JP3561432B2 - Medical heating bag and check valve structure used therefor - Google Patents

Medical heating bag and check valve structure used therefor Download PDF

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Publication number
JP3561432B2
JP3561432B2 JP10681499A JP10681499A JP3561432B2 JP 3561432 B2 JP3561432 B2 JP 3561432B2 JP 10681499 A JP10681499 A JP 10681499A JP 10681499 A JP10681499 A JP 10681499A JP 3561432 B2 JP3561432 B2 JP 3561432B2
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check valve
heating bag
medical
passage
medical heating
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JP2000296176A (en
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健児 吉江
良隆 安田
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有限会社谷田部ビニール工業
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/004Preventing sticking together, e.g. of some areas of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/133Fin-type joints, the parts to be joined being flexible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5326Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
    • B29C66/53261Enclosing tubular articles between substantially flat elements
    • B29C66/53262Enclosing spouts between the walls of bags, e.g. of medical bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2422Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical
    • B29C66/24221Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical being circular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7148Blood bags, medical bags

Description

【0001】
【発明の属する技術分野】
本発明は、主として、人工透析用生理食塩水の供給などに用いる医療用加温バッグおよびこれに用いる逆止弁構造に関するものである。
【0002】
【従来の技術】
一般に、この種の医療用加温バッグは、その使用時に、外周面がヒーターにより加温された状態で用いられ、供給される液体の温度を体温程度に保っている。また、その使用前に、予め、合成樹脂製バッグよりなる滅菌用容器に入れて、略120度C/20分前後乃至118度C/30分前後で高圧蒸気滅菌している。
【0003】
ところが、医療用加温バッグ自体が、主として、塩化ビニールなどの、比較的融点の低い熱可塑性合成樹脂シートの熱融着による貼り合わせで構成されているところから、前記滅菌の際の熱で、塩化ビニールどうしの接触面で、熱的に融着する恐れがある。特に、バッグを折って高圧蒸気滅菌を行った時に、バッグの外面どうし乃至はバッグの外面と他の部分の外面が融着し、剥がす時に損傷することがある。さらに、医療用加温バッグの使用時に、加温した液体などの流通過程で、熱的な融着が起こる恐れがあり、液体の流通を妨げ、医療に重大な過失を招く恐れもある。このような事態は、医療の安全管理上、完全に排除しなければならない。また、医療用加温バッグの液体の入口に逆止弁を設け、この逆止弁を熱可塑性合成樹脂製の略偏平筒状のシート片により形成する場合、同じような熱的影響を考慮する必要がある。
【0004】
【発明が解決しようとする課題】
本発明は、上記事情に基づいてなされたもので、その目的とするところは、高圧蒸気滅菌の際や加温液体の流通の際に、加温バッグの内外面、特に、そこに形成された蛇行通路の領域で、また、逆止弁の個所で、熱的に融着あるいは密着が起こらないように、改良工夫した医療用加温バッグおよびこれに用いる簡易型の逆止弁構造を提供することである。
【0005】
【課題を解決するための手段】
このため、本発明の医療用加温バッグでは、図に示す実施の形態でも明らかにしたように、表裏の合成樹脂製シート1、1’を、熱融着で貼り合わせ、両シート間に液体の蛇行通路2を形成している医療用加温バッグ(10A又は10B)において、前記シート1、1’は、少なくともその前記通路2形成部の内外面に、微細な凹凸によるエンボスを形成しており、前記熱融着は、前記通路領域外で行われ、少なくとも通路2の縁に沿って熱融着されている。
【0006】
前記エンボスは、前記通路2における内面が互いに融着しない程度の粗さ、また、医療用加温バッグに対し蒸気滅菌をおこなった時に該医療用加温バッグの外面どうし乃至該外面と他の部分の面とが融着しない程度の粗さ、好ましくは、前記内面の粗度Raが略10μm以上で形成され、前記外面の粗度Raが略1.2μm以上で形成されている。
【0007】
前記医療用加温バッグ(10A又は10B)の通路2の入口2Aには逆止弁7が設けられ、この逆止弁7は、前記通路2の入口2Aに挿入封着した接続チューブ4と、該接続チューブ4の内端部分に略チューブ状に外装した熱可塑性合成樹脂製シート片8,8’により形成し、該逆止弁7を形成するシート片8,8’の内外面に、微細な凹凸によるエンボスを形成していることを特徴としている。
【0008】
この逆止弁7は、そのシート片8,8’の両側を、医療用加温バッグの形成時の前記熱融着時に、前記通路2の両側縁に同時に熱融着され、偏平なチューブ状に構成されている。
【0009】
さらに、この逆止弁7は、その内外面に、微細な凹凸によるエンボスを形成した熱可塑性合成樹脂製シート片8,8’を、その一端部に接続チューブ4の端を挟んだ状態で重ね合わせ、熱融着でチューブ状に形成してある。
【0010】
また、さらに、前記逆止弁7を構成するシート片8,8’の内外面のエンボスは、その貼り合わせの内面が互いに融着しない程度の粗さ、また、外面が前記医療用加温バッグの内面に融着しない程度の粗さ、好ましくは、内面及び外面の粗度Raが略10μm以上で形成されている。
【0011】
【発明の実施の形態】
以下に、本発明の好ましい実施の形態を、図面を参照して具体的に説明する。なお、図1および図2には、それぞれ、用途によって選択された、異なる蛇行通路のパターン、大きさの医療用加温バッグ10A、10Bが、正面図として示されている。図1の実施の形態1の医療用加温バッグ10Aの通路2は、図2の実施の形態2の医療用加温バッグ10Bの通路2よりも長く形成され、その他の構成及び作用はほぼ同一である。以下に共通して説明する。
【0012】
この実施の形態では、通常のように、塩化ビニールなどの熱可塑性合成樹脂製の表裏シート1、1’を、熱融着で貼り合わせ、両シート1、1’間の熱融着面以外の面を所定の蛇行通路2に形成する(図3を参照)と共に、通路2に連通するように、その入口2Aと出口2Bの両端に接続チューブ3、4を封着している。特に、本発明では、ポンプ側に接続する通路2の入口2Aに位置して、一方の接続チューブ4には逆止弁7が設けられる。また、シート1、1’は、その内外面1a、1bに、微細な凹凸によるエンボス5を形成しており(図4には、その拡大断面が模式的に示してある)、加温バッグを成形する際は、前記熱融着は、通路領域外6で行われている。
【0013】
上記表裏シート1、1’は、2枚のシートを重合させて熱融着させるようにしてもよく、また、1枚のシートを折り返すようにして熱融着させてもよい。表裏シート1、1’の内外面には、上記熱融着の前の工程で全面にエンボス加工が施されるが、熱融着部分のエンボスは熱融着によりほとんど消滅し、通路2部分の内外面にのみエンボス5が形成されることになる。
【0014】
なお、本発明の実施の形態としては、エンボス5は、滅菌温度、好ましくは、約120度前後の温度で、約20分間、高圧蒸気滅菌を行っても、外面が高圧蒸気滅菌の際にバッグを折った時の外面どうし乃至はバッグの外面と他の部品(図示せず)とが融着しない程度の粗さ、また、通路2における内面が互いに融着しない程度(融着によって、通路2内で、対向面が付着して、流通が妨げられることがない程度)の粗さとする。すなわち、好ましくは、前記内面の粗度Raが略10μm以上で形成され、前記外面の粗度Raが略1.2μm以上で形成されている。なお、粗度Raは、次式で示す算術平均粗さであって、平均線から測定曲線までの偏差Yiの絶対値を合計し、平均した値である。
Ra=1/N・Σ Yi (i=1 →N )
【0015】
また、このような医療用加温バッグにおいて、これに付設する逆止弁構造は、その逆止弁7が、比較的薄い塩化ビニール等の熱可塑性合成樹脂による表裏のシート片8、8’を、その一端部に接続チューブ4の端を挟んだ状態で、重ね合わせ、熱融着で、チューブ状に形成してある(図5の(a)および(b)を参照)。そして、シート片8、8’の内外面8a、8bには微細な凹凸によるエンボス9を形成している。シート片8、8’は、2枚のシート片を重合させてその両側縁を溶着させても、1枚のシート片を折り返して片側を溶着形成しても良い。表裏シート片8、8’の内外面には、シート1、1’の場合と同様に、上記熱融着の前の工程で全面にエンボス加工が施されるが、熱融着部分のエンボスは熱融着によりほとんど消滅し、通路部分の内外面にのみエンボス9が形成されることになる。
【0016】
また、逆止弁7を構成するシート片8、8’の内外面のエンボス9は、シート1、1’の場合と同様に、その貼り合わせの内面が互いに融着しない程度の粗さ、また、外面が前記加温バッグ10A,10Bの通路2内面に融着しない程度の粗さ、好ましくは、内面及び外面の粗度Raが略10μm以上で形成されている。更に、この実施の形態では、逆止弁7の両側を、医療用加温バッグの形成時に、シート1、1’の熱融着で、通路2の両側に熱融着されて、内面8aを接触閉止させた略偏平筒形の常態に構成されている(図6を参照)。
【0017】
このような構成では、加温バッグ形成時に、加熱した成形型によるプレス成形により、通路領域外6において、両シート1、1’が熱融着される。なお、この実施の形態では、熱融着される通路領域外6は、通路2の両側縁に沿った所定幅の領域およびシート1、1’の周縁の所定幅の領域に限られている。この時、通路領域外6では、エンボス5が溶融消滅するが、通路2内の対向面には、エンボス5が残っており、このため、使用に際して、120℃/20分程度の高圧蒸気滅菌などの熱処理をしても、熱的影響で対向面相互が付着し、通路2を塞ぐような事故を回避できる。また、高圧蒸気滅菌の際には、所要数の加温バッグが、合成樹脂製の滅菌用容器(図示せず)内に装填される。この場合、シート1、1’の外面にもエンボス5が形成されているので、バッグを折った時の外面どうし又は他の部分乃至部品との、熱的な融着、密着が起こらずに、スムーズに取り出しができる。更に、医療現場において、加温した液体を通しても、通路2の内面相互は、エンボス5の働きで、熱的に融着、密着を起こす恐れがなく、流通を妨げるような事故もなく、医療上の安全が確保される。
【0018】
また、上記医療用加温バッグにおける液体供給通路2形成部以外の部分であって医療用加温バッグの形成時の熱融着部分以外の部分に、空気抜け用の孔11を形成する。この孔11は、加温バッグ10Aに形成したような丸孔又はピンホールであってもよく、加温バッグ10Bに形成したようなスリット状であってもよい。このような、孔11を設けることにより、高圧蒸気滅菌時にバッグの非融着部分が空気膨張して破裂したり、また、裂けるなどの事故により製品価値を失わせるということがない。さらに、エンボス5が、液体供給通路2形成部以外の部分にも形成されて残るという利点もある。
【0019】
また、バッグに付設した逆止弁7も、上述の熱的影響を受けるが、これも、これを構成するシート片8、8’の内面8aおよび外面8bにエンボス9が存在することにより、内面相互での付着や、外面とシート1、1’の内面との間の付着を回避できる。このため、逆止弁としての開閉動作に支障を来さない。特に、この実施の形態では、シート1、1’の熱融着の際に、同時に、逆止弁7の両側を通路2の両側に熱融着させているので、その開閉口の位置が確保されると共に、常態で偏平になっており、そのままで、十分な逆止弁構造の機能を達成できる。
【0020】
因みに、逆止弁7は、液体流通の際には、ポンプの供給圧で膨張し、図7に示すように、開口して、通路2内に薬液を導入する状態になるが、ポンプが停止した場合には、通路2内の逆流液体の圧力を外面に受けて、閉塞状態となって逆流を防止するのである。このように、通路2内に逆止弁7を設けることで、弁構造を、単なるチューブ状とすることにより単純化できる。
【0021】
【発明の効果】
本発明は、以上詳述したようになり、熱可塑性合成樹脂製シートを、熱融着で貼り合わせ、両シート間に所定の蛇行通路を形成すると共に、前記通路に連通するように、接続チューブを封着している医療用加温バッグにおいて、前記通路の入口に位置して、上記接続チューブには逆止弁が設けられ、また、前記シートは、その内外面に、微細な凹凸によるエンボスを形成しており、前記熱融着は、通路領域外で行われている。
従って、高圧蒸気滅菌を行う場合でも、加温バッグが滅菌用容器内で融着、密着を起こす恐れがなく、また、バッグに形成された蛇行通路の領域で、熱的に融着、密着が起こらないので、加温バッグとしての機能が確保され、また、液体供給時の医療の安全性も確保されるという優れた効果を奏する。
【0022】
また、前記医療用加温バッグにおいて、前記逆止弁は、その内外面に、微細な凹凸によるエンボスを形成したシート片を、その一端部に前記接続チューブの端を挟んだ状態で重ね合わせ、熱融着で、チューブ状に形成してある。
従って、加温バッグの形成、使用に際して、同時に、組み込まれ、また、使用されるものとして、前述同様に、熱的影響を回避できる。
【図面の簡単な説明】
【図1】本発明の実施の形態1を示す正面図である。
【図2】本発明の実施の形態2を示す正面図である。
【図3】同じく、A−A線に沿った縦断面図である。
【図4】要部の模式的拡大図である。
【図5】逆止弁構造を構成する状態を(a)および(b)で示す斜視図である。
【図6】同じく、図1および図2のB−B線に沿った縦断面図である。
【図7】同じく、加温バッグの使用状態での逆止弁の縦断面図である。
【符号の説明】
1、1’ シート、1a、1b 内外面
2 通路、2A 入口、2B 出口
3、4 チューブ
5 エンボス
6 通路領域外
7 逆止弁
8、8’ シート片、8a、8b 内外面
9 エンボス
10A,10B 加温バッグ
11 孔
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention mainly relates to a medical heating bag used for supplying physiological saline for artificial dialysis and the like and a check valve structure used for the same.
[0002]
[Prior art]
Generally, this type of medical heating bag is used in a state where the outer peripheral surface is heated by a heater when used, and maintains the temperature of the supplied liquid at about the body temperature. Prior to its use, it is placed in a sterilization container made of a synthetic resin bag and sterilized by high-pressure steam at approximately 120 ° C./20 minutes to 118 ° C./30 minutes.
[0003]
However, since the medical heating bag itself is mainly configured by laminating a thermoplastic synthetic resin sheet having a relatively low melting point, such as vinyl chloride, by heat fusion, the heat at the time of the sterilization, There is a risk of thermal fusion at the contact surfaces between vinyl chlorides. In particular, when the bag is folded and subjected to high-pressure steam sterilization, the outer surfaces of the bags or the outer surface of the bag and the outer surfaces of other parts may be fused and damaged when peeled off. Furthermore, when the medical heating bag is used, thermal fusion may occur during the distribution of the heated liquid or the like, which may hinder the distribution of the liquid and cause serious negligence in medical treatment. Such a situation must be completely eliminated in medical safety management. Further, when a check valve is provided at the liquid inlet of the medical heating bag and the check valve is formed of a substantially flat cylindrical sheet piece made of a thermoplastic synthetic resin, a similar thermal effect is considered. There is a need.
[0004]
[Problems to be solved by the invention]
The present invention has been made based on the above circumstances, and its object is to form the inside and outside surfaces of a heating bag, particularly, at the time of high-pressure steam sterilization or at the time of circulation of a heating liquid. Provided is an improved medical heating bag and a simple check valve structure used for the same so that thermal fusion or adhesion does not occur in the area of the meandering passage and at the check valve. That is.
[0005]
[Means for Solving the Problems]
For this reason, in the medical heating bag of the present invention, the synthetic resin sheets 1 and 1 ′ on the front and back are bonded by heat fusion, and the liquid In the medical heating bag (10A or 10B) forming the meandering passage 2 of the present invention, the sheets 1, 1 'are formed by forming embosses with fine irregularities at least on the inner and outer surfaces of the passage 2 forming portion. The heat sealing is performed outside the passage area and is heat-sealed at least along the edge of the passage 2.
[0006]
The emboss has a roughness such that the inner surfaces of the passage 2 do not fuse with each other, and the outer surfaces of the medical heating bag or the outer surface and other portions when steam sterilization is performed on the medical heating bag. Is formed so that the surface does not fuse with each other, preferably, the inner surface has a roughness Ra of about 10 μm or more, and the outer surface has a roughness Ra of about 1.2 μm or more.
[0007]
A check valve 7 is provided at an inlet 2A of the passage 2 of the medical warming bag (10A or 10B), and the check valve 7 includes a connection tube 4 inserted and sealed at the inlet 2A of the passage 2; The connection tube 4 is formed of thermoplastic synthetic resin sheet pieces 8 and 8 ′ which are provided in a substantially tubular shape on the inner end portion thereof, and the check pieces 7 and 8 ′ forming the check valve 7 have fine inner and outer surfaces. It is characterized by forming an emboss by unevenness.
[0008]
The check valve 7 has both sides of the sheet pieces 8 and 8 'simultaneously heat-sealed to both side edges of the passage 2 at the time of the heat-sealing at the time of forming the medical heating bag, and has a flat tubular shape. Is configured.
[0009]
Further, the check valve 7 has, on its inner and outer surfaces, sheet sheets 8, 8 'made of thermoplastic synthetic resin having embosses formed by fine irregularities, with one end of the check tube 7 sandwiching the end of the connection tube 4 therebetween. It is formed into a tube shape by heat fusion.
[0010]
Further, the embossments on the inner and outer surfaces of the sheet pieces 8 and 8 ′ constituting the check valve 7 are rough enough that the inner surfaces of the bonded pieces are not fused to each other, and the outer surface is the medical heating bag. Is formed so as not to be fused to the inner surface thereof, preferably, the roughness Ra of the inner surface and the outer surface is about 10 μm or more.
[0011]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, preferred embodiments of the present invention will be specifically described with reference to the drawings. FIGS. 1 and 2 show front views of medical heating bags 10A and 10B having different meandering passage patterns and sizes selected according to the application. The passage 2 of the medical heating bag 10A of the first embodiment of FIG. 1 is formed longer than the passage 2 of the medical heating bag 10B of the second embodiment of FIG. 2, and other configurations and operations are substantially the same. It is. A common description is given below.
[0012]
In this embodiment, the front and back sheets 1 and 1 ′ made of a thermoplastic synthetic resin such as vinyl chloride are bonded together by heat fusion as usual, and other than the heat-bonded surface between the two sheets 1 and 1 ′. A surface is formed in a predetermined meandering passage 2 (see FIG. 3), and connection tubes 3 and 4 are sealed at both ends of an inlet 2A and an outlet 2B so as to communicate with the passage 2. In particular, in the present invention, a check valve 7 is provided on one connection tube 4 located at the inlet 2A of the passage 2 connected to the pump side. Further, the sheets 1 and 1 'have embosses 5 formed by fine irregularities on their inner and outer surfaces 1a and 1b (FIG. 4 schematically shows an enlarged cross section). At the time of molding, the heat fusion is performed outside the passage area 6.
[0013]
The front and back sheets 1 and 1 'may be heat-sealed by polymerizing two sheets, or may be heat-sealed by folding one sheet. The inner and outer surfaces of the front and back sheets 1 and 1 ′ are embossed on the entire surface in the step before the above-mentioned heat fusion. The emboss 5 is formed only on the inner and outer surfaces.
[0014]
Note that, as an embodiment of the present invention, the emboss 5 may be sterilized at a sterilization temperature, preferably at a temperature of about 120 degrees Celsius, for about 20 minutes, even if the outer surface is subjected to high-pressure steam sterilization. When the outer surfaces of the bag are folded, the outer surface of the bag or the outer surface of the bag is not so fused with other parts (not shown), and the inner surfaces of the passages 2 are not fused together (the fusion of the passages 2). In this case, the roughness is such that the opposing surface is not attached and the flow is not hindered. That is, preferably, the inner surface has a roughness Ra of about 10 μm or more, and the outer surface has a roughness Ra of about 1.2 μm or more. The roughness Ra is an arithmetic average roughness represented by the following equation, and is a value obtained by summing and averaging the absolute values of the deviation Yi from the average line to the measurement curve.
Ra = 1 / NΣYi (i = 1 → N)
[0015]
Further, in such a medical heating bag, the check valve structure attached to the medical heating bag is such that the check valve 7 includes front and back sheet pieces 8 and 8 ′ made of a relatively thin thermoplastic synthetic resin such as vinyl chloride. The connecting tube 4 is overlapped with one end thereof at one end thereof and formed into a tube shape by heat fusion (see FIGS. 5 (a) and 5 (b)). Then, embosses 9 are formed on the inner and outer surfaces 8a, 8b of the sheet pieces 8, 8 'by fine irregularities. The sheet pieces 8 and 8 'may be formed by polymerizing two sheet pieces and welding both side edges, or by folding one sheet piece and forming one side by welding. The inner and outer surfaces of the front and back sheet pieces 8 and 8 ′ are embossed on the entire surface in the step before the above-mentioned heat fusion, as in the case of the sheets 1 and 1 ′. Almost disappeared by the heat fusion, and the emboss 9 is formed only on the inner and outer surfaces of the passage portion.
[0016]
Further, the embosses 9 on the inner and outer surfaces of the sheet pieces 8 and 8 'constituting the check valve 7 have a roughness such that the inner surfaces of the lamination do not fuse with each other, as in the case of the sheets 1 and 1'. The outer surface is formed so as to have such a roughness that the outer surface does not fuse to the inner surface of the passage 2 of the heating bags 10A and 10B, preferably, the inner surface and the outer surface have a roughness Ra of about 10 μm or more. Further, in this embodiment, both sides of the check valve 7 are heat-sealed on both sides of the passage 2 by heat-sealing of the sheets 1 and 1 'when the medical heating bag is formed, so that the inner surface 8a is It is configured in a substantially flat cylindrical normal state with contact closed (see FIG. 6).
[0017]
In such a configuration, when forming the heating bag, the two sheets 1 and 1 ′ are heat-sealed outside the passage region 6 by press molding using a heated mold. In this embodiment, the outside of the passage region 6 to be thermally fused is limited to a region having a predetermined width along both side edges of the passage 2 and a region having a predetermined width around the periphery of the sheets 1, 1 '. At this time, the emboss 5 melts and disappears outside the passage area 6, but the emboss 5 remains on the opposing surface in the passage 2. Therefore, when used, high-pressure steam sterilization at about 120 ° C./20 minutes is used. Even if the heat treatment is performed, an accident that the opposing surfaces adhere to each other due to thermal influence and block the passage 2 can be avoided. During high-pressure steam sterilization, a required number of heating bags are loaded in a synthetic resin sterilization container (not shown). In this case, since the embossments 5 are also formed on the outer surfaces of the sheets 1 and 1 ', thermal fusion and adhesion between the outer surfaces when the bag is folded or other parts or components do not occur. Can be taken out smoothly. Furthermore, at the medical site, even when a heated liquid is passed, the inner surfaces of the passages 2 are not thermally fused or adhered to each other due to the function of the emboss 5, and there is no accident that hinders the distribution, and Safety is ensured.
[0018]
In addition, an air vent hole 11 is formed in a portion of the medical heating bag other than the liquid supply passage 2 forming portion and in a portion other than the heat fusion portion when the medical heating bag is formed. The hole 11 may be a round hole or a pinhole as formed in the heating bag 10A, or may be a slit as formed in the heating bag 10B. By providing such holes 11, the non-fused portion of the bag does not rupture due to air expansion during high-pressure steam sterilization, and the product value is not lost due to accidents such as tearing. Further, there is an advantage that the emboss 5 is formed and remains in a portion other than the portion where the liquid supply passage 2 is formed.
[0019]
Further, the check valve 7 attached to the bag is also affected by the above-mentioned thermal influence. However, this is also caused by the presence of the embossment 9 on the inner surface 8a and the outer surface 8b of the sheet pieces 8, 8 'constituting the check valve. Adhesion between each other and between the outer surface and the inner surfaces of the sheets 1, 1 'can be avoided. For this reason, it does not hinder the opening and closing operation as the check valve. Particularly, in this embodiment, when the sheets 1, 1 'are heat-sealed, both sides of the check valve 7 are simultaneously heat-sealed to both sides of the passage 2, so that the position of the opening / closing opening is secured. At the same time, it is flattened in a normal state, and a sufficient function of the check valve structure can be achieved as it is.
[0020]
By the way, the check valve 7 is expanded by the supply pressure of the pump when the liquid flows, and opens as shown in FIG. 7 to introduce a chemical solution into the passage 2, but the pump is stopped. In such a case, the pressure of the backflow liquid in the passage 2 is received on the outer surface, so that the backflow is blocked and the backflow is prevented. By providing the check valve 7 in the passage 2 in this way, the valve structure can be simplified by making it simple tubular.
[0021]
【The invention's effect】
The present invention has been described in detail above, and a thermoplastic synthetic resin sheet is bonded by heat fusion to form a predetermined meandering passage between both sheets, and a connection tube is connected to the passage. In the medical heating bag sealing the valve, the connection tube is provided with a check valve located at the entrance of the passage, and the sheet is embossed with fine irregularities on its inner and outer surfaces. And the heat fusion is performed outside the passage area.
Therefore, even when high-pressure steam sterilization is performed, there is no possibility that the heating bag will be fused and adhered in the sterilization container, and the region will be thermally fused and adhered in the area of the meandering passage formed in the bag. Since this does not occur, the function as a heating bag is ensured, and an excellent effect that the medical safety at the time of liquid supply is also ensured is achieved.
[0022]
Further, in the medical heating bag, the check valve, on the inner and outer surfaces thereof, a sheet piece on which embossing is formed by fine irregularities is overlapped with one end thereof sandwiching the end of the connection tube, It is formed into a tube by heat fusion.
Therefore, when forming and using the heating bag, the thermal effect can be avoided as described above, as well as being incorporated and used at the same time.
[Brief description of the drawings]
FIG. 1 is a front view showing a first embodiment of the present invention.
FIG. 2 is a front view showing a second embodiment of the present invention.
FIG. 3 is a vertical sectional view taken along line AA.
FIG. 4 is a schematic enlarged view of a main part.
FIGS. 5A and 5B are perspective views showing a state forming a check valve structure in FIGS.
FIG. 6 is a vertical sectional view taken along the line BB in FIGS. 1 and 2;
FIG. 7 is a vertical sectional view of the check valve in a state where the heating bag is used.
[Explanation of symbols]
1, 1 'seat, 1a, 1b Inner / outer surface 2 passage, 2A inlet, 2B outlet 3, 4 tube 5 embossed 6 outside passage area 7 Check valve 8, 8' sheet piece, 8a, 8b inner / outer surface 9 embossed 10A, 10B Heating bag 11 holes

Claims (4)

熱可塑性合成樹脂製シートを、熱融着で貼り合わせ、両シート間に所定の液体供給通路を形成している医療用加温バッグにおいて、前記シートは、少なくともその前記通路形成部の内外面に、微細な凹凸によるエンボスを形成しており、前記熱融着は、前記通路領域外で行われており、前記通路の入口には逆止弁が設けられ、この逆止弁は、前記通路の入口に挿入封着した接続チューブと、該接続チューブの内端部分に略チューブ状に外装した熱可塑性合成樹脂製シートにより形成し、該逆止弁を形成するシートの内外面に、微細な凹凸によるエンボスを形成し、該逆止弁を構成するシート片の内外面のエンボスは、その貼り合わせの内面が互いに融着しない程度の粗さ、また、その外面が前記医療用加温バッグの内面に融着しない程度の粗さであることを特徴とする医療用加温バッグ。In a medical heating bag in which a sheet made of a thermoplastic synthetic resin is bonded by heat fusion and a predetermined liquid supply passage is formed between the two sheets, the sheet is provided at least on the inner and outer surfaces of the passage forming portion. Forming an emboss by fine irregularities, the heat fusion is performed outside the passage area, a check valve is provided at the entrance of the passage, and the check valve is A connection tube inserted and sealed at the inlet, and a thermoplastic synthetic resin sheet formed in a substantially tubular shape at the inner end portion of the connection tube, and fine irregularities are formed on the inner and outer surfaces of the sheet forming the check valve. The embossment on the inner and outer surfaces of the sheet piece constituting the check valve has such a roughness that the inner surfaces of the lamination do not fuse with each other, and the outer surface is the inner surface of the medical heating bag. Coarse enough not to fuse to Medical warming bag, characterized in that it. 請求項に記載の医療用加温バッグにおいて、前記逆止弁は、そのシート片の両側を、医療用加温バッグの形成時の前記熱融着時に、前記通路の両側に熱融着された偏平なチューブ状に構成されていることを特徴とする医療用加温バッグ。2. The medical heating bag according to claim 1 , wherein the check valve is heat-sealed on both sides of the sheet piece on both sides of the passage during the heat-sealing when forming the medical heating bag. 3. A medical heating bag, which is configured in a flat tube shape. 請求項1又はに記載の医療用加温バッグにおいて、前記液体供給通路形成部以外の部分であって前記医療用加温バッグの形成時の熱融着部分以外の部分に、空気抜け用の孔を形成していることを特徴とする医療用加温バッグ。The medical warming bag according to claim 1 or 2, in a portion other than the heat fusion portion during the formation of the liquid supply passage forming portion other than the portion at a by the medical warming bag, for deflation A medical heating bag having holes formed therein. 医療用加温バッグに用いる逆止弁の構造において、前記逆止弁は、その内外面に、微細な凹凸によるエンボスを形成した熱可塑性合成樹脂製シート片を、一端部に接続チューブの端を挟んだ状態で重ね合わせ、熱融着でチューブ状に形成し、該逆止弁を構成するシート片の内外面のエンボスは、その貼り合わせの内面が互いに融着しない程度の粗さ、また、その外面が前記医療用加温バッグの内面に融着しない程度の粗さであることを特徴とする逆止弁構造。In the structure of the check valve used for the medical heating bag, the check valve has a thermoplastic synthetic resin sheet piece on the inner and outer surfaces of which an emboss is formed by fine irregularities, and an end of the connection tube at one end. Laminated in a sandwiched state, formed into a tube shape by heat fusion, the embossment of the inner and outer surfaces of the sheet piece constituting the check valve is so rough that the inner surfaces of the lamination do not fuse with each other, A check valve structure having an outer surface having such a roughness that the outer surface does not fuse to the inner surface of the medical heating bag .
JP10681499A 1999-04-14 1999-04-14 Medical heating bag and check valve structure used therefor Expired - Fee Related JP3561432B2 (en)

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