JP3564176B2 - Bottle conveyor equipment - Google Patents

Bottle conveyor equipment Download PDF

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Publication number
JP3564176B2
JP3564176B2 JP20312394A JP20312394A JP3564176B2 JP 3564176 B2 JP3564176 B2 JP 3564176B2 JP 20312394 A JP20312394 A JP 20312394A JP 20312394 A JP20312394 A JP 20312394A JP 3564176 B2 JP3564176 B2 JP 3564176B2
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Japan
Prior art keywords
bottle
conveyor
bottles
section
lane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP20312394A
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Japanese (ja)
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JPH0867335A (en
Inventor
健二郎 田中
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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Filing date
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Priority to JP20312394A priority Critical patent/JP3564176B2/en
Publication of JPH0867335A publication Critical patent/JPH0867335A/en
Application granted granted Critical
Publication of JP3564176B2 publication Critical patent/JP3564176B2/en
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  • Specific Conveyance Elements (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Description

【0001】
【産業上の利用分野】
本発明は壜類を箱に詰めるために、複数列で搬送されてくる壜類を所定数まとめて整列させる整壜コンベア装置に関するものである。
【0002】
【従来の技術】
図3は従来の整壜コンベア装置の1例を示す平面図で、給壜コンベア部1と整壜コンベア部2より成っている。給壜コンベア部1はモータ12で駆動されるコンベア11と、同コンベア11を複数のレーン(図3では2レーン)に分けている壜ガイド3とより成り、同壜ガイド3は給壜コンベア部1の下流で整壜コンベア部2の方向に偏向している。整壜コンベア部2はモータ22で駆動されるコンベア21と、同コンベア21を複数のレーンに分けている壜ガイド3とより成り、同壜ガイド3は上流で偏向し給壜コンベア部1の壜ガイド3と繋がっている。整壜コンベア部2の下流側端にはストッパ23が設けられており、同ストッパ23から上流側に所定数の壜類5が並べられる長さLの部分は壜掴み部2aとなっている。壜掴み部2aの上流側には壜カウンタ4が設けられていて、ここを通過する壜類5の数を各レーン毎に計数するようになっている。
【0003】
次にこの整壜コンベア装置の動作を説明する。運転を開始すると、上流にある図示省略の振分け装置で複数列(図3の2列)で密に並べられた壜類5が、給壜コンベア部1に供給され、同給壜コンベア部1のコンベア11で各レーンに沿って搬送され、壜ガイド3の偏向部で整壜コンベア部2に移される。
次いで壜類5は整壜コンベア部2のコンベア21で搬送され、終端のストッパ23に当接して止められる。ストッパ23で進行を止められた壜類5は、進行しているコンベア21の上で底面を滑らせながら止まっている。また後続の壜類5は下流で止まっている壜類5に当接して順次止められる。更に壜掴み部2aに入ってくる壜類5は、入口の壜カウンタ4で各レーン毎に計数され、すべてのレーンが所定数に達したら壜カウンタ4より信号がでて、モータ12及び22が停止する。次いでグリッパ(図2中の7参照)が下降してきて壜掴み部2aにある壜類5の頭部を掴んで持ち上げ、他所に移動し箱詰等の所定の作業を行う。グリッパが上昇すると駆動モータ12と22が再び始動して前記と同様の動作を繰り返す。
【0004】
【発明が解決しようとする課題】
図3において壜掴み部2aの上流側で複数レーンの何れかに、破壜、倒壜、壜詰まりが発生してそのレーンの壜類5の搬送が遅れた場合は、壜カウンタ4が同レーンの所定数を計数するまではコンベアは動き続けることになる。従って正常のレーンでは壜掴み部2aには所定数の壜類5が詰まり、更に上流でも壜類5が押せ押せの状態でつながる状態になるので、コンベアによって前進しようとする上流の各壜類5の力が全部下流の壜類5に押圧力としてかかり、これら下流の壜類5或いは壜ガイド3を変形させる。特に最下流にある壜掴み部2aにある壜類5は強い押圧力を受けて変形し、グリッパによる壜掴み動作が不可能になったり、或いはレーンの途中で壜ガイド3を変形させて隣のレーンの壜類5の走行を妨げる不具合があった。
本発明は給壜コンベア部のコンベアが停止した時、整壜コンベア部の壜掴み部による壜類が受ける押圧力が最小に保たれ、壜掴み動作が不可能になったり、壜ガイドを変形させて壜類の走行が妨害されることのないような整壜コンベア装置を提供し、前記従来の問題を解決しようとするものである。
【0005】
【課題を解決するための手段】
このため本発明は、壜ガイドによって形成された複数のレーンを有する給壜コンベア部と整壜コンベア部を渡し板を介して直列に配置し、同給壜コンベア部では各レーン毎にモータで駆動される複数のコンベアを備え、同整壜コンベア部では1個のモータで駆動される全レーン共通のコンベアと、下流側端に壜類を止めるためのストッパと、同ストッパより所定数の壜類を並べられる壜掴み部の上流位置に壜カウンタを備え、前記整壜コンベア部のコンベア速度を前記給壜コンベア部のコンベア速度より速くしておき、壜カウンタが所定数を計数したら給壜コンベア部の当該レーンのコンベアを停止し、全レーンで所定数を計数したら整壜コンベア部のコンベアを停止し、壜掴み部の壜類が取り出されたら再び全コンベアを始動するようにしてなるもので、これを課題解決のための手段とするものである。
【0006】
【作用】
各レーンで壜カウンタが所定数を計数すれば、他のレーンの状態には関係なく給壜コンベア部の当該レーンのコンベアの駆動を停止するので、整壜コンベア部では給壜コンベア部にある壜類による過大な押圧力を受けないですむ。
また整壜コンベア部では壜類は間隔を取って搬送されているので、給壜コンベア部のコンベアが停止した後、整壜コンベア部上で壜掴み部の上流に残る壜類の数は僅かとなり、また間隔が空いているので大きな押圧力は生じない。なお、搬送遅れを生じているレーンでは壜カウンタが所定数を計数するまで動き続けるが、これは正常の動作であり、もし搬送遅れの原因があればこれを取り除く必要がある。
【0007】
【実施例】
以下本発明を図面の実施例について説明すると、図1は本発明の実施例を示す整壜コンベア装置の平面図、図2は図1の正面図である。
図1及び図2の装置は給壜コンベア部101と整壜コンベア部102とより成っており、両者は直列に並んでいて連結部には渡し板106が設けられている。給壜コンベア部101が壜ガイド103によって壜類5の幅より若干大きい幅の複数のレーン(図1では2レーン)に仕切られており、各レーンはそれぞれモータ112a,112b,112cで駆動されるコンベア111a,111b,111cを備えている(図中の2点鎖線は3レーンの場合のモータの配置の1実施例を示している)。整壜コンベア部102は給壜コンベア部101と同様に壜ガイド103によって同数のレーンに仕切られており、モータ112で駆動される全レーンに共通のコンベア121を備えている。コンベア121の搬送速度はコンベア111a,111b,111cの搬送速度より若干速く設定しておく。レーンの下流側端にはストッパ123があり、同ストッパ123から上流側に所定数の壜類5が並べられる長さLの部分は壜掴み部102aとなっている。壜掴み部102aは、上方からグリッパ7が下降してきて壜類5を掴んで持ち上げて行く場所である。また壜掴み部102aの上流側に壜カウンタ4が設けられていて、各レーン毎に此処を通過する壜類5の数を計数できるようになっている。
【0008】
次に以上の如く構成された実施例について作用を説明すると、給壜コンベア部101の各レーンに上流から壜ガイドに案内されて壜類5が供給され、各レーン毎に設けられたコンベア111a,111b,111cで整壜コンベア部102に搬送される。整壜コンベア部102に移る所では静止している渡し板106の上を通過するが、後続の壜類5に押されるので、この位置で止まることなく整壜コンベア部102に受け渡される。
また整壜コンベア102では搬送速度が速いので、給壜コンベア部101で密に連続していた壜類5はやや離れて間隔を置いた状態で搬送され、最終端ストッパ123に当接して停止し、後続の壜類5は前の停止した壜類5に当接して順次停止する。停止した壜類5は動いているコンベア121の上で底面を滑らせながら停止している。
【0009】
次に壜掴み部102aの上流にある壜カウンタ4が各レーン毎に所定数を計数すると、当該レーンのコンベア111a,111b,111cの中の一つを停止する。そして整壜コンベア部102の当該レーンでは、所定数を若干越える数の壜類5が底面を滑らせながら停止していることになる。全レーンがこの状態になると、整壜コンベア部102のコンベア121が停止する。
次いでグリッパ7が下降し、壜掴み部102aに並んでいる壜類5の頭部を掴まえて上昇し箱詰等の次の仕事をする。グリッパ7が上昇すると、再び給壜コンベア部101と整壜コンベア部102の全部のコンベアが起動して前記と同様の動作を繰り返す。
【0010】
【発明の効果】
以上詳細に説明した如く本発明では、壜掴み部の各レーンに所定数の壜類が入ったら、給壜コンベア部の当該レーンのコンベアの中の一つを停止するので、整壜コンベア部の当該レーンでは上流の給壜コンベア部にある壜類の押圧力を受けることがなく、さらに整壜コンベア部では壜類は間隔を取って搬送されているので、前記給壜コンベア部のコンベアが停止したときに整壜コンベア部の当該レーンにある壜類は所定数を僅かに越える数に制限され、壜掴み部の壜類が受ける押圧力は最小に保たれ、前記従来の不具合が解消される。
【図面の簡単な説明】
【図1】本発明の実施例に係る整壜コンベア装置の平面図である。
【図2】図1の正面図である。
【図3】従来の整壜コンベア装置の1例を示す平面図である。
【符号の説明】
4 壜カウンタ
5 壜類
101 給壜コンベア部
102 整壜コンベア部
102a 壜掴み部
103 壜ガイド
106 渡し板
111a,111b,111c コンベア
121 共通のコンベア
112a,112b,112c モータ
112 モータ
123 ストッパ
[0001]
[Industrial applications]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bottle conveyer that arranges a predetermined number of bottles conveyed in a plurality of rows in order to pack bottles in a box.
[0002]
[Prior art]
FIG. 3 is a plan view showing an example of a conventional bottle-conveying apparatus, which comprises a bottle-supplying conveyor section 1 and a bottle-conveying section 2. The bottle feeding conveyor unit 1 includes a conveyor 11 driven by a motor 12 and a bottle guide 3 that divides the conveyor 11 into a plurality of lanes (two lanes in FIG. 3). The bottle guide 3 is a bottle feeding conveyor unit. 1 is deflected downstream in the direction of the bottle-making conveyor section 2. The bottle arranging conveyor section 2 comprises a conveyor 21 driven by a motor 22 and a bottle guide 3 dividing the conveyor 21 into a plurality of lanes. It is connected to Guide 3. A stopper 23 is provided at a downstream end of the bottle arranging conveyor section 2, and a portion of a length L where a predetermined number of bottles 5 are arranged upstream from the stopper 23 is a bottle gripping section 2a. A bottle counter 4 is provided upstream of the bottle grabber 2a, and counts the number of bottles 5 passing therethrough for each lane.
[0003]
Next, the operation of the bottle arranging conveyor device will be described. When the operation is started, bottles 5 densely arranged in a plurality of rows (two rows in FIG. 3) by a sorting device (not shown) located upstream are supplied to the bottle feeding conveyor section 1 and The bottle is conveyed along each lane by the conveyer 11 and transferred to the bottle conveyer unit 2 by the deflection unit of the bottle guide 3.
Next, the bottles 5 are conveyed by the conveyor 21 of the bottle arranging conveyor section 2 and are stopped by contacting the stopper 23 at the end. The bottles 5 whose movement has been stopped by the stopper 23 are stopped while sliding the bottom surface on the moving conveyor 21. Further, the succeeding bottles 5 are sequentially stopped by contacting the bottles 5 stopped downstream. Further, the bottles 5 entering the bottle grabber 2a are counted by the bottle counter 4 at the entrance for each lane. When all the lanes reach a predetermined number, a signal is output from the bottle counter 4 and the motors 12 and 22 are activated. Stop. Next, the gripper (see 7 in FIG. 2) descends, grasps and lifts the head of the bottles 5 in the bottle grasping section 2a, moves to another place, and performs a predetermined operation such as packing. When the gripper is raised, the drive motors 12 and 22 are started again, and the same operation as described above is repeated.
[0004]
[Problems to be solved by the invention]
In FIG. 3, if a broken bottle, a falling bottle, or a bottle jam occurs in any one of a plurality of lanes on the upstream side of the bottle gripping unit 2a and the conveyance of the bottles 5 in the lane is delayed, the bottle counter 4 sets the same lane. The conveyor will continue to move until the predetermined number is counted. Therefore, in the normal lane, the bottle grasping portion 2a is filled with a predetermined number of bottles 5 and the bottles 5 are connected in a press-down state even further upstream, so that each upstream bottle 5 to be advanced by the conveyor is moved. Is applied as a pressing force to the downstream bottles 5 to deform the downstream bottles 5 or the bottle guides 3. In particular, the bottles 5 in the bottle gripping portion 2a located at the most downstream are deformed by receiving a strong pressing force, so that the bottle gripping operation by the gripper becomes impossible, or the bottle guide 3 is deformed in the middle of the lane and the bottle guide 3 is deformed. There was a problem that hindered the running of bottles 5 in the lane.
According to the present invention, when the conveyor of the bottle feeding conveyor section is stopped, the pressing force applied to the bottles by the bottle gripping section of the bottle regulating conveyor section is kept to a minimum, so that the bottle gripping operation becomes impossible or the bottle guide is deformed. An object of the present invention is to provide a bottle-conveying apparatus in which the running of bottles is not hindered, and to solve the above-mentioned conventional problems.
[0005]
[Means for Solving the Problems]
Therefore, according to the present invention, a bottle feeding conveyor section having a plurality of lanes formed by a bottle guide and a bottle regulating conveyor section are arranged in series via a passing plate, and the bottle feeding conveyor section is driven by a motor for each lane in the bottle feeding conveyor section. In the same bottle conveyor section, a conveyor common to all lanes driven by one motor, a stopper for stopping bottles at the downstream end, and a predetermined number of bottles from the stopper are provided. A bottle counter is provided at an upstream position of the bottle gripping section where the conveyor speed of the bottle arranging conveyor section is higher than the conveyor speed of the bottle feeding conveyor section. Stop the conveyor in the lane concerned, count the predetermined number in all lanes, stop the conveyor in the bottle arranging conveyor section, and start all conveyors again when bottles in the bottle gripping section are taken out. Become things, it is an unit for which a problem solution.
[0006]
[Action]
When the bottle counter counts a predetermined number in each lane, the drive of the conveyer of the corresponding lane of the bottle supply conveyor unit is stopped regardless of the state of the other lanes. It is not necessary to receive excessive pressing force due to the kind.
Since bottles are transported at intervals in the bottle-shaping conveyor, the number of bottles remaining on the bottle-shaping conveyor upstream of the bottle gripper after the conveyor in the bottle-feeding conveyor stops is small. Also, since the interval is large, a large pressing force does not occur. In the lane in which the transport delay occurs, the bottle counter continues to operate until the predetermined number is counted. This is a normal operation, and if there is a cause of the transport delay, it is necessary to remove the cause.
[0007]
【Example】
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described with reference to the embodiments of the drawings. FIG. 1 is a plan view of a bottle conveyor device showing an embodiment of the present invention, and FIG. 2 is a front view of FIG.
The apparatus shown in FIGS. 1 and 2 comprises a bottle feeding conveyor section 101 and a bottle arranging conveyor section 102, both of which are arranged in series, and a connecting plate 106 is provided at the connection section. The bottle feeding conveyor unit 101 is partitioned by a bottle guide 103 into a plurality of lanes (two lanes in FIG. 1) having a width slightly larger than the width of the bottles 5, and each lane is driven by a motor 112a, 112b, 112c, respectively. Conveyors 111a, 111b and 111c are provided (two-dot chain lines in the figure show one embodiment of motor arrangement in the case of three lanes). The bottle arranging conveyor section 102 is divided into the same number of lanes by the bottle guide 103 similarly to the bottle supplying conveyor section 101, and the lane driven by the motor 112 has a common conveyor 121. The transport speed of the conveyor 121 is set slightly higher than the transport speed of the conveyors 111a, 111b, 111c. A stopper 123 is provided at a downstream end of the lane, and a portion of a length L where a predetermined number of bottles 5 are arranged upstream from the stopper 123 is a bottle grip portion 102a. The bottle grasping portion 102a is a place where the gripper 7 descends from above and grasps and lifts the bottles 5. Further, a bottle counter 4 is provided on the upstream side of the bottle grasping unit 102a, so that the number of bottles 5 passing therethrough can be counted for each lane.
[0008]
Next, the operation of the embodiment configured as described above will be described. The bottles 5 are supplied to each lane of the bottle supply conveyor unit 101 from the upstream by a bottle guide, and the conveyors 111a, 111a, At 111b and 111c, the paper is conveyed to the bottle conveyor 102. At the place where the bottles are transferred to the bottle-shaping conveyor section 102, they pass over the stationary passing plate 106, but are pushed by the succeeding bottles 5, so that they are transferred to the bottle-shaping conveyor section 102 without stopping at this position.
In addition, since the conveying speed is high in the bottle regulating conveyor 102, the bottles 5 that have been densely continuous in the bottle supplying conveyor unit 101 are conveyed at a distance from each other, and stop in contact with the final end stopper 123. , The subsequent bottles 5 abut against the previously stopped bottles 5 and stop sequentially. The stopped bottles 5 are stopped while sliding the bottom surface on the moving conveyor 121.
[0009]
Next, when the bottle counter 4 located upstream of the bottle gripper 102a counts a predetermined number for each lane, one of the conveyors 111a, 111b, and 111c in the lane is stopped. Then, in the lane of the bottle arranging conveyor section 102, the number of bottles 5 slightly exceeding a predetermined number is stopped while sliding on the bottom surface. When all the lanes are in this state, the conveyor 121 of the bottle arranging conveyor section 102 stops.
Next, the gripper 7 descends, grasps the heads of the bottles 5 lined up in the bottle grasping section 102a, and rises to perform the next work such as packing. When the gripper 7 rises, all the conveyors of the bottle feeding conveyor unit 101 and the bottle arranging conveyor unit 102 are started again, and the same operation as described above is repeated.
[0010]
【The invention's effect】
As described in detail above, according to the present invention, when a predetermined number of bottles enter each lane of the bottle grasping unit, one of the conveyors of the lane of the bottle feeding conveyor unit is stopped. In this lane, there is no pressing force of the bottles in the upstream bottle supply conveyor, and furthermore, bottles are conveyed at intervals in the bottle arranging conveyor, so the conveyor in the bottle supply conveyor stops. In this case, the number of bottles in the corresponding lane of the bottle conveyer section is limited to a number slightly exceeding a predetermined number, the pressing force received by the bottles in the bottle gripping section is kept to a minimum, and the above-mentioned conventional problem is solved. .
[Brief description of the drawings]
FIG. 1 is a plan view of a bottle regulating conveyor device according to an embodiment of the present invention.
FIG. 2 is a front view of FIG.
FIG. 3 is a plan view showing an example of a conventional bottle-sizing conveyor device.
[Explanation of symbols]
4 Bottle Counter 5 Bottles 101 Bottle Supply Conveyor Unit 102 Bottle Conveyor Unit 102a Bottle Gripping Unit 103 Bottle Guide 106 Transfer Plates 111a, 111b, 111c Conveyor 121 Common Conveyors 112a, 112b, 112c Motor 112 Motor 123 Stopper

Claims (1)

壜ガイドによって形成された複数のレーンを有する給壜コンベア部と整壜コンベア部を渡し板を介して直列に配置し、同給壜コンベア部では各レーン毎にモータで駆動される複数のコンベアを備え、同整壜コンベア部では1個のモータで駆動される全レーン共通のコンベアと、下流側端に壜類を止めるためのストッパと、同ストッパより所定数の壜類を並べられる壜掴み部の上流位置に壜カウンタを備え、前記整壜コンベア部のコンベア速度を前記給壜コンベア部のコンベア速度より速くしておき、壜カウンタが所定数を計数したら給壜コンベア部の当該レーンのコンベアを停止し、全レーンで所定数を計数したら整壜コンベア部のコンベアを停止し、壜掴み部の壜類が取り出されたら再び全コンベアを始動するようにしたことを特徴とする整壜コンベア装置。A bottle feeding conveyor section having a plurality of lanes formed by a bottle guide and a bottle arranging conveyor section are arranged in series via a transfer board, and a plurality of conveyors driven by a motor for each lane are arranged in the bottle feeding conveyor section. In the same bottle conveyer section, a conveyer common to all lanes driven by one motor, a stopper for stopping bottles at the downstream end, and a bottle gripper for arranging a predetermined number of bottles from the stopper A bottle counter is provided at an upstream position of the bottle, and the conveyor speed of the bottle arranging conveyor section is set to be faster than the conveyor speed of the bottle feeding conveyor section. Stopping, when a predetermined number is counted in all lanes, the conveyor of the bottle arranging conveyor section is stopped, and when the bottles of the bottle gripping section are taken out, all the conveyors are started again. Bottle conveyor system.
JP20312394A 1994-08-29 1994-08-29 Bottle conveyor equipment Expired - Fee Related JP3564176B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20312394A JP3564176B2 (en) 1994-08-29 1994-08-29 Bottle conveyor equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20312394A JP3564176B2 (en) 1994-08-29 1994-08-29 Bottle conveyor equipment

Publications (2)

Publication Number Publication Date
JPH0867335A JPH0867335A (en) 1996-03-12
JP3564176B2 true JP3564176B2 (en) 2004-09-08

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