JP3573221B2 - Longline rope - Google Patents

Longline rope Download PDF

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Publication number
JP3573221B2
JP3573221B2 JP18342894A JP18342894A JP3573221B2 JP 3573221 B2 JP3573221 B2 JP 3573221B2 JP 18342894 A JP18342894 A JP 18342894A JP 18342894 A JP18342894 A JP 18342894A JP 3573221 B2 JP3573221 B2 JP 3573221B2
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JP
Japan
Prior art keywords
rope
yarn
strength
longline
twist
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Expired - Lifetime
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JP18342894A
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Japanese (ja)
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JPH0838013A (en
Inventor
良自 森元
芳道 岡山
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Toyobo Co Ltd
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Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP18342894A priority Critical patent/JP3573221B2/en
Publication of JPH0838013A publication Critical patent/JPH0838013A/en
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Publication of JP3573221B2 publication Critical patent/JP3573221B2/en
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Expired - Lifetime legal-status Critical Current

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Description

【0001】
【産業上の利用分野】
本発明は延縄漁法用の幹縄、枝縄等の延縄用ロープ、特に腰のある作業性に優れた延縄用ロープに関する。
【0002】
【従来の技術】
従来、合成繊維で作られた延縄ロープにはモノフィラメントで作られた延縄ロープや、マルチフィラメントを主体とし、その表面を毛羽を有しめてロープの耐摩耗性を向上させる技法があった。この表面に毛羽を有しめるために表面に合成繊維の紡績糸を配したり、合成繊維のマルチフィラメントのループ加工をした糸や仮撚加工した糸やマルチフィラメント糸と紡績糸を引き揃えた方式、更にはコアーヤーン方式の糸を包撚するようにしたものがある。しかし、紡績糸を配したものは紡績糸のみより成る延縄と同程度のハンドリング性、連絡部加工性、風合いを示すものの、耐屈曲疲労性、耐摩耗性、単位重量当りの強度が十分でない。しかも操業上要求される腰のあるロープの条件を満たすために樹脂被覆をしている。
【0003】
更にマルチフィラメントのループ加工糸や仮撚加工糸を使用したものも紡績糸製の一部を改良を狙ったものの、やはり樹脂被覆をして腰あるロープとしている。この腰の目的は重要で、延縄漁の操業上、腰のないロープはキンクなどの癖が発生しやすく、放縄や捲揚げの保管作業によじれを発生して作業性を著しく阻害させる。これを防止するために撚りをきつくすると使用原糸のロープとなった時への強度寄与率が大幅に低下するために実用性にとぼしいものとなった。
また上述の樹脂被覆したものは、製造工程の複雑化によるコストアップや重量の増加による取扱い性の低下という問題があった。
【0004】
【発明が解決しようとする課題】
本発明者は撚り数を特定の範囲に設定することにより適度の強力を付与し、しかも樹脂を被覆せずともロープの腰があり作業性に優れた延縄用ロープを提供することを目的とする。
【0005】
【課題を解決するための手段】
即ち本発明は、合成繊維を使用してなる延縄用ロープにおいて、該合成繊維が下練りが撚係数3.0以上、上撚りが撚係数6.0以上で実撚されていることを特徴とする延縄用ロープ。
多数の毛羽を有する合成繊維がロープ表面に配されてなることを特徴とする請求項1記載の延縄用ロープ。
強度が15g/d以上の高強力糸が合成繊維の芯部に配されてなることを特徴とする請求項1及び2記載の延縄用ロープ。
高強力糸が高分子量ポリエチレン繊維もしくはアラミド繊維からなることを特徴とする請求項3記載の延縄用ロープ。
である。
【0006】
先ず、本発明で使用する合成繊維は、ポリエステル、ポリアミド、ポリエチレン等の合成繊維からなるマルチフィラメント糸をいうが、耐光堅牢性の観点からポリエステルマルチフィラメント糸が好ましい。
また、係る合成繊維は、空気乱流加工による所謂タスラン加工糸や仮撚加工糸等の加工糸であっても良い。
【0007】
次に本発明において重要な要素となる撚数について述べる。本発明で使用する合成繊維は特定の下撚及び上撚が施されたものであるが、下撚は撚係数で3.0以上、上撚の撚係数は6.0以上であることを要する。
下撚りの撚係数が3.0未満になると、上撚りの撚数を増やしてもキンク防止やよじれを防止しにくくなり、ロープの腰もなくなってしまうためである。望ましくは4.0以上が好ましい。又、上撚りの撚係数が6.0未満であると下撚りが望ましい撚数であってもキンク防止やよじれ防止の効果、更にはロープの腰もなくなってしまう。望ましくは7.0以上、更に好ましくは7.5以上が望ましい。以上のように撚条件と高強力糸を併用することにより、樹脂被覆を省いてもキンクやよじれを防ぎ、腰のあるロープを持たせることが出来る。
【0008】
更に本発明の合成繊維は芯部に高強力糸を鞘部に多数の毛羽を有する合成繊維を配した芯鞘型複合糸であることが好ましい。
ここで、芯部に配する高強力糸は強度が15g/d、好ましくは30g/d以上であれば良く、重量平均分子量が60万以上の高分子量ポリエチレン繊維やアラミド繊維、等が挙げられる。強度が15g/d未満であれば、撚数が増加することによる強度低下率が増すために、延縄用ロープとしてり実用性に劣るものとなる。この時、高強力糸は出来れば表面を被覆する毛羽を有する合成繊維にて包撚される方が望ましい。これは、高強力糸の仲間には、摩耗に対して弱いものや、紫外線に暴露されることにより強力低下を生じ易いものが多いためである。又毛羽糸を鞘部に配設する目的は摩耗性改良や、器具との結節やロープ同志の結節時の強力を増加させるなど従来の狙いと同様である。
【0009】
つまり本発明は樹脂被覆をしなくても、キンクやよじれ発生しない、腰のないロープにならないように撚数でそれを調節し、撚数増加のための原糸の強度寄与率低下を高強力糸を使用することにより延縄用ロープ全体としての強度を維持しようとするものである。
【0010】
尚、高強力糸は、ロープに対し強度寄与率を高く維持すべく、撚数は3.0未満もしくは、単なる引揃えが好ましい。このような撚糸方法はロープ製造メーカーのフライヤー撚糸機等を用いると可能である。リング撚糸機では難しい。又、毛羽状の糸を得る方法としてはマルチフィラメント中に紡績糸を混ぜる方法や綿を混入する方法、所謂タスラン加工糸等の空気交絡による方法なども使用できる。しかし、紡績糸100%を使うのはやはり好ましくない。その理由は紡績糸では撚り数を増やしても、フィラメント100%もしくはフィラメントに紡績糸が混じるものに比較して、基本的に柔らかいためである。これらの方法で作られた延縄用ロープは熱セットされても良い。しかし高強力糸の素材によっては熱セットにより強力低下を生じるものもあり、この場合は熱セットを市内方が望ましい。ここで述べる下撚りの定義は2段撚り(下撚り、上撚りの組合せ)のときはもちろん下撚りであるが3段撚り(下撚り、中撚り、上撚りの組合せ)の時は中撚りを意味し、その時の下撚りの撚係数≧2.0が望ましい。
【0011】
上述の合成繊維或は芯鞘型合成繊維の製造方法について説明する。
2段撚りの場合は、高強力糸を合糸したものを芯部として、鞘部に1本もしくは複数本の合成繊維で撚り(下撚り)被覆して包撚糸とする。更に係る包撚糸を複数本撚合せて(上撚り)ストランドとしたものを延縄用ロープとして使用する。2段撚りは包撚糸の繊維構成本数が比較的多い場合に用いられる。例えば芯糸に6本、鞘糸に9本を配する包撚糸が挙げられる。
3段撚りの場合は、上記2段撚りで得たストランドを更に複数本撚合せて(上撚り)延縄用ロープとする。
尚、この場合の下撚りは2段撚りで言う上撚りに相当する。
3段撚りは包撚糸の繊維本数が比較的少ない場合に用いられる。例えば芯糸に2本、鞘糸に3本を配する包撚糸が挙げられる。
【0012】
【実施例】
(実施例1)
高強力糸としてあらかじめ集束させた超高強力ポリエチレンマルチフィラメントの1600デニール(強度30g/デニール)6本と空気交絡させてループ状毛羽を発生させたポリエステルマルチフィラメントの1500デニールの9本をフライヤー撚糸機にて超高強力糸束が中央に、ポリエステルマルチフィラメントのループ糸がその周囲を包撚するような形でS撚にて85回/mの撚りを加えて28630デニールの撚り糸を得た。この撚係数は5.0であった。次にこの撚り糸の3本を細物用ストランダ装置にてZ撚で80回/mの撚りを加えて、101700デニールの撚り糸を得た。この撚係数は8.89であった。この延縄用ロープの引張強さは460kgfでロープ直径は4.25mmであり、結節強さは260kgfであった。このロープは樹脂被覆なしで、熱セットなしにもかかわらず下記測定法による剛性230mmと強く、従来品の樹脂被覆品(245mm)と比較しても劣らない腰のあるロープとなった。剛性はJISL1096の剛軟度の45°カンチレバー法に順じた。ロープ直径はノギスを使用し、撚り数はJISL1013にて測定した。引張強さはJIS L 1013準用法で試験機は定速伸長形、標線間距離20cm、引張速度20cm/分で行った。又、結節強さもJIS L 1013準用で引張速度20cm/分で行った。
【0013】
(比較例)
実施例1と同じ組合せでS撚にて撚係数が2.56になる撚り糸を作り、次にこの撚り糸の3本をZ撚にて撚係数が5.0になる撚り糸とした。この撚り糸の引張強さは476Kgfでロープ直径は4.85mmであり、結節強さは273Kgfであった。この延縄用ロープの剛性は145mmと低いものであった。
【0014】
【発明の効果】
本発明によると樹脂を被覆せずとも腰があり作業性に優れた延縄用ロープを提供することを可能とした。
[0001]
[Industrial applications]
The present invention relates to a longline rope such as a trunk line and a branch line for longline fishing, and more particularly to a longline rope having a stiff workability.
[0002]
[Prior art]
Conventionally, there has been a technique for improving the abrasion resistance of a rope mainly made of a monofilament or a multifilament for a longline rope made of a synthetic fiber and having a fluff on the surface thereof. A method in which a spun yarn of synthetic fiber is arranged on the surface to have fluff on this surface, or a yarn obtained by looping a synthetic filament multifilament, a false twisted yarn, a multifilament yarn, and a spun yarn are aligned. In addition, there is one in which a core yarn type yarn is wrapped. However, although the spun yarn has the same handling, workability, and texture as the longline consisting of only the spun yarn, it does not have sufficient bending fatigue resistance, abrasion resistance, and strength per unit weight. Moreover, it is coated with a resin to satisfy the requirements of a rugged rope required for operation.
[0003]
Further, although some yarns using multifilament looped yarns or false twisted yarns are intended to improve a part of the spun yarns, they are also covered with resin to form waist ropes. The purpose of this waist is important. In the operation of longline fishing, a rope without a waist tends to have a habit such as a kink, and the rope is kinked by the unloading and hoisting storage work, thereby significantly impairing workability. If the twist is tight to prevent this, the strength contribution of the used yarn to the rope is greatly reduced, and the practicality is poor.
In addition, the above resin-coated ones have a problem that the cost is increased due to the complexity of the manufacturing process and the handleability is reduced due to an increase in weight.
[0004]
[Problems to be solved by the invention]
An object of the present invention is to provide a rope for longline which imparts appropriate strength by setting the number of twists in a specific range, and has a stiffness of the rope without coating with resin and excellent in workability. .
[0005]
[Means for Solving the Problems]
That is, the present invention is characterized in that, in a longline rope using synthetic fibers, the synthetic fibers are actually twisted with a lower kneading coefficient of 3.0 or more and a twist of 6.0 or more. Longline rope to do.
2. The longline rope according to claim 1, wherein synthetic fibers having a large number of fluffs are arranged on the rope surface.
3. The longline rope according to claim 1, wherein a high-strength yarn having a strength of 15 g / d or more is disposed on a core portion of the synthetic fiber.
4. The longline rope according to claim 3, wherein the high-strength yarn is made of a high-molecular-weight polyethylene fiber or an aramid fiber.
It is.
[0006]
First, the synthetic fiber used in the present invention refers to a multifilament yarn composed of synthetic fibers such as polyester, polyamide, and polyethylene, and is preferably a polyester multifilament yarn from the viewpoint of light fastness.
Further, the synthetic fiber may be a processed yarn such as a so-called Taslan processed yarn or a false twisted yarn obtained by air turbulence processing.
[0007]
Next, the number of twists, which is an important element in the present invention, will be described. The synthetic fiber used in the present invention has been subjected to specific priming and plying, but the plying must have a plying factor of 3.0 or more and the plying factor of the plying must be 6.0 or more. .
If the twist coefficient of the lower twist is less than 3.0, it is difficult to prevent kink and kinking even if the number of twists of the upper twist is increased, and the rigidity of the rope is reduced. Desirably, it is 4.0 or more. On the other hand, when the twist coefficient of the upper twist is less than 6.0, even if the number of twists of the lower twist is desirable, the effect of preventing kink and twisting, and furthermore, the rope becomes less rigid. It is desirably 7.0 or more, more preferably 7.5 or more. As described above, by using the twisting condition and the high-strength yarn together, even if the resin coating is omitted, kink and kinking can be prevented, and a waisted rope can be provided.
[0008]
Further, the synthetic fiber of the present invention is preferably a core-sheath type composite yarn in which a high-strength yarn is provided in a core portion and a synthetic fiber having a large number of fluffs is provided in a sheath portion.
Here, the high-strength yarn disposed on the core portion has a strength of 15 g / d, preferably 30 g / d or more, and includes a high-molecular-weight polyethylene fiber or aramid fiber having a weight-average molecular weight of 600,000 or more. If the strength is less than 15 g / d, the strength decrease rate due to an increase in the number of twists increases, and thus the rope is used as a longline rope, which is inferior in practical use. At this time, it is desirable that the high-strength yarn be twisted with a synthetic fiber having fluff covering the surface if possible. This is because many of the high-strength yarns are vulnerable to abrasion and those that are liable to decrease in strength when exposed to ultraviolet rays. The purpose of arranging the fluff yarn on the sheath is the same as the conventional aim, such as improving the abrasion property and increasing the strength at the time of knotting with the instrument and the rope.
[0009]
In other words, the present invention adjusts the number of twists so that a kink or twist does not occur, even without resin coating, so that it does not become a rigid rope, and reduces the strength contribution rate of the yarn for increasing the number of twists with high strength The use of the yarn is intended to maintain the strength of the longline rope as a whole.
[0010]
The high-strength yarn preferably has a twist number of less than 3.0 or simply aligned in order to maintain a high strength contribution to the rope. Such a twisting method can be performed by using a fryer twisting machine of a rope manufacturer. It is difficult with a ring twisting machine. As a method for obtaining a fluffy yarn, a method of mixing a spun yarn into a multifilament, a method of mixing cotton, and a method of air entanglement of a so-called Taslan processed yarn can be used. However, it is still not preferable to use 100% spun yarn. The reason for this is that spun yarn is basically softer than 100% filament or a mixture of filament and spun yarn even if the number of twists is increased. Longline ropes made in these ways may be heat set. However, depending on the material of the high-strength yarn, the heat setting may cause a decrease in strength. The definition of priming described here is priming in the case of two-stage laying (combination of priming and plying), but of the three-stage laying (combination of priming, medium-twisting and plying). It means that the twist coefficient of the lower twist at that time is 2.0 or more.
[0011]
A method for producing the above-described synthetic fiber or core-sheath type synthetic fiber will be described.
In the case of two-stage twisting, a sheath obtained by twisting (primarily twisting) a sheath portion with one or a plurality of synthetic fibers is used as a core portion obtained by combining a high-strength yarn with a core portion. Further, a strand obtained by twisting (twisting) a plurality of such twisted yarns is used as a rope for longline. Two-stage twisting is used when the number of fibers constituting the twisted yarn is relatively large. For example, a twisted yarn having six core yarns and nine sheath yarns may be used.
In the case of three-stage twisting, a plurality of strands obtained by the two-stage twisting are further twisted (up-twisted) to form a rope for longline.
In this case, the lower twist corresponds to the upper twist referred to as two-stage twist.
The three-stage twist is used when the number of fibers of the twisted yarn is relatively small. For example, a twisted yarn in which two core yarns and three sheath yarns are provided.
[0012]
【Example】
(Example 1)
Sixteen 1600 denier (30 g / denier) ultrahigh-strength polyethylene multifilaments pre-bunched as high-strength yarns and nineteen 1500 denier polyester multifilaments that are looped by air entanglement to form a loop-like fluff Then, a twist of 85 times / m was applied by S-twisting in such a manner that an ultra-high-strength yarn bundle was wrapped around the center and a polyester multifilament loop yarn was wrapped around to obtain a 28630-denier twisted yarn. The twist coefficient was 5.0. Next, three of the twisted yarns were twisted at a rate of 80 times / m with a Z twist using a strander for fine objects to obtain a twisted yarn of 101,700 denier. The twist coefficient was 8.89. The tensile strength of this longline rope was 460 kgf, the rope diameter was 4.25 mm, and the knot strength was 260 kgf. This rope had a rigidity of 230 mm according to the following measurement method without the resin coating and without the heat setting, and was a strong rope which was not inferior to the conventional resin-coated product (245 mm). The rigidity was in accordance with the 45 ° cantilever method of rigidity of JISL1096. The calipers were used for the rope diameter, and the number of twists was measured according to JIS L1013. The tensile strength was measured according to JIS L 1013, using a test machine at a constant speed elongation type, a distance between marked lines of 20 cm, and a tensile speed of 20 cm / min. Also, the knot strength was measured at a tensile speed of 20 cm / min according to JIS L 1013.
[0013]
(Comparative example)
A twisted yarn having a twist coefficient of 2.56 was formed by S-twisting in the same combination as in Example 1, and then three of the twisted yarns were twisted to have a twisting factor of 5.0 by Z-twisting. The tensile strength of this twisted yarn was 476 kgf, the rope diameter was 4.85 mm, and the knot strength was 273 kgf. The rigidity of this longline rope was as low as 145 mm.
[0014]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to this invention, it became possible to provide the rope for longlines which is stiff and excellent in workability without coating with resin.

Claims (4)

合成繊維を使用してなる延縄用ロープにおいて、該合成繊維が下練りが撚係数3.0以上、上撚りが撚係数6.0以上で実撚されていることを特徴とする延縄用ロープ。A longline rope using a synthetic fiber, wherein the synthetic fiber is actually twisted with a lower kneading coefficient of 3.0 or more and a top knitting of 6.0 or more. 多数の毛羽を有する合成繊維がロープ表面に配されてなることを特徴とする請求項1記載の延縄用ロープ。2. The longline rope according to claim 1, wherein synthetic fibers having a large number of fluffs are arranged on the surface of the rope. 強度が15g/d以上の高強力糸が合成繊維の芯部に配されてなることを特徴とする請求項1及び2記載の延縄用ロープ。3. The longline rope according to claim 1, wherein a high-strength yarn having a strength of 15 g / d or more is disposed on a core portion of the synthetic fiber. 高強力糸が高分子量ポリエチレン繊維もしくはアラミド繊維からなることを特徴とする請求項3記載の延縄用ロープ。4. The longline rope according to claim 3, wherein the high-strength yarn is made of a high-molecular-weight polyethylene fiber or an aramid fiber.
JP18342894A 1994-08-04 1994-08-04 Longline rope Expired - Lifetime JP3573221B2 (en)

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JP18342894A JP3573221B2 (en) 1994-08-04 1994-08-04 Longline rope

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JPH0838013A JPH0838013A (en) 1996-02-13
JP3573221B2 true JP3573221B2 (en) 2004-10-06

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