形生皮に多数の縫い合わせ用切れ目を設けた状態を示す平面図である。この蹴鞠用鞠1は製作に際し、鹿の円形生皮2を2枚用いる。そして、各鹿皮2には図2に示すようにその周辺部3に沿って多数例えば87本の縫い合わせ用切れ目4をほぼ等間隔に形成しておく。しかし、鹿皮2はそのままでは立体に伸ばし難い。そこで、幾度も試行錯誤を繰り返した結果、鹿皮2はぬかみそに漬けた後、真夏の高温、高湿度下で作業すると、以前より立体になめして行く作業が容易であることを発見した。なお、鹿皮2はぬかみそに漬けた後、ふのりに漬けて加工し易くしてもよい。
【0010】
そこで、真夏に2枚の鹿皮2を各々丸くなるように整えて周辺部3同士を重ね合せ、例えば左側にある鹿皮2aの周辺部3aの半分を内側にし、右側にある鹿皮2bの周辺部3bの半分を外側に配置し、更に残りの周辺部3a、3bの各半分を反対に配置して、その重ね合せ部分を馬の背皮を帯紐5として用い縫い合わせる。その際、馬皮紐5を内外に2本配置し、内側の馬皮紐5は隣接する各切れ目4を通して鹿皮2の重ね合わせた内外周辺部3を2枚縫い合わせ、外側の馬皮紐5は隣接する各切れ目4を通して鹿皮2の重ね合わせた外側周辺部3を1枚縫う。なお、鹿皮2と馬皮紐5はいずれも毛を取り除いたものを用いる。
【0011】
このようにして、鹿皮製袋6を形成した後、その袋6に設けた小穴7から内部に粒状プラスチックを詰め込み一杯に充填する。その際、プラスチック成形品の原料として一般に用いられている粒状プラスチックから出し入れし易いように粒径が小さく、硬さの大きいものを選択して使用するとよい。すると、鹿皮製袋6の中に粒状プラスチックを棒等を用いて充分固く詰め込み、袋に丸みを持たせて簡単に所定の形に整えることができる。しかも、粒状プラスチックは粒径が小さく、潰れずに詰め込み易いため、詰め込み作業に要する労力的、時間的負担を少なくすることができる。
【0012】
天日等で良く乾燥させた後、図3に示すような内部に粒状プラスチック8を充填した鹿皮製袋6の表面全体に酸化チタンと松脂を含む接着剤との混合物を塗布して被覆層9を形成する。この酸化チタンは化粧品等に用いられている白色顔料であり、冷、温水に不溶で、耐酸性の大きな物質である。又、松脂はロジンとテレビン油を含む無色透明の粘性の高い液状物質であり、ロジンは滑り止めとして、テレビン油は保革剤として作用する。なお、鹿皮製袋6の表面全体に被覆層9を設ける前に、にかわを塗って乾燥させた下地処理を施しておいてもよい。
【0013】
このような白色の被覆層9を設けると白鞠1となり、鹿皮製袋6が適度の硬さと弾力性を有し、足蹴りによる衝撃等が加わっても被覆層9が取れ難くなる。それ故、鞠1は復元力があって短期間にオーバーホールする必要がない。なお、従来は胡粉をにかわで溶いて白色の被覆層を形成していたが、硬さと弾力性が足りず、蹴りを続けていると短期間の内に被覆層が取れてしまった。
【0014】
被覆層9を乾燥させた後、その上に卵白を塗って光沢を出し、内部から充填材たる粒状プラスチック8を取り出す。その際、粒状プラスチック8は粒径が小さく、潰れていないので取り出し易い。最後に穴7を縫い合わせて閉じると、例えば長径が20cm程、短径が15cm程の鞠1が完成する。なお、鞠1の真中を馬皮紐5で絞って短径にするのは復元力を大きくするためである。
【0015】
上記実施の形態では鹿皮製袋6の表面全体に酸化チタンと松脂を含む接着剤との混合物からなる被覆層9を形成したが、先に酸化チタンを水で溶いて塗布した被覆層を形成して乾燥させた後、その被覆層の上に更に松脂を含む接着剤を塗布して被覆層を形成することもできる。なお、保革剤として松脂のテレビン油以外の保革剤を使用してもよい。
【0016】
【発明の効果】
以上説明した本発明によれば、請求項1記載の発明では被覆層を構成する白色顔料として冷、温水に不溶で耐酸性の大きな酸化チタンを用い、更に松脂を含む接着剤を用いることにより、松脂に含まれるテレビン油を保革剤として働かせ、更に松脂に含まれるロジンの滑り止め作用等によって、適度の硬さと弾力性を付与し、足蹴りによる衝撃等を加えても被膜層を取れ難くし、復元力を大きくして長期間オーバーホールしなくてすむようにできる。
【0017】
又、請求項2記載の発明では丸み形成用充填材として粒状プラスチックを用いることにより、鹿皮製袋の小穴から出し入れし易いように粒径が小さく、詰め込み時に潰れないように硬さの大きな粒状プラスチックを選択して使用することができる。それ故、鞠の製作やオーバーホール等の作業時に鹿皮製袋の形を整え易く、労力的、時間的負担を少なくすることができる。
【図面の簡単な説明】
【図1】本発明を適用した蹴鞠用鞠の正面図である。
【図2】同鞠の製作に用いる鹿の円形生皮に多数の縫い合わせ用切れ目を設けた状態を示す平面図である。
【図3】同鞠の被覆層形成時の状態を示す要部断面図である。
【符号の説明】
1…鞠 2…鹿皮 3…周辺部 4…切れ目 5…馬皮紐 6…鹿皮製袋 7…小穴 8…粒状プラスチック 9…被覆層
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ball for a ball that is a game of continuously kicking the ball so as not to drop it on the ground, and a method of manufacturing the ball.
[0002]
[Prior art]
Since ancient times, it has been loved by people of all levels as well as courts and public courts as a sport in which Kemari keeps kicking the ball so that it does not drop to the ground. Was. However, during the Meiji Restoration after the collapse of the Shogunate, the Asukai family, the sect of Kemari, was abandoned by the wave of national modernization and abolished. Now, Kemari, which has a history of 1000 years, is only organized in two places, the Kemari Preservation Society in Kyoto and Shikoku Kintora Shrine.
[0003]
Indispensable for such a ball are balls, costumes, shoes, ball gardens, etc. Among them, balls are the most important. However, at present, there is no place that deals with balls for kemari, and even preservation organizations are only making imitations, so it is possible to make only far from perfect ones. Naturally, soccer balls, beach balls, and the like are used as substitutes because there is no place to accept an order and a new ball cannot be obtained.
[0004]
In order to obtain a new ball, the ball must be restored using the manufacturing method described in the old book. According to the book, the necessary materials are the raw skin of a deer, the back skin of a horse, the seaweed, glue, chalk (white pigment made by baking shells), and eggs. The reason for using the deer's hide is that when it is kicked up, the sound of the bones and the sound of the bones is good. In making a ball, first cut two skins from deer rawhide in a circular shape, arrange the two into a round shape, and superimpose the peripheral parts. Stitch together. Then, a bag of deer skin is formed, and several grains of barley are stuffed into the inside through a small hole provided at one place, and the barley is filled with a full barley, dried to a predetermined roundness, and dried. Barley has a large particle size. After drying, the entire surface of the deerskin bag is coated with white powder using glue using glue and glue to form a white coating layer. In addition, polish it with egg white and perform polishing. Then, take out the barley little by little and close the small hole in the bag to complete the ball.
[0005]
[Problems to be solved by the invention]
However, when the ball restored in this way is used, it tends to lose its elasticity in a short period of time and the coating layer is easily removed. Therefore, the restoring force is small, and the overhaul must be performed in a short time. In addition, during production or overhaul, several grains of barley must be packed from the small hole to fill the barley, or the packed barley must be taken out little by little. Barley must be packed firmly in a bag with a stick or the like, and the bag must be rounded, so that it is easily crushed, difficult to get out of a small hole, and cannot be used again.
[0006]
The present invention has been made in view of such conventional problems, and has an appropriate hardness and elasticity, has difficulty in removing a coating layer, has a large restoring force, and does not require overhaul in a short period of time. It is an object of the present invention to provide a method for manufacturing a ball for a kimari, which can easily form a deer skin bag during work such as production and overhaul, and can reduce labor and time burden.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, in the case of the kemari ball according to the present invention, a coating layer made of titanium oxide and an adhesive containing rosin is provided on the entire surface of the deerskin bag.
[0008]
Further, in the method for manufacturing a ball for kemari according to the present invention, a step of packing a filler into the inside of a deerskin bag, forming a predetermined roundness, and removing the filler is performed. Then, granular plastic is used as a filler for forming roundness.
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the attached FIGS.
FIG. 1 is a front view of a ball for kemari to which the present invention is applied, and FIG. 2 is a plan view showing a state in which a number of seam cuts are provided on a circular raw bark of a deer used for manufacturing the ball. For the production of this ball for kemari 1, two round deer skins 2 are used. As shown in FIG. 2, a large number of, for example, 87 stitches 4 for sewing are formed on each deerskin 2 along the peripheral portion 3 at substantially equal intervals. However, it is difficult to stretch the deer skin 2 as it is. Therefore, as a result of repeated trial and error, it has been found that, if the deer skin 2 is immersed in bran paste and then operated under the high temperature and high humidity of midsummer, it is easier to lick the three-dimensional object than before. The deerskin 2 may be dipped in bran paste and then dipped in a seaweed to facilitate processing.
[0010]
Then, in the middle of summer, the two deerskins 2 are arranged so as to be rounded, and the peripheral portions 3 are overlapped with each other. For example, half of the peripheral portion 3a of the deerskin 2a on the left is inside, and the deerskin 2b on the right is One half of the peripheral portion 3b is arranged outside, and the other half of the remaining peripheral portions 3a, 3b are arranged oppositely. The overlapped portion is sewn using the back skin of the horse as the band strap 5. At this time, two horse leather straps 5 are arranged inside and outside, and the inner horse leather strap 5 is sewn together by the inner and outer peripheral portions 3 of the deerskin 2 overlapped through the adjacent cuts 4 to form the outer horse leather strap 5. Sew one overlying outer peripheral portion 3 of deerskin 2 through each adjacent cut 4. It should be noted that the deerskin 2 and the horseshoe string 5 both have their hair removed.
[0011]
After the bag 6 made of deerskin is formed in this way, the inside of the bag 6 is filled with granular plastic through small holes 7 and is filled to the full. At this time, it is good to select and use a material having a small particle size and a high hardness so that it can be easily taken in and out of a granular plastic generally used as a raw material of a plastic molded product. Then, the granular plastic can be packed into the deerskin bag 6 sufficiently firmly using a stick or the like, and the bag can be rounded and easily formed into a predetermined shape. In addition, the granular plastic has a small particle size and is easily packed without being crushed, so that the labor and time burden required for the packing operation can be reduced.
[0012]
After being sufficiently dried on the sun or the like, a mixture of titanium oxide and an adhesive containing rosin is applied to the entire surface of the deerskin bag 6 filled with the granular plastic 8 as shown in FIG. 9 is formed. This titanium oxide is a white pigment used in cosmetics and the like, and is a substance that is insoluble in cold and hot water and has high acid resistance. In addition, rosin is a colorless, transparent, highly viscous liquid substance containing rosin and turpentine, rosin acts as a non-slip, and turpentine acts as a leather-retaining agent. Before the covering layer 9 is provided on the entire surface of the deerskin bag 6, a glue-coated and dried base treatment may be performed.
[0013]
When such a white coating layer 9 is provided, it becomes the white ball 1, and the deerskin bag 6 has appropriate hardness and elasticity, and it becomes difficult to remove the coating layer 9 even when an impact due to a kicking is applied. Therefore, ball 1 is resilient and does not need to be overhauled in a short time. Conventionally, white powder was formed by melting glue with glue, but the hardness and elasticity were insufficient, and if the kicking was continued, the coating layer was removed within a short period of time.
[0014]
After the coating layer 9 is dried, egg white is applied thereon to make it gloss, and the granular plastic 8 as a filler is taken out from the inside. At this time, the granular plastic 8 has a small particle size and is not crushed, so that it can be easily taken out. Finally, when the hole 7 is closed by sewing, a ball 1 having a major axis of about 20 cm and a minor axis of about 15 cm is completed. The reason why the center of the ball 1 is squeezed with the horseshoe string 5 to have a shorter diameter is to increase the restoring force.
[0015]
In the above-described embodiment, the coating layer 9 made of a mixture of titanium oxide and an adhesive containing rosin was formed on the entire surface of the deer skin bag 6, but a coating layer formed by dissolving titanium oxide in water and applying it first was formed. After drying, an adhesive containing rosin is further applied on the coating layer to form a coating layer. In addition, you may use a leather retaining agent other than turpent oil of rosin as a leather retaining agent.
[0016]
【The invention's effect】
According to the present invention described above, in the invention according to claim 1, by using a cold, insoluble in water and highly acid-resistant titanium oxide as a white pigment constituting the coating layer, and further using an adhesive containing rosin, The turpentine oil contained in rosin works as a leather-retaining agent, and the rosin contained in rosin also provides a moderate hardness and elasticity due to the non-slip effect, making it difficult to remove the coating layer even when impacted by kicking. The restoring force can be increased to avoid overhaul for a long time.
[0017]
According to the second aspect of the present invention, the granular plastic is used as a filler for forming roundness, so that the granular material has a small particle size so that it can be easily inserted into and removed from a small hole of a deerskin bag, and has a large hardness so as not to be crushed during packing. Plastic can be selected and used. Therefore, the shape of the bag made of deer skin can be easily prepared at the time of work such as production of a ball or overhaul, and labor and time burden can be reduced.
[Brief description of the drawings]
FIG. 1 is a front view of a ball for kemari to which the present invention is applied.
FIG. 2 is a plan view showing a state in which a large number of seam cuts are provided in a circular raw hide of a deer used for manufacturing the ball;
FIG. 3 is a cross-sectional view of a principal part showing a state of the ball when a coating layer is formed.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Ball 2 ... Deer skin 3 ... Peripheral part 4 ... Cut 5 ... Horse leather cord 6 ... Deer skin bag 7 ... Small hole 8 ... Granular plastic 9 ... Coating layer

Claims (2)

鹿皮製袋の表面全体に酸化チタンと松脂を含む接着剤とからなる被覆層を設けることを特徴とする蹴鞠用鞠。A ball for kemari, characterized in that a covering layer made of titanium oxide and an adhesive containing rosin is provided on the entire surface of a deer skin bag. 鹿皮製袋の内部に充填材を詰め込み、所定の丸みを形成した後、その充填材を取り出す蹴鞠用鞠の製造方法において、上記丸み形成用充填材として粒状プラスチックを用いることを特徴とする請求項1記載の蹴鞠用鞠の製造方法。In a method for manufacturing a ball for a kemari, in which a filler is packed inside a deer skin bag to form a predetermined roundness, and then the filler is removed, a granular plastic is used as the filler for forming the roundness. Item 4. The method for producing a ball for kemari according to Item 1.
JP2000267178A 2000-09-04 2000-09-04 Kemari ball and its manufacturing method Expired - Fee Related JP3592620B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000267178A JP3592620B2 (en) 2000-09-04 2000-09-04 Kemari ball and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000267178A JP3592620B2 (en) 2000-09-04 2000-09-04 Kemari ball and its manufacturing method

Publications (2)

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JP2002065900A JP2002065900A (en) 2002-03-05
JP3592620B2 true JP3592620B2 (en) 2004-11-24

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