JP3568404B2 - Method and apparatus for manufacturing quartz glass crucible - Google Patents

Method and apparatus for manufacturing quartz glass crucible Download PDF

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JP3568404B2
JP3568404B2 JP35156898A JP35156898A JP3568404B2 JP 3568404 B2 JP3568404 B2 JP 3568404B2 JP 35156898 A JP35156898 A JP 35156898A JP 35156898 A JP35156898 A JP 35156898A JP 3568404 B2 JP3568404 B2 JP 3568404B2
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outer frame
raw material
quartz glass
axis
frame
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JP2000169164A (en
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崇 鈴木
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東芝セラミックス株式会社
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/09Other methods of shaping glass by fusing powdered glass in a shaping mould
    • C03B19/095Other methods of shaping glass by fusing powdered glass in a shaping mould by centrifuging, e.g. arc discharge in rotating mould
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Description

【0001】
【発明の属する技術分野】
本発明は、例えばシリコン単結晶の引上げ装置に用いられる石英ガラスルツボの製造方法及び製造装置に関するものである。
【0002】
【従来の技術】
半導体ディバイスの基板として用いられるシリコン単結晶は、主にチョクラルスキー法(CZ法)により製造されている。この方法は、ルツボ内に多結晶シリコン原料を装填し、ルツボを周囲から加熱することによって多結晶シリコン原料を溶融させて、吊り下げられた種結晶をシリコン融液に浸して除々に引き上げることによって、シリコン単結晶インゴットを成長させるものである。
従来、前記したCZ法を実施するルツボとしては、石英ガラス製のルツボが多く用いられてきた。この種の石英ガラスルツボの製造方法については、例えば特開平1−160836号公報等に開示されている。
【0003】
すなわち、これに開示されている製造方法は、所定の気孔率と通気率を有するカーボン質材料からなる中空の型を回転させて、その内部に石英ガラス原料粉末を装填し、遠心力により原料粉末を層状に形成させた後にアーク等の熱源によって原料粉末を溶融しつつ、真空装置により中空型の外側を減圧することで石英ガラスルツボを得るようにしている。
前記したCZ法により単結晶インゴットを生成するためのこの種の石英ガラスルツボは、単結晶インゴットの結晶欠陥等の発生を防止するために、より良好な内面状態や、特にルツボ全周におけるより高い肉厚寸法精度が求められ、前記した工程によってルツボを製造するに際しても、熟練工がほとんど手作業により原料としての石英ガラス原料粉末を供給しつつ製造しているのが現状である。
【0004】
一方、石英ガラスルツボは、シリコン融液への均熱伝達を行うため外周側に多数の閉気孔を均一に分散させた不透明石英ガラス層を形成し、またシリコン融液への浸食を極力低減し、さらに融液面の安定性を確保するなどのために、内周側に気泡を実質的に皆無にした透明石英ガラス層を形成したいわゆる二層ルツボが一般に使用されている。
そして、このような二層ルツボを製造するためには、前記した製造方法において、回転されたカーボン質中空型内に石英ガラス原料粉末を装填する際に、初めに粗粒の原料粉末を装填し、さらにその内表面にこれより微粒の原料粉末を装填する方法が通常行われており、この装填も熟練工が手作業によりなされるのが現状である。
【0005】
【発明が解決しようとする課題】
しかしながら、たとえ熟練工が為すにあたっても、ルツボの内面状態や肉厚の寸法精度にバラツキが発生することは免れないものであり、特に前記した二層ルツボを製造するにあたっては、製造工程が繁雑で充分な作業能率が得られていないという技術的課題を有している。
本発明は、前記したような技術的課題に着目してなされたものであり、ルツボの内表面に凹凸が形成されず、またルツボの肉厚をルツボ全周にわたり、略均一にしたり、また例えばルツボ底部の小R部のみの肉厚を厚くするなどの任意の肉厚制御を高精度に達成することができる製造方法及び製造装置を提供することを目的とするものである。またルツボの内面状態及び寸法精度等の品質にバラツキが発生し難く、加えて前記したような二層のルツボを製造するにあたっても、その作業能率を向上し得る製造方法及び製造装置を提供することを目的とするものである。
【0006】
【課題を解決するための手段】
前記した目的を達成するためになされた本発明にかかる石英ガラスルツボの製造方法は、内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、外周面が円柱状に形成され、軸心が垂直方向となるように前記外枠内に上部より挿入され、且つ軸心を前記外枠の軸心とずらして回転可能に配置された内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より石英ガラス原料粉末を供給することにより、前記外枠内周面に原料粉末層を形成させる工程と、前記外枠の軸心と内枠の軸心とをほぼ一致させて内枠を上部に移動させることにより、外枠から内枠を引き出す工程と、回転状態の前記外枠内に加熱手段を外枠内周部に挿入して溶融し、石英ガラス層を形成させる工程とにより石英ガラスルツボを得るようになされる。
【0007】
また、本発明にかかる石英ガラスルツボの製造方法は、内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、外周面が円柱状に形成され、軸心が垂直方向となるようにして前記外枠内に上部より挿入された回転可能な内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間の上部より外枠側と内枠側とにそれぞれ異なる石英ガラス原料粉末を供給することで、前記外枠内周面に肉厚方向に異なった原料による複数の粉末層を形成させる工程と、前記内枠を上部に移動させることにより、外枠から内枠を引き出す工程と、回転状態の前記外枠内に加熱手段を外枠内周部に挿入して溶融し、異なった原料による石英ガラス層を肉厚方向に層状に形成させる工程とにより石英ガラスルツボを得るようになされる。
【0008】
この場合、前記外枠と内枠とで形成される隙間の上部より、外枠側と内枠側との間にそれぞれ異なる石英ガラス原料粉末を供給するために、内部に仕切り板を設けて同時にそれぞれ異なる石英ガラス原料粉末を吐出する原料粉末供給装置を用いることが好ましい。
そして、前記した多層の石英ガラスルツボを製造する場合においても、好ましくは外枠の軸心と内枠の軸心とをずらした状態で配置され、外枠と内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より石英ガラス原料粉末を供給するようになされる。
さらに、前記したいずれの製造方法を採用する場合であっても、加熱手段は好ましくは一対の電極間に発生するアーク熱を利用するようになされ、また前記外枠及び内枠の回転速度は、共に70〜85rpmの範囲に設定されるのが望ましい。
【0009】
一方、本発明にかかる石英ガラスルツボの製造装置は、内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、外周面が円柱状に形成され、軸心が垂直方向となるようにして前記外枠内に配置され、且つ前記外枠内への挿入状態において軸心が前記外枠の軸心とずらした状態で外枠と共に同一方向に回転駆動される内枠と、前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より原料粉末を供給し、外枠内周面に原料粉末層を形成させるように配置された原料粉末供給装置と、前記外枠から内枠を引き出した状態において、外枠内に挿入されて外枠内周面に形成された原料粉末層を溶融することで、石英ガラスルツボを形成させる加熱手段とを具備したことを基本構成としている。
【0010】
この場合、前記原料粉末供給装置には、内部に仕切り板が配置され、前記外枠側と内枠側との間に肉厚方向に異なった原料粉末を供給することで、多層の石英ガラスルツボを得るように構成される。
そして、好ましくは前記原料粉末供給装置の供給口が、外枠の軸心と内枠の軸心とを結ぶ水平線上における狭い隙間部分であって、当該線上を挟む内枠の軸心を中心とした±10度の範囲に配置されていることが望ましく、前記位置は外枠の軸心と内枠の軸心とを結ぶ水平線上における回転方向の手前側とすることがより望ましい。
【0011】
前記した石英ガラスルツボの製造方法及び製造装置によると、互いに軸心が垂直方向となるように回転可能に配置された有底状の外枠と、前記外枠内に配置された内枠とが、共に同一方向に回転駆動される。そして、外枠の軸心に対して内枠の軸心をずらして配置することによって形成される両者の隙間のうち、狭い隙間部分の上部より石英ガラス原料粉末が供給される。
これにより、供給された原料粉末が外枠の回転に伴う遠心力により、外枠内面側に保持されて原料層を形成すると共に、この原料層は外枠と内枠との狭い隙間部分によって押し圧され、均一な厚さに形成される。
【0012】
一方、外枠と内枠とは共に同方向に回転駆動され、また両者の軸心のずれによる狭い隙間部分の上部より石英ガラス原料粉末が供給されるように成されるため、原料粉末の供給による原料層を介した外枠と内枠との間の摩擦作用を極力低減させつつ、均一な厚さの原料層を外枠内周面に形成させることが可能となる。
そして、回転状態の外枠内周部に例えばアーク加熱手段を挿入して原料層を加熱溶融することで、石英ガラスルツボの完成品を得ることができる。
【0013】
さらに、前記外枠と内枠とで形成される隙間の上部より、外枠側と内枠側とにそれぞれ異なる石英ガラス原料粉末を供給することで、前記外枠内周面に複数の原料粉末層をほぼ均一な厚さに形成させることができる。
これには、例えば内部に仕切り板を設けて同時にそれぞれ異なる石英ガラス原料粉末を吐出する原料供給ホッパーを用いることができ、前記と同様にアーク回転溶融法によって、多層の原料粉末層を同時に溶融して多層構造の石英ガラスルツボの完成品を得ることができる。
この製造方法によると、上述した従来の製造方法に比較して遥かに能率的に石英ガラスルツボの完成品を得ることが可能であり、その生産性を向上させることができる。
【0014】
そして、前記したいずれの製造方法を採用するにおいても、外枠及び内枠の回転速度を共に70〜85rpmの範囲とすることが好ましい。すなわち、その回転速度が70rpm未満である場合においては、外枠内周面に形成される原料粉末層が崩れるという問題が発生し、ルツボ完成品の歩留りが低下する。また、その回転速度が85rpmを越えると、供給された原料粉末が外枠の下底部まで侵入せずに上部にとどまる現象が発生し、また全体が肉薄状となって、同様にルツボ完成品の歩留りが低下する。
【0015】
さらに前記したように原料粉末の供給位置を、外枠の軸心と内枠の軸心とを結ぶ水平線上における狭い隙間部分において、当該線上を挟む内枠の軸心を中心とした±10度の範囲に設定することで、より均質なルツボ完成品を得ることができる。すなわちこの範囲を越えた場合には、底部の方に原料粉末がたまり易く、粉末成形体の側壁部分の形成が困難となるという問題が発生する。またたとえ外枠内周面にルツボ形状の粉末成形体が形成されても、その底部と側壁部で、原料粉末の充填密度の差(底部が密で側壁部が疎)が発生し、アーク溶融した場合のルツボの嵩密度、言い換えれば閉気孔の分布においてバラツキが発生するという問題を発生させる。
【0016】
特に原料粉末の供給位置を、外枠の軸心と内枠の軸心とを結ぶ水平線上を起点とした回転方向の手前側である0〜10度の範囲に設定することがより好ましい。原料粉末の供給位置を前記した範囲に設定することにより、粉末成形体の側壁部における原料粉末の埋まりが良好となり、密度の均質性、肉厚の均一性に優れた石英ガラスルツボが得られ易い。
【0017】
ここで、前記外枠はカーボン質材料、特には灰分10ppm以下の高純度黒鉛を用いることが好ましい。その理由は内枠によって原料粉末を押しつけてルツボ形状の粉末成形体を形成するにあたって、ある程度の摩擦係数を有するものであり、かつ比較的多孔質であるため、通常の機械加工によって、ある程度に粗い表面状態となる材料だからである。また前記材料は高純度化も容易である。
一方、前記内枠はシリカ質材料、特には高純度石英ガラスが好ましい。またその他として溶融石英を粉砕し分級した粉を主原料とした溶融石英質耐火物も使用し得る。その理由は内枠は原料粉末とこすれる度合いが大きく、耐摩耗性が重要となる。しかも摩耗は避けられないものであるから、高純度であることがより好ましい。特に外枠と同様にカーボン材とした場合には、カーボン粉末が粉末成形体中に混入し、アーク溶融した際に異常発泡が生じてしまうおそれがあるからである。
【0018】
【発明の実施の形態】
以下、本発明にかかる石英ガラスルツボの製造方法及び製造装置について、図に示す実施の形態に基づいて説明する。図1は本発明にかかる製造方法にしたがって石英ガラスルツボを製造する各工程を断面図によって順に示したものである。なお図1(a)〜(e)における上半部は、垂直方向の中央断面状態で示し、また(a)〜(d)における下半部は、それぞれの水平方向の中央断面状態で示している。
図1(a)に示すように、内周面が円筒状に形成され、軸心1aが垂直方向となるように回転可能に配置された有底状の外枠1と、外周面が円柱状に形成され、軸心2aが垂直方向となるように前記外枠内1に上部より挿入された回転可能な内枠2とが具備されている。
【0019】
前記外枠1は、全体が例えばカーボン質材料により形成されており、その内底部は内周面の径に沿った半球状に成されている。また前記内枠2は、全体が例えば石英ガラス質材料により形成されており、その下端部は外周面の径に沿った半球状に成されている。そして、図1(a)に示す状態においては、内枠2の軸心2aは前記外枠1の軸心1aに対してずらした状態で配置されている。
例えば、18インチの石英ガラスルツボを製造する場合においては、前記各軸心1a,2aのずれ量は2〜3mm程度となされる。
そして、前記外枠1及び内枠2はそれぞれの軸心を回転中心として、共に同一方向に回転駆動されるように構成されている。
【0020】
図1(a)に示す符号3は、石英ガラス原料粉末を供給する原料粉末供給装置としてのホッパーであり、このホッパー3の原料供給口3aは、共に回転状態とされている前記外枠1と内枠2とで形成される隙間のうち、狭い隙間部分の上部に位置され、この狭い隙間部分より石英ガラス原料粉末Gが外枠1と内枠2との間に供給される。
図1(b)は、外枠1と内枠2との間に原料粉末Gが前記ホッパー3より供給され、供給された原料粉末Gが外枠1の内周面に層状に形成された状態を示している。
【0021】
また図2は、外枠1と内枠2との間に原料粉末Gを供給して外枠1の内周面に原料粉末層を形成させた状態を水平方向の断面図で示している。前記ホッパー3の原料供給口3aは、共に回転状態とされている前記外枠1と内枠2とで形成される隙間のうち、狭い隙間部分における回転方向の若干手前側、すなわち図2における符号4で示す位置に配置されている。
この符号4で示す原料粉末供給装置の供給口端面は、この中心部が前記したとおり外枠1の軸心1aと内枠2の軸心2aとを結ぶ水平線L1を挟む内枠の軸心2aを中心とした±10度の範囲に設定することが好ましく、この実施の形態においては、粉末供給口端面4は線L1の回転方向の手前側10度の位置に配置されている。
【0022】
この場合、前記したように18インチの石英ガラスルツボを製造する場合においては、各軸心1a,2aのずれ量は2〜3mm程度となされ、さらに狭い隙間部分における両者の間隔は15mm程度とされる。
したがって、外枠1と内枠2との間に供給された原料粉末Gは、偏心状態の内枠2の外周面、特に外枠1の内周面に接近した部分により、外枠1の内周面に押しつけられ、且つ遠心力により、前記した15mm程度の均一な層状に形成される。
【0023】
この様にして外枠1の内周面に原料粉末層Gを形成させた状態で図1(c)に示すように、前記外枠1の軸心1aと内枠2の軸心2aとを一致させると共に、図1(d)に示すように内枠2を上部に移動させることにより、外枠1から内枠2が引き出される。
続いて、図1(e)に示すように回転状態の前記外枠1内に、加熱手段としての一対の電極5a,5bからなるアーク放電装置がその上部から挿入され、電極5a,5bに発生するアーク放電熱により、外枠1の内周面に形成された前記原料粉末層Gを溶融して石英ガラス層と成し、外枠1内に石英ガラスルツボを形成させる。このようにして外枠1内に形成された石英ガラスルツボは、前記外枠1から取り外され、ルツボ完成品とされる。
【0024】
ここで、例えば実公平6−16926号公報には石英ガラスルツボの上縁部の肉厚を全周にわたって他の部分の肉厚に対して薄く形成し、内面に肉薄部による段差を持たせたルツボの構成について開示されている。
図3は、例えばこのような構成の石英ガラスルツボを得る場合においてなされる好ましい形態を示したものである。すなわち、図3(a)及び図3(b)は、前述した図1(a)及び図1(b)にそれぞれ対応するもので、それぞれ若干拡大して示している。
【0025】
図3に示すように、内枠2の上部には、内枠2の軸心2aと同軸となるように径太部2bが配置されており、このような構成の内枠2を用いて外枠1の内周面に原料粉末層Gを形成させる。この場合、原料粉末層における肉薄部Gtの厚さは内枠2の上端部の外径及びその下方円柱部の径を選定することによって、適宜調整する。
このようにして粉末成形体を形成させた後の処理は、図1に示す(c)〜(e)と同様である。そして、アーク回転溶融法によりルツボ本体を形成させる。
【0026】
次に図4及び図5は、石英ガラスルツボの製造においてなされる他の好ましい形態を示したものである。すなわち図5は共に同一方向に回転される外枠と内枠とで形成される隙間の上部より、外枠側と内枠側とにそれぞれ異なる石英ガラス原料粉末を供給することで、肉厚方向に異なった原料による複数の粉末層を形成させる状態を示したものである。なお図4において符号1及び2は、外枠及び内枠の一部を示している。
この実施の形態においては、外枠1側と内枠2側との隙間にそれぞれ異なる石英ガラス原料粉末G1及びG2を供給するために、内部に仕切り板3bを設けた原料供給ホッパー3が用いられる。
【0027】
すなわち、前記仕切り板3bはホッパー3の中央部に配置され、ホッパー3内を2つに区画すると共に、この仕切り板3bはホッパー3の原料供給口3aに至る部分まで配置されている。したがって、2つに区画されたホッパー内部にそれぞれ異なる原料粉末G1及びG2を供給することで、同時にそれぞれ異なる原料粉末が吐出され、隙間の肉厚方向に異なった原料による複数の粉末層G1,G2を形成させることができる。
なお、前記した異なる石英ガラス粉末とは、例えば平均粒径を互いに相違させたもの(G1:粗粒、G2:微粒)であったり、また種類を相違させたもの(G1:天然水晶、G2:合成シリカ)を意味する。
【0028】
この様にして原料粉末を層状に形成させた後の処理工程は、図1に示した場合と同様である。そして、図5はアーク回転溶融の工程を経て、外枠1から脱形させたルツボ完成品の状態を断面状態で示している。図5に示すように外側に原料粉末G1による石英ガラス層が形成され、また内側に原料粉末G2による石英ガラス層が形成された二層構造のルツボを得ることができる。これにより各層の境界部が適度に入り交った多層構造の石英ガラスルツボを能率的に生産することができる。
【0029】
この場合、外側に供給する石英ガラス原料粉末G1として、例えば平均100μmの粗い粒子からなる石英ガラス原料粉末を用い、また内側に供給する石英ガラス原料粉末G2として、例えば平均50μmの細かい粒子からなる石英ガラス原料粉末を用いることで、外側に微小気泡を含むことで均一な熱分布を得られると共に、その内表面がほぼ無気泡で、表面が平滑な透明石英ガラス層を形成させた二層構造の石英ガラスルツボを得ることができる。
【0030】
【発明の効果】
以上の説明で明らかなように、本発明にかかる石英ガラスルツボの製造方法及び製造装置によると、外枠及び内枠とを若干偏心させて共に同方向に回転駆動させると共に、両者の隙間のうち、狭い隙間部分より石英ガラス粉末を供給するようになされるので、外枠と内枠との狭い隙間部分によって設定される均一な厚さに原料粉末層を形成させることができる。したがって、ルツボ完成品は凹凸が極力低減された良好な内面状態及び特にルツボ全周におけるより高い肉厚寸法精度を確保することができ、単結晶インゴットの結晶欠陥等の発生を低減させることが可能となる。
【0031】
また、上縁部の肉厚を全周にわたって他の部分の肉厚に対して薄く形成した構成の石英ガラスルツボを得る場合においても、内枠の上端部の外径及びその下方円柱部の径を選定することによって、上縁部の肉厚を自在に調整することが可能であり、高い寸法精度を確保することができると共に、その作業能率を向上させることができる。
さらに、例えば内部に仕切り板を設けて同時にそれぞれ異なる石英ガラス原料粉末を吐出する原料供給ホッパーを用いることで、多層の原料粉末層を同時に成形させることが可能であり、アーク回転溶融法を併用することにより境界部が適度に入り交った多層構造の石英ガラスルツボを能率的に生産することができる。
【図面の簡単な説明】
【図1】本発明にかかる石英ガラスルツボの製造方法を工程順に説明する断面図である。
【図2】図1に示す工程における原料粉末の供給位置を示す拡大断面図である。
【図3】本発明にかかる他の好ましい製造方法の一部の工程を示した断面図である。
【図4】本発明にかかるさらに他の好ましい製造方法の一部の工程を示した断面図である。
【図5】図4に示す製造方法によって製造された製品の形態を示す断面図である。
【符号の説明】
1 外枠
1a 外枠軸心
2 内枠
2a 内枠軸心
2b 径太部
3 原料粉末供給装置(ホッパー)
3a 原料供給口
3b 仕切り板
4 原料供給口端面
5a,5b 電極(加熱手段)
G,G1,G2 原料粉末(原料粉末層)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method and an apparatus for manufacturing a quartz glass crucible used for a silicon single crystal pulling apparatus, for example.
[0002]
[Prior art]
A silicon single crystal used as a substrate of a semiconductor device is mainly manufactured by a Czochralski method (CZ method). In this method, a polycrystalline silicon raw material is charged in a crucible, the polycrystalline silicon raw material is melted by heating the crucible from the surroundings, and the suspended seed crystal is immersed in a silicon melt and gradually pulled up. , For growing a silicon single crystal ingot.
Conventionally, a crucible made of quartz glass has often been used as a crucible for performing the CZ method. A method for producing this type of quartz glass crucible is disclosed in, for example, Japanese Patent Application Laid-Open No. 1-160836.
[0003]
That is, the manufacturing method disclosed therein involves rotating a hollow mold made of a carbonaceous material having a predetermined porosity and air permeability, loading a quartz glass raw material powder therein, and centrifuging the raw material powder. Is formed in layers, and while the raw material powder is melted by a heat source such as an arc, the outside of the hollow mold is depressurized by a vacuum device to obtain a quartz glass crucible.
This type of quartz glass crucible for producing a single crystal ingot by the above-mentioned CZ method has a better inner surface state, and in particular, a higher crucible perimeter in order to prevent the occurrence of crystal defects and the like in the single crystal ingot. At present, wall thickness dimensional accuracy is required, and even when a crucible is manufactured by the above-described process, a skilled worker almost always manufactures a crucible while supplying a quartz glass raw material powder as a raw material.
[0004]
On the other hand, quartz glass crucibles form an opaque quartz glass layer in which a number of closed pores are evenly distributed on the outer periphery to transfer heat uniformly to the silicon melt, and minimize erosion to the silicon melt. In order to further ensure the stability of the melt surface, a so-called double-layer crucible having a transparent quartz glass layer substantially free of air bubbles on the inner peripheral side is generally used.
Then, in order to manufacture such a two-layer crucible, in the manufacturing method described above, when loading the quartz glass raw material powder into the rotated carbonaceous hollow mold, first, the coarse-grained raw material powder is charged. Further, a method of loading finer raw material powder on the inner surface thereof is usually performed, and at present, this loading is also performed by a skilled worker manually.
[0005]
[Problems to be solved by the invention]
However, even when performed by skilled workers, it is inevitable that the dimensional accuracy of the inner surface state and the thickness of the crucible will vary. There is a technical problem that a high working efficiency has not been obtained.
The present invention has been made in view of the technical problem as described above, no irregularities are formed on the inner surface of the crucible, and the thickness of the crucible is substantially uniform over the entire circumference of the crucible, or, for example, It is an object of the present invention to provide a manufacturing method and a manufacturing apparatus capable of achieving an arbitrary thickness control such as increasing the thickness of only a small R portion of a crucible bottom with high accuracy. Also, it is an object of the present invention to provide a manufacturing method and a manufacturing apparatus in which the quality of the inner surface state and the dimensional accuracy of the crucible are hardly varied, and in addition, in manufacturing the two-layer crucible as described above, the work efficiency can be improved. The purpose is.
[0006]
[Means for Solving the Problems]
The method for manufacturing a quartz glass crucible according to the present invention made to achieve the above-mentioned object has a bottomed shape in which an inner peripheral surface is formed in a cylindrical shape and is rotatably arranged so that an axis is in a vertical direction. The outer frame and the outer peripheral surface are formed in a columnar shape, are inserted into the outer frame from above so that the axis is in the vertical direction, and are arranged rotatably with the axis shifted from the axis of the outer frame. By rotating the inner frame and the inner frame together in the same direction, and supplying the quartz glass raw material powder from the upper portion of the narrow gap portion of the gap formed by the outer frame and the inner frame, Forming a raw material powder layer on the surface, moving the inner frame to the upper portion by substantially aligning the axis of the outer frame with the axis of the inner frame, and pulling the inner frame from the outer frame; The heating means is inserted into the outer frame in the state and inserted into the inner peripheral portion of the outer frame and melted, and the quartz glass layer It made so as to obtain a quartz glass crucible by a step of forming.
[0007]
Further, the method for manufacturing a quartz glass crucible according to the present invention is characterized in that an inner peripheral surface is formed in a cylindrical shape, and a bottomed outer frame rotatably disposed so that an axis thereof is in a vertical direction, and an outer peripheral surface includes: The outer frame and the inner frame are formed by rotating in the same direction together with the rotatable inner frame inserted from above into the outer frame so that the axis is in the vertical direction and formed in a cylindrical shape. Forming a plurality of powder layers of different raw materials in the thickness direction on the inner peripheral surface of the outer frame by supplying different quartz glass raw material powders to the outer frame side and the inner frame side from the upper portion of the gap to be formed. And, by moving the inner frame to the upper part, a step of pulling out the inner frame from the outer frame, and inserting a heating means into the outer peripheral portion of the outer frame in a rotating state into the outer peripheral portion of the outer frame to be melted, and using different raw materials. Forming a quartz glass layer in a layered manner in the thickness direction. Made to obtain.
[0008]
In this case, from the upper part of the gap formed by the outer frame and the inner frame, in order to supply different quartz glass raw material powder between the outer frame side and the inner frame side, a partition plate is provided inside and simultaneously. It is preferable to use raw material powder supply devices that discharge different quartz glass raw material powders.
Also, in the case of manufacturing the above-mentioned multilayer quartz glass crucible, preferably, the outer frame and the inner frame are arranged in a state where the axis of the outer frame is shifted from the axis of the inner frame, and the outer frame and the inner frame are rotated together in the same direction. Thus, the raw material powder of quartz glass is supplied from above the narrow gap portion of the gap formed by the outer frame and the inner frame.
Further, in any case of adopting any of the manufacturing methods described above, the heating means is preferably made to use arc heat generated between the pair of electrodes, and the rotation speed of the outer frame and the inner frame is Both are desirably set in the range of 70 to 85 rpm.
[0009]
On the other hand, the apparatus for manufacturing a quartz glass crucible according to the present invention has a bottomed outer frame in which the inner peripheral surface is formed in a cylindrical shape and is rotatably arranged so that the axis is in the vertical direction, and the outer peripheral surface has The outer frame is formed in a columnar shape, is disposed in the outer frame so that the axis is in the vertical direction, and is shifted from the axis of the outer frame when inserted into the outer frame. The raw material powder is supplied from the upper part of the narrow gap portion of the gap formed between the inner frame and the outer frame and the inner frame that is driven to rotate in the same direction, and the raw material powder layer is formed on the inner peripheral surface of the outer frame. The raw material powder supply device arranged so as to cause the raw material powder layer formed on the inner peripheral surface of the outer frame to be inserted into the outer frame in a state where the inner frame is pulled out from the outer frame, and quartz A heating means for forming a glass crucible is provided as a basic configuration.
[0010]
In this case, in the raw material powder supply device, a partition plate is disposed inside, and different raw material powders are supplied between the outer frame side and the inner frame side in the thickness direction, thereby forming a multilayer quartz glass crucible. Is configured to obtain
And preferably, the supply port of the raw material powder supply device is a narrow gap portion on a horizontal line connecting the axis of the outer frame and the axis of the inner frame, and the center of the axis of the inner frame sandwiching the line. It is desirable that they are arranged within the range of ± 10 degrees, and it is more desirable that the position be on the near side in the rotation direction on a horizontal line connecting the axis of the outer frame and the axis of the inner frame.
[0011]
According to the method and apparatus for manufacturing a quartz glass crucible described above, a bottomed outer frame rotatably disposed so that the axes thereof are perpendicular to each other, and an inner frame disposed in the outer frame. , Are both driven to rotate in the same direction. Then, the quartz glass raw material powder is supplied from above the narrow gap portion of the gaps formed by displacing the axis center of the inner frame with respect to the axis center of the outer frame.
Thereby, the supplied raw material powder is held on the inner surface side of the outer frame by the centrifugal force caused by the rotation of the outer frame to form a raw material layer, and the raw material layer is pushed by a narrow gap between the outer frame and the inner frame. It is pressed to form a uniform thickness.
[0012]
On the other hand, both the outer frame and the inner frame are driven to rotate in the same direction, and the raw material powder of quartz glass is supplied from the upper portion of the narrow gap portion due to the misalignment of the axes of both. Thus, it is possible to form a raw material layer having a uniform thickness on the inner peripheral surface of the outer frame while minimizing the frictional action between the outer frame and the inner frame via the raw material layer.
Then, for example, an arc heating means is inserted into the inner peripheral portion of the outer frame in a rotating state, and the raw material layer is heated and melted, whereby a finished quartz glass crucible can be obtained.
[0013]
Further, by supplying different quartz glass raw material powders to the outer frame side and the inner frame side from above the gap formed by the outer frame and the inner frame, a plurality of raw material powders are provided on the inner peripheral surface of the outer frame. The layers can be formed to a substantially uniform thickness.
For this, for example, a raw material supply hopper that provides a partition plate inside and simultaneously discharges different raw material powders of quartz glass can be used, and a multilayer raw material powder layer is simultaneously melted by an arc rotation melting method as described above. Thus, a finished quartz glass crucible having a multilayer structure can be obtained.
According to this manufacturing method, it is possible to obtain a finished quartz glass crucible much more efficiently than in the above-described conventional manufacturing method, and it is possible to improve the productivity.
[0014]
In any of the manufacturing methods described above, it is preferable that the rotation speeds of the outer frame and the inner frame are both in the range of 70 to 85 rpm. That is, when the rotation speed is less than 70 rpm, a problem occurs that the raw material powder layer formed on the inner peripheral surface of the outer frame collapses, and the yield of the crucible finished product is reduced. When the rotation speed exceeds 85 rpm, the supplied raw material powder does not enter the lower bottom portion of the outer frame but stays at the upper portion, and the whole material becomes thinner. Yield decreases.
[0015]
Further, as described above, the supply position of the raw material powder is set at ± 10 degrees around the axis of the inner frame sandwiching the line in a narrow gap portion on a horizontal line connecting the axis of the outer frame and the axis of the inner frame. By setting in the range, a more uniform crucible finished product can be obtained. That is, when the ratio exceeds this range, the raw material powder easily accumulates at the bottom, and it is difficult to form the side wall portion of the powder compact. Even if a crucible-shaped powder compact is formed on the inner peripheral surface of the outer frame, a difference in packing density of the raw material powder between the bottom portion and the side wall portion (dense bottom portion and sparse sidewall portion) occurs, and arc melting occurs. In this case, there arises a problem that the bulk density of the crucible, in other words, the distribution of closed pores varies.
[0016]
In particular, it is more preferable to set the supply position of the raw material powder in a range of 0 to 10 degrees, which is on the near side in the rotation direction starting from a horizontal line connecting the axis of the outer frame and the axis of the inner frame. By setting the supply position of the raw material powder in the above-described range, the filling of the raw material powder in the side wall portion of the powder compact becomes good, and the homogeneity of density and the uniformity of the thickness of the quartz glass crucible are easily obtained. .
[0017]
Here, the outer frame is preferably made of a carbonaceous material, particularly high-purity graphite having an ash content of 10 ppm or less. The reason is that when the raw material powder is pressed by the inner frame to form a crucible-shaped powder compact, it has a certain coefficient of friction and is relatively porous, so that it is roughened to a certain degree by ordinary machining. This is because the material has a surface state. Further, the material can be easily purified.
On the other hand, the inner frame is preferably made of a siliceous material, particularly high-purity quartz glass. In addition, a fused quartz refractory whose main raw material is a powder obtained by pulverizing and classifying fused quartz may be used. The reason for this is that the inner frame has a high degree of rubbing with the raw material powder, and wear resistance is important. Moreover, since wear is inevitable, high purity is more preferable. In particular, when a carbon material is used as in the case of the outer frame, carbon powder may be mixed into the powder compact and cause abnormal foaming when the arc is melted.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a method and an apparatus for manufacturing a quartz glass crucible according to the present invention will be described based on an embodiment shown in the drawings. FIG. 1 is a sectional view showing each step of manufacturing a quartz glass crucible in accordance with the manufacturing method according to the present invention. The upper half in FIGS. 1 (a) to 1 (e) is shown in the state of the center in the vertical direction, and the lower half in FIGS. 1 (a) to 1 (d) is shown in the state of the center in the horizontal direction. I have.
As shown in FIG. 1A, a bottomed outer frame 1 whose inner peripheral surface is formed in a cylindrical shape and is rotatably arranged so that an axis 1a is vertical, and an outer peripheral surface is cylindrical And a rotatable inner frame 2 inserted from above into the outer frame 1 so that the axis 2a is in the vertical direction.
[0019]
The outer frame 1 is entirely made of, for example, a carbonaceous material, and its inner bottom is formed in a hemispherical shape along the diameter of the inner peripheral surface. The inner frame 2 is entirely formed of, for example, a quartz glass material, and the lower end portion is formed in a hemispherical shape along the diameter of the outer peripheral surface. In the state shown in FIG. 1A, the axis 2 a of the inner frame 2 is arranged so as to be shifted from the axis 1 a of the outer frame 1.
For example, in the case of manufacturing an 18-inch quartz glass crucible, the deviation between the axes 1a and 2a is about 2 to 3 mm.
The outer frame 1 and the inner frame 2 are configured to be driven to rotate in the same direction about their respective axes as rotation centers.
[0020]
Reference numeral 3 shown in FIG. 1 (a) is a hopper as a raw material powder supply device for supplying a raw material powder of quartz glass, and a raw material supply port 3a of the hopper 3 is connected to the outer frame 1 which is in a rotating state. The quartz glass raw material powder G is supplied between the outer frame 1 and the inner frame 2 from above the narrow gap portion of the gap formed between the outer frame 1 and the inner frame 2.
FIG. 1B shows a state in which the raw material powder G is supplied from the hopper 3 between the outer frame 1 and the inner frame 2, and the supplied raw material powder G is formed in a layer on the inner peripheral surface of the outer frame 1. Is shown.
[0021]
FIG. 2 is a horizontal sectional view showing a state in which the raw material powder G is supplied between the outer frame 1 and the inner frame 2 to form a raw material powder layer on the inner peripheral surface of the outer frame 1. The raw material supply port 3a of the hopper 3 is located at a position slightly closer to the rotation direction in a narrow gap portion among gaps formed by the outer frame 1 and the inner frame 2 which are both rotated, that is, a reference numeral in FIG. 4 are arranged.
The end face of the supply port of the raw material powder supply device denoted by reference numeral 4 has the center 2a of the inner frame sandwiching the horizontal line L1 connecting the axis 1a of the outer frame 1 and the axis 2a of the inner frame 2 as described above. Is preferably set within a range of ± 10 degrees, and in this embodiment, the powder supply port end face 4 is disposed at a position on the near side in the rotation direction of the line L1 at 10 degrees.
[0022]
In this case, when an 18-inch quartz glass crucible is manufactured as described above, the amount of displacement between the axes 1a and 2a is about 2 to 3 mm, and the distance between the two in a narrower gap is about 15 mm. You.
Therefore, the raw material powder G supplied between the outer frame 1 and the inner frame 2 causes the eccentric state of the outer surface of the inner frame 2, particularly the portion close to the inner peripheral surface of the outer frame 1, to cause the inside of the outer frame 1. It is pressed against the peripheral surface and is formed into a uniform layer of about 15 mm by the centrifugal force.
[0023]
With the raw material powder layer G formed on the inner peripheral surface of the outer frame 1 in this way, as shown in FIG. 1C, the axis 1a of the outer frame 1 and the axis 2a of the inner frame 2 are aligned. The inner frame 2 is pulled out from the outer frame 1 by causing the inner frame 2 to move upward as shown in FIG.
Subsequently, as shown in FIG. 1 (e), an arc discharge device composed of a pair of electrodes 5a and 5b as a heating means is inserted from above into the outer frame 1 in a rotating state, and generated on the electrodes 5a and 5b. The raw material powder layer G formed on the inner peripheral surface of the outer frame 1 is melted by the generated arc discharge heat to form a quartz glass layer, and a quartz glass crucible is formed in the outer frame 1. The quartz glass crucible formed in the outer frame 1 in this manner is removed from the outer frame 1 to obtain a finished crucible.
[0024]
Here, for example, in Japanese Utility Model Publication No. 6-16926, the thickness of the upper edge portion of the quartz glass crucible is formed to be thinner over the entire circumference than the thickness of the other portions, and the inner surface has a step due to the thin portion. A configuration of a crucible is disclosed.
FIG. 3 shows a preferred mode for obtaining a quartz glass crucible having such a configuration, for example. That is, FIGS. 3A and 3B respectively correspond to FIGS. 1A and 1B described above, and are slightly enlarged.
[0025]
As shown in FIG. 3, a thick portion 2 b is arranged on the upper part of the inner frame 2 so as to be coaxial with the axis 2 a of the inner frame 2. A raw material powder layer G is formed on the inner peripheral surface of the frame 1. In this case, the thickness of the thin portion Gt in the raw material powder layer is appropriately adjusted by selecting the outer diameter of the upper end portion of the inner frame 2 and the diameter of the lower cylindrical portion.
The processing after forming the powder compact in this way is the same as (c) to (e) shown in FIG. Then, the crucible body is formed by the arc rotation melting method.
[0026]
Next, FIGS. 4 and 5 show another preferred embodiment which is made in the manufacture of a quartz glass crucible. That is, FIG. 5 shows that different quartz glass raw material powders are supplied to the outer frame side and the inner frame side from the upper part of the gap formed by the outer frame and the inner frame, both of which are rotated in the same direction. 1 shows a state in which a plurality of powder layers are formed from different raw materials. In FIG. 4, reference numerals 1 and 2 indicate a part of the outer frame and the inner frame.
In this embodiment, a raw material supply hopper 3 provided with a partition plate 3b therein is used to supply different quartz glass raw material powders G1 and G2 to the gap between the outer frame 1 side and the inner frame 2 side. .
[0027]
That is, the partition plate 3b is disposed at the center of the hopper 3, divides the inside of the hopper 3 into two parts, and the partition plate 3b is disposed up to a portion reaching the raw material supply port 3a of the hopper 3. Therefore, by supplying different raw material powders G1 and G2 to the inside of the two divided hoppers, different raw material powders are simultaneously discharged, and a plurality of powder layers G1 and G2 formed of different raw materials in the gap thickness direction. Can be formed.
The above-mentioned different quartz glass powders are, for example, powders having different average particle diameters (G1: coarse particles, G2: fine particles) or powders having different types (G1: natural quartz, G2: Synthetic silica).
[0028]
The processing steps after forming the raw material powder in layers in this manner are the same as those shown in FIG. FIG. 5 shows a cross-sectional state of the finished crucible product which has been removed from the outer frame 1 through the arc rotation melting step. As shown in FIG. 5, a two-layer crucible having a quartz glass layer formed of the raw material powder G1 on the outside and a quartz glass layer formed of the raw material powder G2 on the inside can be obtained. As a result, a quartz glass crucible having a multilayer structure in which the boundaries between the respective layers are appropriately mixed can be efficiently produced.
[0029]
In this case, as the quartz glass raw material powder G1 supplied to the outside, for example, a quartz glass raw material powder composed of coarse particles having an average of 100 μm is used, and as the quartz glass raw material powder G2 supplied to the inside, quartz composed of fine particles having an average of 50 μm is used. By using glass raw material powder, uniform heat distribution can be obtained by including microbubbles on the outside, and the inner surface is almost bubble-free, and a two-layer structure in which a transparent quartz glass layer with a smooth surface is formed A quartz glass crucible can be obtained.
[0030]
【The invention's effect】
As is clear from the above description, according to the method and the apparatus for manufacturing a quartz glass crucible according to the present invention, the outer frame and the inner frame are slightly eccentric and are driven to rotate in the same direction, and the gap between the two is reduced. Since the quartz glass powder is supplied from the narrow gap, the raw material powder layer can be formed with a uniform thickness set by the narrow gap between the outer frame and the inner frame. Therefore, the finished crucible product can secure a good inner surface state with as little irregularities as possible and a higher wall thickness dimensional accuracy especially around the entire crucible, and can reduce the occurrence of crystal defects and the like in the single crystal ingot. It becomes.
[0031]
Also, when obtaining a quartz glass crucible having a configuration in which the thickness of the upper edge is made thinner than the thickness of the other portions over the entire circumference, the outer diameter of the upper end of the inner frame and the diameter of the lower cylindrical portion thereof are also reduced. By selecting, the thickness of the upper edge portion can be freely adjusted, high dimensional accuracy can be ensured, and work efficiency can be improved.
Further, for example, by using a raw material supply hopper that provides a partition plate inside and simultaneously discharges different silica glass raw material powders, it is possible to simultaneously form a plurality of raw material powder layers, and to use the arc rotation melting method together As a result, it is possible to efficiently produce a quartz glass crucible having a multilayer structure in which the boundary portions are appropriately mixed.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view illustrating a method for manufacturing a quartz glass crucible according to the present invention in the order of steps.
FIG. 2 is an enlarged sectional view showing a supply position of a raw material powder in a step shown in FIG.
FIG. 3 is a cross-sectional view showing some steps of another preferred manufacturing method according to the present invention.
FIG. 4 is a cross-sectional view showing some steps of still another preferred manufacturing method according to the present invention.
FIG. 5 is a sectional view showing a form of a product manufactured by the manufacturing method shown in FIG. 4;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Outer frame 1a Outer frame axis 2 Inner frame 2a Inner frame axis 2b Thick part 3 Raw material powder supply device (hopper)
3a Raw material supply port 3b Partition plate 4 Raw material supply port end face 5a, 5b Electrode (heating means)
G, G1, G2 Raw material powder (raw material powder layer)

Claims (8)

内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、外周面が円柱状に形成され、軸心が垂直方向となるように前記外枠内に上部より挿入され、且つ軸心を前記外枠の軸心とずらして回転可能に配置された内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より石英ガラス原料粉末を供給することにより、前記外枠内周面に原料粉末層を形成させる工程と、
前記外枠の軸心と内枠の軸心とをほぼ一致させて内枠を上部に移動させることにより、外枠から内枠を引き出す工程と、
回転状態の前記外枠内に加熱手段を外枠内周部に挿入して溶融し、石英ガラス層を形成させる工程
とにより石英ガラスルツボを得る石英ガラスルツボの製造方法。
The inner peripheral surface is formed in a cylindrical shape, and a bottomed outer frame rotatably arranged so that the axis is in the vertical direction, and the outer peripheral surface is formed in a columnar shape, and the axis is in the vertical direction. The inner frame is inserted into the outer frame from above, and the inner frame that is rotatably arranged with the axis shifted from the axis of the outer frame is rotated together in the same direction. A step of forming a raw material powder layer on the inner peripheral surface of the outer frame by supplying quartz glass raw material powder from the upper portion of the narrow gap portion among the formed gaps;
By moving the inner frame upward with the axis of the outer frame substantially aligned with the axis of the inner frame, a step of pulling out the inner frame from the outer frame,
A method of producing a quartz glass crucible by a step of inserting a heating means into the inner periphery of the outer frame in a rotating state and melting the same to form a quartz glass layer.
内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、外周面が円柱状に形成され、軸心が垂直方向となるようにして前記外枠内に上部より挿入された回転可能な内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間の上部より外枠側と内枠側とにそれぞれ異なる石英ガラス原料粉末を供給することで、前記外枠内周面に肉厚方向に異なった原料による複数の粉末層を形成させる工程と、
前記内枠を上部に移動させることにより、外枠から内枠を引き出す工程と、
回転状態の前記外枠内に加熱手段を外枠内周部に挿入して溶融し、異なった原料による石英ガラス層を肉厚方向に層状に形成させる工程
とにより石英ガラスルツボを得る石英ガラスルツボの製造方法。
The inner peripheral surface is formed in a cylindrical shape, and a bottomed outer frame rotatably arranged so that the axis is in the vertical direction, and the outer peripheral surface is formed in a columnar shape, and the axis is in the vertical direction. By rotating the rotatable inner frame inserted from above into the outer frame together in the same direction, the outer frame side and the inner frame side from the upper part of the gap formed by the outer frame and the inner frame Supplying different quartz glass raw material powders to form a plurality of powder layers of different raw materials in the thickness direction on the inner peripheral surface of the outer frame,
A step of pulling the inner frame from the outer frame by moving the inner frame to the upper part,
A step of inserting a heating means into the inner frame of the outer frame in a rotating state and melting the inner frame to form a quartz glass layer of a different material in a layered manner in a thickness direction to obtain a silica glass crucible. Manufacturing method.
前記外枠と内枠とで形成される隙間の上部より、外枠側と内枠側との間にそれぞれ異なる石英ガラス原料粉末を供給するために、内部に仕切り板を設けて同時にそれぞれ異なる石英ガラス原料粉末を吐出する原料粉末供給装置を用いることを特徴とする請求項2記載の石英ガラスルツボの製造方法。From the upper part of the gap formed by the outer frame and the inner frame, in order to supply different quartz glass raw material powders between the outer frame side and the inner frame side, a partition plate is provided inside and simultaneously different quartz 3. The method for producing a quartz glass crucible according to claim 2, wherein a raw material powder supply device that discharges the glass raw material powder is used. 外枠の軸心と内枠の軸心とをずらした状態で配置され、外枠と内枠とを共に同一方向に回転させて、前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より石英ガラス原料粉末を供給する請求項2または請求項3記載の石英ガラスルツボの製造方法。It is arranged with the axis of the outer frame and the axis of the inner frame shifted from each other, by rotating the outer frame and the inner frame together in the same direction, of the gap formed by the outer frame and the inner frame, The method for producing a quartz glass crucible according to claim 2 or 3, wherein the quartz glass raw material powder is supplied from above the narrow gap. 前記外枠及び内枠の回転速度が70〜85rpmである請求項1乃至請求項4のいずれかに記載の石英ガラスルツボの製造方法。The method for manufacturing a quartz glass crucible according to any one of claims 1 to 4, wherein a rotation speed of the outer frame and the inner frame is 70 to 85 rpm. 内周面が円筒状に形成され、軸心が垂直方向となるように回転可能に配置された有底状の外枠と、
外周面が円柱状に形成され、軸心が垂直方向となるようにして前記外枠内に配置され、且つ前記外枠内への挿入状態において軸心が前記外枠の軸心とずらした状態で外枠と共に同一方向に回転駆動される内枠と、
前記外枠と内枠とで形成される隙間のうち、狭い隙間部分の上部より原料粉末を供給し、外枠内周面に原料粉末層を形成させるように配置された原料粉末供給装置と、
前記外枠から内枠を引き出した状態において、外枠内に挿入されて外枠内周面に形成された原料粉末層を溶融することで、石英ガラスルツボを形成させる加熱手段
とを具備してなる石英ガラスルツボの製造装置。
A bottomed outer frame whose inner peripheral surface is formed in a cylindrical shape and is rotatably arranged so that the axis is in the vertical direction,
A state in which the outer peripheral surface is formed in a columnar shape, is disposed in the outer frame so that the axis is in the vertical direction, and the axis is shifted from the axis of the outer frame when inserted into the outer frame. An inner frame that is driven to rotate in the same direction with the outer frame,
Among the gaps formed by the outer frame and the inner frame, the raw material powder is supplied from above the narrow gap portion, and a raw material powder supply device arranged to form a raw material powder layer on the inner peripheral surface of the outer frame,
In a state where the inner frame is pulled out from the outer frame, a heating means for forming a quartz glass crucible by melting the raw material powder layer formed on the inner peripheral surface of the outer frame by being inserted into the outer frame is provided. Quartz glass crucible manufacturing equipment.
前記原料粉末供給装置には、内部に仕切り板が配置され、前記外枠側と内枠側との間に肉厚方向に異なった原料粉末を供給することで、多層の石英ガラスルツボを得るように構成した請求項6記載の石英ガラスルツボの製造装置。In the raw material powder supply device, a partition plate is disposed inside, and by supplying different raw material powders in the thickness direction between the outer frame side and the inner frame side, a multilayer quartz glass crucible is obtained. 7. The apparatus for manufacturing a quartz glass crucible according to claim 6, wherein: 前記原料粉末供給装置の供給口が、外枠の軸心と内枠の軸心とを結ぶ水平線上における狭い隙間部分であって、当該線上を挟む内枠の軸心を中心とした±10度の範囲に配置されている請求項6または請求項7記載の石英ガラスルツボの製造装置。The supply port of the raw material powder supply device is a narrow gap portion on a horizontal line connecting the axis of the outer frame and the axis of the inner frame, and ± 10 degrees around the axis of the inner frame sandwiching the line. The apparatus for manufacturing a quartz glass crucible according to claim 6 or 7, wherein the apparatus is arranged in the range of (1).
JP35156898A 1998-12-10 1998-12-10 Method and apparatus for manufacturing quartz glass crucible Expired - Fee Related JP3568404B2 (en)

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