JP3555675B2 - Agriculture and marine products processing system - Google Patents

Agriculture and marine products processing system Download PDF

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Publication number
JP3555675B2
JP3555675B2 JP01866998A JP1866998A JP3555675B2 JP 3555675 B2 JP3555675 B2 JP 3555675B2 JP 01866998 A JP01866998 A JP 01866998A JP 1866998 A JP1866998 A JP 1866998A JP 3555675 B2 JP3555675 B2 JP 3555675B2
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air
container
curtain
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ventilation
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JPH11215915A (en
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寛二 阿武
英泰 畑中
進二 井本
透 有井
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Daifuku Co Ltd
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Daifuku Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は農水産物処理システムに関し、詳しくは、庫内に、前面部から背面部へわたる通気が可能なコンテナを収納自在な複数の収納部を有する棚が設けられ、
前記収納部の前面開口部に、カーテン状体が開閉自在に設けられ、
そのカーテン状体に、それの閉じ状態において、前記収納部に収納された前記コンテナの前面に対向位置する通気口が形成され、
前記庫内における前記カーテン状体の前面域へ調整空気を供給し、且つ、前記収納部の夫々の棚背面側から空気吸引する通風手段を設けて、調整空気を前記カーテン状体の通気口から前記収納部の夫々に通過させてそれら収納部に収納されているコンテナ内の処理物を処理するように構成された農水産物処理システムに関する。
【0002】
【従来の技術】
かかる農水産物処理システムは、収納部の前面開口部にカーテン状体を開閉自在に設けるとともに、そのカーテン状体に、それの閉じ状態において収納部に収納されたコンテナの前面に対向位置する通気口を形成することにより、カーテン状体を閉じた状態において、棚前面域の調整空気を通気口から収納コンテナの前面に集中させるように収納部内に吸入させるようにして、可及的に多くの調整空気をコンテナ内を通過させるようにして、コンテナ内の処理物の処理効率を向上させるようにしたものである。
従来では、カーテン状体は、それの閉じ状態においては収納部に収納されたコンテナの前面と常に接触するように設けていた(例えば、特開平8−12009号公報参照)。
そして、カーテン状体を閉じた状態において、カーテン状体とコンテナ前面との間の隙間を無くして、カーテン状体の通気口を通過した調整空気がカーテン状体とコンテナ前面との間の隙間を通って、コンテナの周囲を迂回して通流するのを抑制するようにして、コンテナ内の処理物の処理効率を更に向上させるようにしていた。
【0003】
【発明が解決しようとする課題】
しかしながら、上記の従来システムでは、調整空気がカーテン状体とコンテナ前面との間の隙間を通ってコンテナの周囲を迂回して通流するのを抑制することができるものの、カーテン状体を開閉するときには、カーテン状体がコンテナの前面に接触しているので、カーテン状体をスムーズに開閉できないという問題があった。
【0004】
本発明は、かかる実情に鑑みてなされたものであり、その目的は、調整空気がカーテン状体とコンテナ前面との間の隙間を通ってコンテナの周囲を迂回して通流するのを抑制してコンテナ内の処理物の処理効率の一層の向上を図りながら、カーテン状体の開閉操作の操作性を向上することにある。
【0005】
【課題を解決するための手段】
請求項1に記載の特徴構成によれば、通風手段を通風停止状態にして、カーテン状体を開閉操作するときには、カーテン状体とコンテナの前面との間には間隔が開いているので、カーテン状体をスムーズに開閉できる。そして、カーテン状体を閉じた状態において、通風手段を通風作動状態にすると、収納部を通過する調整空気によって、カーテン状体は棚側に引き寄せられてコンテナの前面に密着する。
従って、調整空気がカーテン状体とコンテナ前面との間の隙間を通ってコンテナの周囲を迂回して通流するのを抑制してコンテナ内の処理物の処理効率の一層の向上を図りながら、カーテン状体の開閉操作の操作性を向上させることができるようになった。
又、コンテナ内の処理物の処理効率の向上により、システムの処理能力を一層向上させることができるようになった。
【0006】
ちなみに、カーテン状体の開閉操作は、例えば、収納部に対するコンテナの出し入れのために行うものであり、カーテン状体を開閉操作するときは、収納部に調整用空気を通過させる必要がなく、通風手段を通風停止状態にするので、そのときには、カーテン状体とコンテナの前面との間には間隔が開いていることになる。一方、収納部に調整空気を通過させて収納部に収納されているコンテナ内の処理物を処理するときは、カーテン状体を閉じ状態にするので、そのときには、カーテン状体はコンテナの前面に密着することになる。
従って、請求項1に記載の特徴構成を採用しても、本来の処理物の処理に悪影響を与えることはない。
【0007】
請求項2に記載の特徴構成によれば、コンテナを収納部に収納するときには、ストッパによってコンテナの収納部奥側への移動範囲が決められる。つまり、コンテナをストッパによって位置決めされる状態で収納部に収納するだけの簡単な操作で、通風停止状態におけるカーテン状体とコンテナの前面との間の間隔を、通風作動状態になるとカーテン状体が棚側に引き寄せられてコンテナの前面へ密着することを可能にするための適切な値に設定することができる。
従って、コンテナを収納部の適正な位置に収納するための収納操作を能率的に行うことができるようになり、この収納操作の能率化とコンテナ内の処理物の処理効率の向上との相乗効果により、システムの処理能力を一層向上することができるようになった。
【0008】
請求項3に記載の特徴構成によれば、通気口は、コンテナの前面のうちの中央部に対向する部分がコンテナの前面のうちの周縁部に対向する部分よりも空気が流れ易くなるように形成されている。
つまり、コンテナにおける前後方向の通気抵抗は中央部が周縁部よりも高いので、通気口を、コンテナの前面のうちの中央部に対向する部分がコンテナの前面のうちの周縁部に対向する部分よりも空気が流れ易くなるように形成することにより、コンテナ内を通流する調整空気の場所による通風量のバラツキを抑制しているのである。
従って、コンテナ内の処理物の均一処理性を一層向上させることができるようになった。
【0009】
請求項4に記載の特徴構成によれば、カーテン状体が、横方向に並ぶ複数の収納部の間口毎に分割されているので、通風手段の通風作動状態においては、カーテン状体は、分割されたカーテン部分毎に棚側に引き寄せられることになるので、容易に棚側に引き寄せられてコンテナの前面へ密着する。
従って、通風手段の通風作動状態においては、カーテン状体が棚側に引き寄せられてコンテナの前面に密着することを可能にしながら、通風手段の通風停止状態ではカーテン状体とコンテナの前面との間の間隔を可及的に広くすることができる。
その結果、カーテン状体を開閉するときには、カーテン状体がコンテナに接触するのを一層確実に回避することができるので、カーテン状体の開閉操作の操作性を一層向上させることができるようになった。
【0010】
請求項5に記載の特徴構成によれば、給気導風路から調整空気が庫内におけるカーテン状体の前面域へ拡散する状態で吹き出し供給され、吸引ファンによって吸引チャンバを介して空気吸引されることで、調整空気がカーテン状体の通気口から収納部の夫々を通過する。
従って、各収納部における調整空気通風量の差を抑制することができるので、棚における収納部位置による収納処理物の処理品質のバラツキを抑制することができて、システムの処理物に対する均一処理性を一層向上できるようになった。
【0011】
請求項6に記載の特徴構成によれば、棚の背面側から収納部に対し空気吸引させる吸引チャンバ及び吸引ファンを棚における複数の収納部の夫々に対し個別に配備して、これら個別の吸引チャンバ及び吸引ファンにより収納部毎に独立に空気吸引するから、これら収納部の通気抵抗(主に収納処理物による通気抵抗)に多少の差があったとしても、その抵抗差が原因で吸引ファンの吸引作用が通気抵抗の小さい収納部の方に偏って集中作用する状態になって各収納部における棚前面域からの調整空気通風量の差を更に効果的に抑制することができる。
【0012】
また、これら個別の吸引チャンバ及び吸引ファンによる吸引空気を還気導風路により合流状態で空調手段へ導いてその空調手段で調整し、この調整空気を給気導風路へ送出するから、吸引チャンバ及び吸引ファンによる吸引空気(すなわち使用済の調整空気)が庫内拡散により棚における収納部位置によって量的に差のある状態で各収納部に短絡的に吸入されて各収納部の吸入空気に質的な差が生じることを、上記還気導風路による導風をもって確実に防止できる。
従って、これらのことから、棚における収納部位置による収納処理物の処理品質のバラツキを更に効果的に抑制することができて、システムの処理物に対する均一処理性を一層向上できるようになった。
【0013】
しかも、システムの基本構成として、空調手段で調整した空気を給気導風路から棚の前面域へ拡散させる状態に吹き出し供給して、その調整空気を棚前面域から棚の各収納部に吸入させる形式を採るから、棚の各収納部に対し調整空気供給ダクトを個別に直接接続する形式に比べ、風路構成面でシステム構成を簡略にすることができて、システムコストを安価にすることができる。
【0014】
【発明の実施の形態】
図1〜図3は乾燥処理システムを示し、1は処理庫、2は前面どうしを対向させて処理庫1の庫内に配備した2基の処理棚、3は同じく前面どうしを対向させて処理庫1の庫外に配備した2基の待機棚であり、これら処理棚2及び待機棚3は夫々、棚前面視で行列配置の複数の収納部2a,3aを備えていて、それら複数の収納部2a,3a夫々は、前面部から背面部へわたる通気が可能なコンテナ5を収納自在に構成してある。
処理棚2の収納部2aの前面開口部に、カーテン状体28を開閉自在に設け、そのカーテン状体28に、それの閉じ状態において、収納部2aに収納されたコンテナ5の前面に対向位置する通気口29を形成してある。
【0015】
4A,4Bは処理物W(例えば玉葱など)を収容したコンテナ5の搬入部及び搬出部、6はその搬入搬出部4A,4Bと処理庫1内の処理棚2との間を移動して処理棚2の各収納部2aに対する処理物収容コンテナ5の出し入れを自動的に行う移送機であり、処理棚2と待機棚3とは、処理庫1の出入口1aを通る移送機6の一連の移動経路を前面対向する棚2,3どうしの間に直線的に形成するように棚巾方向に並べて配置し、これにより、移送機6によるコンテナ移送を能率化する。
【0016】
処理物収容コンテナ5の出し入れ作業については、具体的には、処理棚2においてコンテナ収容処理物Wの処理を行っている間に、移送機6を待機棚3と搬入搬出部4A,4Bとの間で往復させて、処理棚2での先の処理の後に待機棚3の各収納部3aに預けてある処理済コンテナ5を順次、移送機6により搬出部4Bへ取り出すとともに、その順次取り出しにおける搬出部4Bから待機棚3への移送機戻り移動の都度、搬入部4Aに搬入された未処理のコンテナ5を移送機6により待機棚3へ運んで待機棚3の空き収納部3aに預ける入出荷作業を自動的に実施する。
【0017】
そして、処理棚2でのコンテナ収容処理物Wの処理が完了すると、移送機6を処理棚2と待機棚3との間で往復させて、処理棚2の各収納部2aにおける処理済コンテナ5を順次、移送機6により待機棚3へ運んで待機棚3の空き収納部3aに預けるとともに、その順次運搬における待機棚3から処理棚2への移送機戻り移動の都度、先に待機棚3に預けてある未処理のコンテナ5を移送機6により処理棚2へ運んで処理棚2の空き収納部2aに収納する入出庫作業を自動的に実施し、これら入出荷作業と入出庫作業を交互に繰り返し実施する。
【0018】
処理棚2でのコンテナ収容処理物Wの処理については、棚巾方向に並べて形成した複数の吹出口7aから処理棚2どうしの間の移送機経路へ向けて調整空気SAを吹き出すことで、処理庫内におけるカーテン状体28の前面域(本例では処理棚2どうしの間の移送機移動空間)へ調整空気SAを拡散させる状態に供給する給気導風路としての給気ダクト7を各処理棚2の下に配設し、また、各処理棚2の収納部2aから棚背面側に配備の吸引チャンバ8を介して吸引ファン9により空気吸引する構成として、これら吸引チャンバ8及び吸引ファン9を各処理棚2における収納部2aの夫々に対して個別に配備し、これにより、個別吸引ファン9の吸引作用により各処理棚2の収納部2aに棚前面域から調整空気SAを吸入させて、調整空気SAをカーテン状体28の通気口29から各収納部2aに強制通過させることで、これら収納部2aに収納されているコンテナ5内の処理物Wを処理する。
従って、処理庫内におけるカーテン状体28の前面域へ調整空気を供給し、且つ、収納部2aの夫々の棚背面側から空気吸引する通風手段Tを、給気導風路としての給気ダクト7、吸引チャンバ8及び吸引ファン9を備えて構成してある。
【0019】
処理庫1の庫内において各処理棚2の背面側には、対応処理棚2の各収納部2aから個別の吸引チャンバ8及び吸引ファン9により吸引した空気RAを受け入れて合流させる還気導風路としての還気室10と、さらにその外側に配置して還気室10から連通口11,12を介し空気流入させる機械室13とを間仕切14,15により仕切形成し、各機械室13には空調手段として機械室13の室内気を除湿処理する除湿機16,17を配備してある。
【0020】
また、処理庫1の庫外には、外気を加熱してその加熱外気OAを温風ダクト18により各機械室13へ各別に供給する空気加熱手段としての2基の燃焼式温風機19を配備してあり、この空調構成において、各機械室13の室内気を処理用調整空気SAとして各機械室13の一端部から給気ファン20により各給気ダクト7へ各別に送出することで、処理棚2の各収納部2aに収納されているコンテナ5内の処理物Wを前記の如き処理形態をもって乾燥処理する。
【0021】
すなわち、基本的には、処理棚2の各収納部2aから個別の吸引チャンバ8及び吸引ファン9により吸引した空気RA(すなわち使用済の調整空気)を還気導風路としての還気室10を介し合流状態で機械室13へ導いて、空調手段としての除湿機16,17により調整し、この調整空気SAを給気導風路としての給気ダクト7へ送出する構成にしてある。
【0022】
そして、この処理システムでは、個別の吸引チャンバ8及び吸引ファン9による吸引空気RAを還気導風路としての還気室10を介し合流状態で機械室13へ導くのに対し、この機械室13を、空調手段としての除湿機16,17へ還気室10からの導入空気RAを導く導風路13Aと、それら除湿機16,17に対し還気室10からの導入空気RAの一部をバイパスさせるバイパス路13Bとに兼用し、かつ、空気加熱手段としての燃焼式温風機19から供給される加熱外気OAの混合室に兼用する形態で、除湿機16,17により除湿処理した空気とバイパス風路13Bによるバイパス空気と燃焼式温風機19による加熱外気OAとの混合気を、処理用調整空気SAとして給気導風路としての給気ダクト7へ送出する構成にしてある。
【0023】
除湿機については、室外機不要の一体型除湿機16、及び、庫外に配置した室外機17aとの冷媒配管接続が必要なセパレート型除湿機17の2種を機械室13に配備してあり、一体型除湿機16では、機体周辺から機内に取り入れた空気を冷媒蒸発コイルにより冷却除湿し、これに続き、その冷却除湿空気を冷媒凝縮コイルにより再熱して機外へ送出する。一方、セパレート型除湿機17では、機体周辺から機内(室内機)に取り入れた空気を冷媒蒸発コイルにより冷却除湿し、これに続き、その冷却除湿空気を冷媒凝縮コイルにより再熱して機外へ送出することにおいて、室外機17aの冷媒凝縮コイルによる庫外へ放熱量を調整することで再熱量の調整が可能になっている。
【0024】
還気室10から機械室13への空気流入について、それら還気室10と機械室13との間の間仕切14には、床近傍箇所に形成の下部連通口11と天井近傍箇所に形成の上部連通口12とを設けてあり、そして、下部連通口11には、その下部連通口11における通過空気RAを浄化する空気浄化手段としてオートロール式の除塵フィルタ21を配備し、また、上部連通口12には、吸引ファン9及び給気ファン20とともに空気循環用ファンとして機能させる連通口ファン22を配備してある。
【0025】
つまり、この連通口構成により、空気浄化手段としてのオートロール式除塵フィルタ21の必要処理風量を軽減しながらも、還気室10での塵埃降下を利用して機械室13への流入空気RAに対する除塵処理を効率良く行い、かつ、上下の連通口11,12をもって機械室13への流入風量(すなわち機械室13と棚2との間での循環風量)を大きく確保する。
【0026】
また、各還気室10の受け入れ空気RAの一部は、庫内換気を兼ねて、排塵用導風路としての排気ダクト23を通じ排気ファン24により処理庫1の庫外へ排出するようにし、この排気と前記除塵フィルタ21による除塵とをもって、収納処理物Wからの発塵に対し処理庫1の庫内塵埃濃度を許容レベルに保つ。
【0027】
処理物Wを集積状態で収容するコンテナ5は、調整空気SAを内部通過させるように前面と背面と両横面の4面(場合によっては底面を含む5面)を網状体で形成した通気構造にしてあり、一方、各処理棚2においては、図5及び図8に示す如く、棚前面域から収納部2aに吸入した調整空気SAが隣の収納部2aへ移流することを防止する為に、上下左右に隣合う収納部2aどうしを遮風壁25,26により仕切ってある。
【0028】
図5ないし図9に示すように、コンテナ5をその前面が処理棚2の前面と略面一になる状態で収納部2aに収納できるように、各収納部2aの遮風壁25の上面には、コンテナ5の収納部奥側への移動範囲を決める一対のストッパ35を設けてある。ストッパ35はレール36に、前後方向に移動操作自在に支持させるとともに、ネジ式固定手段37によって所定の位置で固定できるようにしてある。
【0029】
又、図4ないし図9に示すように、空気の供給によって膨張し、空気の排出によって収縮する膨張収縮部27を、空気が供給されて膨張することによって、収納部2aに収納されたコンテナ5の背面と、吸引チャンバ8により収納部2aから空気吸引するための吸引口8aの口縁との隙間を塞ぐように設けてある。
膨張収縮部27は、吸引口8aの口縁を囲むように上下左右夫々に1個ずつ合計4個設けてある。
【0030】
膨張収縮部27は、板状体27aの周縁にシート材27bを接続して、袋状に形成してあり、板状体27aを用いて処理棚2の背板に取り付けてある。
更に、膨張収縮部27の前面には、接当する相手側の形状に合うように変形自在な柔軟性部材としてのスポンジ状ゴム38を付設してある。
【0031】
4個の膨張収縮部27夫々にホース39を連通接続するとともに、処理棚2の縦一列の収納部2a夫々に設けた膨張収縮部27のホース39を本管40に合流接続し、その本管40を給排切り換え装置41を介してシール用ファン42に接続してある。即ち、処理棚2の縦一列毎に、給排切り換え装置41及びシール用ファン42を設けてある。
【0032】
給排切り換え装置41は、シール用ファン42の吸入口を大気に対して開くとともにシール用ファン42からの吐出空気を本管40に供給する給気状態と、シール用ファン42の給気口を本管40に対して接続するとともにシール用ファン42からの吐出空気を大気中に放出する排気状態とに切り換え自在に構成してある。
具体的には、給排切り換え装置41は、シール用ファン42の吐出口と本管40との連通を断続する電磁式の開閉弁V1と、前記吐出口を大気に対して開放する状態と閉じる状態とに切り換える開閉弁V2と、シール用ファン42の吸入口と本管40との連通を断続する開閉弁V3と、前記吸入口を大気に対して開放する状態と閉じる状態とに切り換える開閉弁V4とを備えて構成してある。
そして、給排切り換え装置41は、開閉弁V1及び開閉弁V4を開弁し、開閉弁V2及び開閉弁V3を閉弁することにより前記給気状態に切り換えられ、開閉弁V1及び開閉弁V4を閉弁し、開閉弁V2及び開閉弁V3を開弁することにより前記排気状態に切り換えられることになる。
【0033】
さらにまた、各収納棚2の前面には、各収納部2aの前面開口部を閉じる開閉自在なカーテン状体28を設け、そして、このカーテン状体28には、コンテナ5を各収納部2aに収納してカーテン状体28を閉じた状態において各コンテナ5の前面に対向位置させる多孔構造の通気口29を形成してある。
【0034】
カーテン状体28は、それの閉じ状態において、図6に示すように、通風手段Tの通風停止状態では、収納部2aに収納されたコンテナ5の前面と間隔が開くように、且つ、図7に示すように、通風手段Tの通風作動状態では、棚側に引き寄せられてコンテナ5の前面に密着するように設けてある。尚、カーテン状体28を、通風停止状態でコンテナ5の前面と間隔が開き、通風作動状態で棚側に引き寄せられてコンテナ5の前面に密着するように設けるに当たって、通風停止状態におけるカーテン状体28とコンテナ5の前面との間の間隔は、調整空気SAの流速や流量に基づいて設定するが、例えば、50mm程度に設定するのが好ましい。
【0035】
図11にも示すように、通気口29は上下方向に沿うスリット状とし、そのスリット状の通気口29の5個を、各コンテナ5の前面に対向位置させて横方向に並べて形成してある。更に、5個のスリット状の通気口29のうち、コンテナ5の前面のうちの中央部に対向するものは、その幅をコンテナ5の前面のうちの周縁部に対向するものの幅よりも大にして、周縁部に対向するものよりも空気が流れ易くなるようにしてある。
【0036】
カーテン状体28については、図10に示す如く、その閉じ状態において棚前面部の全面にわたらせる主体シート材28a(通気口29を形成したシート材)に上下適当間隔で横向き芯材30を取り付け、そして、開閉操作用の索具31を各芯材30に付設の案内環32に通して最下端の芯材30に連結した構造にし、この索具31を処理棚上部の動力巻取機33により上方へ巻き取ることで、図10(ロ)に示す如く、カーテン状体28を芯材間が折目部となる折り畳み状態に開いて、その折り畳み状態で処理棚2の上端部に格納し、この開き状態において処理棚2の各収納部2aに対する処理物収容コンテナ5の出し入れ作業を行うようにしてある。
【0037】
処理棚2の各収納部2aに対する処理物収容コンテナ5の出し入れ作業を行うときは、吸引ファン8、給気ファン20、連通口ファン22及び排気ファン24等を停止させて通風停止状態にして、カーテン状体28を開き作動する。このときは、図6に示すように、カーテン状体28は自重で垂れ下がって、カーテン状体28とコンテナ5との間には間隔が開いているので、カーテン状体28が処理棚2やコンテナ5に引っ掛かることがないので、カーテン状体28をスムーズに開くことができる。 そして、カーテン状体28が開き状態で、上述のようにして、移送機6により、各収納部2aにおける処理済コンテナ5を順次取り出すとともに、未処理のコンテナ5を順次空き収納部2aにストッパ35に接当する状態で収納する入出庫作業を繰り返し実施する。そして、処理対象の未処理のコンテナ5を収納し終わると、カーテン状体28を閉じ作動するが、このときも、通風停止状態でありカーテン状体28とコンテナ5との間には間隔が開いているので、カーテン状体28が処理棚2やコンテナ5に引っ掛かることがないので、カーテン状体28をスムーズに閉じることができる。
【0038】
カーテン状体28が閉じ状態になると、給排切り換え装置41を前記給気状態に切り換えるとともにシール用ファン42を作動させる。すると、図7に示すように、各収納部2aの4個の膨張収縮部27が膨張するので、各収納部2aに収納されたコンテナ5の背面と吸引口8aの口縁との隙間が、4個の膨張収縮部27の膨張によって塞がれる。
そして、吸引ファン8、給気ファン20、連通口ファン22及び排気ファン24等を作動させて通風作動状態にして、上述のようにして、調整空気SAによる収容処理物Wの処理を行う。
調整空気SAの通流によって、図7に示すように、カーテン状体28は棚側に引き寄せられて、コンテナ5の前面に密着する。
カーテン状体28がコンテナ5の前面に密着した状態で、棚前面域に供給された調整空気SAは、通気口29からコンテナ5の前面に集中するように各収納部2aに吸引される。
従って、カーテン状体28はコンテナ5の前面に密着しているので、調整空気SAがカーテン状体28とコンテナ5の前面との隙間を通って、コンテナ5の周囲を迂回する状態で通流することが防止される。
又、各収納部2aに収納されたコンテナ5の背面と吸引口8aの口縁との隙間が、4個の膨張収縮部27の膨張によって塞がれているので、調整空気SAがコンテナ5の周囲を迂回する状態でコンテナ5の背面と吸引口8aの口縁との間の隙間から吸引チャンバ8に吸引されることが防止される。
更に又、コンテナ5の前面のうちの中央部に対向するスリット状の通気口29の幅がコンテナ5の前面のうちの周縁部に対向する通気口29の幅よりも大になっているので、コンテナ5における前後方向の通気抵抗は中央部が周縁部よりも高いが、コンテナ5内を通流する調整空気SAの場所によるバラツキが抑制される。
【0039】
そして、調整空気SAの通気による所定の処理が終了すると、吸引ファン8、給気ファン20、連通口ファン22及び排気ファン24等を停止させて通風停止状態にするとともに、給排切り換え装置41を前記排気状態に切り換える。すると、図6に示すように、カーテン状体28は、自重によって、コンテナ5の前面から離れてコンテナ5の前面との間に間隔が開く状態で垂れ下がり、各収納部2aの膨張収縮部27は収縮する。
そして、カーテン状体28を開き作動するが、上述のようにカーテン状体28とコンテナ5との間には間隔が開いているので、カーテン状体28をスムーズに開くことができる。
【0040】
つまり、調整空気SAの強制通風により高い処理効率を確保しながらも、これら、膨張収縮部27、通気口形成カーテン状体28の機能により、各収納部2aに対する吸引チャンバ8及び吸引ファン9の個別配備と相まって、また、還気室10による導風で使用済調整空気RAの庫内拡散を阻止することと相まって、処理棚1における収納処理物Wを均一に処理できるようにしてある。
【0041】
また、各吸引チャンバ8及び吸引ファン9による吸引空気RAは、各吸引ファン9の吐出側に接続のエルボダクト34により下向きで還気室10の室内へ吐出させ、これにより、吐出風による間仕切14のバタツキを防止するとともに、吐出風に含まれる塵埃の舞い上がりを抑制する。
【0042】
〔別の実施形態〕
次に別の実施形態を列記する。
(イ) カーテン状体28に形成する通気口29の具体構成は、上記の実施形態において例示した構成に限定されるものではない。
例えば、複数の横方向に沿うスリット状の通気口29を、各コンテナ5の前面に対向位置させて上下方向に並べて設けてもよい。
又、1個の渦巻き状の通気口29を、その中心が各コンテナ5の前面の中央部に位置するように設けてもよい。
又、1個の矩形状や円状の通気口29を、各コンテナ5の前面に対向位置させて設けてもよい。
【0043】
通気口29は、網構造などの多孔構造に限らず、単純開口でもよい。
【0044】
通気口29を、コンテナ5の前面のうちの中央部に対向する部分が、コンテナ5の前面のうちの周縁部に対向する部分よりも空気が流れ易いようにするための具体構成として、通気口29を形成する多孔構造において、その開口率がコンテナ5の前面のうちの中央部に対向する部分がコンテナ5の前面のうちの周縁部に対向する部分の開口率よりも大になるようにしてもよい。
【0045】
(ロ) 上記の実施形態においては、カーテン状体28を、それの閉じ状態において棚前面部の全面にわたる一枚構造として形成する場合について例示したが、これに代えて、図12に示すように、収納部2aの間口毎に分割し、分割した各カーテン部分を各別に開閉自在にした構造としてもよい。
この場合は、通風作動状態においては、カーテン状体28は、分割されたカーテン部分毎に棚側に引き寄せられることになるので、容易に棚側に引き寄せられてコンテナ5の前面へ密着する。従って、通風作動状態においては、カーテン状体28が棚側に引き寄せられてコンテナ5の前面に密着することを可能にしながら、通風停止状態でのカーテン状体28とコンテナ5の前面との間の間隔を可及的に広くすることができる。
又、出し入れの対象となるコンテナ5が収納されている領域に対応するカーテン部分のみを開閉操作することができるので、開閉操作を迅速に行うことができる。又、出し入れの対象となっていないコンテナ5が収納されている領域に対応するカーテン部分は不必要に開くことがないので、その領域の雰囲気が変化するのを抑制することができる。
【0046】
又、カーテン状体28を収納部2aの間口毎に分割し、分割した全てのカーテン部分を同時に開閉自在にした構造としてもよい。
又、主体シート材28aのみを収納部2aの間口毎に分割した構造としてもよい。
【0047】
(ハ) カーテン状体28は、上記の実施形態の如く上方への引き上げにより開く構造に代え、横方向へ移動させて開く構造にしてもよい。
【0048】
(ニ) 移送機6によってコンテナ5を収納部2aに収納した際に、コンテナ5の収納姿勢や前後方向の収納位置に多少バラツキがあっても、前記通風停止状態では、収納部2aに収納されたコンテナ5の前面とカーテン状体28との間に間隔が開く状態で、前記通風作動状態では、カーテン状体28が棚側に引き寄せられてコンテナ5の前面に密着させることが可能であり、又、膨張収縮部27の膨張状態やスポンジ状ゴム38の柔軟性によって、コンテナ5の背面と吸引口8aの口縁との隙間を塞ぐことができるので、上記の実施形態においてストッパ35を省略してもよい。この場合、コストダウンが可能になる。
【0049】
(ホ) ストッパ35を前後方向に移動操作するシリンダ等のアクチュエータを設けると、コンテナ5の収納部奥側への移動範囲を設定するための操作性を向上することができるので好ましい。
又、前後方向の長さが共通のコンテナ5を用いる場合は、ストッパ35を所定の位置に固定的に設けると、コストダウンが図れるので好ましい。
【0050】
(ヘ) 収納部2aに収納されたコンテナ5の背面と、吸引チャンバ8により収納部2aから空気吸引するための吸引口8aの口縁との隙間を塞ぐための具体構成としては、上記実施形態の如き膨張収縮部27に代え、例えば、図13に示すように、コンテナ5の収納に伴いコンテナ5の背面部を当接させてコンテナ背面部と吸引口8aの口縁との間を気密にするゴム製等の弾性パッキン43を吸引口8aの口縁部に貼設してもよい。
又、図14に示すように、吸引口8aの口縁部に取り付けた伸縮自在なシール用継手ダクト44をシリンダの如き適当な駆動手段45により伸長操作して、そのシール用継手ダクト44のパッキン付き口縁部を収納コンテナ5の背面部に押し付ける構造にしてもよい。
【0051】
(ト) 上記の実施形態においては、吸引チャンバ8及び吸引ファン9を各収納部2aに対して個別に配備する場合について例示したが、各収納部2aに対する吸引チャンバ8及び吸引ファン9の配備形態は種々変更可能である。
例えば、処理棚2の縦一列の全ての収納部2aに対して、あるいは、処理棚2の横一列の全ての収納部2aに対して、共用の吸引チャンバ8及び吸引ファン9を設けたり、1個の処理棚2の全ての収納部2aに対して、共用の吸引チャンバ8及び吸引ファン9を設けてもよい。
【0052】
(チ) 処理庫内におけるカーテン状体28の前面域へ調整空気を供給し、且つ、収納部2aの夫々の棚背面側から空気吸引する通風手段Tの具体構成は、上記実施形態において例示した構成に限定されるものではない。
例えば、吸引チャンバ8を省略して、各収納部2aの背面の開口部を通じて、吸引ファン9により空気吸引する構造としてもよい。
【0053】
(リ) 個別の吸引チャンバ8及び吸引ファン9により処理棚2の各収納部2aにおける収納コンテナ5(処理物Wを収容したコンテナ)の内部にコンテナ前面側から調整空気SAを強制通過させるのに、これらコンテナ5における収容処理物群の上面部をシート材や板材などからなる落とし蓋的な遮風手段で覆い、これにより、コンテナ内部へのコンテナ前面部からの調整空気吸入を一層的確にして処理の一層の効率化・均一化を図ってもよい。
【0054】
(ヌ) 処理物Wは玉葱や馬鈴薯、あるいは果実、あるいはまた海草類や魚介類など、どのような農水産物であってもよく、また、処理物Wの処理内容も乾燥に限定されるものではなく、冷却や加熱あるいは加湿、あるいはまた、それらの組み合わせであってもよい。そして、還気導風路により合流状態で導かれる吸引空気RAを調整する空調手段は、除湿機に限らず、空気冷却機や空気加熱機あるいは加湿機、あるいはまた、それらの組み合わせ等、処理物Wの処理内容に応じて選定すればよい。
【0055】
(ル) その他、各請求項に記載の発明の実施にあたっては、各請求項に記載の範囲内において、構造面及び方式面で種々の構成変更が可能である。
【図面の簡単な説明】
【図1】平面図
【図2】正面図
【図3】側面図
【図4】膨張収縮部の構成を示す側面図
【図5】膨張収縮部の構成を示す収納部の斜視図
【図6】通風停止状態を示す収納部の縦断側面図
【図7】通風作動状態を示す収納部の縦断側面図
【図8】収納部の正面図
【図9】収納部の要部の横断平面図
【図10】カーテン状体の開閉構造を示す棚側面図
【図11】カーテン状体の通気口を示すカーテン状体要部の正面図
【図12】別実施形態における正面図
【図13】別実施形態における収納部の縦断側面図
【図14】別実施形態における収納部の縦断側面図
【符号の説明】
2 棚
2a 収納部
5 コンテナ
7 給気導風路
8 吸引チャンバ
9 吸引ファン
10 還気導風路
16,17 空調手段
28 カーテン状体
29 通気口
35 ストッパ
SA 調整空気
T 通風手段
RA 吸引空気
W 処理物
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an agricultural and marine product processing system, specifically, a shelf having a plurality of storage units capable of storing containers capable of ventilation from the front part to the back part is provided in a refrigerator,
A curtain-shaped body is provided to be openable and closable on the front opening of the storage unit,
In the curtain-like body, in its closed state, a ventilation opening is formed opposite to the front surface of the container stored in the storage portion,
Ventilation means for supplying adjusted air to the front surface area of the curtain-shaped body in the refrigerator, and for sucking air from the back side of each shelf of the storage unit is provided, and the adjusted air is supplied from a vent of the curtain-shaped body. The present invention relates to an agricultural and marine product processing system configured to pass through each of the storage units and process a processed product in a container stored in each of the storage units.
[0002]
[Prior art]
Such an agricultural and marine product processing system is provided with a curtain-shaped body openably and closably provided at a front opening of a storage unit, and a ventilation port provided in the curtain-shaped body in a closed state and opposed to a front surface of a container stored in the storage unit. With the curtain-shaped body closed, the adjustment air in the front surface area of the shelf is sucked into the storage portion so as to be concentrated on the front surface of the storage container from the ventilation port, and as many adjustments as possible The air is made to pass through the container to improve the processing efficiency of the processed material in the container.
Conventionally, the curtain-shaped member is provided so as to always contact the front surface of the container stored in the storage portion when the curtain-shaped member is closed (for example, see Japanese Patent Application Laid-Open No. 8-2009).
When the curtain is closed, the gap between the curtain and the front of the container is eliminated by removing the gap between the curtain and the front of the container. Thus, the flow rate of the processed material inside the container is further improved by suppressing the flow of the processed material inside the container.
[0003]
[Problems to be solved by the invention]
However, in the above-described conventional system, although the regulated air can be prevented from flowing around the container around the gap between the curtain-shaped body and the front surface of the container, the regulated air is opened and closed. Sometimes, since the curtain-shaped body is in contact with the front of the container, there is a problem that the curtain-shaped body cannot be opened and closed smoothly.
[0004]
The present invention has been made in view of the above circumstances, and an object of the present invention is to suppress the regulated air from flowing around the container around the gap between the curtain-shaped body and the front surface of the container. Another object of the present invention is to improve the operability of the opening / closing operation of the curtain-like body while further improving the processing efficiency of the processed material in the container.
[0005]
[Means for Solving the Problems]
According to the characteristic configuration of the first aspect, when the ventilation means is in the ventilation stop state and the curtain-shaped body is opened and closed, a gap is provided between the curtain-shaped body and the front surface of the container. The body can be opened and closed smoothly. Then, when the ventilation means is set to the ventilation operation state in a state in which the curtain-shaped body is closed, the curtain-shaped body is drawn to the shelf side and adheres to the front surface of the container by the adjusted air passing through the storage portion.
Therefore, while suppressing the regulated air from flowing around the container through the gap between the curtain-shaped body and the front surface of the container to further improve the processing efficiency of the processed material in the container, The operability of opening and closing the curtain-shaped body can be improved.
Further, the processing capacity of the system can be further improved by improving the processing efficiency of the processed material in the container.
[0006]
Incidentally, the opening / closing operation of the curtain-shaped body is performed, for example, for putting a container into and out of the storage unit. When the curtain-shaped body is opened / closed, there is no need to allow adjustment air to pass through the storage unit, and Since the ventilation is stopped, the space is opened between the curtain and the front surface of the container. On the other hand, when processing the processed material in the container stored in the storage unit by passing the adjusted air through the storage unit, the curtain is closed, so that the curtain is placed on the front of the container. It will adhere.
Therefore, even if the characteristic configuration described in claim 1 is adopted, there is no adverse effect on the processing of the original processed product.
[0007]
According to the characteristic configuration of the second aspect, when the container is stored in the storage unit, the range of movement of the container toward the back of the storage unit is determined by the stopper. In other words, with a simple operation of merely storing the container in the storage portion while being positioned by the stopper, the space between the curtain-shaped body in the ventilation stopped state and the front surface of the container is changed to the curtain-shaped body when the ventilation operation state is established. It can be set to an appropriate value to allow it to be drawn to the shelf side and adhere to the front of the container.
Therefore, the storage operation for storing the container in the proper position of the storage unit can be efficiently performed, and the synergistic effect of the efficiency of the storage operation and the improvement of the processing efficiency of the processed material in the container is achieved. As a result, the processing capacity of the system can be further improved.
[0008]
According to the characteristic configuration of the third aspect, the vent hole is formed such that the portion facing the center portion of the front surface of the container allows air to flow more easily than the portion facing the peripheral portion of the front surface of the container. Is formed.
That is, since the ventilation resistance in the front-rear direction of the container is higher at the central portion than at the peripheral portion, the ventilation port is formed so that the portion facing the central portion of the front surface of the container is larger than the portion facing the peripheral portion of the front surface of the container. Also, by making the air easier to flow, the variation in the amount of air flow due to the location of the conditioned air flowing in the container is suppressed.
Therefore, the uniform processing property of the processed material in the container can be further improved.
[0009]
According to the characteristic configuration of the fourth aspect, since the curtain-shaped body is divided for each frontage of the plurality of storage units arranged in the horizontal direction, the curtain-shaped body is divided in the ventilation operation state of the ventilation means. Each drawn curtain portion is drawn to the shelf side, so that it is easily drawn to the shelf side and closely adheres to the front surface of the container.
Therefore, in the ventilation operation state of the ventilation means, the curtain-shaped body is drawn to the shelf side and can be in close contact with the front surface of the container. Can be made as wide as possible.
As a result, when the curtain-shaped body is opened and closed, the curtain-shaped body can be more reliably prevented from coming into contact with the container, so that the operability of the curtain-shaped body opening and closing operation can be further improved. Was.
[0010]
According to the characteristic configuration of the fifth aspect, the regulated air is blown out and supplied from the air supply guide path in a state of being diffused to the front surface area of the curtain-like body in the storage, and the air is sucked through the suction chamber by the suction fan. This allows the conditioned air to pass through each of the storage sections from the ventilation opening of the curtain.
Therefore, a difference in the amount of adjusted air ventilation between the storage units can be suppressed, so that a variation in the processing quality of the storage processing object depending on the storage unit position on the shelf can be suppressed, and the uniform processing performance of the system for the processing object. Can be further improved.
[0011]
According to the sixth aspect of the present invention, the suction chamber and the suction fan for sucking air from the back side of the shelf into the storage section are separately provided for each of the plurality of storage sections in the shelf, and these individual suction sections are provided. Since air is independently suctioned into each storage unit by the chamber and the suction fan, even if there is a slight difference in the ventilation resistance of these storage units (mainly, the ventilation resistance due to the storage processing object), the suction fan is caused by the resistance difference. Is concentrated on the storage sections with smaller airflow resistance, and the difference in the adjusted air flow from the shelf front area in each storage section can be more effectively suppressed.
[0012]
In addition, the air suctioned by the individual suction chambers and the suction fan is guided to the air conditioner in a merged state by the return air guide passage, adjusted by the air conditioner, and the adjusted air is sent to the supply air guide passage. The suction air from the chamber and the suction fan (that is, the used adjusted air) is short-circuited into each of the storage units in a state where there is a quantitative difference depending on the storage unit position on the shelf due to diffusion in the storage, and the intake air of each of the storage units. A quality difference can be reliably prevented by the return air guide passage.
Therefore, from these facts, it is possible to more effectively suppress the variation in the processing quality of the stored processed product due to the storage unit position on the shelf, and it is possible to further improve the uniform processing performance of the system for the processed product.
[0013]
Moreover, as a basic configuration of the system, the air adjusted by the air conditioning means is blown out and supplied from the air supply duct to the front area of the shelf, and the adjusted air is sucked from the front area of the shelf into each storage section of the shelf. The system configuration can be simplified in terms of the air path configuration and the system cost can be reduced compared to the case where the adjustment air supply duct is directly connected to each storage section of the shelf individually and directly. Can be.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
1 to 3 show a drying processing system, 1 is a processing cabinet, 2 is two processing shelves arranged in the cabinet of the processing cabinet 1 with their fronts facing each other, and 3 is a processing cabinet with the fronts facing each other. The processing shelf 2 and the standby shelf 3 are each provided with a plurality of storage units 2a and 3a arranged in a matrix when viewed from the front of the shelf. Each of the parts 2a and 3a is configured to be capable of storing a container 5 that can ventilate from the front part to the back part.
A curtain 28 is provided at the front opening of the storage unit 2a of the processing shelf 2 so as to be openable and closable, and in the closed state, the curtain 28 faces the front of the container 5 stored in the storage 2a. A vent hole 29 is formed.
[0015]
Reference numerals 4A and 4B denote carry-in and carry-out portions of a container 5 accommodating a processing object W (eg, onion), and reference numeral 6 denotes a process for moving the container 5 between the carry-in / out portions 4A and 4B and the processing shelf 2 in the processing chamber 1. This is a transfer machine that automatically puts and unloads the processing object storage container 5 into and out of each storage section 2a of the shelf 2. The processing shelf 2 and the standby shelf 3 move the transfer machine 6 through the entrance 1a of the processing cabinet 1 in a series. The paths are arranged side by side in the shelf width direction so as to be linearly formed between the shelves 2 and 3 opposed to each other on the front side, thereby streamlining container transfer by the transfer machine 6.
[0016]
As for the work for loading and unloading the processing object storage container 5, specifically, while the processing of the container storage processing object W is being performed on the processing shelf 2, the transfer device 6 is moved between the standby rack 3 and the loading / unloading units 4 </ b> A, 4 </ b> B. After the previous processing on the processing shelf 2, the processed containers 5 deposited in the respective storage sections 3 a of the standby shelf 3 are sequentially taken out to the unloading section 4 B by the transfer device 6, and the Each time the transfer machine returns from the unloading section 4B to the standby shelf 3, the unprocessed container 5 carried into the loading section 4A is transported to the standby shelf 3 by the transfer machine 6 and deposited in the empty storage section 3a of the standby shelf 3. Carry out shipping work automatically.
[0017]
Then, when the processing of the container-accommodated processed material W on the processing shelf 2 is completed, the transfer device 6 is reciprocated between the processing shelf 2 and the standby shelf 3, and the processed containers 5 in the respective storage portions 2 a of the processing shelf 2 are moved. Are sequentially transported to the standby shelf 3 by the transfer device 6 and deposited in the empty storage section 3a of the standby shelf 3, and each time the transfer device returns from the standby shelf 3 to the processing shelf 2 in the sequential transportation, the standby shelf 3 is first moved. The unloading container 5 is transferred to the processing shelf 2 by the transfer machine 6 and stored in the empty storage section 2a of the processing shelf 2 to automatically carry out the loading and unloading work. Repeatedly and alternately.
[0018]
Regarding the processing of the container-accommodated processed material W on the processing shelf 2, the adjusted air SA is blown out from the plurality of outlets 7 a formed side by side in the shelf width direction toward the transfer machine path between the processing shelves 2, thereby performing the processing. The air supply duct 7 is provided as an air supply duct for supplying the adjusted air SA to the front area of the curtain 28 in the refrigerator (in this example, the moving space of the transfer device between the processing shelves 2). The suction chamber 8 and the suction fan are arranged below the processing shelves 2 and configured to suction air from a storage portion 2a of each processing shelf 2 through a suction chamber 8 provided on the back side of the shelf by a suction fan 9. 9 is individually provided for each of the storage sections 2a in each processing shelf 2, whereby the suction air of the individual suction fan 9 causes the storage section 2a of each processing shelf 2 to suck the adjusted air SA from the front area of the shelf. And adjusted air S The by forcing through the respective housing portions 2a from the vent 29 of the curtain-like member 28, to process the processed product W in a container 5 housed in these housing portion 2a.
Therefore, the ventilation means T which supplies the regulated air to the front area of the curtain 28 in the processing chamber and suctions the air from the back side of each shelf of the storage section 2a is provided as an air supply duct as an air supply duct. 7, a suction chamber 8 and a suction fan 9 are provided.
[0019]
On the back side of each processing shelf 2 in the processing cabinet 1, on the back side of each processing shelf 2, return air guide air that receives and merges the air RA sucked by the individual suction chamber 8 and the suction fan 9 from each storage section 2a of the corresponding processing shelf 2 A return air chamber 10 as a path and a machine room 13 which is disposed outside the air return chamber 10 and in which air flows in from the return air chamber 10 through the communication ports 11 and 12 are formed by partitions 14 and 15. Are provided with dehumidifiers 16 and 17 for dehumidifying the room air in the machine room 13 as air conditioning means.
[0020]
Outside the processing chamber 1, two combustion-type hot air fans 19 are provided as air heating means for heating the outside air and supplying the heated outside air OA to the respective machine rooms 13 through the hot air duct 18 separately. In this air-conditioning configuration, the room air in each machine room 13 is sent out from one end of each machine room 13 to each air supply duct 7 by the air supply fan 20 from one end of each machine room 13 as processing adjustment air SA. The processed material W in the container 5 stored in each storage section 2a of the shelf 2 is dried in the above-described processing mode.
[0021]
That is, basically, the air RA (that is, used adjusted air) sucked by the individual suction chambers 8 and the suction fans 9 from the respective storage portions 2a of the processing shelf 2 is returned to the return air chamber 10 as a return air guide passage. The air is guided to the machine room 13 in a merged state via the air conditioner, adjusted by dehumidifiers 16 and 17 as air conditioning means, and the adjusted air SA is sent out to the air supply duct 7 as an air supply and air introduction path.
[0022]
In this processing system, the suction air RA by the individual suction chamber 8 and the suction fan 9 is guided to the machine room 13 in a merged state via the return air chamber 10 as a return air guide passage. The air guide path 13A for guiding the air RA from the return air chamber 10 to the dehumidifiers 16 and 17 as air conditioning means, and a part of the air RA from the return air chamber 10 to the dehumidifiers 16 and 17 The air that has been dehumidified by the dehumidifiers 16 and 17 is used in combination with the bypass passage 13B to be bypassed and also as a mixing chamber for the heated outside air OA supplied from the combustion type hot air blower 19 as the air heating means. A mixture of bypass air from the air path 13B and heated outside air OA from the combustion-type hot air blower 19 is sent to the air supply duct 7 as the air supply and air supply path as the processing adjustment air SA.
[0023]
Two types of dehumidifiers are provided in the machine room 13; an integrated dehumidifier 16 that does not require an outdoor unit, and a separate dehumidifier 17 that requires a refrigerant pipe connection to an outdoor unit 17a disposed outside the refrigerator. The integrated dehumidifier 16 cools and dehumidifies the air taken into the machine from the periphery of the machine by a refrigerant evaporating coil, and subsequently reheats the cooled dehumidified air by a refrigerant condensing coil and sends it out of the machine. On the other hand, in the separate type dehumidifier 17, the air taken into the inside of the machine (indoor unit) from the periphery of the machine is cooled and dehumidified by the refrigerant evaporation coil, and subsequently, the cooled dehumidified air is reheated by the refrigerant condensing coil and sent out of the machine. In doing so, the amount of reheat can be adjusted by adjusting the amount of heat released outside the refrigerator by the refrigerant condensing coil of the outdoor unit 17a.
[0024]
As for the inflow of air from the return air chamber 10 to the machine room 13, the partition 14 between the return air chamber 10 and the machine room 13 has a lower communication port 11 formed near the floor and an upper portion formed near the ceiling. A communication port 12 is provided. The lower communication port 11 is provided with an auto-roll type dust filter 21 as air purifying means for purifying the passing air RA in the lower communication port 11. A communication port fan 22 that functions as an air circulation fan together with the suction fan 9 and the air supply fan 20 is provided in the unit 12.
[0025]
That is, with this communication port configuration, while reducing the required processing air volume of the auto-roll type dust filter 21 as the air purifying means, the dust RA in the return air chamber 10 is used to reduce the inflow air RA into the machine chamber 13. The dust removal process is performed efficiently, and the amount of air flowing into the machine room 13 (that is, the amount of air circulating between the machine room 13 and the shelf 2) is ensured by the upper and lower communication ports 11 and 12.
[0026]
Further, a part of the receiving air RA of each return air chamber 10 is also discharged to the outside of the processing chamber 1 by the exhaust fan 24 through the exhaust duct 23 serving as a dust exhaust passage, also serving as ventilation in the chamber. The exhaust and the dust removal by the dust filter 21 keep the concentration of dust in the processing chamber 1 at an allowable level with respect to the generation of dust from the stored processing object W.
[0027]
The container 5 for accommodating the processing objects W in an accumulated state has a ventilation structure in which four surfaces (five surfaces including a bottom surface in some cases) of a front surface, a back surface, and both lateral surfaces are formed of a mesh so as to allow the adjusted air SA to pass therethrough. On the other hand, in each of the processing shelves 2, as shown in FIGS. 5 and 8, in order to prevent the conditioned air SA sucked into the storage section 2 a from the front area of the shelf from flowing to the adjacent storage section 2 a. The storage portions 2a adjacent vertically and horizontally are separated by wind shield walls 25 and 26.
[0028]
As shown in FIGS. 5 to 9, the container 5 is placed on the upper surface of the wind shield wall 25 of each storage unit 2 a so that the front surface of the container 5 can be stored in the storage unit 2 a with the front surface being substantially flush with the front surface of the processing shelf 2. Is provided with a pair of stoppers 35 that determine the range of movement of the container 5 toward the back of the storage section. The stopper 35 is supported on a rail 36 so as to be movable in the front-rear direction, and can be fixed at a predetermined position by screw-type fixing means 37.
[0029]
As shown in FIGS. 4 to 9, the expansion / contraction section 27 which expands by the supply of air and contracts by the discharge of air is used to expand the container 5 stored in the storage section 2 a by supplying air and expanding. Of the suction port 8a for sucking air from the storage section 2a by the suction chamber 8 so as to close the gap.
A total of four expansion / contraction portions 27 are provided, one each for the upper, lower, left and right sides, so as to surround the edge of the suction port 8a.
[0030]
The expansion / contraction section 27 is formed in a bag shape by connecting a sheet material 27b to the periphery of the plate-like body 27a, and attached to the back plate of the processing shelf 2 using the plate-like body 27a.
Further, a sponge-like rubber 38 is provided on the front surface of the expansion / contraction section 27 as a flexible member that can be deformed to conform to the shape of the mating partner.
[0031]
A hose 39 is connected to each of the four expansion / contraction sections 27, and the hose 39 of the expansion / contraction section 27 provided in each of the vertically arranged storage sections 2a of the processing shelf 2 is connected to the main pipe 40 so as to be connected. 40 is connected to a sealing fan 42 via a supply / discharge switching device 41. That is, a supply / discharge switching device 41 and a sealing fan 42 are provided for each vertical line of the processing shelf 2.
[0032]
The supply / discharge switching device 41 opens the suction port of the sealing fan 42 to the atmosphere and supplies air discharged from the sealing fan 42 to the main pipe 40. It is connected to the main pipe 40 and is configured to be freely switchable to an exhaust state in which air discharged from the sealing fan 42 is discharged into the atmosphere.
Specifically, the supply / discharge switching device 41 includes an electromagnetic on-off valve V1 for interrupting communication between the discharge port of the sealing fan 42 and the main pipe 40, and a state in which the discharge port is opened to the atmosphere. Opening / closing valve V2 for switching the state between the open state and the open state, an opening / closing valve V3 for interrupting the communication between the suction port of the sealing fan 42 and the main pipe 40, and a state for opening and closing the suction port to the atmosphere. V4.
The supply / discharge switching device 41 is switched to the air supply state by opening the on-off valve V1 and the on-off valve V4 and closing the on-off valve V2 and the on-off valve V3, and switches the on-off valve V1 and the on-off valve V4. The exhaust state is switched by closing the valve and opening the on-off valve V2 and the on-off valve V3.
[0033]
Furthermore, on the front surface of each storage shelf 2, a curtain-like body 28 that can be opened and closed to close the front opening of each storage part 2 a is provided, and in this curtain-like body 28, the container 5 is attached to each storage part 2 a. A vent hole 29 having a porous structure is formed so as to be opposed to the front surface of each container 5 in a state where the container 28 is stored and the curtain 28 is closed.
[0034]
As shown in FIG. 6, when the curtain 28 is closed, as shown in FIG. 6, when ventilation is stopped by the ventilation unit T, the curtain 28 is opened so as to be spaced apart from the front surface of the container 5 stored in the storage section 2a. As shown in (2), when the ventilation means T is in the ventilation operation state, the ventilation means T is provided so as to be drawn toward the shelf side and closely contact the front surface of the container 5. When the curtain-shaped body 28 is provided so as to be spaced apart from the front surface of the container 5 when the ventilation is stopped and to be brought into close contact with the front side of the container 5 in the ventilation operation state, the curtain-shaped body 28 in the ventilation stopped state is provided. The distance between the container 28 and the front surface of the container 5 is set based on the flow rate and flow rate of the adjusted air SA, but is preferably set to, for example, about 50 mm.
[0035]
As shown in FIG. 11, the ventilation holes 29 are formed in a slit shape along the vertical direction, and five of the slit-shaped ventilation holes 29 are formed side by side so as to face the front surface of each container 5. . Further, of the five slit-shaped vents 29, the one facing the central part of the front surface of the container 5 has its width larger than the width of the one facing the peripheral part of the front surface of the container 5. Thus, the air is made to flow more easily than the one facing the peripheral portion.
[0036]
As shown in FIG. 10, with respect to the curtain 28, the horizontal core members 30 are attached to the main sheet member 28a (the sheet member having the ventilation holes 29) at appropriate intervals in the closed state. Then, the opening / closing operation cordage 31 is connected to the lowermost core material 30 through a guide ring 32 attached to each core material 30, and this cordage 31 is connected to the power take-up device 33 at the upper part of the processing shelf. As shown in FIG. 10 (b), the curtain-like body 28 is opened in a folded state in which the core material becomes a fold, and is stored in the upper end of the processing shelf 2 in the folded state. In this open state, the operation of loading / unloading the processing object storage container 5 with respect to each storage section 2a of the processing shelf 2 is performed.
[0037]
When the work container 5 is put into and taken out of each storage section 2a of the processing shelf 2, the suction fan 8, the air supply fan 20, the communication port fan 22, the exhaust fan 24, and the like are stopped to stop the ventilation, The curtain 28 is opened and operated. At this time, as shown in FIG. 6, the curtain 28 hangs down by its own weight, and a space is provided between the curtain 28 and the container 5. 5, so that the curtain 28 can be opened smoothly. Then, with the curtain-shaped body 28 opened, the transported machine 6 sequentially removes the processed containers 5 from the storage sections 2a as described above, and sequentially transfers the unprocessed containers 5 to the empty storage sections 2a. Entry / exit work to be stored in a state of contact with is repeatedly performed. Then, when the unprocessed container 5 to be processed is stored, the curtain 28 is closed and the ventilation is stopped. At this time, the space between the curtain 28 and the container 5 is opened. Since the curtain 28 does not catch on the processing shelf 2 or the container 5, the curtain 28 can be closed smoothly.
[0038]
When the curtain 28 is closed, the supply / discharge switching device 41 is switched to the air supply state, and the sealing fan 42 is operated. Then, as shown in FIG. 7, the four expansion / contraction sections 27 of each storage section 2a expand, so that the gap between the back surface of the container 5 stored in each storage section 2a and the rim of the suction port 8a is The four expansion / contraction portions 27 are closed by expansion.
Then, the suction fan 8, the air supply fan 20, the communication port fan 22, the exhaust fan 24, and the like are operated so as to be in the ventilation operation state, and the processing of the stored product W with the adjusted air SA is performed as described above.
As shown in FIG. 7, the curtain-like body 28 is drawn toward the shelf by the flow of the conditioned air SA, and is brought into close contact with the front surface of the container 5.
In a state where the curtain 28 is in close contact with the front surface of the container 5, the adjusted air SA supplied to the front surface area of the shelf is sucked from the ventilation holes 29 into the respective storage portions 2a so as to concentrate on the front surface of the container 5.
Therefore, since the curtain 28 is in close contact with the front surface of the container 5, the adjusted air SA flows through the gap between the curtain 28 and the front surface of the container 5, bypassing the periphery of the container 5. Is prevented.
Further, since the gap between the back surface of the container 5 stored in each storage section 2a and the rim of the suction port 8a is closed by the expansion of the four expansion / contraction sections 27, the adjusted air SA is The suction chamber 8 is prevented from being sucked into the suction chamber 8 from the gap between the back surface of the container 5 and the rim of the suction port 8a while bypassing the surroundings.
Furthermore, since the width of the slit-shaped ventilation port 29 facing the center portion of the front surface of the container 5 is larger than the width of the ventilation port 29 facing the peripheral portion of the front surface of the container 5, Although the ventilation resistance in the front-rear direction of the container 5 is higher in the central part than in the peripheral part, variation due to the location of the conditioned air SA flowing in the container 5 is suppressed.
[0039]
When the predetermined processing by the ventilation of the adjusted air SA is completed, the suction fan 8, the air supply fan 20, the communication port fan 22, the exhaust fan 24, and the like are stopped to stop the ventilation, and the supply / discharge switching device 41 is operated. The state is switched to the exhaust state. Then, as shown in FIG. 6, the curtain-shaped body 28 hangs away from the front surface of the container 5 with its own weight, leaving a space between the curtain-shaped body 28 and the front surface of the container 5. Shrink.
Then, the curtain-shaped member 28 is opened and operated. However, as described above, since the space is provided between the curtain-shaped member 28 and the container 5, the curtain-shaped member 28 can be opened smoothly.
[0040]
In other words, while the high processing efficiency is ensured by the forced ventilation of the adjusted air SA, the functions of the expansion / contraction section 27 and the curtain member 28 forming the ventilation port form the suction chamber 8 and the suction fan 9 for each storage section 2a individually. In combination with the arrangement, and also by preventing the used conditioning air RA from diffusing inside the refrigerator by the air guide by the return air chamber 10, the processing object W in the processing shelf 1 can be uniformly processed.
[0041]
Further, the suction air RA from each suction chamber 8 and the suction fan 9 is discharged downward into the return air chamber 10 by an elbow duct 34 connected to the discharge side of each suction fan 9, whereby the partition 14 by the discharge air is generated. In addition to preventing flapping, it suppresses the soaring of dust contained in the discharge wind.
[0042]
[Another embodiment]
Next, another embodiment will be described.
(A) The specific configuration of the vent 29 formed in the curtain 28 is not limited to the configuration exemplified in the above embodiment.
For example, a plurality of slit-shaped vents 29 extending along the horizontal direction may be provided in the vertical direction so as to face the front surface of each container 5.
Alternatively, one spiral vent 29 may be provided such that the center is located at the center of the front surface of each container 5.
Alternatively, one rectangular or circular vent 29 may be provided at the front of each container 5 so as to face the container.
[0043]
The vent hole 29 is not limited to a porous structure such as a net structure, and may be a simple opening.
[0044]
The vent hole 29 has a specific configuration for allowing air to flow more easily at a portion facing the center portion of the front surface of the container 5 than at a portion facing the peripheral edge portion of the front surface of the container 5. In the porous structure forming 29, the opening ratio of the portion facing the central portion of the front surface of the container 5 is larger than the opening ratio of the portion facing the peripheral portion of the front surface of the container 5. Is also good.
[0045]
(B) In the above embodiment, the case where the curtain-like body 28 is formed as a single-sheet structure over the entire surface of the shelf front portion in the closed state is illustrated, but instead, as shown in FIG. It is also possible to adopt a structure in which the front part of the storage part 2a is divided for each frontage, and each of the divided curtain portions can be opened and closed individually.
In this case, in the ventilation operation state, the curtain 28 is drawn to the shelf side for each divided curtain portion, so that it is easily drawn to the shelf side and closely adheres to the front surface of the container 5. Therefore, in the ventilation operation state, the curtain-shaped body 28 is drawn to the shelf side and can be in close contact with the front surface of the container 5, and the gap between the curtain-shaped body 28 and the front surface of the container 5 in the ventilation stopped state. The spacing can be made as wide as possible.
Further, since only the curtain portion corresponding to the area where the container 5 to be taken in and out is stored can be opened and closed, the opening and closing operation can be performed quickly. In addition, since the curtain portion corresponding to the area where the container 5 not to be taken in and out is stored is not unnecessarily opened, it is possible to suppress a change in the atmosphere in that area.
[0046]
Alternatively, the curtain-shaped body 28 may be divided at each frontage of the storage section 2a, and all the divided curtain portions may be simultaneously opened and closed.
Further, a structure may be employed in which only the main sheet material 28a is divided for each frontage of the storage section 2a.
[0047]
(C) Instead of the structure in which the curtain-like body 28 is opened by being pulled upward as in the above-described embodiment, a structure in which the curtain-like body 28 is moved in the lateral direction and opened may be used.
[0048]
(D) When the container 5 is stored in the storage section 2a by the transfer device 6, even if the storage posture of the container 5 and the storage position in the front-back direction are slightly varied, the container 5 is stored in the storage section 2a in the ventilation stop state. In a state where the space is opened between the front surface of the container 5 and the curtain-shaped body 28, in the ventilation operation state, the curtain-shaped body 28 can be drawn toward the shelf side and can be in close contact with the front surface of the container 5. Further, the gap between the back surface of the container 5 and the rim of the suction port 8a can be closed by the expansion state of the expansion / contraction section 27 and the flexibility of the sponge-like rubber 38. Therefore, the stopper 35 is omitted in the above embodiment. You may. In this case, the cost can be reduced.
[0049]
(E) It is preferable to provide an actuator such as a cylinder for moving the stopper 35 in the front-rear direction, since operability for setting the range of movement of the container 5 to the back of the storage section can be improved.
When the container 5 having a common length in the front-rear direction is used, it is preferable that the stopper 35 be fixedly provided at a predetermined position because cost can be reduced.
[0050]
(F) The specific configuration for closing the gap between the back surface of the container 5 stored in the storage section 2a and the edge of the suction port 8a for sucking air from the storage section 2a by the suction chamber 8 is as described in the above embodiment. In place of the expansion / contraction portion 27 as shown in FIG. 13, for example, as shown in FIG. 13, the rear portion of the container 5 is brought into contact with the storage of the container 5 so that the space between the container rear portion and the edge of the suction port 8a is airtight. An elastic packing 43 made of rubber or the like may be attached to the edge of the suction port 8a.
Further, as shown in FIG. 14, the expandable and contractible sealing joint duct 44 attached to the edge of the suction port 8a is extended by a suitable driving means 45 such as a cylinder, and the packing of the sealing joint duct 44 is performed. A structure in which the lip portion is pressed against the back surface of the storage container 5 may be employed.
[0051]
(G) In the above-described embodiment, the case where the suction chamber 8 and the suction fan 9 are separately provided in each storage unit 2a is illustrated. However, the arrangement of the suction chamber 8 and the suction fan 9 in each storage unit 2a. Can be variously changed.
For example, a common suction chamber 8 and a common suction fan 9 may be provided for all the storage units 2a in one vertical line of the processing shelf 2 or all the storage units 2a in one horizontal line of the processing rack 2, A common suction chamber 8 and a common suction fan 9 may be provided for all the storage sections 2a of the individual processing shelves 2.
[0052]
(H) The specific configuration of the ventilation means T that supplies the adjustment air to the front area of the curtain 28 in the processing chamber and sucks air from the back side of each shelf of the storage section 2a is exemplified in the above embodiment. It is not limited to the configuration.
For example, the suction chamber 8 may be omitted and air may be sucked by the suction fan 9 through the opening on the back surface of each storage section 2a.
[0053]
(I) When the adjusted air SA is forcibly passed from the front side of the container to the inside of the storage container 5 (container storing the processing object W) in each storage unit 2a of the processing shelf 2 by the individual suction chamber 8 and the suction fan 9. In addition, the upper surface of the group of processed objects in these containers 5 is covered with a drop lid-like wind shield made of a sheet material, a plate material, or the like, so that the adjusted air suction from the front surface of the container into the inside of the container is more accurately performed. The efficiency and uniformity of the processing may be further improved.
[0054]
(G) The processed product W may be any agricultural or marine product such as onion, potato, fruit, or seaweed or seafood, and the processing content of the processed product W is not limited to drying. Cooling, heating or humidification, or a combination thereof. The air-conditioning means for adjusting the suction air RA guided in the merged state by the return air guide passage is not limited to a dehumidifier, but may be an air cooler, an air heater, a humidifier, or a combination thereof. What is necessary is just to select according to the processing content of W.
[0055]
(V) In implementing the invention described in each claim, various structural changes can be made in terms of structure and method within the scope described in each claim.
[Brief description of the drawings]
FIG. 1 is a plan view
FIG. 2 is a front view
FIG. 3 is a side view
FIG. 4 is a side view showing a configuration of an expansion / contraction section.
FIG. 5 is a perspective view of a storage section showing a configuration of an expansion / contraction section.
FIG. 6 is a vertical cross-sectional side view of a storage unit showing a ventilation stop state.
FIG. 7 is a longitudinal sectional side view of a storage section showing a ventilation operation state.
FIG. 8 is a front view of a storage unit.
FIG. 9 is a cross-sectional plan view of a main part of the storage unit.
FIG. 10 is a side view of the shelf showing the opening / closing structure of the curtain.
FIG. 11 is a front view of a main part of the curtain-shaped body showing a vent of the curtain-shaped body.
FIG. 12 is a front view of another embodiment.
FIG. 13 is a longitudinal sectional side view of a storage section in another embodiment.
FIG. 14 is a longitudinal sectional side view of a storage section in another embodiment.
[Explanation of symbols]
2 shelves
2a Storage section
5 containers
7 Supply air duct
8 Suction chamber
9 Suction fan
10 Return air duct
16, 17 Air conditioning means
28 Curtain-like body
29 vent
35 Stopper
SA conditioned air
T ventilation means
RA suction air
W processed material

Claims (6)

庫内に、前面部から背面部へわたる通気が可能なコンテナを収納自在な複数の収納部を有する棚が設けられ、
前記収納部の前面開口部に、カーテン状体が開閉自在に設けられ、
そのカーテン状体に、それの閉じ状態において、前記収納部に収納された前記コンテナの前面に対向位置する通気口が形成され、
前記庫内における前記カーテン状体の前面域へ調整空気を供給し、且つ、前記収納部の夫々の棚背面側から空気吸引する通風手段を設けて、調整空気を前記カーテン状体の通気口から前記収納部の夫々に通過させてそれら収納部に収納されているコンテナ内の処理物を処理するように構成された農水産物処理システムであって、
前記カーテン状体が、それの閉じ状態において、前記通風手段の通風停止状態では、前記収納部に収納された前記コンテナの前面と間隔が開くように、且つ、前記通風手段の通風作動状態では、棚側に引き寄せられて前記コンテナの前面に密着するように設けられている農水産物処理システム。
In the warehouse, a shelf having a plurality of storage sections capable of storing a container capable of ventilation from the front part to the back part is provided,
A curtain-shaped body is provided to be openable and closable on the front opening of the storage unit,
In the curtain-like body, in its closed state, a ventilation opening is formed opposite to the front surface of the container stored in the storage portion,
Ventilation means for supplying adjusted air to the front surface area of the curtain-shaped body in the refrigerator, and for sucking air from the back side of each shelf of the storage unit is provided, and the adjusted air is supplied from a vent of the curtain-shaped body. An agricultural and marine product processing system configured to process a processed product in a container stored in each of the storage units by passing through each of the storage units,
In the closed state of the curtain-shaped body, in the ventilation stop state of the ventilation means, so as to open an interval with the front surface of the container stored in the storage portion, and in the ventilation operation state of the ventilation means, An agricultural and marine product processing system provided so as to be drawn toward a shelf side and closely attached to the front surface of the container.
前記収納部に、前記コンテナの収納部奥側への移動範囲を決めるストッパが設けられている請求項1記載の農水産物処理システム。The agricultural and marine product processing system according to claim 1, wherein the storage unit is provided with a stopper that determines a moving range of the container to a rear side of the storage unit. 前記通気口は、前記コンテナの前面のうちの中央部に対向する部分が、前記コンテナの前面のうちの周縁部に対向する部分よりも空気が流れ易くなるように形成されている請求項1又は2記載の農水産物処理システム。The said vent is formed so that the part which opposes the center part among the front surfaces of the said container may let air flow more easily than the part which opposes the peripheral part of the front surface of the said container. 2. The agricultural and marine product processing system according to 2. 前記カーテン状体が、横方向に並ぶ複数の収納部の間口毎に分割され、分割された各カーテン部分が各別に開閉自在に構成されている請求項1〜3のいずれか1項に記載の農水産物処理システム。The said curtain-shaped body is divided | segmented for every frontage of several accommodating parts arranged in a horizontal direction, and each divided curtain part is comprised so that opening and closing is possible separately, respectively. Agriculture and marine products processing system. 前記通風手段が、前記庫内における前記カーテン状体の前面域へ調整空気を拡散させる状態で吹き出し供給する給気導風路と、前記棚の背面側に配備された吸引チャンバと、その吸引チャンバを介して前記収納部の夫々から空気吸引する吸引ファンを備えて構成されている請求項1〜4のいずれか1項に記載の農水産物処理システム。An air supply and air guide path in which the ventilation means blows out and supplies adjusted air to a front area of the curtain-shaped body in the compartment; a suction chamber provided on a rear side of the shelf; The agricultural and marine product processing system according to any one of claims 1 to 4, further comprising a suction fan configured to suction air from each of the storage units through the storage unit. 前記吸引チャンバ及び前記吸引ファンが前記収納部の夫々に対して個別に配備され、
それら個別の吸引チャンバ及び吸引ファンによる吸引空気を還気通風路により合流状態で空調手段に導いてその空調手段で調整し、その調整空気を前記給気導風路へ送出するように構成されている請求項5記載の農水産物処理システム。
The suction chamber and the suction fan are separately provided for each of the storage units,
The air suctioned by the individual suction chambers and the suction fan is guided to the air-conditioning unit in a merged state by the return air passage, adjusted by the air-conditioning unit, and the adjusted air is sent out to the air supply and air passage. The agricultural and marine product processing system according to claim 5.
JP01866998A 1998-01-30 1998-01-30 Agriculture and marine products processing system Expired - Fee Related JP3555675B2 (en)

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JP3555675B2 true JP3555675B2 (en) 2004-08-18

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