JP3581768B2 - Relaxing method and relaxing device for base cloth for artificial leather - Google Patents

Relaxing method and relaxing device for base cloth for artificial leather Download PDF

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JP3581768B2
JP3581768B2 JP35594896A JP35594896A JP3581768B2 JP 3581768 B2 JP3581768 B2 JP 3581768B2 JP 35594896 A JP35594896 A JP 35594896A JP 35594896 A JP35594896 A JP 35594896A JP 3581768 B2 JP3581768 B2 JP 3581768B2
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base cloth
bathtub
base
roller
artificial leather
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JPH10183458A (en
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久夫 米田
均 中島
則昭 林越
一之 岩野
昭一 平井
武夫 高木
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Kuraray Co Ltd
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Kuraray Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、不織布にポリウレタンが含浸されてなる人工皮革用基布を搬送しながら連続的にリラックス処理を施す人工皮革用基布のリラックス方法および装置に関する。
【0002】
【従来の技術】
人工皮革には、大きく分けて銀付人工皮革とスウェード調人工皮革の2種類があり、これら人工皮革用の基布として、一般に不織布にポリウレタン樹脂が含浸されてなるものが用いられる。この人工皮革用基布を加工する際、種々の張力および圧力等の外力を受けて基布に歪みが生じるため、この歪みを取るリラックス処理が必要となり、従来から種々の処理方法が知られている。
【0003】
また、上記リラックス処理の生産性を上げるために、基布を搬送しながら液槽内の加熱液に通して連続的に揉布リラックス処理させる方法も知られている。例えば、特公昭47−23697号公報で開示された布帛の連続リラックス装置は、液槽中でロータを正逆交互に反転させて、布帛に強いもみ作用を与え、リラックスさせるものである。
【0004】
また、特開平7−268764号公報で開示されたシート状物の処理方法は、シート状物を処理液槽の上流部内に送り込んで槽内に一時的に滞留させ、ついで槽の上方の移送路を経て槽下流部内に移送させ、そこで一時的に滞留させると共に、その間移送路に配設した正方向と逆方向に噴射する機能をもつ一対の水ジェットノズルを交互に作動させてシート状物を処理液槽の上流部と下流部間を反復移送させ、次いで前記の送り込み速度以下の速度で槽外に搬送するものである。
【0005】
上記従来の方法は、ともに、上記基布をロープ状にして用い、このロープ状の基布を搬送方向の前後に折り曲げて横しわによる形態変化を生じさせ、反復移送させることにより横しわの部位を固定させないで移動させてリラックス効果を発揮させようとするものである。
【0006】
【発明が解決しようとする課題】
しかしながら、上記従来技術では、横しわによる形態変化だけで縦しわによる形態変化が十分でなく、リラックス効果を十分に発揮しないという問題があった。すなわち、特公昭47−23697号の発明は、ロータで反転させて基布を揉むが、液槽中の処理のみであるので、基布はロープ状のままで広がらず、ロープ状の縦しわの部位が変わらないため、人工皮革用基布においては縦しわが残り適用できない。
【0007】
また、特開平7−268764号の発明は、基布を反復移送させ、水ジェットにより基布を空中に出すが、水ジェットの力は弱いので、縦しわが十分に伸びるまで基布を高く上げられない。一方、水ジェットの力を強くすると基布を高く上げられるが、液槽中で一旦リラックスした基布に、また、余分のテンションがかかってしまうことになる。また、液槽の通路内を狭くする必要があり、通路の内壁で基布が傷つくおそれもあるという問題があった。
【0008】
本発明は、上記課題を解決して、基布に有効な形態変化を生じさせて、リラックス効果を向上するとともに、連続的なリラックス処理を可能にした人工皮革用基布のリラックス方法および装置を提供することを目的としている。
【0009】
【課題を解決するための手段】
上記目的を達成するために、本発明の一構成に係る人工皮革用基布のリラックス方法または装置によれば、不織布にポリウレタンが含浸されてなる人工皮革用基布を搬送しながら連続的にリラックス処理を施すために、処理液を貯蔵し、上記基布の搬送方向に直交する側方から見てほぼU字形の通路を有する少なくとも1つの浴槽の上方に配置されたローラ装置により、上記基布をたるませて上記浴槽の通路内に送り込み、ついで、送り込まれた基布を引っ張りながら浴槽から縦しわが伸びる程度の空中高さへ基布を広げるように引き上げ、さらに引き上げた基布を浴槽の通路内に落下させて、縦しわの部位を変えるように、一連の工程を反復する。
上記構成によれば、上記基布をたるませて上記浴槽の通路内に送り込み、ついで、送り込まれた基布を引っ張りながら浴槽から縦しわが伸びる程度の空中高さへ基布を広げるように引き上げ、さらに引き上げた基布を浴槽の通路内に落下させて、縦しわの部位を変えるように、一連の工程を反復することにより、基布にたるみと伸びが反復して生じるので、基布のリラックス効果を向上させるとともに、連続的なリラックス処理が可能になる。
【0010】
すなわち、人工皮革用基布のリラックス効果を有効に発揮させるには、横しわによる形態変化だけでなく、ロープ状の縦しわによる形態変化をも生じさせることが好ましい。人工皮革用基布に含有されるポリウレタンは反発弾性が高いから、このように上記基布を浴槽から縦しわが伸びる程度の空中高さへ上げることにより基布が広がるので、再び浴槽に送り込むとロープ状の縦しわの部位が変わる。横しわは、ロープ状の基布を搬送方向の前後に折り曲げて反復移送させることにより、その部位がかわる。この一連の動作を反復させると、横しわと縦しわによる形態変化によって、リラックス効果が向上する。
【0011】
好ましくは、上記基布が上記浴槽に送り込まれる前に、上記基布を上記搬送方向に直交する横方向へ往復移動させることにより、上記基布を基布の搬送方向に折り畳みながら横方向に積み上げ、浴槽の通路内へ導く。従って、ロープ状の基布のもつれを防ぐとともに、浴槽内の積み上げ高さを節約して装置を小型化することができる。
【0012】
好ましくは、人工皮革用基布のリラックス装置は、上記基布の搬送方向に直列に配置され、処理液を貯蔵し、上記基布の搬送方向に直交する側方から見てほぼU字形の通路を有する第1および第2の浴槽と、
上記各浴槽の上方に配置され、第1の浴槽へ基布を送り込む搬入ローラと、第2の浴槽から基布を引き出す搬出ローラと、基布を第1の浴槽から引き出して第2の浴槽へ送り込む正回転と、基布を第2の浴槽から引き出して第1の浴槽へ送り込む逆回転とを行う反転ローラ機構とを有するローラ装置と、
第1の浴槽および第1の浴槽における基布の貯留状態を検知し、上記ローラ装置の回転を制御して、基布を第2の浴槽から引き出して第1の浴槽へたるませて送り込む第1の動作と、基布を第1の浴槽から引き出して第2の浴槽へたるませて送り込む第2の動作とを反復させる制御手段とを備えている。
上記構成によれば、基布を第2の浴槽から引き出して第1の浴槽へたるませて送り込む第1の動作と、基布を第1の浴槽から引き出して第2の浴槽へたるませて送り込む第2の動作とを反復させることにより、基布にたるみと伸びが反復して生じるので、リラックス効果を向上させるとともに、連続的なリラックス処理が可能になる。
【0013】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づいて説明する。
図1は、本発明の一実施形態に係る人工皮革用基布のリラックス装置の構成を示す。この装置は、不織布にポリウレタンが含浸されてなる人工皮革用基布について、基布を搬送しながら連続的にリラックス処理を施すものである。なお、本発明でいう人工皮革用基布とは、不織布にポリウレタンが含浸された後のものならば全て含み、表面が毛羽立てられていてもよいし、また表面に銀面層用の樹脂が塗布されたものも含む。
【0014】
まず、この装置の前段には、図示しない駆動機によって駆動されて前工程から送られる基布1を引込む一対の引込みローラ21、上下に移動して基布1の張力を一定にするダンサローラ23および含浸槽22が配置されている。この含浸槽22は、複数の上側ローラ22aと下側ローラ22bおよびパイプに蒸気を通して加熱するスチームヒータ22cを備えており、槽内に、スチームヒータ22cで加熱された処理液Rを下側ローラ22bを浸す程度に貯えている。上記基布1は、例えば1500mm幅のものであり、上記処理液Rと上側ローラ22aおよび下側ローラ22b間とを交互に複数回通過することにより、交互に浸漬としぼりをくり返して、湿らせた状態になる。
【0015】
その下流側に、一対の引込みローラ25および第1持上げローラ27を経て傾斜台24が設けられている。これらローラ25,27は図示しない駆動機に連結された駆動ローラである。上記傾斜台24は、基布1をプールするものであり、上記第1持上げローラ27で持上げられて落下する上記基布1にテンションを与えない状態でその傾斜に沿って搬送する。この傾斜台24は、落下してきた基布1をこの傾斜に沿って次々と下方へ送り、先行する基布1が後続の下側になるようにして、基布1が先後でからまるのを防止する。
【0016】
傾斜台24下端の上方にトラバース機構26が設けられ、その上方に、後述する搬入ローラ12が配置されている。搬入ローラ12の下流側で、この装置のほぼ中央部に、上記基布1の搬送方向G1に直列に2つの第1および第2の浴槽2A,2Bが配置されている。これら第1および第2の浴槽2A,2Bは、それぞれ処理液Rを貯蔵し、上記基布1の搬送方向G1に直交する側方から見てほぼU字形の通路3A,3Bを有している。
【0017】
上記トラバース機構26は、基布幅1500mmよりも十分小さい孔径のリング29を有しており、1500mm幅の基布1が、このリング29の中を通過することにより、ロープ状にしぼられる。このトラバース機構26は、リング29を搬送方向G1に直交する横方向(図1の紙面に直交する方向)へ移動させることにより、この中を通過するロープ状の基布1を横方向へ移動させる。リング29の横方向の移動によって基布1は、図2(正面図)のように、搬送方向に直交する横方向Hへ往復移動され、搬入ローラ12を介して、基布1の搬送方向に折り畳みながら横方向Hに積み上げられながら第1の浴槽2Aの通路3A内へ導かれる。つまり、基布1を第1の浴槽2Aの通路3Aの横方向Hに満遍なく積み上げて、基布1のもつれを防ぐとともに、各浴槽2A,2B内の積み上げ高さを節約して装置を小型化する。
【0018】
各浴槽2A,2B内の通路3A,3Bの近傍には複数のスチームヒータ6が設けられて、槽内の処理液Rを一定温度(例えば50〜98°C、好ましくは80〜98°C)に加熱する。また、各通路3A,3Bの上端にはそれぞれ温水シャワー7,7が対向して配置され、温水シャワー7,7によりロープ状の基布1の外周面に上記加熱した処理液Rを前後方から吹付けて、基布1のもつれ防止効果を高める。さらに、浴槽2A,2Bの側壁には各通路3A,3Bに臨むガラス覗き窓8が設けられており、ガラス覗き窓8を覗くことにより、通路3A,3B内の基布1のもつれを監視する。
【0019】
ローラ装置10は、搬入ローラ12、搬出ローラ14および反転ローラ機構16を備えている。搬入ローラ12は、上記第1の浴槽2Aの通路3Aの入口側上方に配置され、駆動ローラ12aの回転駆動により第1の浴槽2Aの通路3Aへ基布1をたるませて送り込む。これにより、基布1は図1のように搬送方向G1の前後にも折り畳まれる。つまり、基布1は搬送方向G1の前後に折り畳まれるとともに、上記トラバース機構26により横方向Hに満遍なく積み重ねられる。搬出ローラ14は、第2の浴槽2Bの通路3Bの出口側上方に配置され、駆動ローラ14aの回転駆動により第2の浴槽2Bから基布1を引っ張りながら空中へ引き上げる。
【0020】
反転ローラ機構16は、第1の浴槽2Aの通路3の出口側と第2の浴槽2Bの通路3の入口側の上方の所定高さ位置に配置され、前後のローラ16a,16bと、これらの間に配置されたフリーローラである3つの中間ローラ16cとを備えている。反転ローラ機構16は、基布1を搬送方向G1に第1の浴槽2Aから引っ張りながら空中へ引き上げて第2の浴槽2Bへ送り込む正回転と、基布1を搬送方向G1と逆方向G2に第2の浴槽2Bから引っ張りながら空中へ引き上げて第1の浴槽2Aへ送り込む逆回転とを行う。上記反転ローラ機構16の高さ位置は、各浴槽2A,2B内のロープ状の基布1が引き上げられて、空中でロープ状の基布1が、それ自身の反発弾性力によって自然に広がる程度に設定される。
【0021】
この反転ローラ機構16は、正回転を行って基布1を搬送方向G1に搬送するときには、下流側のローラ16bを駆動ローラ、上流側のローラ16aをフリーローラとして駆動させ、逆回転を行って基布1を搬送方向G1と逆方向G2に搬送するときには、上流側のローラ16aを駆動ローラ、下流側のローラ16bをフリーローラとして駆動させる。
【0022】
各浴槽2A,2Bの上部はケーシングCによって覆われており、このケーシングC内に、ローラ装置10の搬入ローラ12,搬出ローラ14,反転ローラ機構16およびトラバース機構26が収納されている。各浴槽2A,2Bから発生する蒸気は、ケーシングCの上部に設けられた蒸気排出口41から図示しないファンにより排出される。
【0023】
上記浴槽2Bの下流側に水冷シャワー室30が設けられており、上記搬出ローラ14により浴槽2Bから搬出された基布1が自然落下してこの水冷シャワー室30に送られる。この水冷シャワー室30は、その下部に配置された搬送コンベア31と、その上方に配置された水冷シャワー32およびセンタリング装置33を備えている。
【0024】
搬送コンベア31は、落下してきた基布1をプールするものであり、テンションがかからない状態で搬送する。水冷シャワー32は、この基布1の搬送中に冷水を浴びせて基布1の温度を下げる。これにより、基布1は伸びにくくなり、後工程で生じるテンションに対処できる。センタリング装置33は、駆動ローラである一対の引上げローラ34により搬送コンベア31上から持上げられ、下流の装置38,40によりロープ状態から広がった状態になっている基布1を、その中心線が搬送軌道のほぼ中心になるようにセンタリングを行う。
【0025】
上記引上げローラ34の下流側には、引き上げられた基布1の張力を一定にするダンサローラ35とガイドローラ37が設けられ、さらに、その下流側には、これらローラ34,35,37の斜め上方に位置して、基布1のねじれを検出し、そのねじれ状態に応じたねじれの修正を行う周知のねじれ修正装置36と、駆動ローラである第2持上げローラ38が設けられている。その下方には、テキスター40が配置されている。このテキスター40は、第2持上げローラ38から自然落下してくる基布1の幅を広げる周知の装置であり、基布1の両側に設けられた一対のねじ切りエキスパンダーロール40aで基布1を外側へ引張って広げる。その後、横幅が広げられた基布1は一対の引出しローラ39によりつぎの乾燥工程に搬出される。
【0026】
制御手段15は、すべての駆動ローラ、つまり引込みローラ21,25、第1持上げローラ27、搬入ローラ12a、搬出ローラ14a、ローラ16a,16b、引上げローラ34および第2持上げローラ38と、ねじれ修正装置36とを制御するものである。この制御手段15は、まず、上記ローラ装置10の回転を制御して、上記基布1を第2の浴槽2Bの通路3Bから引き出して第1の浴槽2Aの通路3A内へたるませて搬送方向の前後に折り畳んだ状態で送り込む第1の動作と、第1の浴槽2Aの通路3A内へ送り込まれた基布1を空中に引き上げ、さらに引き上げた基布1を第2の浴槽2Bの通路3B内へたるませて搬送方向の前後に折り畳んだ状態で送り込む第2の動作とを反復させる。第2の動作では、搬送方向とその逆方向の回転タイミングを制御する。
【0027】
この制御手段15は、さらに、引込みローラ21,25、第1持上げローラ27、搬入ローラ12の駆動ローラ12a、および搬出ローラ14の駆動ローラ14aを比較的遅い第1の速度V1で、反転ローラ機構16のローラ16a,16bを第1の速度よりも速い第2の速度V2で回転駆動させる。
【0028】
この場合、第1の浴槽2Aの通路3Aと第2の浴槽2Bの通路3Bの内部の基布1の貯留状態は、図2の横方向Hに沿って並べられた光センサまたは超音波センサなどのセンサT(例えば、3個T1〜T3)によって検知される。つまり、積み重ねられた基布1が通路3A,3B内の各箇所に存在しているか否かがセンサT1〜T3によって検知され、この基布1の存在を検知したセンサT1〜T3の数によって、そのときの各浴槽2A,2Bにおける基布1の貯留程度が検出され、第1の浴槽2A内の貯留が少なく第2の浴槽2B内の貯留が多い場合には、第1の動作が開始され、その逆の場合に第2の動作が開始される。
【0029】
つぎに、本装置の動作を説明する。
図1において、例えば横幅1500mmの乾燥した状態の基布1は、まず、含浸槽22に搬入され、処理液Rと複数のローラ22a,22b間で交互に浸漬されしぼられて湿った状態になる。次に、引込みローラ25,第1持上げローラ27を通って傾斜台24に落下する。
【0030】
上記基布1は、傾斜台24で、テンションがない状態でプールされ、搬入ローラ12で引き上げられる過程で、トラバース機構26のリング29によりロープ状にしぼられる。このとき、トラバース機構26により、横方向H(図2)に移動されて、浴槽2Aの通路3内で搬送方向に折り畳まれながら横方向Hに積み上げられる。
【0031】
つぎに、制御手段15によって、各浴槽の通路3A,3bの内部の基布1の貯留状態によって各ローラ装置10の回転速度が制御され、上記第1の動作と第2の動作とが反復され、基布1がリラックス処理される。図3に上記反復動作の一例を示す。
【0032】
〔ラインスタート時〕
まず、図3(a)のように、各通路3A,3Bを、その搬送方向G1における中央線C1,C2を境にして上流部と下流部に分けると、装置の予備動作により、第1の浴槽2Aの通路3Aの上流部と、第2の浴槽2Bの通路3Bの下流部とに、基布1がたるませて送り込まれており、それぞれ搬送方向G1の前後方向に折り畳んだ状態で一定量滞留されている。本装置では、基布1にできるだけテンションを与えないように、反復動作中も上記滞留量が常に確保される。そして、第2の浴槽2Bの通路3B内の上流部には、反復対象となる一定量の同じく折り畳んだ状態の基布1が滞留されている。
【0033】
この状態で、搬入ローラ12および搬出ローラ14は、搬送方向G1に第1の速度V1で回転し、反転ローラ機構16は、第1の速度V1より速い第2の速度V2で搬送方向G1と逆方向G2に回転する。一般に、反転ローラ機構16のローラ16aを逆回転させる第1の動作時間t1より、ローラ16bを正回転させる第2の動作時間t2の方が大きい(t1<t2)。
【0034】
〔スタートからt1時間後〕
t1時間後には、図3(a)における第2の浴槽2Bの通路3B内の上流部に滞留された基布1のうち、V2×t1の長さの基布1が反転ローラ機構16のローラ16aの逆回転により、搬送方向G1と逆方向G2に搬送されて第2の浴槽2Bの通路3B内から空中へ引き上げられたのち、図3(b)のように、第1の浴槽2Aの通路3A内に自然落下される。これにより、基布1は一旦引き伸ばされたのち再びたるんで搬送方向G1の前後に折り畳んだ状態で第1の浴槽2A内へ送り込まれる。一方、搬入ローラ12により、新たな基布1が第1の浴槽2Aの通路3A内にV1×t1の長さだけ搬入される。他方、搬出ローラ14により、リラックス処理されたV1×t1の長さの基布1が第2の浴槽2Bの通路3B内の下流部から搬出される。こうして第1の動作が行われる。
【0035】
〔スタートからt1+t2時間後〕
スタートからt1+t2時間後、つまり、図3(b)の状態からさらにt2時間後の状態を図3(c)に示す。まず、図3(b)において、スタートからt1時間後に、搬入ローラ12および搬出ローラ14の回転方向および回転速度を変えず、反転ローラ機構16のローラ16bを、回転速度を変えずに回転方向を変えて、それぞれ搬送方向G1に正回転させる。従って、この状態からt2時間後には、V2×t2の長さの基布1が、搬送方向G1に搬送されて第1の浴槽2Aの通路3Aの下流部から空中へ引き上げられる。ここで、第1の動作時間t1<第2の動作時間t2だから、t1+t2時間内に第1の浴槽2Aに送り込まれた分が第2の浴槽2Bに送り込まれる。さらに、引き上げられたV2×t2の長さの基布1は、図3(c)のように、第2の浴槽2Bの通路3B内に自然落下される。これにより、基布1は一旦引き伸ばされたのち再びたるんで搬送方向G1の前後に折り畳んだ状態で送り込まれる。t1時間からさらにt2時間後においては、同様に、搬入ローラ12により、新たな基布1が第1の浴槽2Aの通路3A内にV1×t2の長さだけ搬入される一方、搬出ローラ14により、リラックス処理されたV1×t2の長さの基布1が第2の浴槽2Bの通路3B内の下流部から搬出される。こうして第2の動作が行われる。この結果、スタートからt1+t2時間後に図3(c)の状態になり、図3(a)のラインスタート状態に戻り、この反復動作を繰り返すことになる。
【0036】
その後、搬出ローラ14から搬出された基布1は、水冷シャワー室30に搬入され、その搬送コンベア31の搬送中に水冷シャワー32により冷やされる。このとき、基布1はロープ状態から横方向に広がった状態になる。この横方向に広がった状態の基布1は、センタリング装置33でセンタリングされ、ダンサローラ35で張力を一定にされつつ、ねじれ修正装置36でねじれを修正される。つぎに、テキスター40で横幅が広げられて、乾燥工程に搬出される。
【0037】
このように、本装置は、連続的なリラックス処理を行うものであり、かつ、人工皮革用基布に含有されるポリウレタンの反発弾性が高いことから、ロープ状の基布1を各浴槽2A,2B間で反転させるとともに、空中で基布1を十分に広げさせるという反復動作を一定回数だけ繰り返すことにより、横しわの部位だけでなくロープ状の縦しわの部位も移動させて、基布1に有効な形態変化を生じさせるので、リラックス効果を向上することができる。
【0038】
【実施例1】
島成分がポリアミド50部、海成分がポリエチレン50部からなる混合紡糸繊維を56℃の温水中で延伸し、機械的に捲縮をかけ、51mm原綿にカットし、カードで解繊し、クロスラッパーでウェブをつくり、これを1バーブのニードル針でパンチ密度1200パンチ/cmでニードルパンチングし、3次元絡合不織布をつくった。得られた不織布は、重量700g/m、見掛け密度0.20g/cmであった。
この不織布を80℃の熱水中に2分間浸漬し、面積で40%収縮させた後、100℃の熱風乾燥機で乾燥し、さらに表面温度145℃の熱ドラムに金属のネットで加熱圧着して、表面が平滑で見掛け密度0.29g/cmの絡合不織布とした。
この不織布にポリエーテル系ポリウレタンのジメチルホルムアミド溶液を含浸付与し、水系溶剤中でポリウレタンを凝固させ、ついで熱トルエン中で海成分を除去し(海成分除去中の寸法変化、縦方向+15%,横方向−8%)、その後乾燥させて厚み1.33mm,重量458g/m,密度0.344g/cmの基布を得た。
この基布を図1のリラックス装置により、以下の処理条件で連続的にリラックス処理を施した。
(処理条件)
基布の搬送速度V1 10m/分
浴槽2A,2Bの温度 93℃
浴槽2A,2B内の反転基布量 300m
反転速度V2 100m/分
反転回数 10回/30分
その後乾燥して、厚み1.38mm,重量508g/m,密度0.368g/cmのソフトな基布を得た。
【0039】
【発明の効果】
本発明によれば、基布をたるませて浴槽の通路内に送り込み、ついで、送り込まれた基布を引っ張りながら空中に引き上げ、さらに引き上げた基布を浴槽の通路内に落下させる一連の工程を反復することにより、基布にたるみと伸びが反復して生じるので、基布のリラックス効果を向上させるとともに、連続的なリラックス処理が可能になる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る人工皮革用基布のリラックス装置を示す側面図である。
【図2】トラバース動作を示す斜視図である。
【図3】(a)〜(c)は反復動作を示す側面図である。
【符号の説明】
1…基布、2A…第1の浴槽、2B…第2の浴槽、3A…第1の浴槽の通路、3B…第2の浴槽の通路、10…ローラ装置、12…搬入ローラ、14…搬出ローラ、15…制御手段、16…反転ローラ機構、26…トラバース機構、G1…搬送方向、H…横方向、R…処理液。
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a method and an apparatus for relaxing an artificial leather base fabric that continuously performs a relaxation process while transporting an artificial leather base fabric in which a nonwoven fabric is impregnated with polyurethane.
[0002]
[Prior art]
Artificial leather is roughly classified into two types: artificial leather with silver and suede-like artificial leather. As a base cloth for these artificial leathers, a nonwoven fabric impregnated with a polyurethane resin is generally used. When processing the base fabric for artificial leather, the base fabric is distorted due to various external forces such as tension and pressure, so a relaxation treatment for removing the distortion is required, and various treatment methods have been conventionally known. I have.
[0003]
Further, in order to increase the productivity of the relaxation treatment, there is also known a method in which a base cloth is passed through a heating liquid in a liquid tank while being transferred to continuously perform a massage relaxation treatment. For example, the continuous relaxing apparatus for fabric disclosed in Japanese Patent Publication No. 47-23697 is to reverse the rotor in the liquid tank alternately in the forward and reverse directions to impart a strong fir action to the fabric and relax the fabric.
[0004]
Further, in the method of treating a sheet-like material disclosed in Japanese Patent Application Laid-Open No. 7-268664, the sheet-like material is fed into an upstream portion of a processing liquid tank and temporarily stays in the tank, and then a transfer path above the tank is transported. The sheet-like material is transferred to the downstream portion of the tank via the above, and temporarily stays there, and a pair of water jet nozzles having a function of jetting in the forward direction and the opposite direction arranged in the transfer path are alternately operated during the transfer to form the sheet-like material. The processing liquid is repeatedly transported between the upstream portion and the downstream portion of the processing liquid tank, and then is transported outside the tank at a speed equal to or lower than the above-described feeding speed.
[0005]
Both of the above-mentioned conventional methods use the above-mentioned base cloth in the form of a rope, and fold this rope-shaped base cloth back and forth in the transport direction to cause a morphological change due to side wrinkles, and repeatedly transport the base cloth to form a part of the side wrinkles. Is moved without fixing, so as to exert a relaxing effect.
[0006]
[Problems to be solved by the invention]
However, in the above-described related art, there is a problem that a morphological change due to only vertical wrinkles is not sufficient, and a relaxing effect is not sufficiently exhibited. In other words, in the invention of Japanese Patent Publication No. 47-23697, the base cloth is rubbed by being turned upside down by a rotor, but since the processing is only performed in a liquid tank, the base cloth remains in a rope shape and does not spread. Since the portion does not change, vertical wrinkles remain in the base fabric for artificial leather and cannot be applied.
[0007]
In the invention of Japanese Patent Application Laid-Open No. Hei 7-26864, the base fabric is repeatedly transported, and the base fabric is put out into the air by a water jet. However, the power of the water jet is weak, and the base fabric is raised until the vertical wrinkles are sufficiently extended. I can't. On the other hand, if the power of the water jet is increased, the base cloth can be raised to a high level, but extra tension is applied to the base cloth once relaxed in the liquid tank. In addition, it is necessary to narrow the inside of the passage of the liquid tank, and there is a problem that the base cloth may be damaged on the inner wall of the passage.
[0008]
The present invention solves the above-mentioned problems, and produces an effective form change in the base fabric, thereby improving a relaxing effect, and a method and apparatus for relaxing a base fabric for artificial leather, which enables continuous relaxation processing. It is intended to provide.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, according to a method or an apparatus for relaxing a base fabric for artificial leather according to one configuration of the present invention, the fabric is continuously relaxed while transporting the base fabric for artificial leather in which a nonwoven fabric is impregnated with polyurethane. In order to perform the treatment, the treatment liquid is stored, and the base cloth is disposed by at least one roller having at least one bath having a substantially U-shaped passage when viewed from a side perpendicular to the transport direction of the base cloth. Slack and send it into the passage in the bathtub, then pull up the sent base fabric while pulling it up so that the wrinkle extends from the bathtub to the height of the air , and then pull the raised base fabric out of the bathtub A series of steps are repeated so as to fall into the passage and change the location of the vertical wrinkle .
According to the above configuration, the base cloth is slackened and sent into the passage in the bathtub, and then the base cloth is pulled up so as to extend the wrinkle from the bathtub to an aerial height such that vertical wrinkles are stretched while pulling the sent base cloth. Further, by dropping the raised base cloth into the passage of the bathtub and changing a portion of a vertical wrinkle, a series of steps are repeated, so that the base cloth is repeatedly sagged and stretched. Along with improving the relaxing effect, continuous relaxation processing becomes possible.
[0010]
That is, in order to effectively exert the relaxing effect of the base fabric for artificial leather, it is preferable to cause not only a morphological change due to horizontal wrinkles but also a morphological change due to rope-shaped vertical wrinkles. Since the polyurethane contained in the base cloth for artificial leather has a high rebound resilience, the base cloth spreads by raising the base cloth to an air height such that vertical wrinkles extend from the bath tub, so that when the cloth is sent again to the bath tub. The part of the rope-shaped vertical wrinkles changes. The horizontal wrinkles are changed by bending the rope-shaped base fabric back and forth in the transport direction and repeatedly transporting the same. When this series of operations is repeated, the relaxation effect is improved due to a morphological change caused by horizontal wrinkles and vertical wrinkles.
[0011]
Preferably, before the base fabric is sent into the bathtub, the base fabric is reciprocated in a transverse direction orthogonal to the transport direction, thereby folding the base fabric in the transport direction of the base fabric and stacking the fabric in the lateral direction. , Lead into the bathtub passage. Therefore, it is possible to prevent the rope-shaped base cloth from being entangled, and to reduce the stacking height in the bathtub to reduce the size of the apparatus.
[0012]
Preferably, the relaxer for artificial leather base cloth is arranged in series in the transport direction of the base cloth, stores the processing liquid, and has a substantially U-shaped passage when viewed from a side orthogonal to the transport direction of the base cloth. First and second tubs having:
A carry-in roller arranged above each of the bathtubs for feeding a base cloth to the first bathtub, a carry-out roller for pulling out the base cloth from the second bathtub, and a base cloth drawn out of the first bathtub to the second bathtub. A roller device having a reversing roller mechanism for performing forward rotation for feeding, and reverse rotation for pulling out the base cloth from the second bathtub and sending it to the first bathtub;
The first bath tub and the state of storage of the base cloth in the first bath tub are detected, and the rotation of the roller device is controlled to pull out the base cloth from the second bath tub and send the base cloth to the first bath tub with slack. And a second operation of pulling out the base fabric from the first bathtub and slackly sending it to the second bathtub.
According to the above configuration, the first operation of pulling out the base cloth from the second bath tub and slacking it into the first bath tub, and pulling out the base cloth from the first bath tub and slacking it into the second bath tub and sending it. By repeating the second operation, sagging and elongation are repeatedly generated in the base cloth, so that the relaxing effect can be improved and continuous relaxation processing can be performed.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows a configuration of a relaxing device for a base cloth for artificial leather according to an embodiment of the present invention. This apparatus continuously relaxes a base fabric for artificial leather in which a non-woven fabric is impregnated with polyurethane while transporting the base fabric. The artificial leather base fabric referred to in the present invention includes all non-woven fabrics after being impregnated with polyurethane, the surface may be fuzzed, or the surface may be coated with a resin for a silver surface layer. Also includes those that have been applied.
[0014]
First, a pair of draw-in rollers 21 driven by a driving device (not shown) to draw in the base fabric 1 sent from the previous process are provided in front of the apparatus, a dancer roller 23 which moves up and down to keep the tension of the base fabric 1 constant, and An impregnation tank 22 is provided. The impregnating tank 22 includes a plurality of upper rollers 22a, a lower roller 22b, and a steam heater 22c that heats the pipe by passing steam. The processing liquid R heated by the steam heater 22c is supplied to the lower roller 22b. We store enough to soak. The base cloth 1 has a width of, for example, 1500 mm, and is alternately immersed and repeatedly squeezed by passing the treatment liquid R and the space between the upper roller 22a and the lower roller 22b alternately a plurality of times. State.
[0015]
On the downstream side, an inclined table 24 is provided via a pair of retraction rollers 25 and a first lifting roller 27. These rollers 25 and 27 are drive rollers connected to a drive (not shown). The inclined base 24 pools the base cloth 1 and conveys the base cloth 1 that is lifted up by the first lifting roller 27 and falls along the inclination thereof without giving tension thereto. The inclined table 24 sends the dropped base cloth 1 downward one after another along this inclination, so that the preceding base cloth 1 is on the succeeding lower side, and the base cloth 1 is prevented from being entangled one after another. I do.
[0016]
A traverse mechanism 26 is provided above the lower end of the inclined table 24, and a carry-in roller 12 described below is disposed above the traverse mechanism 26. Two first and second bathtubs 2A and 2B are arranged in series in the conveying direction G1 of the base cloth 1 in a substantially central portion of the apparatus on the downstream side of the carry-in roller 12. These first and second bathtubs 2A and 2B store the processing liquid R and have substantially U-shaped passages 3A and 3B when viewed from the side orthogonal to the transport direction G1 of the base cloth 1. .
[0017]
The traverse mechanism 26 has a ring 29 having a hole diameter sufficiently smaller than the base fabric width 1500 mm. The base fabric 1 having a width of 1500 mm passes through the ring 29 and is squeezed into a rope shape. The traverse mechanism 26 moves the ring 29 in the lateral direction perpendicular to the transport direction G1 (the direction perpendicular to the plane of FIG. 1), thereby moving the rope-like base cloth 1 passing therethrough in the lateral direction. . As shown in FIG. 2 (front view), the base cloth 1 is reciprocated in the horizontal direction H perpendicular to the conveyance direction by the lateral movement of the ring 29, and is moved in the conveyance direction of the base cloth 1 via the carry-in roller 12. While being folded and stacked in the horizontal direction H, it is guided into the passage 3A of the first bathtub 2A. In other words, the base cloth 1 is evenly stacked in the lateral direction H of the passage 3A of the first bathtub 2A to prevent the base cloth 1 from being entangled, and the stacking height in each of the bathtubs 2A and 2B is reduced to reduce the size of the apparatus. I do.
[0018]
A plurality of steam heaters 6 are provided in the vicinity of the passages 3A, 3B in the bathtubs 2A, 2B to keep the processing liquid R in the baths at a constant temperature (for example, 50 to 98 ° C, preferably 80 to 98 ° C). Heat to Also, hot water showers 7, 7 are disposed at the upper ends of the passages 3A, 3B, respectively, so that the heated treatment liquid R is applied to the outer peripheral surface of the rope-shaped base fabric 1 from the front and rear by the hot water showers 7, 7. By spraying, the entanglement preventing effect of the base fabric 1 is enhanced. Further, on the side walls of the bathtubs 2A and 2B, there are provided glass viewing windows 8 facing the passages 3A and 3B. By looking through the glass viewing windows 8, the entanglement of the base cloth 1 in the passages 3A and 3B is monitored. .
[0019]
The roller device 10 includes a carry-in roller 12, a carry-out roller 14, and a reversing roller mechanism 16. The carry-in roller 12 is disposed above the entrance side of the passage 3A of the first bathtub 2A, and slacks the base fabric 1 into the passage 3A of the first bathtub 2A by the rotation of the drive roller 12a. Thereby, the base fabric 1 is also folded back and forth in the transport direction G1 as shown in FIG. That is, the base fabric 1 is folded back and forth in the transport direction G1, and is evenly stacked in the lateral direction H by the traverse mechanism 26. The carry-out roller 14 is disposed above the outlet side of the passage 3B of the second bathtub 2B, and pulls the base fabric 1 from the second bathtub 2B into the air by pulling the base cloth 1 by the rotation of the drive roller 14a.
[0020]
The reversing roller mechanism 16 is disposed at a predetermined height above the outlet side of the passage 3 of the first bathtub 2A and the inlet side of the passageway 3 of the second bathtub 2B, and the front and rear rollers 16a, 16b, And three intermediate rollers 16c, which are free rollers disposed therebetween. The reversing roller mechanism 16 pulls the base cloth 1 in the transport direction G1 from the first bathtub 2A while pulling it up into the air and sending it to the second bathtub 2B, and rotates the base cloth 1 in the direction G2 opposite to the transport direction G1. The reverse rotation of pulling up from the second bathtub 2B into the air while pulling it and sending it to the first bathtub 2A is performed. The height position of the reversing roller mechanism 16 is such that the rope-shaped base cloth 1 in each of the bathtubs 2A and 2B is pulled up, and the rope-shaped base cloth 1 naturally spreads in the air due to its own repulsive elastic force. Is set to
[0021]
The reversing roller mechanism 16 drives the downstream roller 16b as a driving roller and the upstream roller 16a as a free roller when the base fabric 1 is conveyed in the conveying direction G1 by performing normal rotation, and performs reverse rotation. When the base fabric 1 is transported in the transport direction G1 and the reverse direction G2, the upstream roller 16a is driven as a driving roller, and the downstream roller 16b is driven as a free roller.
[0022]
The upper portions of the bathtubs 2A and 2B are covered by a casing C, in which the carry-in roller 12, the carry-out roller 14, the reversing roller mechanism 16 and the traverse mechanism 26 of the roller device 10 are housed. Steam generated from each of the bathtubs 2A and 2B is discharged from a steam discharge port 41 provided at an upper portion of the casing C by a fan (not shown).
[0023]
A water-cooled shower room 30 is provided downstream of the bathtub 2B, and the base fabric 1 carried out of the bathtub 2B by the carry-out roller 14 falls naturally and is sent to the water-cooled shower room 30. The water-cooled shower room 30 includes a transport conveyer 31 disposed at a lower portion thereof, and a water-cooled shower 32 and a centering device 33 disposed above the transport conveyer 31.
[0024]
The transport conveyor 31 pools the dropped fabric 1 and transports the fabric 1 without tension. The water-cooled shower 32 lowers the temperature of the base fabric 1 by bathing cold water during the transfer of the base fabric 1. As a result, the base fabric 1 is hardly stretched, and it is possible to cope with tension generated in a later step. The centering device 33 transports the base cloth 1 that has been lifted from above the conveyor 31 by a pair of pull-up rollers 34 serving as driving rollers and has been spread from the rope state by downstream devices 38 and 40, with its center line being conveyed. Perform centering so that it is almost at the center of the orbit.
[0025]
Downstream of the pulling roller 34, a dancer roller 35 and a guide roller 37 for keeping the tension of the pulled-up base fabric 1 constant are provided, and further downstream of the dancer roller 35 and the guide roller 37. , A well-known twist correcting device 36 that detects the twist of the base fabric 1 and corrects the twist according to the twist state, and a second lifting roller 38 that is a driving roller. Below that, a texter 40 is arranged. The textile 40 is a well-known device that expands the width of the base fabric 1 that naturally falls from the second lifting roller 38. The base fabric 1 is outwardly moved by a pair of threaded expander rolls 40a provided on both sides of the base fabric 1. Pull to spread. Thereafter, the base fabric 1 whose width has been increased is carried out to the next drying step by a pair of draw-out rollers 39.
[0026]
The control means 15 includes all drive rollers, namely, the pull-in rollers 21 and 25, the first lifting roller 27, the loading roller 12a, the unloading roller 14a, the rollers 16a and 16b, the lifting roller 34, the second lifting roller 38, and the twist correcting device. 36. The control means 15 first controls the rotation of the roller device 10, pulls out the base fabric 1 from the passage 3B of the second bathtub 2B, sags the base fabric 1 into the passage 3A of the first bathtub 2A, and moves the base fabric 1 in the transport direction. A first operation of feeding the folded base fabric 1 into the passage 3A of the first bathtub 2A, pulling up the base fabric 1 sent into the passage 3A of the first bathtub 2A, and further moving the raised base fabric 1 to the passage 3B of the second bathtub 2B. The second operation of slacking in and feeding in a state of being folded back and forth in the transport direction is repeated. In the second operation, the rotation timing in the transport direction and in the opposite direction is controlled.
[0027]
The control means 15 further controls the pull-in rollers 21 and 25, the first lifting roller 27, the drive roller 12a of the carry-in roller 12, and the drive roller 14a of the carry-out roller 14 at a relatively low first speed V1 at a reversing roller mechanism. The 16 rollers 16a and 16b are driven to rotate at a second speed V2 higher than the first speed.
[0028]
In this case, the storage state of the base cloth 1 inside the passage 3A of the first bathtub 2A and the passage 3B of the second bathtub 2B is determined by an optical sensor or an ultrasonic sensor arranged along the horizontal direction H in FIG. (For example, three T1 to T3). That is, it is detected by the sensors T1 to T3 whether or not the stacked base cloths 1 are present at the respective positions in the passages 3A and 3B, and the number of the sensors T1 to T3 that has detected the presence of the base cloths 1 At this time, the degree of storage of the base fabric 1 in each of the bathtubs 2A and 2B is detected, and when the storage in the first bathtub 2A is small and the storage in the second bathtub 2B is large, the first operation is started. , And vice versa, the second operation is started.
[0029]
Next, the operation of the present apparatus will be described.
In FIG. 1, for example, a dried base cloth 1 having a width of 1500 mm is first carried into an impregnation tank 22, and is alternately dipped and squeezed between the treatment liquid R and a plurality of rollers 22 a and 22 b to be in a wet state. . Next, it falls on the inclined table 24 through the pull-in roller 25 and the first lifting roller 27.
[0030]
The base cloth 1 is pooled without tension on the inclined table 24, and is squeezed into a rope shape by the ring 29 of the traverse mechanism 26 while being pulled up by the carry-in roller 12. At this time, the traverse mechanism 26 is moved in the lateral direction H (FIG. 2), and is stacked in the lateral direction H while being folded in the transport direction in the passage 3 of the bathtub 2A.
[0031]
Next, the rotation speed of each roller device 10 is controlled by the control means 15 according to the storage state of the base cloth 1 inside the passages 3A and 3b of each bathtub, and the first operation and the second operation are repeated. Then, the base fabric 1 is subjected to the relaxing process. FIG. 3 shows an example of the above repetitive operation.
[0032]
[At line start]
First, as shown in FIG. 3A, when each of the passages 3A and 3B is divided into an upstream part and a downstream part with respect to the center lines C1 and C2 in the transport direction G1, the first operation is performed by the preliminary operation of the apparatus. The base fabric 1 is fed into the upstream part of the passage 3A of the bathtub 2A and the downstream part of the passage 3B of the second bathtub 2B in a slack manner, and is folded in the front-back direction in the transport direction G1 to a certain amount. Are stagnant. In the present apparatus, the staying amount is always ensured even during the repetitive operation so that the tension is not applied to the base fabric 1 as much as possible. In the upstream part of the passage 3B of the second bathtub 2B, a certain amount of the base fabric 1 in the folded state to be repeated is retained.
[0033]
In this state, the carry-in roller 12 and the carry-out roller 14 rotate in the transport direction G1 at the first speed V1, and the reversing roller mechanism 16 reverses the transport direction G1 at the second speed V2 higher than the first speed V1. Rotate in the direction G2. Generally, the second operation time t2 for rotating the roller 16b in the forward direction is longer than the first operation time t1 for rotating the roller 16a of the reversing roller mechanism 16 in the reverse direction (t1 <t2).
[0034]
[After t1 hours from the start]
After the time t1, the base cloth 1 having the length of V2 × t1 among the base cloths 1 staying in the upstream portion in the passage 3B of the second bathtub 2B in FIG. By the reverse rotation of 16a, it is conveyed in the direction G2 opposite to the conveying direction G1 and is lifted into the air from the inside of the passage 3B of the second bathtub 2B, and then the passage of the first bathtub 2A as shown in FIG. It falls naturally into 3A. As a result, the base fabric 1 is once stretched, then sagged again and sent into the first bathtub 2A in a state of being folded back and forth in the transport direction G1. On the other hand, the new base cloth 1 is carried in by the carry-in roller 12 into the passage 3A of the first bathtub 2A by the length of V1 × t1. On the other hand, the relaxed base fabric 1 having the length of V1 × t1 is carried out from the downstream portion in the passage 3B of the second bathtub 2B by the carry-out roller 14. Thus, the first operation is performed.
[0035]
[After t1 + t2 hours from start]
FIG. 3C shows a state after t1 + t2 hours from the start, that is, a state further after t2 hours from the state of FIG. 3B. First, in FIG. 3B, after a time t1 from the start, the rotation direction and the rotation speed of the carry-in roller 12 and the carry-out roller 14 are not changed, and the rotation direction of the roller 16b of the reversing roller mechanism 16 is changed without changing the rotation speed. In other words, each is rotated forward in the transport direction G1. Therefore, after t2 hours from this state, the base cloth 1 having a length of V2 × t2 is conveyed in the conveying direction G1 and is lifted into the air from the downstream portion of the passage 3A of the first bathtub 2A. Here, since the first operation time t1 <the second operation time t2, the amount sent to the first bathtub 2A within the time period t1 + t2 is sent to the second bathtub 2B. Further, the pulled-up base fabric 1 having a length of V2 × t2 is naturally dropped into the passage 3B of the second bathtub 2B as shown in FIG. 3C. As a result, the base fabric 1 is once stretched, then sags again and fed in a state of being folded back and forth in the transport direction G1. Similarly, after a time t2 from the time t1, a new base cloth 1 is similarly carried into the passage 3A of the first bathtub 2A by the length of V1 × t2 by the carry-in roller 12, while being carried out by the carry-out roller 14. Then, the relaxed base fabric 1 having a length of V1 × t2 is carried out from the downstream portion in the passage 3B of the second bathtub 2B. Thus, the second operation is performed. As a result, the state shown in FIG. 3C is reached after the time t1 + t2 from the start, the state returns to the line start state shown in FIG. 3A, and this repetitive operation is repeated.
[0036]
Thereafter, the base fabric 1 carried out from the carry-out roller 14 is carried into the water-cooled shower room 30, and is cooled by the water-cooled shower 32 during the conveyance of the conveyor 31. At this time, the base fabric 1 is in a state of being spread from the rope state in the lateral direction. The base cloth 1 spread in the lateral direction is centered by the centering device 33, and the torsion is corrected by the torsion correcting device 36 while the tension is kept constant by the dancer roller 35. Next, the lateral width is widened by the texter 40 and carried out to the drying step.
[0037]
As described above, the present device performs a continuous relaxation process, and since the rebound resilience of the polyurethane contained in the artificial leather base fabric is high, the rope-shaped base fabric 1 is attached to each bathtub 2A, By repeating a repetitive operation of inverting between 2B and expanding the base cloth 1 sufficiently in the air a certain number of times, not only the horizontal wrinkle part but also the rope-shaped vertical wrinkle part is moved, and the base cloth 1 is moved. Since an effective form change is caused, the relaxing effect can be improved.
[0038]
Embodiment 1
A mixed spun fiber consisting of 50 parts of an island component made of polyamide and 50 parts of a sea component made of polyethylene is drawn in hot water at 56 ° C, mechanically crimped, cut into 51 mm raw cotton, defibrated with a card, and cross-wrapped. To produce a three-dimensional entangled nonwoven fabric by needle-punching the web with a 1 barb needle at a punch density of 1200 punches / cm 2 . The obtained nonwoven fabric had a weight of 700 g / m 2 and an apparent density of 0.20 g / cm 2 .
This nonwoven fabric is immersed in hot water of 80 ° C. for 2 minutes, shrunk by 40% in area, dried by a hot air drier of 100 ° C., and further heated and pressed on a hot drum having a surface temperature of 145 ° C. with a metal net. Thus, an entangled nonwoven fabric having a smooth surface and an apparent density of 0.29 g / cm 2 was obtained.
This non-woven fabric is impregnated with a dimethylformamide solution of a polyether-based polyurethane, and the polyurethane is coagulated in an aqueous solvent. Then, the sea component is removed in hot toluene (dimensional change during removal of the sea component, lengthwise + 15%, width). (−8% in the direction) and then dried to obtain a base fabric having a thickness of 1.33 mm, a weight of 458 g / m 2 , and a density of 0.344 g / cm 2 .
This base fabric was continuously subjected to a relaxation treatment under the following treatment conditions by the relaxation device shown in FIG.
(Processing conditions)
Transport speed of base cloth V1 10 m / min Temperature of bath tubs 2A and 2B 93 ° C
Inverted base cloth in bathtub 2A, 2B 300m
Inversion speed V2 100 m / min. Inversion frequency 10 times / 30 minutes. Thereafter, drying was performed to obtain a soft base cloth having a thickness of 1.38 mm, a weight of 508 g / m 2 , and a density of 0.368 g / cm 2 .
[0039]
【The invention's effect】
According to the present invention, a series of steps of sagging the base fabric and sending it into the bathtub passage, pulling up the sent base fabric into the air while pulling it, and further dropping the raised base fabric into the bathtub passageway. By repeating, sagging and elongation occur repeatedly in the base fabric, so that the relaxing effect of the base fabric can be improved and continuous relaxation processing can be performed.
[Brief description of the drawings]
FIG. 1 is a side view showing a relaxing device for a base cloth for artificial leather according to an embodiment of the present invention.
FIG. 2 is a perspective view showing a traverse operation.
FIGS. 3A to 3C are side views showing a repetitive operation.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Base cloth, 2A ... 1st bathtub, 2B ... 2nd bathtub, 3A ... 1st bathtub passage, 3B ... 2nd bathtub passage, 10 ... Roller device, 12 ... Loading roller, 14 ... Unloading Roller, 15: control means, 16: reversing roller mechanism, 26: traverse mechanism, G1: transport direction, H: lateral direction, R: processing liquid.

Claims (5)

不織布にポリウレタンが含浸されてなる人工皮革用基布を搬送しながら連続的にリラックス処理を施す人工皮革用基布のリラックス方法において、
処理液を貯蔵し、上記基布の搬送方向に直交する側方から見てほぼU字形の通路を有する少なくとも1つの浴槽の上方に配置されたローラ装置により、
上記基布をたるませて上記浴槽の通路内に送り込み、ついで、送り込まれた基布を引っ張りながら浴槽から縦しわが伸びる程度の空中高さへ基布を広げるように引き上げ、さらに引き上げた基布を浴槽の通路内に落下させて、縦しわの部位を変えるように、一連の工程を反復することを特徴とする人工皮革用基布のリラックス方法。
In a method for relaxing an artificial leather base cloth that continuously performs a relaxation process while transporting an artificial leather base cloth in which a nonwoven fabric is impregnated with polyurethane,
A roller device that stores the processing liquid and is disposed above at least one bath having a substantially U-shaped passage when viewed from a side orthogonal to the transport direction of the base fabric,
The base cloth is slackened and sent into the passage of the bath tub, and then, while pulling the sent base cloth, the base cloth is pulled up from the bath tub so as to extend to the height of the air where vertical wrinkles are stretched , and further raised. A method of relaxing an artificial leather base fabric, wherein a series of steps are repeated so as to drop a slab into a passage in a bathtub and change a portion of a vertical wrinkle .
請求項1において、さらに、上記基布が上記浴槽に送り込まれる前に、上記基布を上記搬送方向に直交する横方向へ往復移動させることにより、上記基布を浴槽の通路内に導き基布の搬送方向に折り畳みながら横方向に積み上げていくことを特徴とする人工皮革用基布のリラックス方法。2. The base cloth according to claim 1, further comprising: reciprocating the base cloth in a transverse direction perpendicular to the transport direction before the base cloth is sent into the bathtub, thereby guiding the base cloth into a passage in the bathtub. A method of relaxing an artificial leather base cloth, wherein the base cloth for artificial leather is stacked in the horizontal direction while being folded in the transport direction of the artificial leather. 不織布にポリウレタンが含浸されてなる人工皮革用基布を搬送しながら連続的にリラックス処理を施す人工皮革用基布のリラックス装置において、
処理液を貯蔵し、上記基布の搬送方向に直交する側方から見てほぼU字形の通路を有する少なくとも1つの浴槽と、
上記浴槽の上方に配置されたローラ装置と、
上記ローラ装置の回転を制御して、上記基布をたるませて上記浴槽の通路内に送り込み、ついで、送り込まれた基布を引っ張りながら浴槽から縦しわが伸びる程度の空中高さへ基布を広げるように引き上げ、さらに引き上げた基布を浴槽の通路内に落下させて、縦しわの部位を変えるように、一連の工程を反復させる制御手段とを備えたことを特徴とする人工皮革用基布のリラックス装置。
In a relaxation device for an artificial leather base cloth that continuously performs a relaxation process while transporting an artificial leather base cloth in which a nonwoven fabric is impregnated with polyurethane,
At least one bath tub for storing a processing liquid and having a substantially U-shaped passage when viewed from a side orthogonal to the transport direction of the base fabric;
A roller device disposed above the bathtub;
By controlling the rotation of the roller device, the base cloth is slackened and sent into the passage of the bathtub, and then the base cloth is pulled to an air height such that vertical wrinkles extend from the bathtub while pulling the sent base cloth. A base for artificial leather, comprising control means for repeating a series of steps so as to raise the base cloth so as to spread it and drop the raised base cloth into the passage of the bathtub to change a vertical wrinkle site. Cloth relaxing device.
請求項3において、さらに、上記基布が上記浴槽に送り込まれる前に、上記基布を上記搬送方向に直交する横方向へ往復移動させることにより、上記基布を基布の搬送方向に折り畳みながら横方向に積み上げていくように、浴槽の通路内へ導くトラバース機構を備えていることを特徴とする人工皮革用基布のリラックス装置。In claim 3, furthermore, before the base cloth is sent into the bathtub, the base cloth is reciprocated in a transverse direction perpendicular to the transfer direction, thereby folding the base cloth in the transfer direction of the base cloth. A relaxing device for an artificial leather base fabric, comprising a traverse mechanism for guiding into a passage in a bathtub so as to pile up in a lateral direction. 請求項3において、
上記基布の搬送方向に直列に第1および第2の浴槽が配置され、
上記ローラ装置は、第1の浴槽へ基布を送り込む搬入ローラと、第2の浴槽から基布を引き出す搬出ローラと、基布を第1の浴槽から引き出して第2の浴槽へ送り込む正回転と、基布を第2の浴槽から引き出して第1の浴槽へ送り込む逆回転とを行う反転ローラ機構とを有し、
上記制御手段は、第1の浴槽および第2の浴槽における基布の貯留状態を検知し、上記ローラ装置の回転を制御して、基布を第2の浴槽から引き出して第1の浴槽へたるませて送り込む第1の動作と、基布を第1の浴槽から引き出して第2の浴槽へたるませて送り込む第2の動作とを反復させることを特徴とする人工皮革用基布のリラックス装置。
In claim 3,
First and second bathtubs are arranged in series in the transport direction of the base cloth,
The roller device includes a carry-in roller that feeds the base cloth into the first bathtub, a carry-out roller that pulls out the base cloth from the second bathtub, and a forward rotation that pulls the base cloth out of the first bathtub and feeds the base cloth into the second bathtub. A reverse roller mechanism that performs reverse rotation of pulling out the base cloth from the second bathtub and feeding the base cloth into the first bathtub,
The control means detects the state of storage of the base fabric in the first bathtub and the second bathtub, controls the rotation of the roller device, draws the base fabric from the second bathtub, and sags the first bathtub. A relaxing device for an artificial leather base fabric, characterized by repeating a first operation of feeding and feeding, and a second operation of pulling out a base fabric from a first bathtub and sagging and sending it to a second bathtub.
JP35594896A 1996-12-24 1996-12-24 Relaxing method and relaxing device for base cloth for artificial leather Expired - Fee Related JP3581768B2 (en)

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