JP3565612B2 - Mission structure of walking machine - Google Patents

Mission structure of walking machine Download PDF

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JP3565612B2
JP3565612B2 JP08215895A JP8215895A JP3565612B2 JP 3565612 B2 JP3565612 B2 JP 3565612B2 JP 08215895 A JP08215895 A JP 08215895A JP 8215895 A JP8215895 A JP 8215895A JP 3565612 B2 JP3565612 B2 JP 3565612B2
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shift
gear
transmission
shaft
input shaft
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JPH08277888A (en
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敏 藤本
時男 堀川
宏 西川
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Kubota Corp
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Kubota Corp
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Description

【0001】
【産業上の利用分野】
本発明は、テーラー、管理機、バインダーといった歩行型作業機に係り、詳しくは、走行用の多段ミッションをコンパクトに構成させる技術に関する。
【0002】
【従来の技術】
例えば、前進の変速段を4段以上設定したい場合、従来では、前進3段・後進1段のミッションを利用し、その入力軸とエンジン軸とに亘って架設される高低のベルト伝動機構の切換え、所謂ダブルテンションクラッチによる副変速により、前進6段・後進2段の変速段を得る手段があった。又、前進2段・後進2段のミッションを利用し、そのミッション内に副変速機構を設けて前進4段・後進4段の変速段を得る手段もあった。
【0003】
【発明が解決しようとする課題】
前記前者の手段では、ダブルテンションクラッチの配設スペースが大きく、伝動装置全体として大型化するとともに、前記後者の手段では必要な前進段数を得るために実際には不必要な後進段数迄も設定されてしまい、その分不要にミッションケースが大型化するものであり、いずれの手段でも改善の余地があった。
そこで、実開平4‐101064号公報に示された歩行型作業機のように、前進3段・後進1段の主変速機構と高低2段の副変速機構とを備えることで、必要な多段前進と後進とを備えながら比較的伝動装置全体を小型化するとともに、計3箇所の変速操作部を1本の変速レバーで操作できるようにした技術が知られている。
本発明は、前進6段・後進2段の変速段を有したミッションを新設計するに当たり、さらなるコンパクト化とシンプル化を図り、より合理的なものにすることを目的とするものである。
【0004】
【課題を解決するための手段】
上記目的の達成のために本発明は、上部にエンジン動力の入力軸を、かつ、下端部に駆動車軸を備えた縦長形状の走行用ミッションケースを、機体前部のエンジンと機体後部のヒッチとの間に配置してある歩行型作業機のミッション構造において、
入力軸の近傍に複数の変速軸を配置し、これら入力軸と各変速軸とに亘って、高低2段に切換可能な副変速機構と、第1正転と逆転とを切換可能な正逆転切換機構と、第2正転と第3正転とを切換可能な正転変速機構とを配置することにより、前進6段・後進2段の選択が可能な走行変速部を構成するとともに、
前記入力軸に相対回転自在に外嵌される伝動回転体と、該入力軸に一体回転状態に外嵌される前記副変速機構を構成する第1シフトギヤとを備え、
前記正逆転切換機構を構成する第2シフトギヤと前記正転変速機構を構成する第3シフトギヤとを前記伝動回転体に一体回転状態で且つスライド自在に外嵌し、
前記複数の変速軸のうちの第1変速軸に、前記伝動回転体の従動ギヤと咬合する駆動ギヤ、及び該駆動ギヤと一体回転する受動ギヤを夫々装備し、前記第1シフトギヤを前記入力軸に対して、前記従動ギヤとの咬合位置と前記受動ギヤとの咬合位置とに亘ってスライド自在に嵌装することで前記副変速機構を構成するとともに、
前記正逆転切換機構における前記第2シフトギヤと咬合可能なバックギヤを前記第1変速軸に相対回転自在に嵌装してあることを特徴とする。
【0005】
入力軸の先端をミッションケースから突出するとともに、その突出部分を作業装置駆動用の動力取出し部に構成してあると好都合である。
【0006】
さらに、第1シフトギヤをスライド操作可能な第1シフターと、これを嵌装する第1シフト軸とに、傾斜溝とこの傾斜溝に嵌入係合するピンとを振り分けて形成することにより、第1シフト軸の回動によって第1シフターをスライド操作可能な傾斜カム機構を構成し、
第2シフトギヤ操作用の第2シフターと、第3シフトギヤ操作用の第3シフターとを、変速レバーの十字揺動操作によって各別に変速操作可能に構成するとともに、該変速レバーを、十字揺動操作の操作量以上の大きな揺動操作によって傾斜カム機構を切換操作可能に構成し、かつ、その大きな揺動操作の両揺動端の夫々において十字揺動操作が可能となるように、変速レバーと傾斜カム機構と第2及び第3シフターとを連係する変速操作連係機構を備えてあるとより好ましいものである。
又、変速レバーの揺動支点を中心として該変速レバーと一体揺動する駆動ギヤ体と、この駆動ギヤ体に咬合して連動する状態で第1シフト軸に装備される従動ギヤ体とにより、変速レバーの揺動操作角度を増幅して第1シフト軸に伝達するギヤ増幅機構を構成してあると好都合である。
【0007】
【作用】
請求項1の構成によると、入力軸に3個のシフトギヤを嵌装してあることになるので、これらが分散して配置されている場合に比べて、変速操作部の所要スペースを小さくすることができ、その分ミッションケース小型化に寄与するようになる。つまり、3個のシフト操作に必要な機構類を集約配置できるので、例えば、これらシフトギヤが分散配置されている場合に比べて、シフター等の移動する部材に必要な空間を共有させて全体としての所要スペースの削減を図ることができるようになる。
【0008】
そして、副変速機構の高速状態は、伝動回転体と第1シフトギヤとの入力軸上での直結で現出され、低速状態は、変速軸との間の2段ギヤを迂回させての伝動回転体への動力伝達で現出されるので、その変速軸をバックギヤ支承用の軸に兼用することで、必要な軸数を1本削減することになる。これは、入力軸上に副変速機構の第1シフトギヤと、相対回転自在に外嵌した伝動回転体を介して正逆転切換機構及び正転変速機構夫々の第2及び第3シフトギヤを外嵌することにより、入力軸上に全てのシフトギヤを集約配置してあることから、副変速機構の低速用迂回路とバックギヤとを重複することなく配置し得たことで実現できた。
0009
請求項2の構成では、入力軸がそのまま動力取出し軸になるので、作業装置に適した高回転動力を、それ専用の中継軸を持つことなく伝達できるようになる。
又、3個のシフトギヤを嵌装しての比較的長いスパンでもって軸支持されるので、動力取出し軸を兼ねる入力軸の回転を安定して取出せるようになる。
【0010】
請求項3の構成では、変速レバーの大きな揺動操作で先ず副変速機構の高低を選択し、その選択された状態での十字揺動操作によって所望の変速段を得ることができるのであり、1本レバーのみで全ての変速操作が行えるようになる。傾斜カム機構によって第1シフト軸回動で副変速切換えが行える点により、変速レバーの大きな揺動操作が可能になり、前述した公報(実開平4‐101064号)のものに比べて、変速操作部の所要スペースを小さくしながら単一レバー操作を実現できた。
【0011】
請求項4の構成では、傾斜カム機構を作動させるためには比較的第1シフト軸を大きく回動する必要があるので、ギヤ増幅機構によって変速レバーの操作ストロークを無理なく増幅して第1シフト軸の回動に変換することができる。例えば、図10に示すように、第1シフト軸15の短アーム41と、変速レバー33の長アーム42とをピン43係合させて増幅連動させる手段が考えられるが、この手段では、接触作用点、すなわちピン43と短アーム41(又は長アーム42)との接当箇所の半径が変化し、サインカーブで第1シフト軸15が回動するシフトフィーリングの悪さがあるが、ギヤ増幅機構ではその現象が生じない点で好ましい。
【0012】
【発明の効果】
請求項1に記載されたミッション構造では、3個のシフトギヤを入力軸1本に嵌装させる集約配置構造により、前進6段・後進2段の多段の変速段をミッションケース上部においてコンパクトに構成することができた。そして、変速のための軸数削減によってさらなるコンパクト化が可能になる利点が追加される。
請求項2に記載されたミッション構造では、コンパクトに多段変速が得られながら、安定した高回転の動力取出しが行える利点が追加される。
請求項3に記載されたミッション構造では、変速操作部の省スペース化を図りながら多段の変速操作を単一の変速レバーで行えるようにし得た。
請求項4に記載されたミッション構造では、副変速機構の変速操作フィーリングが良好なものになる利点が追加される。
【0013】
【実施例】
以下に、本発明の実施例を図面に基づいて説明する。
図1に歩行型作業機である2輪型のテーラーが示され、1は駆動車輪、2はミッションケース、3は操縦ハンドル、4はヒッチ、5は作業装置、6は副チェーンケースである。エンジンEが搭載される載置フレーム7と、ヒッチ4が取付けられた枠フレーム8とは、共にミッションケース2にボルト止めされて一体化され、機体フレームを構成している。
エンジンEからの動力は、ダブルベルト連動機構9でミッションMの入力軸10に伝わり、駆動車軸11と作業装置5の双方を駆動するようにしてある。次に、ミッションMの構造について説明する。
【0014】
図2〜図5に示すように、ミッションケース2の上部にギヤ変速部(走行変速部)Aを備え、このギヤ変速部Aの出力軸12と駆動車軸11とをチェーン伝動する車軸伝動部Bを備えている。そして、出力軸12の回転軸心Qと駆動車軸11の回転軸心Pとの2点を通る基準直線Lが、その下方ほど機体後方に寄るように、ミッションケース2を前倒れ姿勢に設定してあるとともに、基準直線Lに対する後側にギヤ変速部Aを配置してある。
【0015】
ギヤ変速部Aは、入力軸10、第1変速軸13、第2変速軸14、出力軸12の4軸を備えるとともに、第1シフト軸15、第2シフト軸16、第3シフト軸17とを備え、高低2段の副変速機構C、前進1速と後進とを切換可能な正逆転変速機構D、及び前進2速と前進3速とを切換可能な正転変速機構Fとを設けて、前進6段・後進2段の変速が可能に構成されている。
【0016】
副変速機構Cは、入力軸10に相対回転自在に外嵌される伝動回転体18と、入力軸10にスプライン外嵌される第1シフトギヤ19と、伝動回転体18の従動ギヤ18Aと、第1変速軸13の受動ギヤ20と駆動ギヤ21を備えて構成されている。第1シフトギヤ19を図3中で右にシフトさせて従動ギヤ18Aの内歯部18aに咬合させると高速段が現出され、図3中で左にシフトさせて第1シフトギヤ19を受動ギヤ20に咬合させると低速段が現出される。
【0017】
正逆転変速機構Dは、伝動回転体18にスプライン外嵌される第2シフトギヤ22と、第1変速軸13にベアリング外嵌されるバックギヤ23と、第2変速軸14に遊外嵌される三股ギヤ24とで構成されている。バックギヤ23の小径ギヤ部23bと三股ギヤ24の大径ギヤ部24aとは常時咬合しており、第2シフトギヤ22を図3中で右にシフトさせてその右側ギヤ部分をバックギヤ23の大径ギヤ部23aに咬合させると後進状態が現出され、第2シフトギヤ22を図3中で左にシフトさせると、その左側ギヤ部分が直接大径ギヤ部24aに咬合して前進状態が現出される。
【0018】
正転変速機構Fは、伝動回転体18にスプライン外嵌される第3シフトギヤ25と、第2変速軸14の三股ギヤ24とで構成されている。第3シフトギヤ25を図3中で右にシフトしてその大径ギヤ部分を三股ギヤ24の小径ギヤ部24cに咬合させると前進3速(又は6速)が現出され、第3シフトギヤ25を図3中で左にシフトしてその小径ギヤ部分を三股ギヤ24の中径ギヤ部24bに咬合させると前進2速(又は5速)が現出されれる。
尚、第2変速軸14端にはブレーキ26と左右一対のサイドクラッチ27,27が装備されている。
【0019】
次に、変速操作構造について説明する。
図3、図5に示すように、第1シフトギヤ19を操作する第1シフター28は第1シフト軸15に、第2シフトギヤ22を操作する第2シフター29は第2シフト軸16に、そして第3シフトギヤ25を操作する第3シフター30は第3シフト軸17に夫々嵌装されている。
正逆転変速機構Dと正転変速機構Fとは、第2及び第3シフト軸16,17の軸方向への押し引き操作で切換える一般的な操作構造であるに対し、副変速機構Cは第1シフト軸15の回動によって切換える構造である。
【0020】
すなわち、図3に示すように、第1シフター28の筒ボス部28aに展開状態で略Z型の傾斜溝31が軸対象位置に一対形成され、この傾斜溝31に嵌入係合するピン32が第1シフト軸15に一対植設されており、第1シフト軸15の回動によって第1シフター28をシフト(スライド操作)可能な傾斜カム機構Gが構成されている。
【0021】
図6〜図9に示すように、上記した第1〜第3シフト軸15,16,17は1本の変速レバー33で切換操作できるように構成されている。図2に示すように、入力軸10と第1及び第2変速軸13,14が3角配置されるとともに、その上方に3個のシフト軸15,16,17も互いに接近する状態で三角配置されている。
変速レバー33の操作部33Aを、第1シフト軸15の後方において左右軸心Xで揺動自在な操作体34に上下軸心Y回りで揺動自在に支承してあり、結果、変速レバー33は十字揺動操作自在にミッションケース2に支持されている。
【0022】
操作体34には、第1シフト軸15に装着される従動ギヤ体35と咬合する駆動ギヤ体36が一体形成されており、変速レバー33の上下揺動操作角度を増幅して第1シフト軸15に伝達するギヤ増幅機構Hを構成している。
第2シフト軸16には第2被操作体16Aが、第3シフト軸17には第3被操作体17Aが夫々装備され、これらに係合可能な長ピン37と短ピン38とが板状の操作部33Aの湾曲部分に取付けてある。
【0023】
次に、変速レバー33による変速操作手順を説明する。
先ず、変速レバー33を下方に揺動して、レバーガイド39における低速域Loに操作すると、ギヤ増幅機構Hの作動によって副変速機構Cが低速段に切換わり、さらに下方に揺動すると長ピン37が第2被操作体16Aを選択し(このとき短ピン38はいずれの被操作体16A,17Aにも位置していない)、その状態(図6及び図9の状態)で変速レバー33を左右方向に揺動操作すれば後進1速か又は前進1速が得られる。この状態から変速レバー33を少し上昇揺動すると、長ピン37が第3被操作体17Aを選択し(このときも短ピン38はいずれの被操作体16A,17Aにも位置していない)、その状態で変速レバー33を左右方向に揺動操作すれば前進2速か又は前進3速が得られる。
【0024】
次に変速レバー33を大きく上昇揺動して、中立域Nを通り越して高速域Hiに操作すると、ギヤ増幅機構Hの作動によって副変速機構Cが高速段に切換わるとともに、短ピン38が第2被操作体16Aを選択し(このとき長ピン37はいずれの被操作体16A,17Aにも位置していない)、それから変速レバー33を左右揺動することで前進4速又は後進2速が得られる。そして、変速レバー33を上限まで揺動すると、短ピン38が第3被操作体17Aを選択し(図7の状態であり、このときも長ピン37はいずれの被操作体16A,17Aにも位置していない)、それから変速レバー33を左右揺動することで、前進5速又は6速が得られる。
【0025】
第2被操作体16Aの上側と第3被操作体17Aの下側の夫々には、短ピン38の通過は許容するが、長ピン37は阻止する突起40,40が形成されており、長ピン37と各突起40,40との接当により、変速レバー33の上下方向のオバーストロークを規制してある。
要するに、第2シフター29と第3シフター30とを、変速レバー33の十字揺動操作によって各別に変速操作可能に構成するとともに、変速レバー33をその十字揺動操作の操作量以上の大きな上下方向への揺動操作によって傾斜カム機構Gを切換操作可能に構成し、かつ、その大きな揺動操作の両揺動端の夫々において第2及び第3シフター29,30の選択操作を行う十字揺動操作が可能となるように、変速レバー33と傾斜カム機構Gと第2及び第3シフター29,30とを連係する変速操作連係機構Iが構成されているのである。
【0026】
図3に示すように、入力軸10の先端はミッションケース2を貫通して外部に突出させてあり、そこにスプラインを形成して動力取出し部(PTO軸)44に兼用してある。図1に示す副チェーンケース6は、この動力取出し部44を利用したものである。又、前述したように、副変速機構Cにおける低速段を現出させるための迂回路(受動ギヤ20と駆動ギヤ21)支持する第1変速軸13が、バックギヤ23を軸支するバック軸を兼ねた構造としてあり、その結果、入力軸10と、第1及び第2変速軸13,14との3軸という少ない伝動軸数でありながら、前進6段・後進2段の多段変速が可能に構成されている。
【0027】
〔別実施例〕
3個のシフトギヤが入力軸10に嵌装されておれば、例えば、高中低3段の副変速機構Cとして、前進9段・後進3段のミッションとしても良い。
【0028】
尚、特許請求の範囲の項に図面との対照を便利にするために符号を記すが、該記入により本発明は添付図面の構成に限定されるものではない。
【図面の簡単な説明】
【図1】テーラーの側面図
【図2】ミッションケース形状を示す側面図
【図3】走行変速部の構造を示すミッションの断面背面図
【図4】車軸伝動部の構造を示すミッションの断面背面図
【図5】変速操作部の構造を示す展開図
【図6】副変速機構の低速状態における変速操作連係機構を示す側面図
【図7】副変速機構の高速状態における変速操作連係機構を示す側面図
【図8】変速操作部の構造を示す平面図
【図9】レバーガイドを示す図
【図10】第1シフト軸の回動操作構造の比較例を示す側面図
【符号の説明】
2 ミッションケース
4 ヒッチ
10 入力軸
11 駆動車軸
13 変速軸
14 変速軸
15 第1シフト軸
18 伝動回転体
18A 従動ギヤ
19 第1シフトギヤ
20 受動ギヤ
21 駆動ギヤ
22 第2シフトギヤ
23 バックギヤ
25 第3シフトギヤ
28 第1シフター
29 第2シフター
30 第3シフター
31 傾斜溝
32 ピン
33 変速レバー
35 従動ギヤ体
36 駆動ギヤ体
44 動力取出し部
A 走行変速部
C 副変速機構
D 正逆転切換機構
E エンジン
F 正転変速機構
G 傾斜カム機構
H ギヤ増幅機構
I 変速操作連係機構
X 揺動支点
[0001]
[Industrial applications]
The present invention relates to a walk-behind work machine such as a tailor, a management machine, and a binder, and more particularly, to a technique for compactly configuring a multi-stage transmission for traveling.
[0002]
[Prior art]
For example, when it is desired to set four or more forward gears, conventionally, a three-stage forward and one-stage reverse transmission is used to switch between a high and low belt transmission mechanism spanning the input shaft and the engine shaft. There has been a means for obtaining six forward speeds and two reverse speeds by means of a sub-speed change using a so-called double tension clutch. There has also been a means for utilizing a two-stage forward and two-stage reverse mission and providing a sub-transmission mechanism in the mission to obtain four forward and four reverse stages.
[0003]
[Problems to be solved by the invention]
In the former means, the space for disposing the double tension clutch is large, and the overall size of the transmission is increased.In addition, in the latter means, in order to obtain the necessary number of forward gears, the number of actually unnecessary reverse gears is set. As a result, the size of the mission case becomes unnecessarily large, and there is room for improvement by any means.
Therefore, as in the walking type working machine disclosed in Japanese Utility Model Laid-Open Publication No. 4-11064, a required multi-stage forward movement is provided by providing a main transmission mechanism having three forward steps and one reverse step and a sub-transmission mechanism having two high and low steps. There is known a technology in which the entire transmission is comparatively miniaturized while providing a transmission and a reverse, and a total of three shift operation sections can be operated with one shift lever.
SUMMARY OF THE INVENTION An object of the present invention is to further reduce the size and simplification of a new transmission having six forward speeds and two reverse speeds to make the transmission more rational.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a vertically long traveling transmission case having an engine power input shaft at an upper portion and a drive axle at a lower end portion, with an engine at a front part of a fuselage and a hitch at a rear part of a body. In the mission structure of the walk-behind work machine arranged between
A plurality of transmission shafts are arranged in the vicinity of the input shaft, and a sub-transmission mechanism capable of switching between high and low stages between the input shaft and each transmission shaft, and a forward / reverse rotation capable of switching between first forward rotation and reverse rotation. By arranging the switching mechanism and a forward rotation transmission mechanism capable of switching between the second forward rotation and the third forward rotation, a traveling transmission portion capable of selecting six forward speeds and two reverse speeds is configured,
A transmission rotating body externally fitted to the input shaft so as to be relatively rotatable; and a first shift gear constituting the auxiliary transmission mechanism externally fitted to the input shaft so as to be integrally rotated,
A second shift gear constituting the forward / reverse switching mechanism and a third shift gear constituting the forward rotation mechanism are externally fitted to the transmission rotating body so as to rotate integrally and slidably;
A first transmission shaft of the plurality of transmission shafts is provided with a drive gear that meshes with a driven gear of the transmission rotating body, and a passive gear that rotates integrally with the drive gear, and the first shift gear is connected to the input shaft. In contrast, the sub-transmission mechanism is configured by being slidably fitted over an engagement position with the driven gear and an engagement position with the passive gear,
A back gear that can mesh with the second shift gear in the forward / reverse switching mechanism is fitted to the first speed change shaft so as to be relatively rotatable .
[0005]
Conveniently, the tip of the input shaft projects from the transmission case, and the projecting portion is formed as a power take-out portion for driving the working device.
[0006]
Further, the first shift gear is slidably operated, and the first shift shaft on which the first shift gear is slid, and the inclined groove and the pin fitted and engaged in the inclined groove are separately formed on the first shift shaft. A tilt cam mechanism capable of sliding the first shifter by rotating the shaft,
The second shifter for operating the second shift gear and the third shifter for operating the third shift gear are configured to be individually shiftable by a cross swing operation of a shift lever, and the shift lever is operated by a cross swing operation. The tilt cam mechanism is configured to be switchable by a large swing operation larger than the operation amount of, and the shift lever and the shift lever are arranged so that the cross swing operation can be performed at each of both swing ends of the large swing operation. It is more preferable that a speed change operation linking mechanism for linking the tilt cam mechanism with the second and third shifters is provided.
Further, a drive gear body that swings integrally with the shift lever around a swing fulcrum of the shift lever, and a driven gear body that is mounted on the first shift shaft in a state of being engaged with and interlocking with the drive gear body, It is advantageous if a gear amplifying mechanism is configured to amplify the swing operation angle of the speed change lever and transmit it to the first shift shaft.
[0007]
[Action]
According to the first aspect, it means that are fitted three shift gear to the input shaft, that they are compared to a case which is arranged in a dispersed, to reduce the space requirement gearshift operating part This contributes to the miniaturization of the mission case. That is, since the mechanisms necessary for the three shift operations can be arranged collectively, for example, compared to the case where these shift gears are dispersedly arranged, the space necessary for the moving members such as the shifters is shared, and The required space can be reduced.
[0008]
The high speed state of the auxiliary transmission mechanism appears by a direct connection of the transmission rotator and the first shift gear on the input shaft, and the low speed state transmits the rotation by bypassing the two-stage gear between the transmission rotation body and the first shift gear. Since it appears by power transmission to the body, the number of required shafts can be reduced by one by using the transmission shaft as a shaft for back gear support. That is, the first and second shift gears of the forward / reverse switching mechanism and the forward transmission mechanism are externally fitted on the input shaft via a first shift gear of the auxiliary transmission mechanism and a transmission rotating body which is externally rotatably fitted on the input gear. As a result, since all the shift gears are arranged on the input shaft in a centralized manner, the low-speed bypass of the subtransmission mechanism and the back gear can be arranged without overlapping.
[ 0009 ]
According to the configuration of the second aspect, the input shaft becomes the power take-out shaft as it is, so that high rotational power suitable for the working device can be transmitted without having a dedicated relay shaft.
Further, since the shaft is supported by a relatively long span in which three shift gears are fitted, the rotation of the input shaft serving also as the power take-out shaft can be stably taken out.
[0010]
According to the configuration of the third aspect , the height of the sub-transmission mechanism is selected first by a large swing operation of the shift lever, and a desired gear can be obtained by the cross swing operation in the selected state. All gear shifting operations can be performed only with this lever. The fact that the sub-shift can be switched by the rotation of the first shift shaft by the tilt cam mechanism enables a large swing operation of the shift lever, and the shift operation can be performed in comparison with the above-mentioned publication (Japanese Utility Model Laid-Open No. 4-11064). Single lever operation was realized while reducing the required space of the unit.
[0011]
According to the configuration of the fourth aspect , since the first shift shaft needs to be relatively largely rotated to operate the tilt cam mechanism, the operation stroke of the shift lever is reasonably amplified by the gear amplifying mechanism to perform the first shift. It can be converted into rotation of the shaft. For example, as shown in FIG. 10, a means may be considered in which the short arm 41 of the first shift shaft 15 and the long arm 42 of the speed change lever 33 are engaged with the pin 43 so as to amplify and interlock with each other. The point, that is, the radius of the contact point between the pin 43 and the short arm 41 (or the long arm 42) changes, and there is a poor shift feeling in which the first shift shaft 15 rotates in a sine curve. Is preferable in that the phenomenon does not occur.
[0012]
【The invention's effect】
In the transmission structure according to the first aspect of the present invention, a multi-stage shift stage of six forward speeds and two reverse speeds is compactly formed in the upper part of the transmission case by an integrated arrangement structure in which three shift gears are fitted to one input shaft. I was able to. Further, an advantage that the size can be further reduced by reducing the number of shafts for shifting is added.
In the transmission structure according to the second aspect, an advantage that a stable high-speed power take-out can be obtained while a multi-speed transmission can be obtained compactly.
In the transmission structure according to the third aspect , it is possible to perform a multi-stage shift operation with a single shift lever while saving space in the shift operation section.
The transmission structure described in claim 4 has an additional advantage that the shift operation feeling of the subtransmission mechanism is improved.
[0013]
【Example】
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 shows a two-wheel type tailor as a walk-behind work machine, 1 is a drive wheel, 2 is a transmission case, 3 is a steering handle, 4 is a hitch, 5 is a work device, and 6 is a sub-chain case. The mounting frame 7 on which the engine E is mounted and the frame frame 8 to which the hitch 4 is attached are both bolted to the transmission case 2 and integrated to form an airframe.
The power from the engine E is transmitted to the input shaft 10 of the transmission M by the double belt interlocking mechanism 9 to drive both the drive axle 11 and the working device 5. Next, the structure of the mission M will be described.
[0014]
As shown in FIGS. 2 to 5, a gear transmission unit (running transmission unit) A is provided at the upper part of the transmission case 2, and an axle transmission unit B that transmits a chain between the output shaft 12 and the drive axle 11 of the gear transmission unit A. It has. Then, the transmission case 2 is set to the forward leaning posture such that the reference straight line L passing through two points of the rotation axis Q of the output shaft 12 and the rotation axis P of the drive axle 11 is closer to the rear of the fuselage. In addition, a gear transmission portion A is disposed on the rear side with respect to the reference straight line L.
[0015]
The gear transmission section A includes four input shafts 10, a first transmission shaft 13, a second transmission shaft 14, and an output shaft 12, and includes a first shift shaft 15, a second shift shaft 16, a third shift shaft 17, And a two-stage auxiliary transmission mechanism C, a forward / reverse transmission mechanism D capable of switching between first forward speed and reverse, and a forward transmission mechanism F capable of switching between second forward speed and third forward speed. , 6 forward speeds and 2 reverse speeds.
[0016]
The auxiliary transmission mechanism C includes a transmission rotator 18 that is fitted to the input shaft 10 so as to be relatively rotatable, a first shift gear 19 that is fitted to the input shaft 10 by a spline, a driven gear 18A of the transmission rotator 18, It is provided with a passive gear 20 and a drive gear 21 of one speed change shaft 13. When the first shift gear 19 is shifted to the right in FIG. 3 to engage with the internal gear portion 18a of the driven gear 18A, a high speed stage appears, and the first shift gear 19 is shifted to the left in FIG. A low speed step appears when it is occluded.
[0017]
The forward / reverse transmission mechanism D includes a second shift gear 22 that is splined to the transmission rotating body 18, a back gear 23 that is fitted to the first transmission shaft 13 as a bearing, and a fork that is loosely fitted to the second transmission shaft 14. And a gear 24. The small-diameter gear portion 23b of the back gear 23 and the large-diameter gear portion 24a of the trifurcated gear 24 are always meshed, and the second shift gear 22 is shifted rightward in FIG. When the second shift gear 22 is shifted to the left in FIG. 3 when the second shift gear 22 is shifted to the left in FIG. .
[0018]
The forward rotation transmission mechanism F includes a third shift gear 25 that is fitted outside the spline to the transmission rotating body 18, and a forked gear 24 of the second transmission shaft 14. When the third shift gear 25 is shifted to the right in FIG. 3 and its large-diameter gear portion is engaged with the small-diameter gear portion 24c of the trifurcated gear 24, a third forward speed (or sixth speed) appears, and the third shift gear 25 is shifted. When the gear portion is shifted to the left in FIG. 3 and the small-diameter gear portion is engaged with the medium-diameter gear portion 24b of the trifurcated gear 24, the second forward speed (or the fifth speed) appears.
A brake 26 and a pair of left and right side clutches 27 are provided at the end of the second transmission shaft 14.
[0019]
Next, the shift operation structure will be described.
As shown in FIGS. 3 and 5, the first shifter 28 for operating the first shift gear 19 is on the first shift shaft 15, the second shifter 29 for operating the second shift gear 22 is on the second shift shaft 16, and The third shifters 30 that operate the three shift gears 25 are respectively fitted to the third shift shafts 17.
The forward / reverse speed change mechanism D and the forward speed change mechanism F have a general operation structure that is switched by pushing and pulling the second and third shift shafts 16 and 17 in the axial direction. The structure is switched by rotating one shift shaft 15.
[0020]
That is, as shown in FIG. 3, a pair of substantially Z-shaped inclined grooves 31 are formed in the cylindrical boss portion 28 a of the first shifter 28 at the axially symmetric positions in a developed state, and the pins 32 fitted and engaged in the inclined grooves 31 are formed. A pair of inclined cam mechanisms G are mounted on the first shift shaft 15 and are capable of shifting (sliding) the first shifter 28 by the rotation of the first shift shaft 15.
[0021]
As shown in FIGS. 6 to 9, the first to third shift shafts 15, 16, and 17 are configured to be switchable by one shift lever 33. As shown in FIG. 2, the input shaft 10 and the first and second transmission shafts 13 and 14 are arranged in a triangular shape, and the three shift shafts 15, 16 and 17 are arranged in a triangular shape above the input shaft 10 in a state of approaching each other. Have been.
The operating portion 33A of the speed change lever 33 is supported on the operation body 34 which is swingable about the left and right axis X behind the first shift shaft 15 so as to be swingable about the vertical axis Y. Are supported by the transmission case 2 so as to be able to perform a cross swing operation.
[0022]
The operating body 34 is integrally formed with a driving gear body 36 that meshes with a driven gear body 35 mounted on the first shift shaft 15. 15 constitutes a gear amplifying mechanism H that transmits the gears.
The second shift shaft 16 is provided with a second operated body 16A, and the third shift shaft 17 is provided with a third operated body 17A. A long pin 37 and a short pin 38 which can be engaged with these are plate-shaped. Is attached to the curved portion of the operation section 33A.
[0023]
Next, a procedure of a shift operation by the shift lever 33 will be described.
First, when the shift lever 33 is swung downward and is operated in the low speed range Lo in the lever guide 39, the sub-amplifying mechanism C is switched to the low speed stage by the operation of the gear amplifying mechanism H. 37 selects the second operated body 16A (at this time, the short pin 38 is not located on any of the operated bodies 16A and 17A), and in this state (the state of FIGS. 6 and 9), the shift lever 33 is moved. If the swing operation is performed in the left-right direction, the first reverse speed or the first forward speed can be obtained. When the shift lever 33 is slightly raised and swung from this state, the long pin 37 selects the third operated body 17A (at this time, the short pin 38 is not located on any of the operated bodies 16A, 17A). In this state, if the shift lever 33 is swung in the left-right direction, the second forward speed or the third forward speed can be obtained.
[0024]
Next, when the shift lever 33 is greatly moved upward and swings to operate in the high-speed range Hi past the neutral range N, the sub-amplification mechanism C is switched to the high-speed stage by the operation of the gear amplifying mechanism H, and the short pin 38 The second operated body 16A is selected (at this time, the long pin 37 is not located on any of the operated bodies 16A and 17A), and then the shift lever 33 is swung left and right to change the fourth forward speed or the second reverse speed. can get. Then, when the shift lever 33 is swung to the upper limit, the short pin 38 selects the third operated body 17A (the state shown in FIG. 7, and also at this time, the long pin 37 is connected to both the operated bodies 16A and 17A). 5), and the fifth or sixth forward speed can be obtained by swinging the shift lever 33 right and left.
[0025]
Protrusions 40 and 40 are formed on the upper side of the second operated body 16A and the lower side of the third operated body 17A, respectively. The vertical stroke of the speed change lever 33 is restricted by the contact between the pin 37 and each projection 40.
In short, the second shifter 29 and the third shifter 30 are configured so that the shift operation can be individually performed by the cross swing operation of the shift lever 33, and the shift lever 33 is moved in the vertical direction that is larger than the operation amount of the cross swing operation. The tilting cam mechanism G is configured to be able to be switched by a swinging operation, and the selecting operation of the second and third shifters 29 and 30 is performed at each of both swinging ends of the large swinging operation. A shift operation linking mechanism I for linking the shift lever 33, the tilt cam mechanism G, and the second and third shifters 29, 30 is configured to enable the operation.
[0026]
As shown in FIG. 3, the tip of the input shaft 10 penetrates the transmission case 2 and protrudes to the outside, and a spline is formed there, and is also used as a power take-out portion (PTO shaft) 44. The sub-chain case 6 shown in FIG. 1 utilizes the power take-out portion 44. Further, as described above, the first speed change shaft 13 supporting the bypass (passive gear 20 and drive gear 21) for causing the low speed stage in the auxiliary speed change mechanism C to function also serves as the back shaft for supporting the back gear 23. As a result, the number of transmission shafts is as small as three, that is, the input shaft 10 and the first and second transmission shafts 13 and 14, but a multi-stage transmission with six forward speeds and two reverse speeds is possible. Have been.
[0027]
(Another embodiment)
If three shift gears are fitted on the input shaft 10, for example, a high, middle, and low three-stage auxiliary transmission mechanism C may be used as a nine-stage forward and three-stage reverse transmission.
[0028]
Incidentally, reference numerals are written in the claims for convenience of comparison with the drawings, but the present invention is not limited to the configuration of the attached drawings by the entry.
[Brief description of the drawings]
FIG. 1 is a side view of a tailor. FIG. 2 is a side view showing a transmission case shape. FIG. 3 is a cross-sectional rear view of a transmission showing a structure of a traveling transmission unit. FIG. 4 is a cross-sectional rear view of a transmission showing a structure of an axle transmission unit. FIG. 5 is an exploded view showing the structure of the speed change operation unit. FIG. 6 is a side view showing a speed change operation linkage mechanism in a low speed state of the auxiliary speed change mechanism. FIG. 7 is a view showing a speed change operation linkage mechanism in a high speed state of the auxiliary speed change mechanism. FIG. 8 is a plan view showing the structure of a speed change operation unit. FIG. 9 is a view showing a lever guide. FIG. 10 is a side view showing a comparative example of a rotation operation structure of a first shift shaft.
2 Transmission case 4 Hitch 10 Input shaft 11 Drive axle 13 Transmission shaft 14 Transmission shaft 15 First shift shaft 18 Transmission rotating body 18A Follower gear 19 First shift gear 20 Passive gear 21 Drive gear 22 Second shift gear 23 Back gear 25 Third shift gear 28 1st shifter 29 2nd shifter 30 3rd shifter 31 Inclined groove 32 Pin 33 Shift lever 35 Follower gear body 36 Drive gear body 44 Power take-out part A Travel transmission part C Subtransmission mechanism D Forward / reverse switching mechanism E Engine F Forward rotation Mechanism G Inclined cam mechanism H Gear amplifying mechanism I Shift operation linking mechanism X Swing fulcrum

Claims (4)

上部にエンジン動力の入力軸(10)を、かつ、下端部に駆動車軸(11)を備えた縦長形状の走行用ミッションケース(2)を、機体前部のエンジン(E)と機体後部のヒッチ(4)との間に配置してある歩行型作業機のミッション構造であって、
前記入力軸(10)の近傍に複数の変速軸(13),(14)を配置し、これら入力軸(10)と各変速軸(13),(14)とに亘って、高低2段に切換可能な副変速機構(C)と、第1正転と逆転とを切換可能な正逆転切換機構(D)と、第2正転と第3正転とを切換可能な正転変速機構(F)とを配置することにより、前進6段、かつ、後進2段の選択が可能な走行変速部(A)を構成するとともに、
前記入力軸(10)に相対回転自在に外嵌される伝動回転体(18)と、該入力軸(10)に一体回転状態に外嵌される前記副変速機構(C)を構成する第1シフトギヤ(19)とを備え、
前記正逆転切換機構(D)を構成する第2シフトギヤ(22)と前記正転変速機構(F)を構成する第3シフトギヤ(25)とを前記伝動回転体(18)に一体回転状態で且つスライド自在に外嵌し、
前記複数の変速軸(13),(14)のうちの第1変速軸(13)に、前記伝動回転体(18)の従動ギヤ(18A)と咬合する駆動ギヤ(21)、及び該駆動ギヤ(21)と一体回転する受動ギヤ(20)を夫々装備し、前記第1シフトギヤ(19)を前記入力軸(10)に対して、前記従動ギヤ(18A)との咬合位置と前記受動ギヤ(20)との咬合位置とに亘ってスライド自在に嵌装することで前記副変速機構(C)を構成するとともに、
前記正逆転切換機構(D)における前記第2シフトギヤ(22)と咬合可能なバックギヤ(23)を前記第1変速軸(13)に相対回転自在に嵌装してある歩行型作業機のミッション構造。
A longitudinal transmission case (2) having an engine power input shaft (10) at an upper portion and a drive axle (11) at a lower end portion is provided with a front engine (E) and a rear hitch. (4) a transmission structure of the walking type working machine disposed between
A plurality of speed change shafts (13) and (14) are arranged near the input shaft (10), and two high and low speed stages are provided across the input shaft (10) and the speed change shafts (13) and (14). A switchable auxiliary transmission mechanism (C), a forward / reverse switching mechanism (D) capable of switching between first forward rotation and reverse rotation, and a forward rotation transmission mechanism (switchable between second forward rotation and third forward rotation) F) to form a traveling transmission unit (A) capable of selecting six forward speeds and two reverse speeds,
A transmission rotating body (18) externally fitted to the input shaft (10) so as to be relatively rotatable, and a first transmission mechanism (C) constituting the auxiliary transmission mechanism (C) externally fitted to the input shaft (10) so as to rotate integrally therewith. A shift gear (19),
A second shift gear (22) constituting the forward / reverse switching mechanism (D) and a third shift gear (25) constituting the forward rotation mechanism (F) are integrally rotated with the transmission rotating body (18), and Sliding fit outside,
A drive gear (21) meshing with a driven gear (18A) of the transmission rotating body (18) on a first transmission shaft (13) of the plurality of transmission shafts (13) and (14); And a passive gear (20) that rotates integrally with the driven gear (18). The first shift gear (19) is engaged with the input shaft (10) with the driven gear (18A) and the passive gear (20). 20), the auxiliary transmission mechanism (C) is configured to be slidably fitted over the occlusal position with
A transmission structure of a walking-type working machine in which a back gear (23) capable of engaging with the second shift gear (22) in the forward / reverse switching mechanism (D) is relatively rotatably fitted to the first transmission shaft (13). .
前記入力軸(10)の先端を前記ミッションケース(2)から突出するとともに、その突出部分を作業装置駆動用の動力取出し部(44)に構成してある請求項1に記載の歩行型作業機のミッション構造。The walking type working machine according to claim 1, wherein a tip of the input shaft (10) protrudes from the transmission case (2), and the protruding portion is configured as a power take-out portion (44) for driving a working device. Mission structure. 前記第1シフトギヤ(19)をスライド操作可能な第1シフター(28)と、これを嵌装する第1シフト軸(15)とに、傾斜溝(31)とこの傾斜溝(31)に嵌入係合するピン(32)とを振り分けて形成することにより、前記第1シフト軸(15)の回動によって前記第1シフター(28)をスライド操作可能な傾斜カム機構(G)を構成し、
前記第2シフトギヤ(22)操作用の第2シフター(29)と、前記第3シフトギヤ(25)操作用の第3シフター(30)とを、変速レバー(33)の十字揺動操作によって各別に変速操作可能に構成するとともに、該変速レバー(33)を、前記十字揺動操作の操作量以上の大きな揺動操作によって前記傾斜カム機構(G)を切換操作可能に構成し、かつ、その大きな揺動操作の両揺動端の夫々において前記十字揺動操作が可能となるように、前記変速レバー(33)と前記傾斜カム機構(G)と前記第2及び第3シフター(29),(30)とを連係する変速操作連係機構(I)を備えてある請求項1または2のいずれかに記載の歩行型作業機のミッション構造。
A first shifter (28) that can slide the first shift gear (19), a first shift shaft (15) into which the first shift gear (19) is fitted, an inclined groove (31), and a fitting member that fits into the inclined groove (31). A tilt cam mechanism (G) capable of slidably operating the first shifter (28) by the rotation of the first shift shaft (15) by distributing and forming the pin and the mating pin (32),
The second shifter (29) for operating the second shift gear (22) and the third shifter (30) for operating the third shift gear (25) are separately moved by the cross swing operation of the shift lever (33). The shift lever (33) is configured to be capable of shifting operation, and the tilt cam mechanism (G) is configured to be switchable by a large swing operation that is equal to or greater than the operation amount of the cross swing operation. The shift lever (33), the tilt cam mechanism (G), the second and third shifters (29), () so that the cross swing operation can be performed at each of both swing ends of the swing operation. The transmission structure of a walking-type working machine according to any one of claims 1 and 2, further comprising a speed change operation linking mechanism (I) that links the speed change operation link (30).
前記変速レバー(33)の揺動支点(X)を中心として該変速レバー(33)と一体揺動する駆動ギヤ体(36)と、この駆動ギヤ体(36)に咬合して連動する状態で前記第1シフト軸(15)に装備される従動ギヤ体(35)とにより、前記変速レバー(33)の揺動操作角度を増幅して前記第1シフト軸(15)に伝達するギヤ増幅機構(H)を構成してある請求項3に記載の歩行型作業機のミッション構造。A drive gear body (36) swinging integrally with the shift lever (33) about a swing fulcrum (X) of the shift lever (33), and in a state in which the drive gear body (36) is engaged with and interlocked with the drive gear body (36). A gear amplifying mechanism for amplifying the swing operation angle of the speed change lever (33) and transmitting the swing operation angle to the first shift shaft (15) by a driven gear body (35) mounted on the first shift shaft (15). The transmission structure of a walking-type working machine according to claim 3 , wherein (H) is constituted.
JP08215895A 1995-04-07 1995-04-07 Mission structure of walking machine Expired - Lifetime JP3565612B2 (en)

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JP08215895A JP3565612B2 (en) 1995-04-07 1995-04-07 Mission structure of walking machine

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JPH08277888A JPH08277888A (en) 1996-10-22
JP3565612B2 true JP3565612B2 (en) 2004-09-15

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