JP3554919B2 - Folding container - Google Patents
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Description
【０００１】
【発明の属する技術分野】
本発明は、折畳コンテナーに関するものである。
【０００２】
【従来の技術】
従来、折畳コンテナーは、調達物流として、部品製造工場から製品組立工場へ輸送するためや、数量のまとまった製品を、製造工場から配送センター等の物流拠点に集合し、包装するために繰り返し使用されている。
その折畳コンテナーの例として、実開平２−５６１３３号公報には、底板の一側に側枠の一つを内方へ起伏自在に枢着すると共に底板の四隅に短柱を立設して、その上端に前記の側枠と相対する側枠の下端を内方へ起伏自在に枢着し、この側枠の一方の柱に該側枠の内側に折畳みうるように他の側枠を枢着し、かつ残余の一側の短柱間に残りの側枠を同じく内方へ起伏自在に枢着してなる折畳コンテナーが開示されている。
又、実開平２−１４８９３５号公報には、側枠に基枠の被係止部に係合する係止部材を自重で摺動自在に設けた構成とすることで、組立て・折畳みを容易にすると共に、運搬中にロック外れの虞れのない折畳パレットが開示されている。
【０００３】
【発明が解決しようとする課題】
しかし、これらのコンテナーは、コンテナー本体と内装部材とを別々に輸送しているため、内装部材が紛失、損傷しやすいものであった。
そこで、本発明は、前記従来技術に鑑みてなされたもので、コンテナーを回収・保管するときに、コンテナー本体と内装部材とを一緒に収納して、内装部材の紛失、損傷等を防止でき、又、収納した製品を確実に保護し、輸送することができる折畳コンテナーを提供することを目的とする。
【０００４】
【課題を解決するための手段】
上記目的を達成するため本発明に係る請求項 1 の折畳コンテナーは、台車本体と、内装部材とからなり、台車本体は、前後支柱受に各支柱を配設し、底面部の左右に左収納面部及び右収納面部を張設し、底面部の前後に前収納面部及び後収納面部を配設し、四方を各収納面で囲まれた収納部を設けるとともに、前記台車本体の左収納面部の上部に左側面部を、右収納面部の上部に右側面部を、後収納面部の上部に背面部をそれぞれ内方へ起伏自在に枢着し、内装部材は、少なくとも前記収納部から取出し可能な複数枚の保持板を備え、台車本体の収納部に、前記内装部材の保持板を重ねて、各支柱に嵌め込んで位置決めし、左収納面部から左側面部を、右収納面部から右側面部を、後収納面部から背面部を、それぞれ内側に折り畳んで内装部材が収納部に収納できる折畳コンテナーにおいて、前記右側面部及び左側面部は、その内側に横桟を設けるとともに、該横桟の内側に、夫々縦の案内杆を設け、保持板は、収納部から取出し可能とし、且つ、当該保持板の左右辺の所定位置に案内切込を設け、当該保持板の四隅には切欠 (12A) を設けたものとし、前記支柱が前記切欠に噛み合い、案内杆と案内切込とが嵌まる構成としたことを特徴とする折畳コンテナーである。
【０００５】
この構成によれば、使用時には台車本体（ 1 ）の底面部（ 2 ）、前後収納面部（ 3 ）（ 4 ）、左右収納面部（ 5 ）（ 6 ）及び左右側パネル（ 19 ）（ 18 ）、背面パネル（ 38 ）に囲まれた空間を形成しているために、当該空間に内装部材を収納することができ、使用済後には折畳んでコンテナー本体と内装部材とを一緒に収納して、内装部材の紛失、損傷等を防止でき、
また、支柱 (20) を有する前後支柱受（ 7 ）（ 7A ）を台車本体（ 1 ）の四隅に設けているため、左右側面部（ 8 ）（ 9 ）の起立状態を確実に保持することができ、組み立てた当該折畳コンテナーが強固であり、
更に、保持板（ 12 ）の切欠部（ 12A ）が各支柱 (20) に嵌り、保持板（ 12 ）の案内切込（ 11 ）が案内杆 (10) に噛み合わさっているため、製品輸送中に保持板（ 12 ）がずれたりするのを防止し、製品を確実に保護し、輸送することができる。
【０００６】
請求項２の折畳コンテナーは、請求項１において、台車本体 (1) は、背面部（ 30 ）、左右側板（ 8 ）（ 9 ）に面ファスナー (21) を設け、内装部材は、巻取り状態の防塵カバーを含むものとし、前記防塵カバー（ 16 ）は、周縁の所定箇所に前記背面部（ 30 ）、左右側板（ 8 ）（ 9 ）の面ファスナー (21) に対応する面ファスナー (21) を備えるとともに、当該防塵カバー (16) の略中央に固定杆（ 15 ）を取り付けてなり、前記固定杆 (15) は、薄板鋼材を折曲した横断面視上略口字状の柱状体の両端に、支柱 (20) の上端に挿通する挿通環部（ 40 ）を設けたものとした構成である。
【０００７】
【発明の実施の形態】
本発明に係る折畳コンテナーの実施の形態例を図面に基づき説明する。
本発明に係る折畳コンテナーは、図１に示すように、キャスター（13）を配設した底面部（2）の左右に、その両端に支柱(20)を取付けた前後支柱受（7）（7A）を有する左収納面部（5）及び右収納面部（6）を張設し、底面部（2）の前後に前収納面部（3）及び後収納面部（4）を配設し、各収納面で囲まれ、四隅に支柱受（7）（7A）を有する収納部を設けた台車本体（1）を形成し、当該台車本体（1）の左収納面部（5）の上部に左側面部（8）を、右収納面部（6）の上部に右側面部（9）を、後収納面部（4）の上部に背面部（30）をそれぞれ内方へ起伏自在に枢着し、台車本体（ 1 ）の収納部に、複数の切欠部（ 12A ）を有する複数枚の保持板（ 12 ）、上板（14）及び固定杆（15）に巻き付けた防塵カバー（16）等の内装部材を重ねて収納し、使用済後は左収納面部（5）の前後支柱受（7）（7A）から左側面部（8）を、右収納面部（6）の前後支柱受（7）（7A）から右側面部（9）を、後収納面部（4）から背面部（30）をそれぞれ外して順次内側に折り畳むことを特徴とするものである。
【０００８】
台車本体（1）は、格子状の枠体からなる底面部（2）の裏面四隅近傍にキャスター（13）を配設し、横断面視上略コ字状の開放部が右方向を向くように前支柱受（7）と後支柱受（7A）を底面部（2）の左方前後に立設し、この前後支柱受（7）（7A）及び底面部（2）間に、縦に二条の案内杆(10)と横に二条の横桟（17）とを格子状に配設し、これら前後支柱(20)間の案内杆(10)及び横桟（17）問に左側パネル（19）を配設して左収納面部（5）上に左側面部（8）を形成し、同様にして、横断面視上略コ字状の前後支柱受（7）（7A）をその開放部が左方向を向くように前支柱受（7）と後支柱受（7A）を底面部（2）の右方前後に立設し、この支柱(20)を有する前後支柱受（7）（7A）及び底面部（2）間に、縦に二条の案内杆(10)と横に二条の横桟（17）とを格子状に配設し、これら支柱(20)を有する前後支柱受（7）（7A）間の案内杆(10)及び横桟（17）間に右側パネル（18）を配設して右収納面部（6）上に右側面部（9）を形成し、後方の前後支柱受（7）（7A）及び底面部（2）間に、上辺二箇所に背面上部（41）を突設した後収納面部（4）を配設し、前方の左右の前後支柱受（7）（7A）及び底面部（2）間に、上辺二箇所にベルト止め部（ 18A ）を配設した前収納面部（3）を配設し、四方を各収納面で囲まれ、四隅に支柱(20)を有する支柱受（7）（7A）を有する収納部を形成してなるものである。
前記各前後支柱受（7）（7A）は、図２に示すように、横断面視上略コ字状に薄板鋼材を折曲してなり、上端には縦に切込部（ 19A ）を設け、略中央には軸孔（25）を穿設し、下端に重合部（26）を設けてなるものである。
【０００９】
左側面部（8）は、薄板鋼材製の前後支柱(20)間に縦に二条の案内杆(10)と横に三条の横桟（17）とを格子状に固着し、この支柱(20)、案内杆(10)及び横桟（17）を覆うように左側パネル（19）を固着してなり、最上端の横桟（17）の上面と支柱(20)の前面の所定箇所に面ファスナー（21）を固着し、各支柱(20)は、図３に示すように、その前後方向の外側面の下端付近に縦長の長軸孔（22）を穿設し、この長軸孔（22）の上方に穿設したピン孔（23）にピンを挿通し、上端付近に上方が大径の鍵孔状の係止孔（24）を設けてなり、各支柱(20)の長軸孔（22）に左収納面部（5）の前後支柱受（7）（7A）の軸孔（25）とを重ねて軸杆（25）を挿通して、左収納面部（5）の前後支柱受（7）（7A）間に当該左側面部（8）の各支柱(20)を軸支して起伏自在に枢着し、前記支柱(20)を持ち上げて前記ピンを、支柱受（7）（7A）の切込部（ 19A ）に係止して、当該左側面部（8）が内側に倒れないように左収納面部（5）の上部に保持してなるものである。
【００１０】
同様に右側面部（9）は、薄板鋼材製の前後支柱(20)間に縦に二条の案内杆(10)と横に三条の横桟（17）とを格子状に固着し、この支柱(20)、案内杆(10)及び横桟（17）を覆うように右側パネル（18）を固着してなり、最上端の横桟（17）の上と支柱(20)の前面の所定箇所に面ファスナー（21）を固着し、各支柱(20)の前後方向の外側面の下端付近に縦長の長軸孔（22）を穿設し、この長軸孔（22）の上方に穿設したピン孔（23）にピンを挿通し、上端付近に上方が大径の鍵孔状の係止孔（24）を設けてなり、各支柱(20)の長軸孔（22）に右収納面部（6）の前後支柱受（7）（7A）の軸孔（25）とを重ねて軸杆を挿通して、右収納面部（6）の前後支柱受（7）（7A）間に当該右側面部（6）の各支柱(20)を軸支して起伏自在に枢着し、前記支柱(20)を持ち上げて前記ピンを、支柱受（7）（7A）の切込部（ 19A ）に係止して、当該左側面部（8）が内側に倒れないように右側面部（9）の上部に保持してなるものである。
そして、左右側面部（8）（9）の各案内杆(10)と台車本体（1）の各案内杆(10)とは、それぞれ上下に連続する一条の案内杆(10)のように配設されている。
【００１１】
背面部（30）は、図４に示すように、薄板鋼材製で、上部左右の隅に角板部（27）を配設した略矩形の枠体を形成し、この角板部（27）に縦長孔（28）を穿設し、この縦長孔（28）にボルトとナットからなる係止部（29）を上下動自在に遊嵌状態に取り付け、この枠体の上下杆部（31）（32）間に略Ｈ状の杆部（33）を固着し、この略Ｈ状の横桟（34）の上辺部左右にベルト止め部（35）を配設し、枠体の下杆（32）に二個の蝶番（36）を取り付け、横桟（17）と横桟（37）を除く、枠体の上杆部（31）と下杆部（32）との間の杆部（33）に背パネル（38）を固着してなり、前記蝶番（36）を後収納面部（4）に内側から取り付け、後収納面部（4）に起伏自在に枢着し、左右側面部（8）（9）の係止孔（24）に前記係止部（29）を自在に係止して、左右側面部（8）（9）と当該背面部（30）とを係止して、強固に組み立てられるようにしてなるものである。
【００１２】
ここで、枢着手段は、左右側面部（8）（9）の場合は、左右側面部（8）（9）の各支柱(20)に設けた長軸孔（22）を、左右収納面部（5）（6）の各支柱受（7）（7A）に設けた軸孔（25）に軸杆で回動自在に軸支してなり、背面部（30）の場合は、背面部（30）の下辺部と後収納面部（4）の上辺部とを蝶番（36）により回動自在に連結してなるものである。 この場合、左側面部（8）の軸支位置を右側面部（9）の軸支位置よりも少許低い位置に設けることにより、左側面部（8）を折り畳んだ後、その上に右側面部（9）を折り畳んで重ねることができるものであり、又、前記蝶番（36）の取付位置は、右側面部（9）の軸支位置よりも少許高い位置とすることにより、前記の如く折り重ねた右側面部（9）の上に、背面部（30）を折り畳んで重ねることができるものである。
【００１３】
内装部材は、複数の保持部（12B）を有する複数枚の保持板（12）と、上板（14）、固定杆（15）、防塵カバー（16）、ベルト（V）等より構成され、保持板（12）は、図１に示すように、板状体で、四隅に切欠部（12A）を設け、左右辺の所定位置にそれぞれ二箇所ずつ案内切込（11）を設け、上面に製品を保持する凹部からなる保持部（12B）を多数設けてなるものである。
固定杆（15）は、薄板鋼材を折曲した横断面視上略口字状の柱状体の両端に、支柱(20)の上端に挿通する挿通環部（40）を設けてなるものである。
防塵カバー（16）は、周縁の所定箇所に面ファスナー（21）を固着し、背面部（30）、左右側板（8）（9）に固着した面ファスナー（21）と着脱自在に係止させ、略中央に前記固定杆（15）を取り付けてなるものである。
【００１４】
次に、本発明に係る折畳コンテナーの使用方法について、図面に基づき説明する。
図５に示す折り畳んだ状態の当該折畳コンテナーの背面部（30）を起立させると、背面部（30）の下辺面が後収納面部（4）の背面止部（41）に接当し、蝶番（36）を内側に取り付けていることと相俟って、背面部（30）が後方へ倒れることなく自立状態を保持する。
この後、右側面部（9）を引き起こし、さらに、上方に持ち上げるようにして、右収納面部（6）の前後支柱受（7）（7A）の切込部（ 19A ）に当該右側面部（9）の各支柱(20)のピンを嵌合させて自立状態を保持し、図６に示す状態とする。
同様にして、左側面部（8）を起立させた後、図４に示すように、左右側面部（8）（9）の各係止孔（24）に背面部（30）の各係止部（29）を嵌合して、左右側面部（8）（9）と背面部（30）とを互いに係止させ、当該折畳コンテナーを組み立てる。
【００１５】
組み立てた当該折畳コンテナーの収納部から、保持板（12）、上板（14）、防塵カバー（16）等の内装部材を取り出し、保持板（12）の案内切込（11）を左右収納面部（5）（6）又は左右側面部（8）（9）の各案内杆（11）に嵌めた状態で収納し、製品を当該保持板（12）の保持部（12B）に載置し、この製品の上に同様にして保持板（12）を重ね、この重ねた保持板（12）にも製品を載置し、全ての保持板（12）に製品を載置した後、最上部の製品に上板（14）を載置し、上板（14）の案内切込（11）を案内杆(10)に切欠部（12A）を支柱(20)に嵌めてベルト（V）を背面部（30）のベルト（V）に止めてから前収納面部（3）のベルト止め部（ 18A ）までベルト（V）を掛け付して、これら上板（14）、製品及び保持板（12）をしっかりと保持し、図７に示す状態とする。さらに、固定杆（15）の挿通環部（40）を左右側面部の支柱(20)の上端に挿通し、防塵カバー（16）（16）を背面部（30）の上端、左右側面部（8）（9）及び前収納面部（3）の上端までの各面ファスナー（21）に係止させて取り付け、上板（14）により製品及び保持板（12）をしっかりと覆う。
【００１６】
この状態で、例えば、部品製造工場から製品組立工場に輸送し、当該組立工場の生産現場の側に運び込み、防塵カバー（16）の前面部を面ファスナー（21）の係止を解除して巻き上げ、固定杆（15）を左右側面部（8）（9）の支柱(20)から外し、上板（14）を取り外し、製品を取り出しやすくして使用する。
【００１７】
当該部品の使用が終了すると、台車本体（1）の収納部に複準の保持板（12）、上板（14）及び固定杆（15）に巻き付けた防塵カバー（16）を重ねて収納する。
この後、背面部（30）の係止部（29）を左右側面部（8）（9）の係止孔（24）から外して、左右側面部（8）（9）と背面部（30）との互いの係止を解除し、左側面部（8）を少許上方に持ち上げて、左収納面部（5）の各支柱受(7) （7A）の切込部（ 19A ）に係止していた当該左側面部（8）の各支柱(20)に設けたピンとの係止を解除して、左収納面部（5）の各支柱受（7）（7A）の軸孔（25）に軸支された左側面部（8）の各支柱(20)の長軸孔（22）を中心にして、左側面部（8）を内側に倒して前記上板（14）上の防塵カバー（16）に重ねる。
同様にして、右側面部（9）を倒して左側面部（8）に重ね、さらに背面部（30）を内側に倒して、右側面部（9）に重ね、図５に示す状態となり、当該折畳コンテナーの折畳作業が終了する。
このようにして折り畳んだ折畳コンテナーを積み重ねて輸送回収する。このとき、当該折畳コンテナーの前後支柱受（7）（7A）の上端に積み重ねる側の重合部（26）を重ねて使用するものである。
【００１８】
前記実施の態様例では、防塵カバー（16）を布製の例で説明したが、軽量の板状のもので形成してもよく、その材質は、特に限定するものではない。
前記実施の態様例では、左側面部（8）の軸支位置を右側面部（9）の軸支位置よりも少許低い位置に設けることにより、左側面部（8）を折り畳んだ後、その上に右側面部（9）を折り畳んで重ね、又、蝶番（36）の取付位置を右側面部（9）の軸支位置よりも少許高い位置として、右側面部（9）の上に背面部（30）を折り畳む例で説明したが、左右側面部（8）（9）及び背面部（30）はそれぞれ各収納面部より起伏自在に枢着されていればよく、折り畳む順序は、特に限定するものではなく、従って、左右側面部（8）（9）の軸支位置や背面部（30）の蝶番（36）の取付位置における高低の位置関係も限定するものではない。
前記実施の態様例では、支柱受（7）（7A）に軸孔（25）及び切込部（ 19A ）を設け、左右側面部（8）（9）の各支柱(20)に長軸孔（22）及びピンを配して、前後支柱受（7）（7A）に左右側面部（8）（9）の支柱(20)を係止する例で説明したが、前後支柱受（7）（7A）に支柱(20)が起伏自在でかつ起立状態を保持して係止できれがよく、これらの係止手段は特に限定するものではない。
前記実施の態様例では、左右収納面部（5）（6）に横断面視上略コ字状の前後支柱受（7）（7A）を設けた例で説明したが、背面部（30）を後収納面部（4）に蝶番（36）で起伏自在に枢着した如く、左右収納面部（5）（6）に左右側面部（8）（9）を蝶番（36）により起伏自在に枢着したものとしてもよい。
【００１９】
【発明の効果】
以上の説明から明らかなように本発明に係る折畳コンテナーは、以下に列挙する実用上の様々の優れた効果を有する。
本発明に係る折畳コンテナーは、台車本体（1）に収納部を形成しているために、当該収納部に内装部材を収納することができ、使用済後はコンテナー本体と内装部材とを一緒に収納して、内装部材の紛失、損傷等を防止できる。
前後支柱受（7）（7A）を台車本体（1）の四隅に設けているため、左右側面部（8）（9）の起立状態を確実に保持することができ、組み立てた当該折畳コンテナーが強固であり、又、案内杆(10)に保持板（12）の案内切込（11）と支柱(20)の切欠部（12A）とが噛み合わさっているため、製品輸送中に保持板（12）がずれたりするのを防止しでき、製品を確実に保護し、輸送することができる。
【図面の簡単な説明】
【図１】本発明の実施形態に係る折畳コンテナーの組み立てた状態を示す斜視図である。
【図２】前記折畳コンテナーの支柱受（7）（7A）を示す拡大説明図である。
【図３】前記折畳コンテナーの支柱(20)の一部省略拡大説明図である。
【図４】前記折畳コンテナーの背面図である。
【図５】前記折畳コンテナーを折り畳んだ状態を示す斜視図である。
【図６】前記折畳コンテナーを折り畳んだ状態から背面部（30）及び右側面部を起立させた組み立て途中の状態の斜視図である。
【図７】前記折畳コンテナーの使用状態を示す説明斜視図である。
【図８】保持板にテレビの偏光ヨークを載置した一部省略斜視図である。
【符号の説明】
（1） 台車本体
（2） 底面部
（3） 前収納面部
（4） 後収納面部
（5） 左収納面部
（6） 右収納面部
（7） 前支柱受
（7A） 後支柱受
（8） 左側面部
（9） 右側面部
（10） 案内杆
（11） 案内切込
（12） 保持板
（12A） 切欠部
（12B） 保持部
（13） キャスター
（14） 上板
（15） 固定杆
（16） 防塵カバー
（17） 横桟
（18） 右側パネル
(18A) ベルト止め部
（19） 左側パネル
(19A) 切込部
（20） 支柱
（21） 面ファスナー
（22） 長軸孔
（23） ピン孔
（24） 係止孔
（25） 軸孔
（26） 重合部
（27） 角板部
（28） 縦長孔
（29） 係止部
（30） 背面部
（31） 上杆部
（32） 下杆部
（33） 杆部
（34） Ｈ状の横桟
（35） ベルト止め部
（36） 蝶番
（37） 横桟
（38） 背面パネル
（39） 後収納面部
（40） 通環部
（41） 背面止部
（42） 備光ヨーク[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a folding container.
[0002]
[Prior art]
Conventionally, folding containers are used repeatedly for procurement logistics, such as transporting parts from a parts manufacturing plant to a product assembly plant, or assembling a large number of products from a manufacturing plant to a distribution center such as a distribution center and packing them. Have been.
As an example of the folding container, Japanese Utility Model Laid-Open Publication No. 2-56133 discloses that one of the side frames is pivotally inwardly movable on one side of a bottom plate and short columns are erected at four corners of the bottom plate. The lower end of the side frame opposed to the side frame is pivotally connected to the upper end so as to be able to undulate freely, and the other side frame is pivotally mounted on one pillar of the side frame so that the other side frame can be folded inside the side frame. There is disclosed a folding container which is attached and has the remaining side frame pivotally inwardly undulating between the remaining short pillars.
Japanese Utility Model Laid-Open Publication No. 2-148935 discloses a structure in which a locking member that engages with a locked portion of a base frame is provided on a side frame so as to be slidable by its own weight, thereby facilitating assembly and folding. In addition, a folding pallet is disclosed that does not have to be unlocked during transportation.
[0003]
[Problems to be solved by the invention]
However, in these containers, since the container body and the interior member are transported separately, the interior member is easily lost or damaged.
Therefore, the present invention has been made in view of the prior art, and when collecting and storing a container, the container body and the interior member are housed together to prevent loss, damage, and the like of the interior member, It is another object of the present invention to provide a folding container that can reliably protect and transport stored products.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the folding container according to claim 1 of the present invention includes a bogie main body and an interior member, and the bogie main body has respective columns disposed on front and rear column supports, and has left and right sides on the bottom surface. A storage surface portion and a right storage surface portion are stretched, a front storage surface portion and a rear storage surface portion are provided before and after the bottom surface portion, and a storage portion surrounded by each storage surface on all sides is provided, and a left storage surface portion of the bogie main body. The left side part is on the upper part, the right side part is on the upper part of the right storage part, the back part is pivotally inwardly undulating on the upper part of the rear storage part, and the interior member is at least a plurality of parts that can be taken out from the storage part. The holding plate of the interior member is superimposed on the storage portion of the bogie main body, and is fitted and positioned on each of the columns, and the left side surface portion from the left storage surface portion and the right side surface portion from the right storage surface portion are provided. Interior parts are folded inward from the storage surface to the back, respectively. In the folding container that can be stored in the storage portion, the right side portion and the left side portion are provided with a horizontal rail inside thereof, and a vertical guide rod is provided inside the horizontal rail, respectively, and the holding plate is provided from the storage portion. The holding plate is provided with guide notches at predetermined positions on the left and right sides thereof, and notches (12A) are provided at four corners of the holding plate. A folding container characterized in that a guide notch is fitted therein.
[0005]
According to this configuration, at the time of use, the bottom portion ( 2 ) of the bogie body ( 1 ) , the front and rear storage surfaces ( 3 ) ( 4 ), the left and right storage surfaces ( 5 ) ( 6 ), and the left and right panels ( 19 ) ( 18 ), Since the space surrounded by the rear panel ( 38 ) is formed, the interior member can be stored in the space, and after use, the container is folded and the container body and the interior member are stored together, Loss and damage of interior parts can be prevented,
In addition, since the front and rear strut supports ( 7 ) and ( 7A ) having the struts (20) are provided at the four corners of the bogie body ( 1 ), the upright state of the left and right side portions ( 8 ) and ( 9 ) can be reliably maintained. The assembled folding container is strong,
Furthermore, since the notched portion of the holding plate (12) (12A) is fitted to each post (20), the guide notch of the holding plate (12) (11) are interdigitated with the guide rod (10), in the product transport The holding plate ( 12 ) can be prevented from being displaced, and the product can be reliably protected and transported.
[0006]
In the folding container according to the second aspect, in the first aspect, the bogie main body (1) is provided with a hook-and-loop fastener (21) on a rear portion ( 30 ) and left and right side plates ( 8 ) and ( 9 ), and the interior member is wound up. The dust-proof cover ( 16 ) includes a surface fastener (21) corresponding to the surface fasteners (21) of the rear part ( 30 ) and the left and right side plates ( 8 ) and ( 9 ) at predetermined positions on the periphery. And a fixed rod ( 15 ) is attached to substantially the center of the dust-proof cover (16). The fixed rod (15) is a columnar body that is formed by bending a thin steel plate and has a substantially square shape in cross section. At both ends, an insertion ring ( 40 ) is provided to be inserted into the upper end of the column (20) .
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of a folding container according to the present invention will be described with reference to the drawings.
As shown in FIG. 1, the folding container according to the present invention has a front and rear support (7) (see FIG. 1) having a support (20) attached to both sides of a bottom (2) on which casters (13) are disposed. The left storage surface (5) and the right storage surface (6) with 7A) are stretched, and the front storage surface (3) and the rear storage surface (4) are arranged before and after the bottom surface (2). A bogie body (1) which is surrounded by surfaces and has storage portions having strut supports (7) and (7A) at the four corners is formed, and a left side surface portion (5) is formed above the left storage surface portion (5) of the bogie body (1). 8), the right side portion (9) at the top of the right housing surface (6), undulating freely pivoted upper to the rear portion of the rear housing face (4) to (30) inwardly, respectively, carriage body (1 A) a plurality of holding plates ( 12 ) having a plurality of notches ( 12A ), an upper plate (14), and interior members such as a dustproof cover (16) wound around a fixed rod (15). Stored and used Is the left side part (8) from the front and rear supporters (7) and (7A) of the left storage surface part (5), and the right side part (9) from the front and rear supporters (7) and (7A) of the right storage surface part (6). The back surface (30) is detached from the storage surface (4), and is sequentially folded inward.
[0008]
The cart body (1) has casters (13) arranged near the four back corners of the bottom part (2) consisting of a lattice-shaped frame so that the substantially U-shaped open part in cross-section faces right. The front support (7) and the rear support (7A) are erected on the left and front of the bottom (2), and vertically between the front and rear support (7) (7A) and the bottom (2). Two guide rods (10) and two cross rails (17) are arranged in a grid, and the left panel (10) between the front and rear supports (20) and the horizontal rail (17) 19) is arranged to form a left side surface portion (8) on the left storage surface portion (5). Similarly, the front and rear strut supports (7) and (7A), which are substantially U-shaped in cross section, are opened. The front support (7) and the rear support (7A) are erected to the right and left of the bottom part (2) so that they face to the left, and the front and rear support (7) (7A) having this support (20) ) And the bottom (2), two vertical guide rods (10) and two horizontal rails (17) The right panel (18) is arranged between the guide rod (10) between the front and rear strut receivers (7) and (7A) having the struts (20) and the horizontal rail (17), and the right storage surface ( 6) The right side part (9) is formed on the upper part , between the front and rear strut support (7) (7A) and the bottom part (2) on the rear side, the upper part of the back side (41) is protruded at two places on the upper side, and the storage surface part ( 4) and the front storage surface (3) with the belt stoppers ( 18A ) at the upper two places between the left and right front and rear strut supports (7) (7A) and the bottom (2). It is arranged, and is formed by forming a storage part which is surrounded on four sides by respective storage surfaces, and has column receivers (7) (7A) having columns (20) at four corners.
As shown in FIG. 2, each of the front and rear strut supports (7) and (7A) is formed by bending a sheet steel material into a substantially U-shape in cross-sectional view, and has a vertically cut portion ( 19A ) at the upper end. The shaft hole (25) is formed substantially at the center, and the overlapping portion (26) is provided at the lower end.
[0009]
The left side part (8) has two guide rods (10) vertically and three horizontal rails (17) fixed in a grid between the front and rear struts (20) made of thin steel material. The left side panel (19) is fixed so as to cover the guide rod (10) and the horizontal rail (17), and a hook-and-loop fastener is provided at a predetermined position on the upper surface of the uppermost horizontal rail (17) and the front surface of the column (20). As shown in FIG. 3, each pillar (20) is provided with a vertically long hole (22) near the lower end of the outer surface in the front-rear direction. A pin is inserted into the pin hole (23) drilled above, and a large-diameter keyhole-shaped locking hole (24) is provided near the upper end. (22) Overlap the shaft holes (25) of the front and rear strut supports (7) and (7A) of the left storage surface part (5), insert the shaft rod (25), and insert the front and rear support struts of the left storage surface part (5). (7) Each column (20) of the left side portion (8) is pivotally supported between (7A) so that the column (20) can be raised and lowered freely. Said pin lift the pillar (20), engaged to the cutout portion of the strut receiving (7) (7A) (19A), left storage surface (5 so as not the left side surface (8) is collapsed inwardly ).
[0010]
Similarly, the right side portion (9) has two guide rods (10) vertically and three horizontal rails (17) fixed in the form of a lattice between front and rear supports (20) made of a thin steel material. 20), the right side panel (18) is fixed so as to cover the guide rod (10) and the horizontal rail (17). The right side panel (18) is fixed at a predetermined position on the uppermost horizontal rail (17) and the front surface of the pillar (20). A hook-and-loop fastener (21) is fixed, and a vertically long hole (22) is formed near the lower end of the outer surface in the front-rear direction of each column (20), and the hole is formed above the long hole (22). A pin is inserted into the pin hole (23), and a large-diameter keyhole-shaped locking hole (24) is provided near the upper end, and the right storage surface part is inserted into the long axis hole (22) of each column (20). Overlay the shaft hole (25) of the front and rear strut supports (7) and (7A) of (6), insert the shaft rod, and insert the right side between the front and rear strut supports (7) and (7A) of the right storage surface (6). Each column (20) of the surface (6) is pivotally supported so as to be able to move up and down freely, and the column (20) is lifted to raise the And engaged with the cutout portion of the strut receiving (7) (7A) (19A), in which the left side surface (8) is formed by held so as not fall inside the top of the right side surface (9) is there.
The guide rods (10) of the left and right side surfaces (8) and (9) and the guide rods (10) of the bogie body (1) are arranged like a single vertically continuous guide rod (10). Is established.
[0011]
As shown in FIG. 4, the rear portion (30) is made of a thin steel material, and forms a substantially rectangular frame having square plate portions (27) arranged at the upper left and right corners. vertical drilled holes (28), mounting the locking portion comprising a bolt and a nut in the longitudinal hole (28) and (29) to the vertically movable loosely, vertical rod portion of the frame body (31) (32) substantially H-shaped rod portion (33) fixed between the lower rod of the upper side portion lateral belt retaining portion (35) disposed on the frame body of the substantially H-shaped cross rail (34) ( Attach two hinges (36) to 32), and excluding the horizontal rail (17) and the horizontal rail (37), the rod between the upper rod (31) and the lower rod (32) of the frame ( The rear panel (38) is fixed to the rear storage surface (4), and the hinge (36) is attached to the rear storage surface (4) from the inside. ) The locking portion (29) is freely locked in the locking hole (24) of (9), 8) (9) and engages a corresponding rear portion (30) is made as assembled firmly.
[0012]
Here, in the case of the left and right side parts (8) and (9), the pivot means means the long axis holes (22) provided in the respective columns (20) of the left and right side parts (8) and (9) with the left and right storage surface parts. (5) It is rotatably supported by a shaft in a shaft hole (25) provided in each support (7) (7A) of (6), and in the case of the back (30), the back ( 30) The lower side portion and the upper side portion of the rear storage surface portion (4) are rotatably connected by a hinge (36). In this case, the left side part (8) is provided at a position slightly lower than that of the right side part (9) so that the left side part (8) is folded, and then the right side part (9) is placed thereon. The hinge (36) is mounted at a position slightly higher than the pivotal support position of the right side (9), so that the right side is folded as described above. The back part (30) can be folded and superimposed on (9).
[0013]
The interior member includes a plurality of holding plates (12) having a plurality of holding portions (12B), an upper plate (14), a fixed rod (15), a dustproof cover (16), a belt (V), and the like. As shown in FIG. 1, the holding plate (12) is a plate-like body, provided with notches (12A) at four corners, two guide cuts (11) at predetermined positions on the left and right sides, and It is provided with a large number of holding portions (12B) formed of concave portions for holding products.
The fixed rod (15) is provided with insertion ring portions (40) that are inserted into the upper ends of the pillars (20) at both ends of a columnar body that is formed by bending a thin steel material and that is substantially square in cross section. .
The dust proof cover (16) has a hook- and -loop fastener (21) fixed at a predetermined location on the periphery, and is detachably engaged with the hook- and -loop fastener (21) fixed to the back (30) and the left and right side plates (8) and (9). The fixed rod (15) is attached to the approximate center.
[0014]
Next, a method of using the folding container according to the present invention will be described with reference to the drawings.
When the rear part (30) of the folding container in the folded state shown in FIG. 5 is erected, the lower side surface of the rear part (30) comes into contact with the rear stop part (41) of the rear storage surface part (4), In combination with the hinge (36) being mounted inside, the rear portion (30) does not fall backward and maintains an independent state.
Then, the right side part (9) is raised by lifting the right side part (9), and the right side part (9) is cut into the notch part ( 19A ) of the front and rear supporters (7) (7A) of the right storage surface part (6). The pins of the struts (20) are fitted to each other to maintain the self-standing state, and the state shown in FIG.
Similarly, after the left side portion (8) is erected, as shown in FIG. 4, each locking hole (24) of the left and right side portions (8) and (9) is engaged with each locking portion of the rear portion (30). (29) is fitted so that the left and right side portions (8) and (9) and the rear portion (30) are locked to each other, and the folding container is assembled.
[0015]
Take out the interior parts such as the holding plate (12), the upper plate (14) and the dust cover (16) from the storage part of the assembled folding container, and store the guide notch (11) of the holding plate (12) in the left and right. The product is stored in a state where it is fitted to the guide rods (11) of the surface part (5) (6) or the left and right side parts (8) (9), and the product is placed on the holding part (12B) of the holding plate (12). In the same manner, the holding plate (12) is stacked on the product, the product is placed on the stacked holding plate (12), and the product is placed on all the holding plates (12). The upper plate (14) is placed on the product, and the guide notch (11) of the upper plate (14) is fitted to the guide rod (10), the notch (12A) is fitted to the support (20), and the belt (V) is attached. After fixing to the belt (V) on the back (30), the belt (V) is hung to the belt stopper ( 18A ) on the front storage surface (3), and these upper plate (14), product and holding plate ( 12) Hold firmly, as shown in Fig. 7 To. Furthermore, the insertion ring portion (40) of the fixed rod (15) is inserted into the upper end of the column (20) on the left and right side portions, and the dustproof covers (16) and (16) are inserted into the upper end of the rear portion (30) and the left and right side portions ( 8) (9) and engaged so the upper end to each surface fastener before receiving face (3) (21) attached firmly to cover products and retaining plate (12) by the upper plate (14).
[0016]
In this state, for example, it is transported from the parts manufacturing factory to the product assembly factory, brought to the production site side of the assembly factory, and the front part of the dustproof cover (16) is unlocked and wound up with the hook-and-loop fastener (21). Then, remove the fixed rod (15) from the support (20) of the left and right side parts (8) and (9), remove the upper plate (14), and use the product easily.
[0017]
When the use of the parts is completed, the multi-layered holding plate (12), the upper plate (14), and the dust cover (16) wound around the fixed rod (15) are stored in the storage section of the bogie body (1) in an overlapping manner. .
Thereafter, the locking portion (29) of the rear portion (30) is removed from the locking hole (24) of the left and right side portions (8) and (9), and the left and right side portions (8) and (9) and the rear portion (30) are removed. ), Release the left side (8) slightly upward, and lock it to the notch ( 19A ) of each support (7) (7A) of the left storage surface (5). Release the lock with the pin provided on each column (20) of the left side portion (8), and insert the shaft into the shaft hole (25) of each column receiver (7) (7A) of the left storage surface portion (5). The left side part (8) is turned inward around the long axis hole (22) of each column (20) of the left side part (8) supported, and the dustproof cover (16) on the upper plate (14) is attached. Stack.
Similarly, the right side part (9) is folded down and overlapped on the left side part (8), and further the back part (30) is folded inward and overlapped on the right side part (9), resulting in the state shown in FIG. Container folding work is completed.
The folded containers thus folded are stacked and transported and collected. At this time, the overlapping portion (26) on the side to be stacked is used by overlapping on the upper end of the front and rear strut supports (7) and (7A) of the folding container.
[0018]
In the above-described embodiment, the dustproof cover (16) is described as being made of cloth. However, the dustproof cover (16) may be formed of a lightweight plate, and the material is not particularly limited.
In the embodiment, the left side portion (8) is provided at a position slightly lower than that of the right side portion (9), so that the left side portion (8) is folded, and then the right side portion (8) is placed on the left side portion (8). Fold the surface part (9) and fold it, and set the hinge (36) mounting position slightly higher than the pivot position of the right side part (9), and fold the back part (30) on the right side part (9) As described in the example, the left and right side portions (8) and (9) and the back portion (30) only need to be pivotally attached to the respective storage surface portions so as to be able to undulate, and the order of folding is not particularly limited. Also, the positional relationship between the heights at the pivotal support positions of the left and right side portions (8) and (9) and the mounting position of the hinge (36) on the rear portion (30) is not limited.
In the above embodiment, a shaft hole (25) and a cut portion ( 19A ) are provided in the column support (7) (7A), and a long shaft hole is formed in each column (20) of the left and right side portions (8) and (9). (22) and the pins are arranged to lock the support (20) of the left and right side parts (8) and (9) to the front and rear support (7) (7A). It is preferable that the column (20) can be raised and lowered on (7A) and locked while maintaining the upright state, and these locking means are not particularly limited.
In the above embodiment, the left and right storage surface portions (5) and (6) have been described as examples in which the front and rear strut supports (7) and (7A) having a substantially U-shape in cross section are provided. Left and right side surfaces (8) and (9) are hinged to the left and right storage surfaces (5) and (6) so that they can be raised and lowered by the hinges (36), as if they were pivotally attached to the rear storage surface (4) with the hinge (36). It may be done.
[0019]
【The invention's effect】
As is clear from the above description, the folding container according to the present invention has various excellent effects in practical use listed below.
In the folding container according to the present invention, since the storage portion is formed in the bogie main body (1), the interior member can be stored in the storage portion. After use, the container main body and the interior member are combined. To prevent the interior member from being lost or damaged.
Since the front and rear strut supports (7) and (7A) are provided at the four corners of the bogie body (1), the upright state of the left and right side parts (8) and (9) can be reliably maintained, and the assembled folding container is assembled. is strong, addition, since the notch of the guide slits of the holding plate (12) to the guide rod (10) (11) and struts (20) and (12A) are interdigitated, the holding plate during product transport (12) can be prevented from being shifted, and the product can be reliably protected and transported.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an assembled state of a folding container according to an embodiment of the present invention.
FIG. 2 is an enlarged explanatory view showing a strut support (7) (7A) of the folding container.
FIG. 3 is a partially omitted enlarged explanatory view of a support (20) of the folding container.
FIG. 4 is a rear view of the folding container.
FIG. 5 is a perspective view showing a state where the folding container is folded.
FIG. 6 is a perspective view showing a state in which the folding container is being assembled and the back part (30) and the right side part are being erected from the folded state.
FIG. 7 is an explanatory perspective view showing a use state of the folding container.
FIG. 8 is a partially omitted perspective view in which a polarizing yoke of the television is mounted on a holding plate.
[Explanation of symbols]
(1) Bogie body (2) Bottom part (3) Front storage surface (4) Rear storage surface (5) Left storage surface (6) Right storage surface (7) Front support (7A) Rear support (8) Left Surface (9) Right side (10) Guide rod (11) Guide notch (12) Holding plate (12A) Notch (12B) Holding part (13) Caster (14) Upper plate (15) Fixed rod (16) Dustproof Cover (17) Crosspiece (18) Right panel
(18A) Belt stop (19) Left panel
(19A) Notch (20) Prop (21) Surface fastener (22) Long shaft hole (23) Pin hole (24) Lock hole (25) Shaft hole (26) Overlap (27) Square plate (28 ) Vertical holes (29) the locking portion (30) rear part (31) on the rod portion (32) lower rod portion (33) rod portions (34) H-shaped rungs (35) the belt retaining portion (36) hinged ( 37) Crosspiece (38) Rear panel (39) Rear storage surface (40) Passage (41) Back stop (42) Lighting yoke
Claims (2)
台車本体 (1) は、前後支柱受（7）（7A）に各支柱を配設し、底面部（2）の左右に左収納面部（5）及び右収納面部（6）を張設し、底面部（2）の前後に前収納面部（3）及び後収納面部（4）を配設し、四方を各収納面で囲まれた収納部を設けるとともに、
前記台車本体（1）の左収納面部（5）の上部に左側面部（8）を、右収納面部（6）の上部に右側面部（9）を、後収納面部（4）の上部に背面部（30）をそれぞれ内方へ起伏自在に枢着し、
内装部材は、少なくとも前記収納部から取出し可能な複数枚の保持板を備え、
台車本体（1）の収納部に、前記内装部材の保持板を重ねて、各支柱に嵌め込んで位置決めし、
左収納面部（5）から左側面部（8）を、右収納面部（6）から右側面部（9）を、後収納面部（4）から背面部（30）を、それぞれ内側に折り畳んで内装部材が収納部に収納できる折畳コンテナーにおいて、
前記右側面部 (9) 及び左側面部 (8) は、その内側に横桟 (17) を設けるとともに、該横桟 (17) の内側に、夫々縦の案内杆 (10)(10) を設け、
保持板 (12) は、収納部から取出し可能とし、且つ、当該保持板 (12) の左右辺の所定位置に案内切込（ 11 ） (11) を設け、当該保持板 (12) の四隅には切欠 (12A) を設けたものとし、
前記支柱 (20) が前記切欠 (12A) に噛み合い、
案内杆 (10) と案内切込 (11) とが嵌まる構成としたことを特徴とする折畳コンテナー。 It consists of a cart body (1) and interior parts,
The bogie body (1) arranges each support on the front and rear support (7) (7A), and stretches the left storage surface (5) and the right storage surface (6) on the left and right of the bottom surface (2), A front storage surface (3) and a rear storage surface (4) are arranged before and after the bottom (2), and a storage unit surrounded by each storage surface on all four sides is provided.
The left side part (8) above the left storage part (5), the right side part (9) above the right storage part (6), and the rear part above the rear storage part (4) of the bogie body (1). (30) are pivoted inward and downward, respectively,
The interior member includes a plurality of holding plates that can be taken out from at least the storage section,
The holding plate of the interior member is superimposed on the storage section of the bogie body (1), and is fitted and positioned on each of the columns,
The interior parts are folded inside from the left storage part (5) to the left side (8), the right storage part (6) to the right side (9), and the rear storage part (4) to the back part (30). In the folding container that can be stored in the storage section,
The right side portion (9) and left side surface (8) is provided with a rung (17) on the inside, on the inside of the lateral bars (17), provided respectively vertical guide rod (10) (10),
Holding plate (12), and can be taken out from the storage unit, and, the holding plate guide cutting into predetermined positions of the left and right sides of (12) (11) (11) is provided, at the four corners of the holding plate (12) Has a notch (12A) ,
The support (20) meshes with the notch (12A) ,
A folding container, wherein the guide rod (10) and the guide notch (11) are fitted.
内装部材は、巻取り状態の防塵カバーを含むものとし、The interior member shall include a dustproof cover in the wound state,
前記防塵カバー（The dustproof cover ( 1616 ）は、周縁の所定箇所に前記背面部（) Is located at a predetermined position on the periphery of the back surface ( 3030 ）、左右側板（), Left and right side plates ( 88 ）（) ( 99 ）の面ファスナー) Hook-and-loop fastener (21)(twenty one) に対応する面ファスナーHook-and-loop fastener for (21)(twenty one) を備えるとともに、当該防塵カバーAnd the dust cover (16)(16) の略中央に固定杆（At the center of the fixed rod ( 15Fifteen ）を取り付けてなり、)
前記固定杆The fixed rod (15)(15) は、薄板鋼材を折曲した横断面視上略口字状の柱状体の両端に、支柱Are pillars at both ends of a columnar body, which is formed by bending a thin steel material, (20)(20) の上端に挿通する挿通環部（Inserting ring part ( 4040 ）を設けたものとしたことを特徴とする請求項１記載の折畳コンテナー。2. The folding container according to claim 1, wherein the folding container is provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21799199A JP3554919B2 (en) | 1999-07-30 | 1999-07-30 | Folding container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21799199A JP3554919B2 (en) | 1999-07-30 | 1999-07-30 | Folding container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001048166A JP2001048166A (en) | 2001-02-20 |
| JP3554919B2 true JP3554919B2 (en) | 2004-08-18 |
Family
ID=16712920
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21799199A Expired - Fee Related JP3554919B2 (en) | 1999-07-30 | 1999-07-30 | Folding container |
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| Country | Link |
|---|---|
| JP (1) | JP3554919B2 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4318101B2 (en) * | 2005-10-03 | 2009-08-19 | 北海道セイカン工業株式会社 | Folding container |
| JP4749841B2 (en) * | 2005-11-14 | 2011-08-17 | 朝日機材株式会社 | Container trolley |
| KR100766810B1 (en) * | 2006-06-19 | 2007-10-17 | 김도열 | Lower dust protection device of large cart for mold frame transportation |
| JP6533034B2 (en) * | 2013-05-22 | 2019-06-19 | ジー・オー・ピー株式会社 | Folding storage trolley |
| CN105000041A (en) * | 2015-08-18 | 2015-10-28 | 天津嘉邦诺科技有限公司 | Combined type dustproof transshipment trolley |
| CN109230168B (en) * | 2018-09-20 | 2020-11-24 | 威海海洋职业学院 | Mechanical and electrical production is with automatic material feeding unit of translation formula of being convenient for material loading pile |
-
1999
- 1999-07-30 JP JP21799199A patent/JP3554919B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2001048166A (en) | 2001-02-20 |
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