JP3582141B2 - Nitrogen oxide removal method - Google Patents

Nitrogen oxide removal method Download PDF

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Publication number
JP3582141B2
JP3582141B2 JP08588095A JP8588095A JP3582141B2 JP 3582141 B2 JP3582141 B2 JP 3582141B2 JP 08588095 A JP08588095 A JP 08588095A JP 8588095 A JP8588095 A JP 8588095A JP 3582141 B2 JP3582141 B2 JP 3582141B2
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Prior art keywords
adsorbent
mno
specific surface
surface area
oxide
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JPH08243356A (en
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忠夫 仲辻
俊宏 菅谷
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Sakai Chemical Industry Co Ltd
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Sakai Chemical Industry Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は大気中あるいは各種煙道排気中に含まれる窒素酸化物、殊に化学的に不活性で処理の困難なNOを効率よくNO2 に転換し、これを吸着剤を用いて吸着して、NOを除去する方法に関するものである。詳しくは高速道路のトンネルや駐車場における自動車の排ガス中のNOを酸化、吸着処理をして許容濃度にまで低減する方法に関する。
【0002】
【従来の技術】
NO、NO2 は代表的な大気汚染物質でありこれまで多くの処理技術が提案されている。活性炭を初めとして多数の吸着剤が提供されている。公知の吸着剤は反応性に乏しいNOに対してはあまりその効果がないのでNOを一旦酸化しNO2 にして吸着除去する方法をとっていた。この際、酸化剤としては主としてオゾンが使用されていたためにオゾン発生装置と吸着の装置、さらに過剰オゾンを分解するためのオゾン分解装置が必要となり全体として装置が複雑なものとなっていた。
【0003】
【発明が解決しようとする課題】
本発明はかかる欠点を解消するためなされたものであり、コンパクトな装置を用いて、常温で効率よくNOを酸化し、これを効率よく吸着して、効率よく除去する方法を提供することを目的とする。
【0004】
【課題を解決するための手段】
本発明は常温でNOを触媒で酸化してNO2 となし、生成したNO2 を酸化ニッケルおよびもしくは酸化銀に吸着させ除去する方法である。
【0005】
NOは吸着剤に吸着し難いため、従来方法では全てを吸着剤に吸収し易いNO2 の型に酸化し、吸着除去させていたが本発明に係るNO酸化触媒である比表面積50m2/g以上で最大強度を示すX線回折角度(2θ)が37±1°のγ−MnO2 常温でNOを効率よく酸化して、NO2 に変換し、更に、このように変換されたNO2 を、再生時の着火性、吸着速度が遅い等の問題の多い従来の活性炭のNO2 吸着剤に代えて、再生時の着火性に全く問題がなくしかも高速吸着性に優れた酸化ニッケル及びもしくは酸化銀に吸着させることによって、従来に較べてコンパクトな装置で実施できる利点を有する。
【0006】
一般にMnO2 を製する方法は電解法、水酸化マンガン、炭酸マンガンなどのγ−MnO2 前駆体を酸化処理して得る方法がある。このようにして製造したγ−MnO2 はNOをNO2 に酸化する能力はあるが、その能力は最大強度を示すX線回折角度(2θ)が37±1°のγ−MnO2 の比表面に大いに依存している。図2からわかる如く比表面積が50m2/g以上であれば効率よくNOをNO2 に酸化し、50m2/g以下であればその能力が劣ることが分かった。そこで比表面積が50m2/g以上のものを製造する方法について検討をした。
【0007】
そこで我々は研究を重ねたところ次のような方法によって最大強度を示すX線回折角度(2θ)が37±1°で比表面積が高く、殊に50m2/g以上のγ−MnO2 を得ることができることがわかった。即ち、
1)一般の炭酸マンガンを焼成温度が250℃〜450℃において焼成し酸処理して、γ−MnO2 を得る。ここにおいて焼成温度が450℃以上であるとシンタリングが起こりまた250℃以下では収率が低下する。
【0008】
2)硝酸マンガンと過マンガン酸カリウムを反応させ水洗乾燥させることにより目的のγ−MnO2 を得ることができる。このようにして得たγ−MnO2 によりNOを酸化して得たNO2 及び既存のNO2、N23(NOx と称する)は酸化ニッケル及びもしくは酸化銀からなる吸着剤で吸着することによって高速で存在するNOを除去することができる。
【0009】
本発明において用いるNO2 吸着剤は酸化ニッケルおよびもしくは酸化銀を主成分とする。酸化ニッケルは炭酸ニッケルを250℃〜400℃にて焼成して得られるNi23 が最も好ましくこの時比表面積は150〜250m2/gであり塩基性炭酸ニッケルを焼成して得られるNiOも好ましく用いることができる。本発明において用いる酸化銀としては市販の酸化銀を用いることができる。あるいは硝酸銀などの酸化銀前駆体を焼成したものでもよい。本発明による酸化剤あるいはNO2 吸着剤は従来知られている成形方法によってハニカム状、球状等の種々の形状に成形することができる。この成形に際し、成形助剤、成形補強体、無機繊維、有機バインダー等を適宜配合してもよい。またあらかじめ成形された基材上にウオッシュコート法等によって被覆担持させることもできる。さらに従来知られているその他の吸着剤の調製法によることもできる。
【0010】
【実施例】
以下具体的に実施例により説明する。
実施例1
和光純薬製特級炭酸マンガンを空気中で400℃にて5時間焼成した。得られた焼成物200gを1/10Nの硝酸水溶液1に投入し、30分間攪拌し酸処理を行った。その後、濾過・イオン交換水にて水洗を行った。得られた酸処理物は154gであった。また比表面積は82.6m2/gであった。また最大強度を示すX線回折角度(2θ)は36.5°であった。
【0011】
実施例2
和光純薬製特級硝酸マンガン121.8gを20mのイオン交換水に溶解して硝酸マンガン水溶液を調製した。別に、和光純薬製特級過マンガン酸カリウム40gを2000mのイオン交換水に溶解して、過マンガン酸カリウム水溶液を調製した。上記硝酸マンガン水溶液をこの過マンガン酸カリウム水溶液に攪拌下で滴下し、約30分にて反応を終えた。その後、濾過、イオン交換水にて水洗を行い61gの乾燥物を得た。この時比表面積は204m2/gであった。また最大強度を示すX線回折強度角度(2θ)は36.9°であった。
【0012】
実施例3
和光純薬製特級炭酸ニッケル500gを350℃にて3時間焼成して酸化ニッケル412gを得た。得られたNi23 の比表面積は235.7m2/gであった。
【0013】
NO酸化触媒の調製
実施例1、2で得られたγ−MnO2 の粉体50gと日産化学製シリカゾル(商品名スノーテックスD)30gと水を適宜加えて顆粒状に成形し、20メッシュアンダー30メッシュオーバーとした。
【0014】
実施例4
和光純薬製特級炭酸ニッケル500gを400℃にて3時間焼成して酸化ニッケル366gを得た。得られたNiOの比表面積は131.4m2/gであった。
【0015】
NO2 吸着剤の調製
実施例3もしくは4で得た酸化ニッケルおよびもしくは和光純薬製特級酸化銀の粉体50gと日産化学製シリカゾル(商品名スノーテックスD)30gと水を適宜加えて顆粒状に成形し、20メッシュアンダー30メッシュオーバーとした。
【0016】
実施例5
実施例3で得た酸化ニッケル50gと日産化学製シリカゾル(商品名スノーテックスD)30gと水を適宜加えて顆粒状に成形し、20メッシュアンダー30メッシュオーバーとした。
【0017】
実施例6
実施例4で得た酸化ニッケル50gを用いて以下実施例5と同様にしてNO2 吸着剤を調製した。
【0018】
実施例7
実施例3で得た酸化ニッケル45gと和光純薬製特級酸化銀5gを用いて以下実施例5と同様にしてNO2 吸着剤を調製した。
【0019】
実施例8
実施例3で得た酸化ニッケル25gと和光純薬製特級酸化銀25gを用いて以下実施例5と同様にしてNO2 吸着剤を調製した。
【0020】
比較例
実施例1において、焼成温度を550℃とした以外同様の方法にて酸処理物を得た。このとき比表面積は40.0m2/gであった。
【0021】
評価試験方法
本発明による方法として、上記実施例1又は2によるNO酸化触媒をガス流れの前段に配設すると共に、上記実施例3、5、6、7又は8によるNO2 吸着剤をガス流れの後段に設置し、下記の試験条件にて窒素酸化物含有ガスの窒素酸化物をNO 2 酸化し、次いで、これをNO2 吸着剤に吸着させて、NOの除去率(%)を求めた。同様に、上記比較例によるNO酸化触媒をガス流れの前段に配設すると共に、上記実施例3によるNO 2 吸着剤をガス流れの後段に設置し、下記の試験条件にて窒素酸化物含有ガス中の窒素酸化物をNO 2 に酸化し、次いで、これをNO 2 吸着剤に吸着させて、NOの除去率(%)を求めた。またNO2 吸着剤の前でもサンプリングを行いNOのNO2 の酸化率を求めた。
【0022】
上記評価試験に用いた装置構成を図1に示す。エアー(空気)を入り口より入れ、これにNO濃度が200ppm、バランスが窒素である標準ガスを所定の濃度となるように供給し、酸化触媒及びNO2 吸着剤を通過させ、その後N分析により通過エアー中のNO及びNO2 濃度を測定した
【0023】
MnO 2 種々試作品の測定表面積に対してNO除去率をプロットしたものを図2に示す。比表面積が50m2/gあたりで78%の除去率を示しそれより増加しはじめ100m2/gを越えたあたりで90%に達して平坦になっている。
【0024】
試験条件
(1)ガス組成
NO5ppm
吸着剤10m
(2)空間速度
NO酸化触媒10000 -1
NO2 吸着剤10000 -1
(3)反応温度25℃
(4)相対湿度30%
結果を表1に示す。
【0025】
【表1】

Figure 0003582141
【0026】
表1において、NO吸着率とNO酸化率はそれぞれ以下の算出式から求めた。
【0027】
【数1】
Figure 0003582141
【0028】
【発明の効果】
以上のように、本発明の方法によれば、NOを効率よく除去することができる。
【図面の簡単な説明】
【図1】ガス中のNOの吸着効果を測定する装置である。
【図2】種々試作品の比表面積に対してNO除去率をプロットしたグラフである。
【符号の説明】
1…NO標準ガス
2…酸化触媒
3…NO2 吸着剤
4…NO分析計[0001]
[Industrial applications]
The present invention is a nitrogen oxide contained in or in a variety of flue exhaust air, in particular to convert difficult NO treatment chemically inert efficiently NO 2, which was adsorbed with an adsorbent And a method for removing NO. More specifically , the present invention relates to a method for oxidizing and adsorbing NO in exhaust gas from automobiles in a tunnel or a parking lot on a highway to reduce the NO to an allowable concentration.
[0002]
[Prior art]
NO, NO 2 is a typical air pollutants, many processing techniques have been proposed heretofore. Numerous adsorbents have been provided , including activated carbon. Known adsorbents, there is no effect thereof much against poor NO reactivity, once oxidized NO, it was taking method for adsorbing and removing in the NO 2. At this time, since ozone was mainly used as the oxidizing agent, an ozone generating device and an adsorbing device, and an ozone decomposing device for decomposing excess ozone were required, and the device was complicated as a whole. .
[0003]
[Problems to be solved by the invention]
The present invention has been made to overcome such drawbacks, aims to use a compact apparatus oxidizes efficiently NO at ambient temperature, which efficiently adsorbed, to provide a method for efficiently removing And
[0004]
[Means for Solving the Problems]
The present invention is a method of oxidizing NO with a catalyst at normal temperature to form NO 2 and adsorbing the generated NO 2 to nickel oxide and / or silver oxide to remove it.
[0005]
Since NO is hardly adsorbed by the adsorbent, all in the conventional method oxidizing the type of absorption easily NO 2 on the adsorbent, had adsorbed removed, a NO oxidation catalyst in accordance with the present invention a specific surface area of 50 m 2 / X-ray diffraction angle (2 [Theta]) is 37 ± 1 ° of the gamma-MnO 2 showing the maximum intensity in g or more, the NO at ordinary temperature efficiently oxidized and converted into NO 2, which is further converted in this way the NO 2, playback of ignitability, instead of the NO 2 absorbent of more conventional activated carbon of problems such as adsorption rate is slow, there is no any problem of ignitability at the time of reproduction, moreover excellent in high speed adsorbing oxide By adsorbing on nickel and / or silver oxide, there is an advantage that it can be carried out in a more compact apparatus than before.
[0006]
The method generally Seisuru the MnO 2 may electrolysis, manganese hydroxide, obtained by oxidizing the gamma-MnO 2 precursor such as manganese carbonate method. The γ-MnO 2 thus produced has the ability to oxidize NO to NO 2 , but the ability is the specific surface of γ-MnO 2 having an X-ray diffraction angle (2θ) showing the maximum intensity of 37 ± 1 °. It depends heavily on the product . If as specific surface area can be seen from Figure 2 is 50 m 2 / g or more, efficiently NO oxidized to NO 2, if 50 m 2 / g or less, it was found that the ability is poor. Therefore, a method for producing a product having a specific surface area of 50 m 2 / g or more was studied.
[0007]
Therefore, we repeated our research and found that the X-ray diffraction angle (2θ) showing the maximum intensity was 37 ± 1 ° and the specific surface area was high, especially γ-MnO 2 of 50 m 2 / g or more by the following method. I found that I could get That is,
1) Firing Temperature manganese carbonate of the general is calcined at 250 ° C. to 450 ° C., and the acid treatment to obtain a γ-MnO 2. Here, if the firing temperature is 450 ° C. or higher , sintering occurs , and if the firing temperature is 250 ° C. or lower, the yield decreases.
[0008]
2) reacting the manganese nitrate and potassium permanganate um, by washing with water drying, it is possible to obtain a gamma-MnO 2 purposes. NO 2 obtained by oxidizing NO with γ-MnO 2 thus obtained and existing NO 2 and N 2 O 3 (referred to as NO x ) are adsorbed by an adsorbent composed of nickel oxide and / or silver oxide. This makes it possible to remove NO present at high speed.
[0009]
The NO 2 adsorbent used in the present invention contains nickel oxide and / or silver oxide as a main component. Nickel oxide is most preferably Ni 2 O 3 obtained by firing nickel carbonate at 250 ° C. to 400 ° C., this time specific surface area of 150 to 250 2 / g, obtained by calcining a basic nickel carbonate NiO can also be preferably used. Commercially available silver oxide can be used as the silver oxide used in the present invention. Alternatively, a material obtained by firing a silver oxide precursor such as silver nitrate may be used. The oxidizing agent or NO 2 adsorbent according to the present invention can be formed into various shapes such as a honeycomb shape and a spherical shape by a conventionally known forming method. In this molding, a molding aid, a molded reinforcing body, an inorganic fiber, an organic binder, and the like may be appropriately blended. Further, it can be coated and supported on a preformed base material by a wash coat method or the like. Furthermore, it can also be based on other conventionally known methods for preparing an adsorbent.
[0010]
【Example】
Hereinafter, a specific example will be described.
Example 1
Special grade manganese carbonate manufactured by Wako Pure Chemical Co., Ltd. was calcined in air at 400 ° C. for 5 hours. 200 g of the obtained baked product was put into 1 L of a 1 / 10N aqueous nitric acid solution, and stirred for 30 minutes to perform an acid treatment. Then, it was washed with filtered and ion-exchanged water. The obtained acid-treated product was 154 g. The specific surface area was 82.6 m 2 / g. The X-ray diffraction angle (2θ) showing the maximum intensity was 36.5 °.
[0011]
Example 2
Produced by Wako Pure Chemical Industries special grade manganese nitrate 121.8g dissolved in ion-exchanged water 20 m L, to prepare an aqueous solution of manganese nitrate. Separately, dissolve the Wako Junyaku Co. special grade permanganate potassium 40g of ion exchange water 2000 m L, to prepare a permanganic acid potassium solution. The aqueous manganese nitrate solution was added dropwise to the aqueous potassium permanganate solution with stirring, and the reaction was completed in about 30 minutes . Thereafter, filtration and washing with ion exchanged water were performed to obtain 61 g of a dried product. At this time, the specific surface area was 204 m 2 / g. The X-ray diffraction intensity angle (2θ) showing the maximum intensity was 36.9 °.
[0012]
Example 3
500 g of special grade nickel carbonate manufactured by Wako Pure Chemical Industries was fired at 350 ° C. for 3 hours to obtain 412 g of nickel oxide. The specific surface area of the obtained Ni 2 O 3 was 235.7 m 2 / g.
[0013]
Preparation of NO Oxidation Catalyst 50 g of the γ-MnO 2 powder obtained in Examples 1 and 2, 30 g of silica sol (trade name: Snowtex D, manufactured by Nissan Chemical Industries, Ltd.) and water are appropriately added, and the mixture is formed into granules, and the mixture is molded into a 20 mesh mesh. The mesh was over 30 mesh.
[0014]
Example 4
500 g of special grade nickel carbonate manufactured by Wako Pure Chemical Co., Ltd. was calcined at 400 ° C. for 3 hours to obtain 366 g of nickel oxide. The specific surface area of the obtained NiO was 131.4 m 2 / g.
[0015]
Preparation of NO 2 adsorbent 50 g of nickel oxide powder obtained in Example 3 or 4 and / or special grade silver oxide manufactured by Wako Pure Chemical Industries, 30 g of Nissan Chemical's silica sol (trade name: Snowtex D) and water are added as needed to obtain a granular form. To form a 20 mesh under 30 mesh over.
[0016]
Example 5
50 g of the nickel oxide obtained in Example 3, 30 g of Nissan Chemical's silica sol (trade name: Snowtex D), and water were appropriately added, and the mixture was formed into a granule to make a 20 mesh under 30 mesh over.
[0017]
Example 6
Using nickel oxide 50g obtained in Example 4, in the same manner as in Example 5 below were prepared NO 2 adsorbent.
[0018]
Example 7
Using nickel oxide 45g and Wako Junyaku Co. special grade silver oxide 5g obtained in Example 3, in the same manner as in Example 5 below were prepared NO 2 adsorbent.
[0019]
Example 8
Using nickel oxide 25g and Wako Junyaku Co. special grade silver oxide 25g obtained in Example 3, in the same manner as in Example 5 below were prepared NO 2 adsorbent.
[0020]
In Comparative Example 1, except that the firing temperature was 550 ° C., to obtain an acid-treated product in the same manner. At this time, the specific surface area was 40.0 m 2 / g.
[0021]
Evaluation test method
As a method according to the present invention, the NO oxidation catalyst according to the above-described embodiment 1 or 2 is disposed at the preceding stage of the gas flow, and the NO 2 adsorbent according to the above-described embodiment 3, 5, 6, 7 or 8 is disposed at the latter stage of the gas flow. installed, the nitrogen oxides of the nitrogen oxide-containing gas is oxidized to NO 2 at the test conditions described below, then, which is adsorbed on the NO 2 absorbent was determined removal rate of NO (percent). Similarly, the NO oxidation catalyst according to the comparative example was disposed at the front stage of the gas flow, and the NO 2 adsorbent according to the third embodiment was disposed at the rear stage of the gas flow. The nitrogen oxides therein were oxidized to NO 2 , which was then adsorbed on a NO 2 adsorbent to determine the NO removal rate (%). Further, sampling is performed even before the NO 2 absorbent to obtain the oxidation rate of the NO 2 in the NO.
[0022]
FIG. 1 shows the configuration of the apparatus used for the evaluation test. Put from the inlet air (air), this NO concentration 200 ppm, supplied standard gas balance is nitrogen so as to have a predetermined concentration, it is passed through an oxidation catalyst and NO 2 adsorbent, then N O analyzers It was measured NO and NO 2 concentrations in the passing air by.
[0023]
FIG. 2 shows a plot of the NO removal rate against the measured surface area of various prototypes of MnO 2 . The specific surface area represents 78% of the removal rate per 50 m 2 / g, began to increase more, reaching 90% per exceeds 100 m 2 / g are flat.
[0024]
Test conditions (1) Gas composition NO : 5 ppm
Adsorbent : 10 mL
(2) Space velocity NO oxidation catalyst : 10,000 h -1
NO 2 adsorbent : 10,000 h -1
(3) Reaction temperature : 25 ° C
(4) Relative humidity : 30%
Table 1 shows the results.
[0025]
[Table 1]
Figure 0003582141
[0026]
In Table 1, the NO adsorption rate and the NO oxidation rate were obtained from the following formulas, respectively .
[0027]
(Equation 1)
Figure 0003582141
[0028]
【The invention's effect】
As described above , according to the method of the present invention, NO can be efficiently removed.
[Brief description of the drawings]
FIG. 1 is an apparatus for measuring the adsorption effect of NO in a gas .
FIG. 2 is a graph in which NO removal rates are plotted against specific surface areas of various prototypes.
[Explanation of symbols]
1: NO standard gas
2. Oxidation catalyst
3 ... NO 2 adsorbent
4: NO analyzer

Claims (1)

γ−MnO2を主成分とする酸化触媒を用いてNOをNO2 に酸化し、次いで、このNO 2 を酸化ニッケルおよびもしくは酸化銀を主成分とする吸着剤に吸着させて、NOx を除去する方法において、上記γ−MnO 2 が炭酸マンガンを250〜450℃の温度で焼成した後、酸処理して得られたものであるか、又は硝酸マンガンと過マンガン酸カリウムを反応させ、水洗、乾燥して得られたものであって、最大強度を示すX線回折角度(2θ)が37±1°であり、比表面積50m2/g以上であることを特徴とする方法oxidizes NO to NO 2 with the oxidation catalyst mainly composed of gamma-MnO 2, then the NO 2 is adsorbed on the adsorbent composed mainly of nickel oxide and or silver oxide, removing the NO x In the method , the γ-MnO 2 is obtained by calcining manganese carbonate at a temperature of 250 to 450 ° C. and then performing an acid treatment, or reacting manganese nitrate and potassium permanganate, washing with water, be those obtained by drying and, X-rays diffraction angle indicating a maximum intensity (2 [Theta]) is the 37 ± 1 °, wherein the specific surface area of 50 m 2 / g or more.
JP08588095A 1995-03-06 1995-03-06 Nitrogen oxide removal method Expired - Fee Related JP3582141B2 (en)

Priority Applications (1)

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