JP3561919B2 - Method for producing polyester film having good tearability and twistability - Google Patents

Method for producing polyester film having good tearability and twistability Download PDF

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Publication number
JP3561919B2
JP3561919B2 JP29821291A JP29821291A JP3561919B2 JP 3561919 B2 JP3561919 B2 JP 3561919B2 JP 29821291 A JP29821291 A JP 29821291A JP 29821291 A JP29821291 A JP 29821291A JP 3561919 B2 JP3561919 B2 JP 3561919B2
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Japan
Prior art keywords
film
polyester resin
resin layer
melting point
polyester
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JP29821291A
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JPH05104618A (en
Inventor
邦夫 竹内
秀紀 清水
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Toyobo Co Ltd
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Toyobo Co Ltd
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  • Wrappers (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Laminated Bodies (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Description

【0001】
【産業上の利用分野】
本発明はポリエステル延伸フィルムに関する。更に詳しくは、ポリエステル延伸フィルムの優れた特性である耐熱性、保香性、耐水性等を失うことなく実用面の特性を維持し、良好な引き裂き性とひねり性を具備した包装用フィルムやテープ用フィルムとして有用なポリエステル延伸フィルムに関する。
【0002】
【従来の技術】
従来から、切断性の優れたフィルムとしては、セロハンが知られている。セロハンは、その優れた透明性と易切断性、ひねりしわ固定性等の特性により各種包装材料、粘着テープ用として重用されている。しかし、一方ではセロハンは吸湿性を有するため特性が季節により変動し一定の品質のものを常に供給することは困難であった。また、ポリエチレンテレフタレートをベースフィルムとした包装用袋や粘着テープなどは、延伸されたポリエチレンテレフタレートフタレートフィルムの強靱性、耐熱性、耐水性、透明性などの優れた特性の良さを買われて用いられているが、これらの優れた特性を有する反面、切断しにくく、包装用袋の口を引き裂き難い欠点や、粘着テープが切りにくい欠点、及びひねり固定性が劣るためにひねり包装用に用いることができない等の欠点があった。
【0003】
上記欠点を解決する方法として、一軸方向に配向させたポリエステルフィルム(特公昭55−8551)やジエチレングリコール成分などを共重合させたもの(特公昭56−50692)や低分子量のポリエステル樹脂を用いるもの(特公昭55−20514)などが提案されている。
【0004】
【発明が解決しようとする課題】
しかしながら、上記従来技術において一軸方向に配向させる方法は、配向方向へは直線的に容易に切れるが配向方向以外には切れにくく、またジエチレングリコールル成分などを多量に共重合させる方法は、共重合によりポリエチレンテレフタレート本来の特性が失われるという欠点を有している。さらに、低分子量のポリエステル樹脂を用いる方法は、延伸工程での膜破れのトラブルが発生しやすくなり実用的でなかった。
【0005】
すなわち、本発明はセロハンの有する特性のうち特に易切断性、ひねり固定性に注目し、これらの特性を有しさらにポリエステルフィルムの優れた特性である耐熱性、防湿性、透明性、保香性等を合わせて有するフィルムを得ることを目的として研究し、これを達成したものである。
【0006】
【課題を解決するための手段】
本発明はポリエステル樹脂層(A)の両面に、ポリエステル樹脂層(A)の融点よりも10℃以上高い融点を有するポリエステル樹脂層(B)積層し、該ポリエステル樹脂層(B)からなる両表面層の厚みの合計が積層フィルムの全厚みに対し15%以上、50%以下である未延伸積層フィルムを、軸延伸後にポリエステル樹脂層(A)の融点より高く、かつポリエステル樹脂層(B)の融点未満の温度で熱処理をすることにより得られた引き裂き性とひねり性の良好なポリエステルフィルム及びその製造方法に関するものである。
【0007】
すなわち、本発明は融点の異なるポリエステル積層フィルムを延伸後、低い融点を有する側のポリエステル(A)の融点より高く、かつ高い融点を有する側のポリエステル(B)の融点未満の温度で熱処理を実施することにより、ポリエステル(A)層は延伸工程での配向が崩れポリエステル樹脂の耐熱性、透明性、耐水性、保香性といった特性は維持しつつ引き裂き性とひねり固定性を有する層を構成し、ポリエステル(B)層は配向を維持したポリエステルフィルム本来の耐熱性等の優れた特性を有する層を構成するという2種の異なる特性を構成する積層フィルムにすることによりポリエステルフィルム本来の優れた特性を有しつつ良好な引き裂き性とひねり固定性を具備するという相反する特性を持ったポリエステルフィルムが得られることを見出し、本発明を完成するに至った。
【0008】
本発明のポリエステル樹脂層(B)に用いられるポリエステルは特に限定されるものではなく、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレートおよびこれらの構成成分を主成分とする共重合体等がある。またポリエステル樹脂層(A)に用いられるポリエステルは、ポリエステル樹脂層(B)に用いられるポリエステルの融点よりも10℃以上、好ましくは20℃以上低い融点を有する共重合体が好ましい。
【0009】
さらに、ポリエステル樹脂層(B)の厚みは全厚みの15%以上50%以下の厚みが好ましい。ポリエステル樹脂層(B)の厚みが全厚みの15%未満の場合は、得られるフィルムの強度が低くなり、実用上支障がでる。またポリエステル樹脂層(B)の厚みが全厚みの50%を越えると目的とする引き裂き性とひねり性が低下する。またポリエステル樹脂層(A)とポリエステル樹脂層(B)の積層は3層(B/A/B)の構成がよい。さらに、延伸フィルムの厚みは本発明の目的とする用途である包装用袋や粘着テープなどで使用されるフィルム厚みは12μから30μであるが、特に限定されるものではない。
【0010】
本発明のポリエステルフィルムは、本発明の効果を阻害しない範囲で、公知の各種添加材、例えば滑剤、顔料、酸化防止剤、帯電防止剤等が添加されていてもよい。
【0011】
ここでいう未延伸積層フィルムとは、複数の押出機等の中で、融点以上の温度で別々に溶融し、ダイス出口から押し出して成形した未延伸フィルム同士を加温状態でラミネートする方法が挙げられる。別の方法としては一方の未延伸フィルムの表面に、他方の溶融フィルムを溶融ラミネートする方法がある。さらに別の方法としては共押し出し法により積層した状態でダイス出口より押し出して未延伸フィルムを成形する方法がある。
【0012】
次に本発明フィルムの製造法の一例を説明する。真空乾燥したポリエステル樹脂(A)及びポリエステル樹脂(B)をそれぞれ別の2台の押出機に供給し、それぞれの融点以上の温度で溶融押し出しし、複合アダプターを通過させ、2種3層(B/A/B)として口金より押し出し冷却固化させて未延伸積層フィルムを成形する。
【0013】
このようにして得られた未延伸積層フィルムをポリエステル樹脂(A)及びポリエステル樹脂(B)の二次転移点のうちの高い温度以上、ポリエステル樹脂(A)の融点以下の温度で一軸延伸または二軸延伸を行う。一軸延伸の場合は少なくとも1.5倍以上、好ましくは3〜5倍であり、二軸延伸の場合は延伸面積で2〜30倍、好ましくは9〜16倍である。また二軸延伸の場合は逐次延伸でも同時延伸でもよい。
【0014】
この延伸フィルムをポリエステル樹脂層(A)の融点よりも高く、かつポリエステル樹脂層(B)の融点よりも低い温度で熱処理を行う。この熱処理では、必要に応じて弛緩処理を行ってもよいことは言うまでもない。
【0015】
【作用】
前期熱処理によりポリエステル樹脂層(A)は延伸による分子配向が殆ど崩壊し、本発明の目的とする引き裂き性とひねり性が得られ、ポリエステル樹脂層(B)は分子配向を維持している為に本発明の特性を有するフィルムが得られると考えられる。
【0016】
本発明は前述した如く、製膜ラインでの熱処理により分子配向が殆ど崩壊した引き裂き性とひねり性を付与する層と、分子配向を維持したポリエステル本来の特性を有する層のバランスにより目的とするフィルム特性を自在に設定出来る利点を有するとともに、分子配向を維持した層が存在するために製膜での破断トラブル等も防止できる利点を有する。
【0017】
実施例
以下実施例により本発明を説明する。実施例および比較例における評価の方法については(a)〜(c)の方法で行った。
【0018】
(a)端裂抵抗;JIS C2318−1975に準じて測定した平均値で評価した。
【0019】
(b)手切れ性;官能テストで行い、幅15mmのテープ状サンプルを手で切断した時、容易に手で切断できるものものを○、容易に手で切断できないものを×とした。
【0020】
(c)ひねり性;官能テストで行い、幅30mmのテープ状サンプルを手でひねった時、ひねった状態でもとに戻らないものを○、ひねった状態を維持できないものを×とした。
【0021】
実施例1
融点が200℃のポリエチレンイソフタレート(A)と融点が260℃のポリエチレンテレフタレート(B)をおのおの285℃の温度で別々の押出機により溶融しこの溶融体を複合アダプターで合流させた後にTダイより押し出し、冷却ドラムで急冷して(B/A/B)構成の3層の未延伸積層フィルムを得た。
【0022】
該未延伸積層フィルムをまず縦方向に90℃で3.5倍、次いで横方向に110℃で3.8倍に延伸した後、3%の弛緩を行いつつ230℃の温度で熱処理を行い25μのフィルムを得た。このフィルムのB/A/B各層の厚み比率はそれぞれ2/21/2の比率であった。
【0023】
かくして得られたフィルムは爪をあてがう程度でどの方向にも容易に切断することができ、またフィルムをひねると、そのままのひねった状態を維持できた。また、本フィルムは製膜及びスリット時にも破断等のトラブルは無く生産性も良好であった。
【0024】
実施例2
実施例1と同じ原料、方法でB/A/B各層の厚み比率のみ4/17/4に変更した25μのフィルムを得た。
かくして得られたフィルムも実施例1よりも少し抵抗のある手切れ性のあるフィルムが得られた以外はひねり固定性も良好であった。
【0025】
比較例1
実施例1と同じ原料、方法でB/A/B各層の厚み比率のみ10/5/10に変更した25μのフィルムを得た。
かくして得られたフィルムは手切れ性はなく、またフィルムをひねっても元に戻り、ひねり固定性は無かった。
【0026】
比較例2
ポリエチレンイソフタレート(A)の融点を245℃に変更した以外は全て実施例1と同じ方法、条件、厚み比率で25μのフィルムを得た。
かくして得られたフィルムは手切れ性はなく、またフィルムをひねっても元に戻り、ひねり固定性は無かった。
【0027】
実施例比較例で得られたフィルムの評価結果を表1に示す。
【0028】
【発明の効果】
以上の如く、手切れ性、ひねり性の良好なポリエステルフィルムが得られ、包装用として有効なことがわかる。
【0029】
【表1】

Figure 0003561919
[0001]
[Industrial applications]
The present invention relates to a stretched polyester film. More specifically, a film or tape for packaging that maintains practical properties without losing the excellent properties of the stretched polyester film, such as heat resistance, fragrance retention, and water resistance, and has good tearing and twisting properties. The present invention relates to a stretched polyester film useful as an application film.
[0002]
[Prior art]
Conventionally, cellophane has been known as a film having excellent cuttability. Cellophane is widely used for various packaging materials and adhesive tapes due to its excellent transparency, easy cutting properties, twist wrinkle fixing properties, and the like. However, on the other hand, since cellophane has hygroscopicity, its characteristics fluctuate depending on the season, and it has been difficult to always supply a cellophane having a constant quality. In addition, packaging bags and adhesive tapes using polyethylene terephthalate as a base film are used because of the excellent properties such as toughness, heat resistance, water resistance and transparency of the stretched polyethylene terephthalate phthalate film. Although it has these excellent properties, it is difficult to cut, it is difficult to tear the mouth of the packaging bag, the adhesive tape is hard to cut, and the twist fixability is poor, so it can be used for twist packaging. There were drawbacks such as inability to do so.
[0003]
As a method for solving the above-mentioned drawbacks, a polyester film oriented uniaxially (Japanese Patent Publication No. 55-8551), a copolymer obtained by copolymerizing a diethylene glycol component or the like (Japanese Patent Publication No. 56-50692), or a method using a polyester resin having a low molecular weight ( Japanese Patent Publication No. 55-20514) has been proposed.
[0004]
[Problems to be solved by the invention]
However, in the above-mentioned prior art, the method of uniaxially orienting is easy to cut linearly in the orientation direction, but hard to be cut in other than the orientation direction, and a method of copolymerizing a large amount of diethylene glycol components is by copolymerization. Polyethylene terephthalate has the disadvantage of losing its inherent properties. Furthermore, the method using a polyester resin having a low molecular weight is not practical because a trouble of film breakage in a stretching step is apt to occur.
[0005]
That is, the present invention pays particular attention to the easy cutting property and the twist fixing property among the properties of cellophane, and has these properties, and furthermore, the excellent properties of the polyester film, such as heat resistance, moisture resistance, transparency, and fragrance retention. The purpose of this study was to obtain a film having the same characteristics as described above.
[0006]
[Means for Solving the Problems]
The present invention, on both sides of the polyester resin layer (A), the polyester resin layer to have a high melting point 10 ° C. or higher than the melting point of the polyester resin layer (A) (B) is laminated, from the polyester resin layer (B) become the total thickness of both surface layers is 15% or more relative to the total thickness of the laminated film, an unstretched laminated film is 50% or less, above the melting point of the polyester resin layer (a) after biaxial stretching, and a polyester resin layer a method for producing a resultant tear resistance and twist of good polyester film and its by heat treatment at a temperature below the melting point of (B).
[0007]
That is, the present invention is carried out after stretching different polyester laminate film having a melting point, a heat treatment at a temperature below the melting point of the side of a polyester having a high and higher melting point than the melting point of the polyester (A) on the side having a low melting point (B) By doing so, the polyester (A) layer constitutes a layer having tearability and twist fixability while maintaining the properties of the polyester resin such as heat resistance, transparency, water resistance and fragrance retention while the orientation in the stretching step is lost. The polyester (B) layer is a laminated film having two kinds of different characteristics such that the polyester film has a layer having excellent characteristics such as heat resistance and the like which maintains the orientation of the polyester film. Polyester film with contradictory properties of having good tearability and twist fixability while having Heading the Rukoto, which resulted in the completion of the present invention.
[0008]
The polyester used in the polyester resin layer (B) of the present invention is not particularly limited, and examples thereof include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and copolymers containing these components as main components. . The polyester used in the polyester resin layer (A) is preferably a copolymer having a melting point lower than the melting point of the polyester used in the polyester resin layer (B) by 10 ° C. or more, preferably 20 ° C. or more.
[0009]
Further, the thickness of the polyester resin layer (B) is preferably from 15% to 50% of the total thickness . When the thickness of the polyester resin layer (B) is less than 15% of the total thickness, the strength of the obtained film is reduced, and there is a problem in practical use. If the thickness of the polyester resin layer (B) exceeds 50% of the total thickness, the desired tearing property and twisting property decrease. The lamination of the polyester resin layer (A) and the polyester resin layer (B) preferably has a three-layer (B / A / B) configuration. Furthermore, the thickness of the stretched film is from 12 μm to 30 μm for use in packaging bags, adhesive tapes, and the like, which are the intended applications of the present invention, but is not particularly limited.
[0010]
The polyester film of the present invention may contain various known additives such as a lubricant, a pigment, an antioxidant, and an antistatic agent, as long as the effects of the present invention are not impaired.
[0011]
The term “unstretched laminated film” as used herein refers to a method in which a plurality of extruders and the like are separately melted at a temperature equal to or higher than the melting point, and a method in which unstretched films formed by extrusion from a die outlet are laminated in a heated state. Can be As another method, there is a method in which the surface of one unstretched film is melt-laminated with the other molten film. As still another method, there is a method of forming an unstretched film by extruding from a die outlet in a state of being laminated by a co-extrusion method.
[0012]
Next, an example of a method for producing the film of the present invention will be described. The vacuum-dried polyester resin (A) and polyester resin (B) are supplied to two separate extruders, respectively, extruded at a temperature equal to or higher than their melting points, passed through a composite adapter, and subjected to two types and three layers (B). / A / B), extruded from a die, cooled and solidified to form an unstretched laminated film.
[0013]
The unstretched laminated film thus obtained is uniaxially stretched or biaxially stretched at a temperature higher than the second transition point of the polyester resin (A) and the polyester resin (B) and lower than the melting point of the polyester resin (A). Perform axial stretching. In the case of uniaxial stretching, it is at least 1.5 times or more, preferably 3 to 5 times, and in the case of biaxial stretching, the stretching area is 2 to 30 times, preferably 9 to 16 times. In the case of biaxial stretching, sequential stretching or simultaneous stretching may be used.
[0014]
This stretched film is heat-treated at a temperature higher than the melting point of the polyester resin layer (A) and lower than the melting point of the polyester resin layer (B). In this heat treatment, it goes without saying that a relaxation treatment may be performed as necessary.
[0015]
[Action]
Due to the heat treatment, the molecular orientation of the polyester resin layer (A) is almost destroyed by stretching, and the tearing and twisting properties of the present invention are obtained. The polyester resin layer (B) maintains the molecular orientation. It is believed that a film having the properties of the present invention is obtained.
[0016]
As described above, the present invention provides a target film by balancing a layer that imparts tearing and twisting properties, in which the molecular orientation is almost collapsed by heat treatment in a film-forming line, and a layer that has the original properties of polyester while maintaining the molecular orientation. In addition to the advantage that the characteristics can be freely set, there is an advantage that the layer having the molecular orientation is maintained, so that a trouble such as breakage in film formation can be prevented.
[0017]
Examples The present invention will be described below with reference to examples. Evaluation methods in Examples and Comparative Examples were performed by the methods (a) to (c).
[0018]
(A) Tear resistance: Evaluated by an average value measured according to JIS C2318-1975.
[0019]
(B) Hand-cutting property: Performed by a sensory test. When a tape-shaped sample having a width of 15 mm was cut by hand, a sample that could be easily cut by hand was evaluated as ○, and a sample that was not easily cut by hand was evaluated as ×.
[0020]
(C) Twistability: Performed in a sensory test. When a 30-mm wide tape-like sample was twisted by hand, it was evaluated as ○ when the twisted state did not return to its original state, and x when the twisted state could not be maintained.
[0021]
Example 1
Polyethylene isophthalate (A) having a melting point of 200 ° C. and polyethylene terephthalate (B) having a melting point of 260 ° C. are each melted at a temperature of 285 ° C. by a separate extruder. It was extruded and rapidly cooled with a cooling drum to obtain a three-layer unstretched laminated film having a (B / A / B) configuration.
[0022]
The unstretched laminated film is first stretched 3.5 times at 90 ° C. in the longitudinal direction and then 3.8 times at 110 ° C. in the transverse direction, and then heat-treated at a temperature of 230 ° C. while relaxing 3% to 25 μm. Was obtained. The thickness ratio of each B / A / B layer of this film was 2/21/2.
[0023]
The film thus obtained could be easily cut in any direction by applying a nail, and when the film was twisted, the twisted state could be maintained. In addition, this film was free from troubles such as breakage during film formation and slitting, and had good productivity.
[0024]
Example 2
Using the same raw material and method as in Example 1, a 25 μm film was obtained in which only the thickness ratio of each B / A / B layer was changed to 4/17/4.
The film thus obtained also had good twist fixability, except that a film having a little resistance than that of Example 1 and a hand-cutting property was obtained.
[0025]
Comparative Example 1
Using the same raw material and method as in Example 1, a 25 μm film was obtained in which only the thickness ratio of each layer of B / A / B was changed to 10/5/10.
The film thus obtained had no hand-cutting property, and even if the film was twisted, it returned to its original state and had no twist fixing property.
[0026]
Comparative Example 2
Except that the melting point of polyethylene isophthalate (A) was changed to 245 ° C., a film having a thickness of 25 μ was obtained in the same manner, conditions and thickness ratio as in Example 1.
The film thus obtained had no hand-cutting property, and even if the film was twisted, it returned to its original state and had no twist fixing property.
[0027]
Table 1 shows the evaluation results of the films obtained in the examples.
[0028]
【The invention's effect】
As described above, a polyester film having good hand-cutting properties and twisting properties was obtained, which proved to be effective for packaging.
[0029]
[Table 1]
Figure 0003561919

Claims (3)

ポリエステル樹脂層(A)の両面に、ポリエステル樹脂層(A)の融点よりも10℃以上高い融点を有するポリエステル樹脂層(B)が積層し、該ポリエステル樹脂層(B)からなる両表面層の厚みの合計が積層フィルムの全厚みに対し15%以上、50%以下である未延伸積層フィルムを2軸延伸後にポリエステル樹脂層(A)の融点よりも高く、かつポリエステル樹脂層(B)の融点未満の温度で熱処理して得られた、厚みが12〜30μmの包装用あるいは粘着テープ用ポリエステルフィルム。 On both surfaces of the polyester resin layer (A), the polyester resin layer to have a high melting point 10 ° C. or higher than the melting point of the polyester resin layer (A) (B) is laminated, the two surface layers made of the polyester resin layer (B) Is higher than the melting point of the polyester resin layer (A) after biaxially stretching an unstretched laminated film having a total thickness of 15% or more and 50% or less with respect to the total thickness of the laminated film. obtained by heat treatment at a temperature lower than the melting point, polyester film arm for packaging or adhesive tape thickness 12~30Myuemu. ポリエステル樹脂層(A)の両面に、ポリエステル樹脂層(A)の融点よりも10℃以上高い融点を有するポリエステル樹脂層(B)が積層し、該ポリエステル樹脂層(B)からなる両表面層の厚みの合計が積層フィルムの全厚みに対し15%以上、50%以下である未延伸積層フィルムを2軸延伸後にポリエステル樹脂層(A)の融点よりも高く、かつポリエステル樹脂層(B)の融点未満の温度で熱処理することを特徴とする包装用あるいは粘着テープ用ポリエステルフィルムの製造方法。 On both sides of the polyester resin layer (A), a polyester resin layer (B) having a melting point higher than the melting point of the polyester resin layer (A) by 10 ° C. or more is laminated. The melting point of the polyester resin layer (B) is higher than the melting point of the polyester resin layer (A) after biaxially stretching an unstretched laminated film having a total thickness of 15% or more and 50% or less based on the total thickness of the laminated film. A method for producing a polyester film for packaging or pressure-sensitive adhesive tape, wherein the polyester film is heat-treated at a temperature of less than . フィルム厚みが12〜30μmのポリエステルフィルムを製造することを特徴とする請求項2記載の包装用あるいは粘着テープ用ポリエステルフィルムの製造方法 The method for producing a polyester film for packaging or pressure-sensitive adhesive tape according to claim 2, wherein a polyester film having a film thickness of 12 to 30 µm is produced .
JP29821291A 1991-10-17 1991-10-17 Method for producing polyester film having good tearability and twistability Expired - Fee Related JP3561919B2 (en)

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JP5055660B2 (en) * 2001-04-13 2012-10-24 東洋紡績株式会社 Gas barrier film
JP4644976B2 (en) * 2001-06-04 2011-03-09 東洋紡績株式会社 Metallized polyester film
WO2003070460A1 (en) 2002-02-21 2003-08-28 Teijin Limited Multilayered polyester film and process for producing the same
US6908686B2 (en) 2002-11-26 2005-06-21 Dupont Teijin Films U.S. Limited Partnership PEN-PET-PEN polymeric film
WO2004073983A1 (en) * 2003-02-24 2004-09-02 Mitsubishi Polyester Film Corporation Biaxially oriented laminated polyester film and polyester film for lid material
WO2005105440A1 (en) * 2004-04-30 2005-11-10 Toyo Boseki Kabushiki Kaisaha Easy tear biaxially stretched polyester based film
WO2006087795A1 (en) * 2005-02-18 2006-08-24 Toyo Boseki Kabushiki Kaisha Easy-to-tear polyester resin film
JP2007160577A (en) * 2005-12-11 2007-06-28 Mitsubishi Polyester Film Copp Biaxially stretched polyester film
JP4931647B2 (en) * 2007-03-08 2012-05-16 出光ユニテック株式会社 Multilayer tape, manufacturing method thereof and packaging bag
JP6492559B2 (en) * 2014-11-11 2019-04-03 凸版印刷株式会社 Pouch manufacturing method

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