JP3542530B2 - Quantitative cutting hopper for soil cultivation equipment - Google Patents

Quantitative cutting hopper for soil cultivation equipment Download PDF

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Publication number
JP3542530B2
JP3542530B2 JP27376499A JP27376499A JP3542530B2 JP 3542530 B2 JP3542530 B2 JP 3542530B2 JP 27376499 A JP27376499 A JP 27376499A JP 27376499 A JP27376499 A JP 27376499A JP 3542530 B2 JP3542530 B2 JP 3542530B2
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Japan
Prior art keywords
hopper
conveyor belt
belt
cutout
conveyor
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JP2001095371A (en
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豊彦 刀川
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株式会社刀川平和農園
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Description

【0001】
【発明が属する技術分野】
本発明は、培土製造装置において、その製造ラインへ培土原料を供給するためのホッパー装置に関する。
【0002】
【従来の技術】
園芸用育苗培土や農業用培土(野菜、果菜、根菜、葉菜、果樹、水稲などに用いる培土)などの植物育成用培土の製造においては、原料として、多種の無機質土壌や有機質土壌の素材や、肥料としての多種の無機質肥料や有機質肥料や、土壌改良材としてのバーミキュライト、パーライト、ゼオライト、くん炭、ヤシガラ活性炭、腐葉土などが使用される。
また、有機質素材及び有機質肥料の原料には、ピートモス、ヤシの実粉砕物、黒ピート、腐葉土、樹皮、バーク堆肥、有機堆肥などが用いられる。
【0003】
上記各種の原料からの園芸用培土(園芸用育苗培土、農業用培土などを含む)の製造装置においては、それらの原料を供給するためのホッパーが多用されている。
たとえば、特開平8−256593号の園芸用培土の製造方法と製造装置において、図5のホッパーが示されている。このホッパーでは、原料を供給する際に、排出口が目詰まりを起こすことがあり、その結果、供給停止したり、供給量が不安定となり、製造された製品が目的の配合率とはならなくなる虞があった。
【0004】
特に、ピートモス、ヤシの実粉砕物、黒ピート、腐葉土、樹皮、バーク堆肥、有機堆肥などの有機質肥料の原料供給においては、それ自体が繊維が絡まりやすく、その上、ホッパー内で下降するにしたがって、原料が圧縮されてさらに硬くなり、排出口付近で流れが止ってしまいやすい難点があった。
【0005】
【発明が解決しようとする課題】
本発明は、上記実情に鑑みてなされたもので、ホッパーからの原料の供給をどのような種類の原料でも、滞留させることなくスムーズに行え且つ供給量を正確に供給することができるホッパー装置を提供するものである。
【0006】
【課題を解決するための手段】
上記課題を解決するために、本発明は、培土製造ラインの搬送ベルトコンベア上に配置するためのホッパー支持枠1にホッパー2を固定し、そのホッパー2の下窄み傾斜対向側壁面2a,2bの低位置乃至中間位置に水平方向に対応する一対又は複数対の軸孔3,3を貫設し、その各軸孔3,3の外側には軸受け部4,4を設けて、その両側の軸受け部4,4に、間隔置きに多数の放射状攪拌爪5を突設した攪拌軸6をその両端部6a,6bで軸承し、その攪拌軸6の一方端部6aを前記ホッパー2外部に設けた回転駆動機7と回転伝達手段8を介して接続する。
【0007】
また、そのホッパー2底部の排出口9の下部にその排出口9を塞ぐように水平に設けられた搬送ベルト10を有する定量切出しベルトコンベア11を設け、その搬送ベルト10とベルト搬送方向側排出口9aとの間に切出し口12を開口させ、その切出し口12にはその口12を開閉する開閉調整板13を設け、前記回転駆動機7による前記攪拌軸6の低速回転と、回転駆動機14による前記搬送ベルト10の速度とを制御する制御部15を設ける
【0008】
また、前記切出し口12にロータリーダンパー16を設け、その回転数を制御する制御部17を設けて成り、ロータリーダンパー16を回転制御することにより搬送ベルト10により送られる原料の量を正確に切出しできるようにしたことを特徴とする園芸用培土製造装置用定量切出しホッパーである。
【0009】
また、上記構成において、前記ホッパー支持枠1の脚部1aに移動車輪18を設け、ホッパー2を移動できるようにしたことを特徴とするものである。
【0010】
【発明の実施の形態】
本発明を実施するための形態を以下具体的に説明する。
本発明は、図3に示すように、培土製造ラインの搬送ベルトコンベア22上に位置を固定するためのホッパー支持枠1にホッパー2を固定するようになっている。
そのホッパー2の上部には、原料を入れる原料投入用アオリ開閉口24が設けられている。
【0011】
そして、図1に示すように、そのホッパー2の下窄み傾斜対向側壁面2a,2bの低位置乃至中間位置に水平方向に対応する一対の軸孔3,3を貫設する。
その各軸孔3,3の外側には軸受け部4,4を設けて、その両側の軸受け部4,4に、間隔置きに多数の放射状攪拌爪5を突設した攪拌軸6をその両端部6a,6bで軸承する。
【0012】
そして、その攪拌軸6の一方端部6aを前記ホッパー2外部に設けた回転駆動機7と回転伝達手段8を介して接続する。
図1では、モーターでチェーン25、ギヤー26を介して攪拌軸6を回転する態様を示している。
前記チェーン25やギヤー26による回転伝達手段は、図1及び図2に示すように、各駆動機構にそれぞれ別の回転駆動機7を設けて各個別に駆動させることもできるが、一つの回転駆動機7から何個所かの各駆動機構に対して連動機構を設けて駆動させることもできる。そうすることにより回転駆動機7の数を節約することもできる(図省略)。
【0013】
また、そのホッパー2底部の排出口9の下部にその排出口9を塞ぐように水平に設けられた上面側の搬送ベルト10を有する定量切出しベルトコンベア11を設け、前記搬送ベルト10とベルト搬送方向側排出口9aとの間に切出し口12を開口させる。そして、その切出し口12にはハンドル21を回してその口12の開閉をするスライド式の開閉調整板13を設ける。
【0014】
そして、前記回転駆動機7による前記攪拌軸6の低速回転と、回転駆動機14による前記搬送ベルト10の速度とを制御する制御部15を設ける。
前記搬送ベルト10により前記切出し口12から開閉調整板13の開閉調整などにより定量切り出された原料は、図4に示すように、定量切出しベルトコンベア11の終端に設けたガイド口23から、培土製造ラインの搬送ベルトコンベア22上に落下する。
【0015】
上記図1及び図2では、搬送ベルト10の搬送速度制御により搬送ベルト10により送られる原料の量を調整して切出しできるようにする形態であるが、これにさらに、図3及び図4に示すように、前記切出し口12に、回転駆動機19で回転させられるロータリーダンパー16を設け、その回転数を制御する制御部17を設けた形態が可能である。そして、前記ロータリーダンパー16をインバーター制御により回転を正確に制御することにより搬送ベルト10により送られる原料の量をより正確に切出しできるようにすることもできる。
【0016】
また、図3に示すように、前記ホッパー支持枠1の脚部1aに移動車輪18を設ければ、原料の混合順番を変えたいときに、ホッパー2を移動することによって、培土製造ラインの搬送ベルトコンベア22上の位置変えが簡単にできるようになる。
【0017】
ホッパー2からの原料供給中に、異物混入などによる目詰まりや、原料が使切りでなくなってしまったりしての原料供給停止となった場合のために、図3に示すように、前記搬送ベルト10からの原料落下口にアース棒20による感知機を取り付け、その感知によりラインを自動的に非常停止させるようにすることもできる。
なお、図中で前記回転駆動機の符号7、14、19は、モーターの場合を示しているが発動機などを用いても良い。
【0018】
そして、本発明を構成する各駆動機器類の稼動については、集中制御装置やコンピュータを備えた集中制御センターで、取り付けたセンサーなどによって原料の流れを監視しつつ、各種原料の所要配合量が得られるように制御することもできる。
【0019】
【発明の効果】
本発明は以上のようで、園芸用培土の原料を供給するホッパー2には、回転攪拌羽根5を内蔵していて、その回転攪拌羽根5を低速回転させて原料を攪拌させることにより、原料自体を揉み解すことにより、ホッパー2内の底部にある原料をバラケさせる。そしてそのことによって排出口2aでの原料の目詰まりを防いで、原料を滞留なくスムーズに排出させることが可能となる。
この際に、供給原料自体を混合前にバラケさせることによって得られる園芸用培土製品の空隙率の向上に役立つ利点もある。
【0020】
また、ホッパー2の下には、定量切出しベルトコンベア11が備わり、定量切出しベルトコンベア11の搬送ベルト10の速度を、制御することによって、ロータリーダンパー16によるスムーズな排出と相俟って、ホッパー2内の原料を設定した所要配合量だけ正確に、培土製造ラインの搬送ベルトコンベア22に定量づつスムーズに供給できる。
さらに前記切出し口12にロータリーダンパー16を設ければ、より正確な量目の原料供給が可能となる。
以上のように本発明では、培土製造ラインの搬送ベルトコンベア上に、安定且つスムーズに正確な量の供給が可能なので、本発明を用いた製造ラインでは均一で良質な園芸用培土が連続して効率よく製造できるようになった。
【図面の簡単な説明】
【図1】本発明の製造装置の透視図的側面図。
【図2】図1の一部切欠した透視図的正面図。
【図3】別形態の製造装置の透視図的側面図。
【図4】図3の透視図的正面図。
【図5】従来のホッパーの縦断側面図。
【符号の説明】
1 ホッパー支持枠
1a ホッパー支持枠の脚部
2 ホッパー
2a ホッパーの下窄み傾斜対向側壁面
2b ホッパーの下窄み傾斜対向側壁面
3 軸孔
4 軸受け部
5 放射状攪拌爪
6 攪拌軸
6a 攪拌軸の端部
6b 攪拌軸の端部
7 回転駆動機
8 回転伝達手段
9 ホッパー底部の排出口
9a ベルト搬送方向側排出口
10 搬送ベルト
11 ベルトコンベア
12 切出し口
13 開閉調整板
14 回転駆動機
15 制御部
16 ロータリーダンパー
17 制御部
18 移動車輪
19 回転駆動機
20 アース棒
21 ハンドル
22 培土製造ラインの搬送ベルトコンベア
23 ガイド口
24 原料投入用アオリ開閉口
25 チェーン
26 ギヤー
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a hopper device for supplying a cultivation material to a production line in a cultivation device.
[0002]
[Prior art]
In the production of plant cultivation soil such as horticulture seedling cultivation and agricultural cultivation (vegetables, fruit vegetables, root vegetables, leaf vegetables, fruit trees, paddy rice, etc.), various types of inorganic and organic soil materials are used as raw materials. Various kinds of inorganic fertilizers and organic fertilizers as fertilizers, vermiculite, perlite, zeolite, charcoal, charcoal activated carbon, mulch and the like as soil amendments are used.
In addition, peat moss, crushed palm fruit, black peat, mulch, bark, bark compost, organic compost, and the like are used as the raw material of the organic material and the organic fertilizer.
[0003]
In an apparatus for producing horticultural soil (including cultivation seedling cultivation, agricultural cultivation, etc.) from the above various raw materials, a hopper for supplying these raw materials is often used.
For example, the hopper shown in FIG. 5 is shown in a method and an apparatus for producing cultivated soil for horticulture described in Japanese Patent Application Laid-Open No. 8-256593. In this hopper, when the raw material is supplied, the discharge port may be clogged, and as a result, the supply is stopped or the supply amount becomes unstable, and the manufactured product does not have the desired mixing ratio There was a fear.
[0004]
Especially in the supply of organic fertilizers such as peat moss, crushed palm fruit, black peat, mulch, bark, bark compost, organic compost, the fiber itself is apt to be entangled, and as it descends in the hopper However, the raw material is compressed and becomes harder, so that the flow tends to stop near the discharge port.
[0005]
[Problems to be solved by the invention]
The present invention has been made in view of the above circumstances, and provides a hopper device capable of supplying a raw material from a hopper without any stagnation without any stagnation and accurately supplying a supply amount. To provide.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the present invention fixes a hopper 2 to a hopper support frame 1 to be arranged on a conveyor belt conveyor of a cultivation soil production line, and the lower sloping inclined opposite side wall surfaces 2a, 2b of the hopper 2. A pair or a plurality of pairs of shaft holes 3 and 3 corresponding to the horizontal direction are provided through the low position to the middle position of the shaft holes, and bearing portions 4 and 4 are provided outside the shaft holes 3 and 3 on both sides thereof. A stirring shaft 6 having a large number of radial stirring claws 5 projecting from the bearing portions 4 and 4 at intervals is supported at both ends 6a and 6b, and one end 6a of the stirring shaft 6 is provided outside the hopper 2. And connected via a rotation transmitting means 8 to the rotating drive 7.
[0007]
In addition, a fixed-quantity cut-off belt conveyor 11 having a conveyor belt 10 provided horizontally so as to cover the outlet 9 is provided below the outlet 9 at the bottom of the hopper 2, and the conveyor belt 10 and the outlet in the belt conveying direction are provided. 9a, a cutout 12 is opened, and the cutout 12 is provided with an opening / closing adjustment plate 13 for opening and closing the cutout 12, and the rotation drive 7 rotates the stirring shaft 6 at a low speed. setting a control unit 15 for controlling the speed of the conveyor belt 10 by Keru.
[0008]
In addition, a rotary damper 16 is provided in the cutout 12 and a control unit 17 for controlling the number of rotations is provided. By controlling the rotation of the rotary damper 16, the amount of the raw material sent by the conveyor belt 10 can be accurately cut out. This is a fixed-rate cutting hopper for a horticultural cultivation soil manufacturing apparatus , characterized in that the hopper is manufactured as described above.
[0009]
Further, in the above configuration, a moving wheel 18 is provided on the leg 1a of the hopper support frame 1 so that the hopper 2 can be moved.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment for carrying out the present invention will be specifically described below.
In the present invention, as shown in FIG. 3, a hopper 2 is fixed to a hopper support frame 1 for fixing a position on a conveyor belt conveyor 22 of a cultivation soil production line.
At the upper part of the hopper 2, a raw material opening / closing opening 24 for charging the raw material is provided.
[0011]
Then, as shown in FIG. 1, a pair of shaft holes 3, 3 corresponding to the horizontal direction are formed through the hopper 2 at the lower to middle positions of the lower oblique inclined side wall surfaces 2a, 2b.
Bearing portions 4 and 4 are provided outside the respective shaft holes 3 and 3, and a stirring shaft 6 having a large number of radial stirring claws 5 protruding at intervals on the bearing portions 4 and 4 on both sides thereof. Bearings 6a and 6b are provided.
[0012]
Then, one end 6 a of the stirring shaft 6 is connected to a rotation driving device 7 provided outside the hopper 2 via rotation transmission means 8.
FIG. 1 shows a mode in which the stirring shaft 6 is rotated by a motor via a chain 25 and a gear 26.
As shown in FIGS. 1 and 2, the rotation transmitting means by the chain 25 and the gear 26 may be provided with a separate rotary drive 7 for each drive mechanism and driven individually. It is also possible to provide an interlocking mechanism for several driving mechanisms from the machine 7 and drive them. By doing so, the number of rotary drives 7 can be saved (not shown).
[0013]
Further, a fixed-quantity cut-out belt conveyor 11 having a top-side conveyor belt 10 provided horizontally so as to cover the outlet 9 is provided below the outlet 9 at the bottom of the hopper 2. The cutout 12 is opened between the side discharge port 9a. The cut-out opening 12 is provided with a slide-type opening / closing adjustment plate 13 for turning the handle 21 to open and close the opening 12.
[0014]
Further, a control unit 15 for controlling the low-speed rotation of the stirring shaft 6 by the rotary driving device 7 and the speed of the transport belt 10 by the rotary driving device 14 is provided.
As shown in FIG. 4, the raw material cut out from the cutout opening 12 by the transport belt 10 by the opening and closing adjustment of the opening and closing adjustment plate 13, from the guide opening 23 provided at the end of the fixed cutout belt conveyor 11, It falls on the conveyor belt conveyor 22 of the line.
[0015]
In FIGS. 1 and 2 described above, the amount of the raw material sent by the transport belt 10 is adjusted by controlling the transport speed of the transport belt 10 so that the material can be cut out. In addition, FIGS. As described above, a configuration in which the cutout 12 is provided with the rotary damper 16 that is rotated by the rotary drive 19 and the control unit 17 that controls the number of rotations is possible. In addition, by accurately controlling the rotation of the rotary damper 16 by inverter control, the amount of the raw material sent by the conveyor belt 10 can be cut out more accurately.
[0016]
As shown in FIG. 3, if the moving wheels 18 are provided on the legs 1a of the hopper support frame 1, the hopper 2 is moved when the mixing order of the raw materials is desired to be changed, so that the transportation of the cultivation soil production line is performed. The position on the belt conveyor 22 can be easily changed.
[0017]
In the raw material supply from the hopper 2, and clogging due to contamination, in the event that the raw material becomes a raw material supply stop of or gone by cutting have used, as shown in FIG. 3, the transfer It is also possible to attach a detector using a ground rod 20 to the material dropping port from the belt 10 and automatically stop the line by the detection.
Reference numeral 7, 14, 19 of the rotary drive unit in the figure shows the case of a motor may be used etc. movers.
[0018]
Regarding the operation of each driving device constituting the present invention, the required mixing amounts of various raw materials can be obtained while monitoring the flow of the raw materials with attached sensors and the like at a centralized control center equipped with a centralized control device and a computer. Can be controlled so that
[0019]
【The invention's effect】
The present invention is as described above. The hopper 2 for supplying the raw material for horticultural cultivation has a built-in rotary stirring blade 5, and the raw material itself is stirred by rotating the rotary stirring blade 5 at a low speed. By kneading, the raw material at the bottom in the hopper 2 is broken. This prevents the raw material from being clogged at the discharge port 2a, and allows the raw material to be smoothly discharged without stagnation.
In this case, there is also an advantage of helping to improve the porosity of the cultivated soil cultivation product obtained by breaking the feedstock itself before mixing.
[0020]
Further, under the hopper 2, features a quantitative cut belt conveyor 11, the speed of the conveyor belt 10 of the quantitative cut belt conveyor 11, by controlling, smooth discharge coupled with a rotary damper 16, the hopper 2 The raw materials in the container can be supplied accurately and smoothly to the conveyor belt conveyor 22 of the cultivation soil production line accurately by the set required mixing amount.
Further, if a rotary damper 16 is provided in the cutout 12, a more accurate amount of the raw material can be supplied.
As described above, according to the present invention, it is possible to supply a stable, smooth, and accurate amount on a conveyor belt conveyor of a cultivation soil production line. It can be manufactured efficiently.
[Brief description of the drawings]
FIG. 1 is a perspective side view of a manufacturing apparatus according to the present invention.
FIG. 2 is a partially cutaway perspective front view of FIG. 1;
FIG. 3 is a perspective side view of a manufacturing apparatus of another embodiment.
FIG. 4 is a perspective front view of FIG. 3;
FIG. 5 is a vertical side view of a conventional hopper.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Hopper support frame 1a Leg part of hopper support frame 2 Hopper 2a Lower sloping inclined opposite side wall surface 2b of hopper 3 Lower sloping inclined opposite side wall surface 3 Shaft hole 4 Bearing 5 Radial stirring pawl 6 Stirring shaft 6a Stirring shaft End 6b Stirring shaft end 7 Rotary drive 8 Rotary transmission means 9 Discharge outlet 9a at bottom of hopper Belt transport direction side discharge 10 Conveyor belt 11 Belt conveyor 12 Cutout 13 Opening / closing adjustment plate 14 Rotary drive 15 Control unit 16 Rotary damper 17 Control unit 18 Moving wheel 19 Rotary drive device 20 Earth rod 21 Handle 22 Conveyor belt conveyor 23 for cultivation soil production line Guide port 24 Material opening / closing opening / closing port 25 Chain 26 Gear

Claims (2)

培土製造ラインの搬送ベルトコンベア上に配置するためのホッパー支持枠(1)にホッパー(2)を固定し、そのホッパー(2)の下窄み傾斜対向側壁面(2a),(2b)の低位置乃至中間位置に水平方向に対応する一対又は複数対の軸孔(3),(3)を貫設し、その各軸孔(3),(3)の外側には軸受け部(4),(4)を設けて、その両側の軸受け部(4),(4)に、間隔置きに多数の放射状攪拌爪(5)を突設した攪拌軸(6)をその両端部(6a),(6b)で軸承し、その攪拌軸(6)の一方端部(6a)を前記ホッパー(2)外部に設けた回転駆動機(7)と回転伝達手段(8)を介して接続し、またそのホッパー(2)底部の排出口(9)の下部にその排出口(9)を塞ぐように水平に設けられた搬送ベルト(10)を有する定量切出しベルトコンベア(11)を設け、その搬送ベルト(10)とベルト搬送方向側排出口(9a)との間に切出し口(12)を開口させ、その切出し口(12)にはその口(12)を開閉する開閉調整板(13)を設け、また前記切出し口(12)にロータリーダンパー(16)を設けるとともにそのロータリーダンパー(16)の回転数を制御する制御部(17)を設け、前記回転駆動機(7)による前記攪拌軸(6)の低速回転と、回転駆動機(14)による前記搬送ベルト(10)の速度とを制御する制御部(15)を設けて成り、前記ロータリーダンパー(16)を回転制御することにより搬送ベルト(10)により送られる原料の量を正確に切出しできるようにしたことを特徴とする園芸用培土製造装置用定量切出しホッパー。A hopper (2) is fixed to a hopper support frame (1) to be placed on a conveyor belt conveyor in a cultivation soil production line, and the lower sloping inclined side wall surfaces (2a) and (2b) of the hopper (2) are lowered. A pair or a plurality of pairs of shaft holes (3) and (3) corresponding to the horizontal direction are penetrated from the position to the intermediate position, and bearing portions (4) and (4) are provided outside the respective shaft holes (3) and (3). (4) is provided, and a stirring shaft (6) having a large number of radial stirring claws (5) protruding at intervals on the bearing portions (4) and (4) on both sides thereof is provided at both end portions (6a), (6). 6b), and one end (6a) of the stirring shaft (6) is connected to a rotary drive (7) provided outside the hopper (2) via a rotation transmitting means (8). A conveyor belt (10) provided horizontally below the outlet (9) at the bottom of the hopper (2) so as to close the outlet (9). A belt conveyor (11) having a fixed amount is provided, and a cutout (12) is opened between the transfer belt (10) and the discharge port (9a) on the belt transfer direction side. An opening / closing adjustment plate (13) for opening and closing (12) is provided , and a rotary damper (16) is provided in the cutout (12), and a control unit (17) for controlling the rotation speed of the rotary damper (16) is provided. , wherein the stirring shaft by the rotary drive motor (7) and low-speed rotation (6), made by the control unit for controlling the speed of the conveyor belt by the rotary drive motor (14) (10) (15) is provided, wherein horticultural soil preparation device for quantitative cutout, characterized in that to be able to accurately cut the amount of material fed by the conveyor belt (10) by rotation control rotary damper (16) Hopper. ホッパー支持枠(1)の脚部(1a)に移動車輪(18)を設け、ホッパー(2)を移動できるようにしたことを特徴とする請求項1又は2に記載の園芸用培土製造装置用定量切出しホッパー。3. A horticultural soil cultivation apparatus according to claim 1, wherein a moving wheel (18) is provided on a leg (1a) of the hopper support frame (1) so that the hopper (2) can be moved. Quantitative cutting hopper.
JP27376499A 1999-09-28 1999-09-28 Quantitative cutting hopper for soil cultivation equipment Expired - Lifetime JP3542530B2 (en)

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