JP3589821B2 - How to make surimi snacks - Google Patents

How to make surimi snacks Download PDF

Info

Publication number
JP3589821B2
JP3589821B2 JP35268896A JP35268896A JP3589821B2 JP 3589821 B2 JP3589821 B2 JP 3589821B2 JP 35268896 A JP35268896 A JP 35268896A JP 35268896 A JP35268896 A JP 35268896A JP 3589821 B2 JP3589821 B2 JP 3589821B2
Authority
JP
Japan
Prior art keywords
dough
surimi
water
minutes
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP35268896A
Other languages
Japanese (ja)
Other versions
JPH10165145A (en
Inventor
修 松本
雅美 川崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kameda Seika Co Ltd
Original Assignee
Kameda Seika Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kameda Seika Co Ltd filed Critical Kameda Seika Co Ltd
Priority to JP35268896A priority Critical patent/JP3589821B2/en
Publication of JPH10165145A publication Critical patent/JPH10165145A/en
Application granted granted Critical
Publication of JP3589821B2 publication Critical patent/JP3589821B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Confectionery (AREA)
  • Fish Paste Products (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は水産動物性のすり身を主原料とし焼成により自然にカール状に捲いた形状を呈するすり身スナックの製造方法に関するものであり、特に水産動物性のすり身を主原料とし、澱粉類、調味料を混和してシート状に成型、加熱処理してその水産動物性の主原料の物性を利用して、熱風オーブンにて焼き上げる際に、自然にカール状になる菓子を製造する方法に関するものである。
【0002】
【従来の技術】
従来の捲き菓子食品における捲き煎餅は主として原料が小麦である小麦煎餅で多くみられるが、その他の捲き菓子食品としてはロール状に捲いたクッキーが知られている。
【0003】
小麦を主原料とする捲き小麦煎餅を製造する方法としては特公昭55ー26号が提案されており、また、米を主原料とした捲き米菓煎餅を製造する方法としては特公昭56ー19970号が提案されている。
【0004】
また、従来の粳米菓生地製法においては粳生地の片面に直線、或いは乱線を刻印し、刻印された面が焼き煎餅の外側となる捲き煎餅の製法としては特公昭56ー19970号がある。
【0005】
さらに、水産練製品を利用してこれを捲込んだ棒状成型品を製造する方法としては特開昭60ー110265号が提案されている。
【0006】
その他の捲き菓子食品としてロール状に捲いたクッキーでは、焼き上げ直後の生地品温が高いうちにロール状に捲き込んで製造する方法である。
【0007】
【発明が解決しようとする課題】
小麦を主原料とする捲き小麦煎餅を製造する方法たる特公昭55ー26号においては、液状の生地を加熱した両面縦横千筋堀りの爪なし鉄板により薄層煎餅に焼き上げた後、鉄心を入れて手早く巻き込んでから鉄心を抜取り切断するものであるから、鉄板を利用して焼成した煎餅を鉄板から剥離して数10秒程度の間に手早く焼成した生地に鉄心を入れて巻き込まなければ、硬化して巻き込むことができないので、相当の熟練を要し、一々鉄心に巻き込むという手作業と道具とを必須の要件とし、生産効率が極めて低くなるという問題があった。
【0008】
米を主原料とした捲き米菓煎餅を製造する方法たる特公昭56ー19970号においては、粳米菓生地の生地品温と生地水分とを一定の数値範囲に設定し、かつ、当該米菓生地のいずれか一方の表面に直線あるいは乱線を刻印することにより、刻印された表面が焼成により他方の面より伸長することを利用して捲き煎餅を製造する方法であるから、この種菓子食品の製造技術においては、米菓生地自体における生地品温と生地水分との相互関係を一定の数値範囲に設定して製造することは相当に高度の技術的困難を伴い、しかも、常時製造工程において生地品温と生地水分とが一定範囲内に設定されていることを確認するための測定装置を必要とし、かつ、測定のために生産効率がその分低下し製造原価も高くなるという問題があり、しかもある程度柔軟性を有する米菓生地の表面に一定の深さを有する直線又は乱線を所定の間隔で刻印するための相当複雑な工程と設備を必要とし、かつ、技術的にも相当な困難を伴い必然的に生産効率を低下せしめるという問題があった。
【0009】
水産練製品を原料としてシート状の生地を捲き込んで棒状製品を製造する方法たる特開昭60ー110265号においては、水産練製品を原料としたシート状の生地の表面の一方に所定の深さと間隔で溝条を刻設して該シート状生地を一方向へ引っ張りながら移動させシート状生地の先端において斜め方向に捲込ませて捲込体を形成する捲込工程によって棒状製品を製造するものであるから、ある程度柔軟性を有するシート状の生地の表面に所定の深さと間隔で溝条を刻設するための装置を必要とし、かつ技術的にも相当困難であり、かかるシート状生地に引張力を印加しつつ移動させながら捲込工程により捲込み形成することは、製造工程が複雑となりその分製造原価が高くなり柔軟なシート状生地を引っ張りながら移動させることは技術的に困難であり、しかも製品が棒状体を呈し中空に捲き込んだ食品は形成できないという問題があった。
【0010】
その他の捲き菓子食品としてのロール状に捲いたクツキーにおいては、オーブンなどで焼成した直後の冷却硬化前の柔らかい状態の生地を使用して巻き込むか外捲装置を使用して捲き込みロール状に捲いたクッキーを製造する方法であるから、捲き込み工程の装置が必要となり、しかも生地の破損率が高く手作業で捲くには捲くための道具を要し非衛生的であり生産効率も低くくなり、外捲装置を用いるときは装置設備が過大となるという問題があった。
【0011】
そこで、本発明はすり身の原料特異性を利用して、すなわち、生地に特別の外形変化や外力を加えることなく生地成分自体により焼成に伴う生地の物性を利用して自然にカール状に捲く軽い食感のスナックについて鋭意研究した結果本発明を完成したものである。以下その詳細について説明する。
【0012】
【課題を解決するための手段】
本発明のすり身スナックの製造方法は、水産動物性のすり身を塩擂り後、調味料を混和、水のばししてなる糊状の水種を厚さ1mm〜1.5mmに成型し、50℃〜80℃の蒸気にて3分〜4分間蒸煮して糊状の水種を坐らせ、その後、140℃〜160℃のオーブンで片面を加熱処理して乾燥後、熱風オーブンにより200℃〜220℃で焼成しカール状に形成してなるものである。
【0013】
さらに本発明のすり身スナックの製造方法は、水産動物性すり身を塩擂り後、すり身に対して澱粉類を乾物比40:60の配合に調整して、次いで調味料を混和、水のばししてなる糊状の水種水分を70%〜76%の範囲に調整したものを厚さ1mm〜1.5mmに成型し、50℃〜80℃の蒸気にて3分〜4分間蒸煮して坐らせ、その後、140℃〜160℃のオーブンで片面加熱処理して生地を成型して、該生地を交差した側辺における一方の側辺が他方の側辺の長さの2分の1以下になるような矩形に切断成型して乾燥後、熱風オーブンにより200℃〜220℃で焼成しカール状に形成してなるものである。
【0014】
【発明の実施の形態】
本発明のカール状スナックの製造方法は、水産動物性のすり身、澱粉類、調味料を混和して1mm〜1.5mmのシート状に成型し、50℃〜80℃の蒸気に3分〜4分間蒸煮して坐らせ、さらに140℃〜160℃のオーブンにて片面を加熱処理する。
【0015】
水産動物性のすり身としては、主としてタラ、グチ、ハモ、エソ、イトヨリ、ヨシキリザメ、メジロザメ、モンゴイカ、タコ、サバ等の魚類やカニやウニやエビ等の各種の魚介類が利用できるが、特に製品後の風味や味わいや原料の入手の容易性や原料価格等の点から、水分75%の洋上1級助宗たらすり身が好適であり、このすり身を使用し、それを半解凍して擂り潰すのに好適な大きさの塊に切断し、サイレントカッターに投入して空擂りし、すり身100%に対して3%の塩を3回に分けて入れて塩擂りしたものを使用するのが好適である。
【0016】
塩擂り後、澱粉類(馬鈴薯澱粉、コーンスターチ、小麦澱粉)を40%〜120%の範囲で添加し、さらに調味料を入れ、冷水にて水のばしをして水種(塩擂り後のすり身に澱粉類、調味料を添加して冷水にて適宜に水のばしたものを水種と称する)の水分を70%〜76%の範囲に調整する。
【0017】
塩擂り後副原材料を加えた水種は、冷水にて水のばしをする際に、厚さを均一に成型するために、水種の粘性が重要である。
【0018】
水種におけるすり身と澱粉類が乾物対比で40:60のとき、この粘性を維持するために76%の含有水分が必要である。
【0019】
また、水種は、すり身と澱粉類の乾物対比が20:80のときには、同じ含水分76%にすると粘性が低すぎ、70%に調整すると粘性は良い状態になるが、これを焼成した場合には生地の物性により自然にカールしないため、結局その配合割合は40:60にする必要がある。。
【0020】
これらの配合で作成した水種をシート状に成型し、加熱処理を行ない、切断、乾燥、焼成すると、焼成時に生地の物性により自然にカール状に捲き込んだ状態の形状を呈し、非常に軽い食感のスナック食品が形成される。
【0021】
この場合において、すり身と澱粉類が乾物対比で40:60の配合のものは、焼成時に自然にカール状に捲き込んだ状態に形成されるが、澱粉類の含量を増やした配合にすると、カール状にならず、焼成により自然にカール状に捲き込ませるには、すり身と澱粉類の配合割合を上記の数値に設定にする必要がある。
【0022】
水種は、生地厚が1.5mmを超えた厚みでは片面の加熱処理による表面の物性に与える影響が少なく、焼成によってカール状にならず、また、生地厚が1mmより薄い厚みではシート状に成型時あるいは加熱処理後の薄鉄板から剥離しようとする時に生地が切れたりして成形が困難となり、従って、水種の生地厚は1mm〜1.5mmの範囲に限定される。
【0023】
片面加熱処理したシート生地を薄鉄板から剥離し、15mm×50mm、20mm×50mm、25mm×50mm、の寸法に切断した。
切断したシート生地の寸法は横幅が縦の長さの2分の1以下の長さに形成したものである。
【0024】
このように切断した生地を70℃の棚式乾燥機に20〜30分入れ、生地水分が20〜25%になるまで乾燥させ、さらに一晩エージング後、70℃の棚式乾燥機に20〜30分入れ、生地水分12〜15%になるまで乾燥させる。
【0025】
この乾燥生地を熱風オーブンに投入し、熱風温度200〜220℃の風を生地に直接当てて、生地を浮遊状態にしながら約20〜30秒焼成する。この時の風速は、30m/secであった。
【0026】
得られた切断寸法の横幅が異なったところの横幅15mm、20mm、25mmからなるシート生地の全てが、熱風オーブンにより加熱された生地の表面を内側にして自然にカール状に丸まって捲き込んだ状態のスナック食品が得られた。
【0027】
すり身と澱粉類との配合割合を、すり身と澱粉類の乾物対比が20:80とした場合には、水種水分を76%にすると粘性が低すぎ、70%に調整するとその粘性は良い状態であったが、このように澱粉類含量を増やして20:80の配合のものを用いてなる生地を本発明の製造方法に従い焼成しても、焼成した生地は自然にカール状にならず、捲き食品のスナックの製造方法という本発明の目的は達成できなかった。
【0028】
すり身に対して澱粉類を40:60の乾物配合比に調整し、次いで調味料を混和、水のばししてなる糊状の水種を厚さ1mm〜1.5mmのシート状に成型した。さらに50℃〜80℃の蒸気にて3〜4分蒸煮して、シート状生地を高温坐りさせ、さらに160℃のオーブンで片面を加熱処理した。この蒸気での加熱条件は、短時間高温坐りの条件を利用した。
【0029】
厚さ1mm〜1.5mmのシート状に成型した水種を蒸煮する蒸気は、50℃より低くい低温度の蒸気にすれば、蒸煮の時間が長時間を要することとなり、いわゆる低温坐りになり、この場合生産に長時間(例えば5℃〜10℃の蒸気では蒸煮に18時間を要する)を要し、生産条件として好ましくなくて実用的でなくまた、80℃を超える高温にすると、生地表面に気泡(ブク)が発生して好ましくなく、よって、蒸気温度は50℃〜80℃の範囲に設定するのが好ましい。
【0030】
50℃〜80℃の蒸気により蒸煮する時間は、3分より短いと生地の坐りが不十分になり、また、4分より長いと適度な坐り以上に生地が硬化してしまい、その後の熱風オーブン焼成時の膨化時の伸長力(膨化力)が小さくなり、カールの状態が不十分となってしまうため、蒸煮する時間は3分〜4分の範囲に設定される。
【0031】
蒸気温度が低く時間が短いと坐りがでないし、又、蒸気温度が高すぎるとぶくが発生してシート生地が歪んでしまう。よって、50℃〜80℃の蒸気にて3〜4分蒸煮し、シート生地を坐らせた。坐らせたシート生地の含水分は変化しないが、高温坐りの影響で生地が糊化し、次の片面加熱処理を有効にする為のものである。
【0032】
高温坐りの蒸煮条件で、シート生地の両面が均一に蒸煮され、次の140〜160℃でのオープン片面加熱処理がカール性に効果を及ぼしている。この要因として、片面に適宜な熱処理をかける事によって、シート生地の片面のみに熱変性による生地の硬化がおきて、焼成時に伸びようとする力を失ってしまうが、もう一方の面にはほど良い加熱が加わり焼成時に伸びる力が有効な為カールすると考えられる。
【0033】
オーブン温度を160℃より高くすると、両面にまで熱変性による生地の硬化が加わる為に、カール状にならないと推測される。また、厚みを厚くしていくと片面に与える加熱による生地の硬化の影響度が少なくなり、カール状にならなくなる。
【0034】
オーブン温度を140℃より低くすると、熱変性による物性の変化が十分に得られず、焼成時に好ましいカール状の製品が得られず、従って、オーブン温度は140℃〜160℃の範囲に設定するのが好ましい。
【0035】
熱風オーブンによる焼成温度は、200℃より低いと加熱生地の膨化力が小さいので生地のカールが不十分となり、また、220℃を超えるとカールした生地の表面が焦げやすくなり、焼成のコントロールが困難となるので、熱風オーブンの焼成温度は200℃〜220℃の範囲に設定するのが好ましい。
【0036】
水種のすり身と澱粉類との配合の乾物比は、澱粉比率が60より大きいと本発明による生地の厚さでは、生地片面を加熱処理した後の焼成時の伸長力(膨化力)が大きくなるので、硬化した片面の伸長(膨化)も大きくなり、硬化した片面と他面との伸長(膨化)の差は小さく生地がカールするまでにい至らず(生地のカールがオーブンで生地片面を加熱処理して生地表面を硬化させ、焼成時に該生地表面の伸長力(膨化力)が他面より小さくなり、その伸長力(膨化力)の差によるものである。)、また、澱粉比率を40より小さくすると焼成により澱粉の伸長力(膨化力)が小さくなりカールが不十分となりいずれにしてもカール状の製品が得られず、従って、すり身と澱粉類との配合の割合は乾物比40:60に設定するのが好ましい。
【0037】
本発明における片面加熱処理したシート生地を薄鉄板から剥離し、30mm×50mm、40mm×50mm、50mm×50mmの寸法に切断し、切断生地の切断寸法を横幅が縦の長さの2分の1よりも長くして、本発明の製造方法に従い焼成しても横幅が30mm、40mm、50mmのものは、生地の端がめくれ上がったような形にしかならずカール状には丸まらなかった。
【0038】
片面加熱処理したシート生地は、長方形の短冊型の形状に形成することにより図1に示す状態に長手方向にカールさせるために、短辺は長辺の2分の1以下に形成した時にカールの状態が最も良好であり、短辺と長辺の長さが同一に近づくほど、カールの状態が不安定になり、安定的なカールを得るには短辺は長辺の半分以下のときであり、従って、短冊型の生地の短辺を長辺の2分の1以下に設定するのが好ましい。
【0039】
また、水種の水分は、76%より多いと粘性が低くなって流動性が大きくなり成型が困難となり、また、水種の水分を70%より低くすると粘性が高くなり、水種が固くなって成型が困難となり、従って、水種の水分は、70%〜76%の範囲に設定するのが好ましい。
【0040】
【実施例】
実施例1
たら冷凍すり身100%を50g〜100gの塊に切断し、常温に約1時間放置し半解凍した後、サイレントカッターにて空擂りし、すり身品温が2〜4℃になったところで、3%の塩を3回に分けて添加し10分間で塩擂りを完了させた。たら冷凍すり身は水分含量が75%の洋上1級助宗たらすり身板を使用した。
【0041】
次いで含水分18%の澱粉類46%(馬鈴薯澱粉23%、コーンスターチ23%)、冷凍卵白10%、グリシン1.5%、グルタミン酸ナトリウム1.0%、アラニン0,5%、カニエキス3%、みりん3%、冷水を加えて水種全体の水分が76%になるように調整し、さらになめらかになるまで5〜10分間水のばしした。
【0042】
できあがったなめらかな糊状の水種を、離型油を塗った薄鉄板上に1mm〜1.5mmの厚さのシート状に成型し、これを50〜80℃のセイロ蒸し器に3〜4分間蒸煮し、さらに140〜160℃のオーブンで3〜4分片面を、加熱処理した。
【0043】
得られたシート状の生地を薄鉄板から剥離し、15mm×50mmの寸法に切断し、この生地を金網上に並べ、70℃の棚式乾燥機に20〜30分入れ、生地水分20〜25%になるまで乾燥させ、さらに一晩エージングの後、70℃の棚式乾燥機に20〜30分入れ、生地水分12〜15%になるまで乾燥させた。
【0044】
この乾燥生地を熱風オーブンに投入し、熱風温度200〜220℃の風を生地に直接当てて、生地を浮遊状態にしながら約20〜30秒焼成した。この時の風速は、30m/secとした。
【0045】
得られた焼成した生地は、熱風オーブンによる加熱によって焼成生地が自然にカール状に丸まっており、非常に軽い食感を有する捲きスナック食品であった。
【0046】
比較例1
実施例1において水のばししたなめらかな糊状の水種を離型油を塗った薄鉄板に1mmの厚さのシート状に成型し、80〜90℃のセイロ蒸し器に3〜4分間蒸煮し、さらに190℃のオーブンで3〜4分片面加熱処理した。
【0047】
得られたシート状の生地を以下実施例1と同一条件、方法により切断、乾燥、焼成した。
焼成した生地は、カール状に丸るくならず平らなままであった。
【0048】
この結果、シート加熱条件が異なると自然なカール状の焼成生地が得られないことが判明した。
【0049】
実施例2
実施例1と同様の配合で水分76%のなめらかな糊状の水種をシート状に成型し、シートの厚さは1mmとした。
【0050】
これを50〜80℃のセイロ蒸し器に3〜4分間蒸煮し、さらに160℃のオーブンで3分〜4分片面を加熱処理後、シート状の生地を薄鉄板から剥離し、15mm×50mmの寸法に切断した。
【0051】
この生地を金網上に並べ、70℃の棚式乾燥機に20〜30分入れ、生地水分20〜25%になるまで乾燥させ、さらに一晩エージング後、70℃の棚式乾燥機に20〜30分入れ、生地水分12〜15%になるまで乾燥させた。
【0052】
この乾燥生地を熱風オーブンに投入し、熱風温度200℃の風を生地に直接当てて、生地を浮遊状態にしながら約20〜30秒焼成した。この時の風速は、30m/secとした。
【0053】
得られたシートの厚さが1mmのものは、熱風オーブンにより加熱した表面を内側にして自然にカール状に丸まった捲き込んだスナック食品が得られた。
【0054】
比較例2
実施例2における実施例と同一の配合により、得られた水分76%のなめらかな糊状の水種をシート状に成型し、その厚さのみを実施例2と相違させて厚さを各々0.8mmと1.8mmと3mmとに3区分して、以下実施例2と同一の条件、方法により焼成して比較した。
【0055】
得られたシート状の生地の厚さを0.8mmとした場合は、水種をシート状にして加熱処理後に薄鉄板からシート生地を剥離するとき生地が切れてしまい、思わしい生地を得る事ができなかった。
【0056】
この様にシート状の生地の厚さを0.8mmにすると、水分が生地にある程度残るが、乾物としては半分以下の薄さになり、加熱処理した場合短時間にて焦げつき、シート状の生地を得ることができないため、カール状の巻き込みスナックとすることができなくなることによるものと思われる。
【0057】
得られたシート状の厚さを1.8mmとした場合は、焼成によりある程度円弧状に、かつ、不均一に屈曲したカール状のスナックは得られたが、好ましい丸く巻き込んだカール状のスナックを得ることはできなかった。
【0058】
この様にシート状の生地の厚さを1.8mmにすると、加熱処理時に、生地の厚みにより生地の上面と下面の熱のかかりが緩慢になり、生地が丸く巻き込むまでの強いカール性が失われるためであると思われる。
【0059】
得られたシート状の生地の厚さが3mmのものは、焼成によっても殆んどカールしなかった。
【0060】
この結果シート状の生地の厚さが3mmの場合は、その厚さが厚いために加熱処理による生地の熱変化のためのヒートダメージの及ぼす力が少ない為に、自然なカール状に丸く捲き込んだスナックが得られないことが判明した。
【0061】
実施例3
たら冷凍すり身(含水分75%)100%に対し、塩3%、澱粉類(含水分18%)46%(馬鈴薯澱粉23%、コーンスターチ23%)、冷凍卵白10%、グリシン1.5%、グルタミン酸ナトリウム1.0%、アラニン0.5%、カニエキス3%、みりん3%、冷水を加えて、水種全体の水分含量を76%に調整した。
【0062】
この場合における配合は、すり身と澱粉類が乾物対比で40:60になるように配合したものである。
【0063】
この配合による上記の生地を実施例1、2と同様に、空擂り、塩擂り、澱粉類と調味料の混和、水のばしをし、できあがったなめらかな糊状の水種を、離型油を塗った薄鉄板上に厚さ1mm〜1.5mmのシート状に成型した。
【0064】
これを50〜80℃のセイロ蒸し器に3〜4分間蒸煮し、さらに160℃のオーブンで3分〜4分片面を加熱処理後、シート状の生地を薄鉄板から剥離し、15mm×50mmの寸法に切断した。
【0065】
この生地を金網上に並べ、70℃の棚式乾燥機に20〜30分入れ、生地水分20〜25%になるまで乾燥させ、さらに一晩エージング後、70℃の棚式乾燥機に20〜30分入れ、生地水分12〜15%になるまで乾燥させた。
【0066】
この乾燥生地を熱風オーブンに投入し、熱風温度200℃の熱風を生地に直接に当てて、生地を浮遊状態にしながら約20〜30秒焼成した。この時の風速は30m/secとした。
【0067】
得られた焼成後の生地は自然にカール状に丸まった捲き込みスナツク食品であった。
【0071】
実施例4
実施例1,2及び実施例3の配合と同様の配合で、空擂り、澱粉類と調味料の混和、水延のばしをし、できあがったなめらかな糊状の水種を、離型油を塗った薄鉄板上に厚さ1mm〜1.5mmのシート状に成型した。
【0072】
これを50〜80℃のセイロ蒸し器に3〜4分間蒸煮し、さらに160℃の電気オーブンで3〜4分片面を加熱処理後、シート状の生地を薄鉄板から剥離し、15mm×50mm、20mm×50mm、25mm×50mmの寸法に切断した。
【0073】
シート状の生地の切断後の寸法は横幅が縦の長さの2分の1以下のものであった。
【0074】
切断した生地を金網上に並べ、70℃の棚式乾燥機に20〜30分入れ、生地水分20〜25%になるまで乾燥させ、さらに一晩エージング後、70℃の棚式乾燥機に20〜30分入れ、生地水分12〜15%になるまで乾燥させた。
【0075】
この乾燥生地を熱風オーブンに投入し、熱風温度220℃の熱風を生地に直接当てて、生地を浮遊状態にしながら約20〜30秒焼成した。この時の風速は、30m/secとした。
【0076】
得られた切断寸法の横幅が15mm、20mm、25mmのものは、全てオーブンによる片面加熱処理した加熱表面を内側にして自然にカール状に丸まった捲き込んだスナツク食品が得られた。
比較例4
【0077】
実施例4によって得られた、薄鉄板から剥離したシート状の生地を30mm×50mm、40mm×50mm、50mm×50mm、の寸法に切断し、切断した生地の横幅が縦の長さの2分の1より長く形成し、以下実施例4と同一の条件方法により焼成した。
【0078】
得られた焼成した生地は、生地の端がめくれ上がったような形になってしまい自然なカール状に丸くはならなかった。
【0079】
この結果、シート状の生地の切断寸法が、交叉側辺した側辺の長さにおいて一方の長さが、他方の側辺の長さの2分の1である場合には、焼成により自然にカール状に捲き込まれたスナックは得られないことが判明した。
【0080】
【発明の効果】
本発明は、上記のように構成したから、捲き込んだ菓子食品を製造するために特別の捲き込み工程や装置を全く必要とせずに、原料のすり身の特異物性により焼成時に、より自然にカールして丸く捲き込んだスナックの食品が得られるという優れた効果がある。
【0081】
請求項2においては、すり身と澱粉類との配合を乾物比40:60にしたので生地の片面を加熱処理することにより起こる熱変性により、片面の生地表面を硬化させることによって、焼成時に生地の両面における伸長力(膨化力)に大きな差を生じせしめることができ、このために生地をカール状に形成することができるという効果があり、また、水種水分を70%〜76%の範囲に設定したので、生地の粘性が水種をシート状に成型するのに好適であるという効果があり、さらに、生地の短辺の長さを長辺の2分の1以下になるような短冊型に形成したから長手方向にカールしたすり身スナックを得ることができるという効果がある。
【図面の簡単な説明】
【図1】本発明の製造方法により製造したすり身スナックの斜視図である。
【図2】図1の中央横断面図である。
【符号の説明】
1 すり身スナック
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method of producing a surimi snack having a seafood animal-based surimi as a main raw material and exhibiting a naturally curled shape by baking, and particularly using a seafood animal-based surimi as a main material, starches, seasonings, and the like. The present invention relates to a method for producing a confection that naturally forms a curl when baking in a hot-air oven by utilizing the physical properties of the main raw material of the marine animal and heat-treating the mixture to form a sheet and heating. .
[0002]
[Prior art]
Rolled rice crackers in conventional rolled confectionery foods are mainly found in wheat crackers whose raw material is wheat, but other rolled cookie foods are known as rolled cookies.
[0003]
Japanese Patent Publication No. 55-26 has been proposed as a method for producing rolled wheat crackers using wheat as a main raw material, and Japanese Patent Publication No. 56-19970 describes a method for producing rolled rice crackers using rice as a main raw material. No. has been proposed.
[0004]
In addition, in the conventional method for manufacturing non-woven rice confectionery dough, there is Japanese Patent Publication No. 56-19970 as a method for producing a rolled rice cracker in which a straight line or irregular line is engraved on one side of the non-woven dough and the engraved surface is outside the grilled rice cracker.
[0005]
Furthermore, Japanese Patent Application Laid-Open No. Sho 60-110265 proposes a method for producing a rod-shaped molded product in which the product is wound using a fishery kneaded product.
[0006]
This is a method in which a cookie rolled as a rolled confectionery food is rolled into a roll while the temperature of the dough is high immediately after baking.
[0007]
[Problems to be solved by the invention]
In Japanese Patent Publication No. 55-26, a method of producing rolled wheat crackers using wheat as a main raw material, a liquid dough is heated to a thin layer of cracked rice with a clawless iron plate with a double-sided vertical and horizontal chisels, and then the iron core is removed. Since it is a thing that puts in and quickly rolls in, the core is pulled out and cut off, if the baked rice cracked using an iron plate is peeled off from the iron plate and the iron core is put into the dough that was quickly baked for about several tens of seconds, Since it is hardened and cannot be rolled in, it requires considerable skill, requires manual work and tools to be rolled into an iron core one by one, and has the problem of extremely low production efficiency.
[0008]
In Japanese Patent Publication No. 56-19970, a method for producing rolled rice confectionery rice crackers using rice as a main raw material, the dough temperature and the dough moisture of the non-glutinous rice confectionery dough are set within a certain numerical range, and By engraving a straight line or irregular line on one of the surfaces, the engraved surface is a method of producing a rolled rice cracker by utilizing the fact that the engraved surface extends from the other surface by firing, so this kind of confectionery food In the production technology, setting the correlation between the dough temperature and the dough moisture in the rice confectionery dough itself within a certain numerical range involves a fairly high level of technical difficulties. There is a problem that a measuring device for confirming that the product temperature and the dough moisture are set within a certain range is required, and there is a problem that the production efficiency is reduced and the manufacturing cost is increased for the measurement. Moreover It requires considerably complicated processes and equipment for imprinting straight lines or irregular lines having a certain depth at predetermined intervals on the surface of rice confectionery dough having a certain degree of flexibility, and is technically considerably difficult. There is a problem that production efficiency is inevitably reduced.
[0009]
In Japanese Patent Application Laid-Open No. 60-110265, which is a method of manufacturing a rod-shaped product by winding a sheet-like dough using a fishery kneaded product as a raw material, a predetermined depth is provided on one of the surfaces of the sheet-like dough using a fishery kneaded product as a raw material. A bar-shaped product is manufactured by a winding process in which a groove is cut at an interval and the sheet-like material is moved while being pulled in one direction, and is rolled obliquely at the tip of the sheet-like material to form a rolled body. Therefore, a device for engraving grooves on the surface of a sheet-like cloth having a certain degree of flexibility at a predetermined depth and interval is required, and it is technically quite difficult. Forming by wrapping in a wrapping process while moving while applying a tensile force to the process complicates the manufacturing process and increases the manufacturing cost. To be difficult, yet the product there is a problem that the food can not be formed that Makikon into the hollow exhibits a rod-shaped body.
[0010]
For other rolled confectionery foods, the cookie is rolled using a soft dough immediately after baking in an oven or the like before cooling and curing, or rolled into a roll using an external winding device. This method requires a device for the wrapping process, which requires a high degree of breakage of the dough, requires tools for winding, and is unsanitary and reduces production efficiency. However, when an external winding device is used, there is a problem that the equipment is excessively large.
[0011]
Therefore, the present invention utilizes the raw material specificity of the surimi, that is, lightly curls naturally using the physical properties of the dough accompanying baking by the dough component itself without applying a special outer shape change or external force to the dough. The present invention has been completed as a result of intensive studies on snacks of texture. The details will be described below.
[0012]
[Means for Solving the Problems]
The method for producing a surimi snack of the present invention is characterized in that a seafood animal-made surimi is salted, mixed with a seasoning, molded into a paste-like water species having a thickness of 1 mm to 1.5 mm, and molded at 50 ° C. Steam for 3 minutes to 4 minutes with steam at 80 ° C. and sit in a paste-like water species, then heat-treat one side in an oven at 140 ° C. to 160 ° C. and dry, then 200 ° C. to 220 ° C. in a hot air oven. It is formed by firing at a temperature of ° C. to form a curl.
[0013]
Further, the method for producing a surimi snack of the present invention comprises salting a fishery animal surimi, adjusting starch to the surimi with a dry matter ratio of 40:60, then mixing a seasoning, and exposing to water. A paste-like water species having a water content adjusted to a range of 70% to 76% is molded into a thickness of 1 mm to 1.5 mm, and steamed at 50 ° C to 80 ° C for 3 minutes to 4 minutes to sit and sit. After that, the dough is molded by performing a one-sided heat treatment in an oven at 140 ° C. to 160 ° C., and one side of the side crossing the dough becomes half or less of the length of the other side. After being cut into a rectangular shape, dried, and fired at 200 ° C. to 220 ° C. in a hot air oven, it is formed into a curled shape.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
The method for producing a curled snack of the present invention comprises mixing a seafood animal-made surimi, starches, and seasonings into a 1 mm to 1.5 mm sheet, and steaming at 50 ° C to 80 ° C for 3 minutes to 4 minutes. After steaming for a minute, sit down and heat-treat one side in an oven at 140 ° C to 160 ° C.
[0015]
As marine animal surimi, mainly fish such as cod, whip, sea bream, bullfinch, seaweed, blue shark, white shark, mongo squid, octopus, mackerel and various seafood such as crab, sea urchin and shrimp can be used. From the viewpoint of later flavor, taste, availability of raw materials, raw material price, etc., it is preferable to use a sea-grade first-class auxiliary sect with a water content of 75%. Use this surimi, half-thaw it and crush it. It is preferable to cut into chunks of a suitable size, throw it into a silent cutter, grind it, and put 3% salt into 100% surimi in 3 portions and grind it with salt. is there.
[0016]
After salting, starches (potato starch, cornstarch, wheat starch) are added in the range of 40% to 120%, seasonings are further added, and water is sprinkled with cold water to give water species (surimi after salting). The starch and seasonings are added, and the water is appropriately drained with cold water. The water content is adjusted to 70% to 76%.
[0017]
The viscosity of the water species to which the secondary raw materials have been added after the salt mashing is important in order to form a uniform thickness when water is sprinkled with cold water.
[0018]
When the surimi and starches in the water species are 40:60 on a dry matter basis, a water content of 76% is required to maintain this viscosity.
[0019]
In addition, when the ratio of the dry matter of the surimi and the starch is 20:80, the viscosity is too low when the same water content is 76%, and the viscosity is good when the water content is adjusted to 70%. Does not curl spontaneously due to the physical properties of the dough. .
[0020]
When the water species created by these formulations are molded into a sheet, heat-treated, cut, dried, and fired, they exhibit a shape that is naturally curled up due to the physical properties of the dough during firing, and are very light. A textured snack food is formed.
[0021]
In this case, a mixture of surimi and starch in a ratio of 40:60 on a dry matter basis is naturally formed into a curled state at the time of sintering. In order to be naturally curled by baking without forming a state, it is necessary to set the compounding ratio of the surimi and the starches to the above-mentioned numerical value.
[0022]
Water type has a small effect on the physical properties of the surface due to heat treatment on one side when the thickness of the dough exceeds 1.5 mm, does not curl by baking, and forms a sheet when the dough thickness is less than 1 mm. When the fabric is to be peeled off from the thin iron plate after the molding or the heat treatment, the fabric is cut and the molding becomes difficult. Therefore, the fabric thickness of the water species is limited to the range of 1 mm to 1.5 mm.
[0023]
The sheet material that had been heat-treated on one side was peeled off from the thin iron plate and cut into dimensions of 15 mm × 50 mm, 20 mm × 50 mm, 25 mm × 50 mm.
The dimensions of the cut sheet material are formed so that the width is equal to or less than half the length.
[0024]
The dough thus cut is put in a 70 ° C. shelf dryer for 20 to 30 minutes, dried until the dough moisture content becomes 20 to 25%, and after aging overnight, 20 to 30 ° C. shelf dryer is used. Add for 30 minutes and dry until the dough moisture is 12-15%.
[0025]
The dried dough is put into a hot air oven, and a hot air temperature of 200 to 220 ° C. is directly applied to the dough to bake it for about 20 to 30 seconds while the dough is in a floating state. The wind speed at this time was 30 m / sec.
[0026]
A state in which all of the sheet cloths having widths of 15 mm, 20 mm, and 25 mm where the widths of the obtained cut dimensions are different are naturally curled into a curl shape with the surface of the cloth heated by the hot air oven inside. Snack food was obtained.
[0027]
When the mixing ratio of surimi and starch is set to 20:80 with respect to the dry matter of the surimi and starch, the viscosity is too low when the water content and water content is 76%, and the viscosity is good when adjusted to 70%. However, even if the dough using the 20:80 blend with the increased starch content is baked according to the production method of the present invention, the baked dough does not naturally become curled, The object of the present invention of a method for producing a snack of rolled food could not be achieved.
[0028]
The starches were adjusted to a dry matter ratio of 40:60 with respect to the surimi, then a seasoning was mixed, and a paste-like water species obtained by exposing to water was formed into a sheet having a thickness of 1 mm to 1.5 mm. Further, the sheet-shaped dough was steamed with steam at 50 ° C to 80 ° C for 3 to 4 minutes, and was heated at a temperature of 160 ° C on one side. As the heating condition using the steam, the condition of sitting at a high temperature for a short time was used.
[0029]
The steam for steaming the water species formed into a sheet with a thickness of 1 mm to 1.5 mm, if it is steam at a low temperature lower than 50 ° C, the steaming time will take a long time, and so-called low temperature sitting In this case, production requires a long time (for example, steaming at 5 ° C. to 10 ° C. requires 18 hours for steaming), which is not preferable as a production condition and is not practical. In this case, bubbles are generated, which is not preferable. Therefore, it is preferable to set the steam temperature in the range of 50 ° C to 80 ° C.
[0030]
If the time for steaming with steam at 50 ° C to 80 ° C is shorter than 3 minutes, the dough will be insufficiently seated, and if it is longer than 4 minutes, the dough will be hardened more than a proper seating. Since the elongation force (expansion force) at the time of expansion during firing becomes small and the state of curl becomes insufficient, the time for steaming is set in the range of 3 minutes to 4 minutes.
[0031]
If the steam temperature is low and the time is short, sitting will not be possible, and if the steam temperature is too high, air bubbles will occur and the sheet material will be distorted. Therefore, steaming was performed for 3 to 4 minutes with steam at 50 ° C to 80 ° C, and the sheet dough was allowed to sit. Although the moisture content of the seated cloth does not change, the cloth is gelatinized under the influence of high-temperature sitting, so that the next single-sided heat treatment is effective.
[0032]
Under steaming conditions of sitting at a high temperature, both sides of the sheet dough are evenly steamed, and the next open single-side heat treatment at 140 to 160 ° C. has an effect on curling properties. As a cause of this, by applying an appropriate heat treatment to one side, the hardening of the fabric due to thermal denaturation occurs on only one side of the sheet fabric, and the force to stretch during baking is lost, but the other side loses the force to stretch. It is considered that curling occurs because good heating is applied and the stretching force during firing is effective.
[0033]
If the oven temperature is higher than 160 ° C., it is presumed that the dough does not curl due to the hardening of the fabric due to heat denaturation on both sides. In addition, as the thickness increases, the degree of influence of the hardening of the fabric due to heating applied to one surface decreases, and the material does not curl.
[0034]
When the oven temperature is lower than 140 ° C., a change in physical properties due to thermal denaturation is not sufficiently obtained, and a preferable curled product is not obtained at the time of firing. Therefore, the oven temperature is set in the range of 140 ° C. to 160 ° C. Is preferred.
[0035]
If the baking temperature in the hot air oven is lower than 200 ° C., the dough is insufficiently curled due to a small expansion force of the heated dough, and if the baking temperature exceeds 220 ° C., the surface of the curled dough is easily burnt, and it is difficult to control the baking. Therefore, the firing temperature of the hot air oven is preferably set in the range of 200 ° C. to 220 ° C.
[0036]
When the dry matter ratio of the mixture of the water-based surimi and the starches is such that the starch ratio is greater than 60, the elongation force (swelling force) at the time of firing after heating one side of the dough is large in the thickness of the dough according to the present invention. Therefore, the elongation (swelling) of the hardened one side also increases, and the difference in elongation (swelling) between the hardened one side and the other side is small, so that the dough does not curl. The heat treatment cures the dough surface, and during baking, the elongation force (swelling force) of the dough surface becomes smaller than that of the other surface, and this is due to the difference in the elongation force (swelling force).) If it is smaller than 40, the elongation force (swelling force) of the starch is reduced by calcination, and the curl is insufficient. In any case, a curled product cannot be obtained. : Preferably set to 60
[0037]
The sheet material subjected to the single-sided heat treatment in the present invention is peeled from the thin iron plate, cut into dimensions of 30 mm × 50 mm, 40 mm × 50 mm, and 50 mm × 50 mm. When the baking was performed according to the manufacturing method of the present invention and the width was 30 mm, 40 mm, or 50 mm, the fabric was not only curled but also curled up.
[0038]
The sheet material that has been heat-treated on one side is formed into a rectangular strip shape so as to be curled in the longitudinal direction to the state shown in FIG. 1. The condition is the best, and as the length of the short side and the long side approaches the same, the curl state becomes unstable, and the short side is less than half of the long side to obtain a stable curl. Therefore, it is preferable to set the short side of the strip-shaped cloth to half or less of the long side.
[0039]
On the other hand, if the water content is more than 76%, the viscosity becomes low and the fluidity increases, making molding difficult. If the water content is less than 70%, the viscosity becomes high and the water type becomes hard. Therefore, molding is difficult, and therefore, the water content of the water species is preferably set in the range of 70% to 76%.
[0040]
【Example】
Example 1
After cutting 100% of frozen surimi into lump of 50g to 100g, leave it at room temperature for about 1 hour and half-thaw, then grind with a silent cutter, and when the surimi temperature reaches 2 to 4 ° C, 3% Was added in three portions to complete the salting in 10 minutes. For the tara-frozen surimi, an off-season first-class auxiliary sect with a moisture content of 75% was used.
[0041]
Then, starch containing 18% moisture, 46% (potato starch 23%, corn starch 23%), frozen egg white 10%, glycine 1.5%, sodium glutamate 1.0%, alanine 0.5%, crab extract 3%, mirin 3% and cold water were added to adjust the total water content of the water species to 76%, and water was sprinkled for 5 to 10 minutes until the water became smooth.
[0042]
The finished smooth paste-like water species is molded into a sheet having a thickness of 1 mm to 1.5 mm on a thin iron plate coated with a release oil, and this is placed in a 50 to 80 ° C. steamer for 3 to 4 minutes. It was steamed and then heat-treated on one side for 3 to 4 minutes in an oven at 140 to 160 ° C.
[0043]
The obtained sheet-like dough is peeled off from the thin iron plate, cut into a size of 15 mm × 50 mm, the dough is arranged on a wire mesh, and placed in a 70 ° C. shelf dryer for 20 to 30 minutes, and the dough moisture is 20 to 25 minutes. %, And after aging overnight, placed in a 70 ° C. shelf dryer for 20 to 30 minutes and dried to a dough moisture of 12 to 15%.
[0044]
This dried dough was put into a hot air oven, and a hot air temperature of 200 to 220 ° C. was directly applied to the dough, and baked for about 20 to 30 seconds while the dough was in a floating state. The wind speed at this time was 30 m / sec.
[0045]
The obtained baked dough was a rolled snack food having a very light texture, in which the baked dough was naturally curled by heating in a hot air oven.
[0046]
Comparative Example 1
In Example 1, a smooth paste-like water species that had been sprinkled in water was molded into a sheet having a thickness of 1 mm on a thin iron plate coated with release oil, and steamed for 3 to 4 minutes in a 80-90 ° C. sailo steamer. Further, the single-sided heat treatment was performed for 3 to 4 minutes in an oven at 190 ° C.
[0047]
The obtained sheet-like dough was cut, dried and fired under the same conditions and method as in Example 1 below.
The baked dough did not curl into a curl and remained flat.
[0048]
As a result, it was found that if the sheet heating conditions were different, a natural curled fired dough could not be obtained.
[0049]
Example 2
A smooth paste-like water species having a water content of 76% was formed into a sheet with the same composition as in Example 1, and the thickness of the sheet was 1 mm.
[0050]
This is steamed in a 50-80 ° C. steamer for 3-4 minutes, and then heat-treated on one side for 3-4 minutes in a 160 ° C. oven. Then, the sheet-like material is peeled off from the thin iron plate, and the dimensions are 15 mm × 50 mm. Cut into pieces.
[0051]
The dough is arranged on a wire mesh, placed in a 70 ° C. shelf drier for 20 to 30 minutes, dried until the dough moisture content becomes 20 to 25%, and after aging overnight, 20 to 30 ° C. in a shelf drier. The mixture was put for 30 minutes and dried until the dough moisture reached 12 to 15%.
[0052]
The dried dough was put into a hot air oven, and the air at a hot air temperature of 200 ° C. was directly applied to the dough, and baked for about 20 to 30 seconds while the dough was in a floating state. The wind speed at this time was 30 m / sec.
[0053]
When the thickness of the obtained sheet was 1 mm, a rolled-up snack food was naturally curled into a curled shape with the surface heated by a hot-air oven inside.
[0054]
Comparative Example 2
According to the same formulation as in the example in Example 2, the obtained smooth paste-like water species having a water content of 76% was formed into a sheet shape, and only the thickness was different from that in Example 2 so that the thickness was reduced to 0%. It was divided into three groups of 0.8 mm, 1.8 mm and 3 mm, and fired and compared under the same conditions and method as in Example 2 below.
[0055]
When the thickness of the obtained sheet-like dough is 0.8 mm, the dough is cut off when the sheet dough is peeled off from the thin iron plate after the water type is made into a sheet-like shape and the heat treatment is performed. Could not.
[0056]
When the thickness of the sheet-like dough is set to 0.8 mm, moisture remains in the dough to some extent, but as a dry matter, the thickness becomes less than half. It is thought that curl-shaped entangled snacks could not be obtained because of the inability to obtain entangled snacks.
[0057]
When the thickness of the obtained sheet is 1.8 mm, a curled snack bent to a certain degree of arc shape and unevenly by firing is obtained. I couldn't get it.
[0058]
When the thickness of the sheet-like dough is set to 1.8 mm in this manner, the heat applied to the upper and lower surfaces of the dough becomes slow due to the thickness of the dough during the heat treatment, and the strong curling property until the dough is rolled round is lost. It seems to be done.
[0059]
The obtained sheet-shaped dough having a thickness of 3 mm hardly curled by firing.
[0060]
As a result, when the thickness of the sheet-shaped cloth is 3 mm, the sheet is thickly rolled up into a natural curl shape because the thickness is large and the heat-causing effect due to the heat change of the cloth due to the heat treatment is small. It turned out that no snacks were available.
[0061]
Example 3
3% salt, 46% starch (23% potato starch, 23% cornstarch), 10% frozen egg white, 1.5% glycine, 100% frozen tarami (75% moisture) Sodium glutamate 1.0%, alanine 0.5%, crab extract 3%, mirin 3% and cold water were added to adjust the water content of the whole water species to 76%.
[0062]
The composition in this case is such that the surimi and the starches are mixed in a ratio of 40:60 on a dry matter basis.
[0063]
In the same manner as in Examples 1 and 2, the above dough according to this blend was ground, salted, mixed with starches and seasonings, and then watered. It was formed into a sheet having a thickness of 1 mm to 1.5 mm on a painted thin iron plate.
[0064]
This is steamed in a 50-80 ° C. steamer for 3-4 minutes, and then heat-treated on one side for 3-4 minutes in a 160 ° C. oven. Then, the sheet-like material is peeled off from the thin iron plate, and the dimensions are 15 mm × 50 mm. Cut into pieces.
[0065]
The dough is arranged on a wire mesh, placed in a 70 ° C. shelf drier for 20 to 30 minutes, dried until the dough moisture content becomes 20 to 25%, and after aging overnight, 20 to 30 ° C. in a shelf drier. The mixture was put for 30 minutes and dried until the dough moisture reached 12 to 15%.
[0066]
The dried dough was put into a hot air oven, and hot air at a hot air temperature of 200 ° C. was directly applied to the dough, and baked for about 20 to 30 seconds while the dough was in a floating state. The wind speed at this time was 30 m / sec.
[0067]
The obtained dough after firing was a rolled-in snack food that was naturally curled.
[0071]
Example 4
Using the same composition as in Examples 1, 2 and 3, the mixture was ground, mixed with starch and seasonings, and then spread with water. The finished smooth paste-like water type was coated with a release oil. It was formed into a sheet having a thickness of 1 mm to 1.5 mm on a thin iron plate.
[0072]
This is steamed in a 50 to 80 ° C. steamer for 3 to 4 minutes, and then heat-treated on one side for 3 to 4 minutes in an electric oven at 160 ° C., and then the sheet-like material is peeled off from the thin iron plate to obtain a 15 mm × 50 mm, 20 mm It was cut into dimensions of × 50 mm, 25 mm × 50 mm.
[0073]
The dimensions of the sheet-like dough after cutting were such that the horizontal width was less than half the vertical length.
[0074]
The cut dough is arranged on a wire mesh, placed in a 70 ° C. shelf dryer for 20 to 30 minutes, dried until the dough moisture content becomes 20 to 25%, and after aging overnight, 20 pieces are placed in a 70 ° C. shelf dryer. Placed for ~ 30 minutes and dried to a dough moisture of 12-15%.
[0075]
The dried dough was put into a hot air oven, and hot air at a hot air temperature of 220 ° C. was directly applied to the dough, and baked for about 20 to 30 seconds while the dough was in a floating state. The wind speed at this time was 30 m / sec.
[0076]
With the cut widths of 15 mm, 20 mm, and 25 mm, the snack food was curled into a natural curl with the heated surface subjected to one-side heat treatment in an oven inside.
Comparative Example 4
[0077]
The sheet-like material peeled from the thin iron plate obtained in Example 4 was cut into dimensions of 30 mm × 50 mm, 40 mm × 50 mm, 50 mm × 50 mm, and the width of the cut cloth was half of the vertical length. 1 and fired under the same conditions as in Example 4 below.
[0078]
The obtained baked dough had a shape in which the edge of the dough was turned up, and did not become a natural curl.
[0079]
As a result, if the cut dimension of the sheet-like material is one half of the length of the crossing side, and is half the length of the other side, the baking naturally occurs. It was found that curled snacks could not be obtained.
[0080]
【The invention's effect】
Since the present invention is configured as described above, it does not require any special wrapping process or equipment to produce wrapped confectionery food, and curls more naturally during baking due to the unique physical properties of the raw material surimi. There is an excellent effect that a snack food that is rolled up round can be obtained.
[0081]
In the second aspect, the mixture of the surimi and the starches is set to a dry matter ratio of 40:60, so that one side of the dough is hardened by heat denaturation caused by heat treatment of one side of the dough. It is possible to cause a large difference in the elongation force (expansion force) on both sides, which has the effect that the dough can be formed in a curl shape. In addition, the water content and water content are in the range of 70% to 76%. Since it is set, there is an effect that the viscosity of the dough is suitable for molding water species into a sheet shape, and furthermore, a strip type in which the length of the short side of the dough is less than half of the long side Thus, there is an effect that a surimi snack curled in the longitudinal direction can be obtained.
[Brief description of the drawings]
FIG. 1 is a perspective view of a surimi snack manufactured by the manufacturing method of the present invention.
FIG. 2 is a central cross-sectional view of FIG.
[Explanation of symbols]
1 Surimi snack

Claims (2)

水産動物性すり身を塩擂り後、澱粉類、調味料を混和、水のばししてなる糊状の水種を厚さ1mm〜1.5mmに成型し、50℃〜80℃の蒸気にて3分〜4分間蒸煮して糊状の水種を坐らせ、その後、140℃〜160℃のオーブンで片面を加熱処理して乾燥後、熱風オーブンにより200℃〜220℃で焼成しカール状に形成してなることを特徴とするすり身スナックの製造方法。After grinding seafood animal surimi, starches and seasonings are mixed, and a paste-like water species obtained by exposing to water is molded into a thickness of 1 mm to 1.5 mm, and steamed at 50 ° C to 80 ° C for 3 minutes. Steamed for 4 minutes to sit in a paste-like water species, then heat-treated on one side in an oven at 140 ° C to 160 ° C and dried, then baked in a hot air oven at 200 ° C to 220 ° C to form a curl A method for producing a surimi snack, comprising: 水産動物性すり身を塩擂り後、すり身に対して澱粉類を乾物比40:60の配合に調整して、次いで調味料を混和、水のばししてなる糊状の水種水分を70%〜76%の範囲に調整したものを厚さ1mm〜1.5mmに成型し、50℃〜80℃の蒸気にて3分〜4分間蒸煮して坐らせ、その後、140℃〜160℃のオーブンで片面加熱処理して生地を成型して、該生地を交差した側辺における一方の側辺が他方の側辺の長さの2分の1以下になるよな矩形に切断成型して乾燥後、熱風オーブンにより200℃〜220℃で焼成しカール状に形成してなることを特徴とするすり身スナックの製造方法。After the seafood animal surimi is ground, the starches are adjusted to the surimi with a dry matter ratio of 40:60, and then a seasoning is mixed in and the paste-like water-species water obtained by exposing to water is reduced to 70% to 76%. %, Formed into a thickness of 1 mm to 1.5 mm, steamed with steam at 50 ° C. to 80 ° C. for 3 minutes to 4 minutes, sat, and then placed in an oven at 140 ° C. to 160 ° C. Forming the dough by heat treatment on one side, cutting and drying into a rectangle such that one side of the crossed side is less than half the length of the other side, and then dried. A method for producing a surimi snack, which is baked at 200 ° C. to 220 ° C. in a hot air oven to form a curl.
JP35268896A 1996-12-13 1996-12-13 How to make surimi snacks Expired - Fee Related JP3589821B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35268896A JP3589821B2 (en) 1996-12-13 1996-12-13 How to make surimi snacks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35268896A JP3589821B2 (en) 1996-12-13 1996-12-13 How to make surimi snacks

Publications (2)

Publication Number Publication Date
JPH10165145A JPH10165145A (en) 1998-06-23
JP3589821B2 true JP3589821B2 (en) 2004-11-17

Family

ID=18425763

Family Applications (1)

Application Number Title Priority Date Filing Date
JP35268896A Expired - Fee Related JP3589821B2 (en) 1996-12-13 1996-12-13 How to make surimi snacks

Country Status (1)

Country Link
JP (1) JP3589821B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005245389A (en) * 2004-03-08 2005-09-15 Watanabe Isao Method for producing snack confectionery
JP4947422B2 (en) * 2007-07-17 2012-06-06 ギョルメ舎フーズ株式会社 Processed fish products and manufacturing method thereof, and processed fish pack products
JP6411021B2 (en) * 2013-11-13 2018-10-24 株式会社なとり Process for producing dried meat and its product

Also Published As

Publication number Publication date
JPH10165145A (en) 1998-06-23

Similar Documents

Publication Publication Date Title
JP3527084B2 (en) Manufacturing method of instant dried noodles
JP3589821B2 (en) How to make surimi snacks
NZ508198A (en) Flavoured noodles where the flavour ingredients are preheated at a temperature between 60 to 100 degrees Celsius for 10 to 90 minutes
JPH0975006A (en) Production of snack pellet and expanded snack cookie
JP2791141B2 (en) Puffed food
JP2000295970A (en) Production of grooved instant noodles
JP6247139B2 (en) Spring roll manufacturing method
JP2004337141A (en) Method for producing food by using main raw material of pasta, noodle and material similar to noodle, and by similar method for producing noodle
JPH0380458B2 (en)
JP3133000B2 (en) How to make flour products
JPH1189516A (en) Production of baked confectionery
JP2005185137A (en) Method for producing dry food to be taken after cooked or reconstituted with hot water, and dry noodle
JP2019041732A (en) Manufacturing method of puffed noodle, and puffed noodle
JP6509040B2 (en) Deep-fried confectionery and manufacturing method thereof
JP4955600B2 (en) Method for producing noodles made from rice flour
JP2528355B2 (en) Uruchi rice cracker manufacturing method
JP2637413B2 (en) Manufacturing method of deformed puffed confectionery
JP2581321B2 (en) Gourd substitute, method for producing it, and method for producing food tied with string
KR20040000844A (en) Processing Method of Fish Product be able to wrap for Cheese and Processed Food made from this Product
JPS5876056A (en) Preparation of instant fine handmade noodle (manually drawn noodle)
JP2001211863A (en) Food of delicate flavor
JP2024119404A (en) Breader mix for fried food coating and its manufacturing method
JPS55118341A (en) Preparation of dried paste product
JP2003023971A (en) Sheet-like food
JPS5813126B2 (en) Egg Kakoushiyokuhinnoseizohouhou

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20040512

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040701

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20040803

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20040818

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313532

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20070827

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080827

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090827

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100827

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100827

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110827

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110827

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120827

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130827

Year of fee payment: 9

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees