JP3540576B2 - refrigerator - Google Patents

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Publication number
JP3540576B2
JP3540576B2 JP29785397A JP29785397A JP3540576B2 JP 3540576 B2 JP3540576 B2 JP 3540576B2 JP 29785397 A JP29785397 A JP 29785397A JP 29785397 A JP29785397 A JP 29785397A JP 3540576 B2 JP3540576 B2 JP 3540576B2
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JP
Japan
Prior art keywords
outer box
heat insulating
insulating material
refrigerator
substrate case
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP29785397A
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Japanese (ja)
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JPH11118341A (en
Inventor
裕 柿沼
隆 加藤
修 望月
宏 木部
基幸 村社
秀雄 白石
和彦 近藤
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Publication date
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Priority to JP29785397A priority Critical patent/JP3540576B2/en
Publication of JPH11118341A publication Critical patent/JPH11118341A/en
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Publication of JP3540576B2 publication Critical patent/JP3540576B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、外箱に基板ケースを取り付け、この外箱と内箱間に断熱材を現場発泡方式にて充填して成る冷蔵庫に関するものである。
【0002】
【従来の技術】
従来よりこの種の冷蔵庫は、例えば実公平6−12301号公報(F25D23/00)に示される如く、外箱と内箱間に発泡ポリウレタン断熱材を現場発泡方式にて充填すると共に、外箱には断熱材の発泡前に基板ケースを取り付けて置き、この基板ケース内に回路基板を収納してカバーで隠蔽していた。
【0003】
ここで、従来の基板ケースは、外箱の天面に上端がビス止めされるだけで、下部は固定されていなかった。即ち、基板ケース下部は断熱材の固化によって外箱に固着されるのみであった。
【0004】
【発明が解決しようとする課題】
そのため、外箱と内箱間に充填され、膨張する発泡ポリウレタンの進行によって、外箱の上部方向に押圧力が加わると、基板ケースがこの押圧力によって変形してしまう場合があった。そして、係る基板ケースの変形により、断熱材の漏洩発生や外観の悪化等の問題が生じていた。
【0005】
本発明は、係る従来の技術的課題を解決するために成されたものであり、膨張する断熱材による基板ケースの変形を防止し、断熱材の漏洩や外観の悪化の改善を図った冷蔵庫を提供するものである。
【0006】
【課題を解決するための手段】
本発明の冷蔵庫は、外箱の背板上部に硬質樹脂製の凹陥した基板ケースを取り付け、この外箱と内箱間に断熱材を現場発泡方式にて充填して成るものであり、
前記基板ケースは、上端を外箱本体の天面にビスにより固定され、膨張する前記断熱材が進行して来る方向の下端部に、前記外箱側に突出する係合爪を備えると共に当該外には前記係合爪が挿入係合される係合孔が形成されていることを特徴とするものである。
【0007】
本発明によれば、外箱に基板ケースを取り付け、この外箱と内箱間に断熱材を現場発泡方式にて充填して成る冷蔵庫において、膨張する断熱材が進行して来る方向の基板ケースの下端部に、外箱側に突出する係合爪を設け、端を外箱に固定すると共に、外箱には、基板ケースの係合爪が係合する係合孔を形成したので、断熱材の進行により基板ケースの下端部側に押圧力が加わっても、係合爪と係合孔との係合によって基板ケースの変形は確実に防止される。
【0008】
これにより、断熱材の漏洩や外観の悪化を効果的に解消することができるようになると共に、強度も向上する。また、基板ケースの係合爪を外箱の係合孔に挿入係合するのみであるので、組立作業性の悪化も解消されるものである。
【0009】
【発明の実施の形態】
次に、図面に基づき本発明の実施形態を詳述する。図1は本発明の冷蔵庫1の縦断側面図、図2は本発明の冷蔵庫1の基板ケース30部分の断熱箱体6の拡大縦断側面図、図3は本発明の冷蔵庫1の外箱2上部の分解背面図である。
【0010】
冷蔵庫1は、前面と後面に開口した門型形状の外箱本体2A、及び、底板2Cと背板2Dとより構成された鋼板製の外箱2と、ABSなどの硬質樹脂製から成形された内箱3間に発泡ポリウレタン等の断熱材4を現場発泡方式にて充填して成る前面開口の断熱箱体6から構成されている。この断熱箱体6の庫内は、上仕切壁8、中仕切壁7及び下仕切壁9によって上下四室に区画されており、上仕切壁8の上方を冷蔵室11、下仕切壁9の下方を野菜室12、上仕切壁8と中仕切壁7の間を氷温室10、中仕切壁7と下仕切壁9の間を冷凍室13とされている。また、中仕切壁7と下仕切壁9の中間における開口縁には仕切前部材15が取り付けられている。
【0011】
そして、冷蔵室11の前面開口は観音開き式の断熱扉14によって開閉自在に閉塞されると共に、冷凍室13及び野菜室12は、上面開口の容器16A、17A、18Aを備えた引き出し式の断熱扉16、17(冷凍室13はこれら上下二段)、18によりそれぞれ開閉自在に閉塞されている。また、氷温室10も上面開口の容器19Aを備えた引き出し式の断熱扉19により開閉自在に閉塞されている。
【0012】
また、冷凍室13の奥部は仕切板22及び冷却器前板23にて前後に区画され、冷却器前板の後側に冷却室24が区画形成されており、この冷却室24内に冷却器26が縦設されている。この冷却器26の中央上方には送風機29が設けられている。
【0013】
更に、断熱箱体6の下部には機械室99が構成されており、この機械室99内後部には前記冷却器26と周知の冷凍サイクルを構成する図示しない圧縮機、凝縮器、機械室送風機などが設置されている。
【0014】
以上の構成で、前記圧縮機及び送風機29が運転されると、冷却器26にて冷却された冷却室24内の冷気は送風機29により上方に吸い上げられ、前方の冷凍室13内に吹き出される。そして、冷凍室13を循環して冷却した後、冷気は冷却室24内に帰還する。これによって、冷凍室13は、所定の冷凍温度に維持される。
【0015】
また、送風機29より吹き出された冷気の一部は、冷蔵室11内や氷温室10内に吹き出され、内部を循環して冷却した後、図示しない帰還ダクトに流入する。帰還ダクト内の冷気は、野菜室12内に吐出され、内部を冷却した後冷却室24に帰還する。
【0016】
一方、冷蔵庫1の外箱2の背板2D上部には、硬質樹脂製の基板ケース30が取り付けられている。この基板ケース30は、図3に示す如く、凹陥した基板収納部30Aが形成された矩形状のものであり、その上端を外箱本体2Aの天面2Bにビス33により固定される。
【0017】
そして、図2に示す如く基板ケース30の下端部には、外箱2側に向けて突出する係合爪30Bが数ヶ所設けられていると共に、背板2Dには係合孔31が数ヶ所形成されている。また、基板ケース30の係合爪30Bの下部は、前記係合孔31をはめ込み易くするために、下方に向けて突出量が少なくなるテーパー形状とされている。更に、断熱材4である発泡ポリウレタンを注入したときに基板ケース30を安定的に固定するための埋設片30Cが形成されている。
【0018】
以上の構成により、外箱2に基板ケース30を取り付ける際には、外箱本体2Aの天面2Bにビス止めにより基板ケース30の上端を取り付け、図3に示す如く冷蔵庫1の下方から基板ケース30の係合爪30Bに背板2Dの係合孔31を嵌めこむ。そして、外箱本体2Aに底板2Cを取り付けて外箱2を完成し、係る外箱2内に内箱3を組み込んだ後、図示しない治具にセットし、現場発泡方式により断熱材4である発泡ポリウレタンを両箱2、3間に充填する。この断熱材4の固化により、外箱2、内箱3及び基板ケース30は相互に固着される。そして、基板ケース30には、図示しない回路基板を収納すると共に、隠蔽するための基板カバー32がビス止めにより取り付けられる。
【0019】
このとき、両箱2、3間で膨張する発泡ポリウレタン原液(断熱材4)は、図2に矢印で示す如き方向に向かって進行する。このため、断熱材4の膨張圧力は、基板ケース30の下端に押圧力として加わるが、基板ケース30の係合爪30Bは背板2Dの係合孔31に係合しており、図2下方から押されても、係合孔31の上縁(図2)に当接するため、基板ケース30の下縁が上側に変形することを確実に防止することができる。
【0020】
これにより、断熱材4が漏洩することや外観の悪化を効果的に解消することができると共に、強度も向上させることができる。また、基板ケース30の係合爪30Bを外箱背板2Dの係合孔31に挿入係合するのみで組み立てることができるので、組立作業性の悪化も解消することができる。
【0021】
【発明の効果】
以上詳述した如く本発明によれば、外箱に基板ケースを取り付け、この外箱と内箱間に断熱材を現場発泡方式にて充填して成る冷蔵庫において、膨張する断熱材が進行して来る方向の基板ケースの一端に、外箱側に突出する係合爪を設け、他端を外箱に固定すると共に、外箱には、基板ケースの係合爪が係合する係合孔を形成したので、断熱材の進行により基板ケースの一端側に押圧力が加わっても、係合爪と係合孔との係合によって基板ケースの変形は確実に防止される。
【0022】
これにより、断熱材の漏洩や外観の悪化を効果的に解消することができるようになると共に、強度も向上する。また、基板ケースの係合爪を外箱の係合孔に挿入係合するのみであるので、組立作業性の悪化も解消されるものである。
【図面の簡単な説明】
【図1】本発明の冷蔵庫の縦断側面図である。
【図2】本発明の冷蔵庫の基板ケース部分の断熱箱体の拡大縦断側面図である。
【図3】本発明の冷蔵庫の外箱上部の分解背面図である。
【符号の説明】
1 冷蔵庫
2 外箱
2A 外箱本体
2B 天面
2C 底板
2D 背板
3 内箱
4 断熱材
6 断熱箱体
11 冷蔵室
12 野菜室
13 冷凍室
14、16、17、18、19 断熱扉
26 冷却器
29 送風機
30 基板ケース
30A 基板収納部
30B 係合爪
30C 埋設片
31 係合孔
32 基板カバー
33 ビス
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a refrigerator in which a substrate case is attached to an outer box, and a heat insulating material is filled between the outer box and the inner box by an in-situ foaming method.
[0002]
[Prior art]
Conventionally, a refrigerator of this type is filled with a polyurethane foam insulating material between an outer box and an inner box by an in-situ foaming method, as shown in, for example, Japanese Utility Model Publication No. 6-12301 (F25D23 / 00). Has mounted and placed a substrate case before foaming the heat insulating material, and housed the circuit board in the substrate case and concealed it with a cover.
[0003]
Here, in the conventional board case, only the upper end is screwed to the top surface of the outer box, and the lower part is not fixed. That is, the lower portion of the substrate case was only fixed to the outer box by solidifying the heat insulating material.
[0004]
[Problems to be solved by the invention]
For this reason, when a pressing force is applied in the upper direction of the outer box due to the progress of the expanded polyurethane filled and expanded between the outer box and the inner box, the substrate case may be deformed by the pressing force. The deformation of the substrate case has caused problems such as leakage of heat insulating material and deterioration of appearance.
[0005]
The present invention has been made to solve such a conventional technical problem, and a refrigerator which prevents deformation of a substrate case due to an expanding heat insulating material, and aims to improve leakage of the heat insulating material and improvement of appearance deterioration. To provide.
[0006]
[Means for Solving the Problems]
The refrigerator of the present invention has a recessed board case made of hard resin attached to the upper part of the back plate of the outer box, and is filled with a heat insulating material between the outer box and the inner box by an in-situ foaming method.
The board case is fixed by screws to the upper end on the top surface of the outer box body, the lower end of the direction in which the heat insulating material coming in progress to expand, provided with a engaging claw projecting in the outer box side, the On the outside, an engagement hole into which the engagement claw is inserted and engaged is formed.
[0007]
According to the present invention, in a refrigerator in which a substrate case is attached to an outer box and a heat insulating material is filled between the outer box and the inner box by an in-situ foaming method, a substrate case in which the expanding heat insulating material is traveling. the lower end portion, the engaging claw which protrudes on the box side is provided, is fixed on the end on the box, the outer box, so to form engagement hole engaging pawl board case are engaged, Even if a pressing force is applied to the lower end side of the substrate case due to the progress of the heat insulating material, the deformation of the substrate case is reliably prevented by the engagement between the engagement claws and the engagement holes.
[0008]
This makes it possible to effectively eliminate leakage of the heat insulating material and deterioration of appearance, and also improves strength. Further, since only the engagement claws of the board case are inserted and engaged with the engagement holes of the outer box, the deterioration of the assembling workability is also solved.
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, an embodiment of the present invention will be described in detail with reference to the drawings. 1 is a vertical sectional side view of the refrigerator 1 of the present invention, FIG. 2 is an enlarged vertical sectional side view of the heat insulating box 6 of the substrate case 30 of the refrigerator 1 of the present invention, and FIG. 3 is an upper part of the outer box 2 of the refrigerator 1 of the present invention. FIG. 5 is an exploded rear view of FIG.
[0010]
The refrigerator 1 is formed from a hard-resin material such as ABS, and a gate-shaped outer box main body 2A having openings on the front and rear surfaces, an outer box 2 made of a steel plate including a bottom plate 2C and a back plate 2D. A heat insulating material 4 such as polyurethane foam is filled between the inner boxes 3 by an in-situ foaming method. The interior of the heat-insulating box 6 is divided into upper and lower four chambers by an upper partition wall 8, a middle partition wall 7, and a lower partition wall 9, and the upper part of the upper partition wall 8 is refrigerated room 11 and the lower partition wall 9. A lower part is a vegetable room 12, a part between the upper partition 8 and the middle partition 7 is an ice temperature room 10, and a part between the middle partition 7 and the lower partition 9 is a freezing room 13. A pre-partitioning member 15 is attached to an opening edge in the middle between the middle partition wall 7 and the lower partition wall 9.
[0011]
The front opening of the refrigerator compartment 11 is openably and closably closed by a double-door insulated door 14, and the freezer compartment 13 and the vegetable compartment 12 are draw-out insulated doors provided with containers 16A, 17A, 18A having top openings. The freezing compartments 16 and 17 (the upper and lower stages of the freezing compartment 13) and 18 are openably and closably closed. The ice temperature chamber 10 is also closed by a drawer-type heat-insulating door 19 provided with a container 19A having an upper surface opening.
[0012]
The interior of the freezer compartment 13 is divided into front and rear portions by a partition plate 22 and a cooler front plate 23, and a cooling chamber 24 is defined behind the cooler front plate. A vessel 26 is provided vertically. A blower 29 is provided above the center of the cooler 26.
[0013]
Further, a machine room 99 is formed at a lower portion of the heat insulating box 6, and a compressor, a condenser, and a machine room blower (not shown) constituting a well-known refrigeration cycle with the cooler 26 are provided at a rear portion inside the machine room 99. And so on.
[0014]
With the above configuration, when the compressor and the blower 29 are operated, the cool air in the cooling chamber 24 cooled by the cooler 26 is sucked upward by the blower 29 and is blown into the freezing chamber 13 in the front. . Then, after circulating through the freezing room 13 and cooling, the cool air returns to the inside of the cooling room 24. As a result, the freezing compartment 13 is maintained at a predetermined freezing temperature.
[0015]
A part of the cool air blown out from the blower 29 is blown into the refrigerator compartment 11 and the ice warming room 10, circulates through the inside and cools, and then flows into a return duct (not shown). The cool air in the return duct is discharged into the vegetable room 12, cools the inside, and returns to the cooling room 24.
[0016]
On the other hand, a hard resin substrate case 30 is attached to the upper part of the back plate 2D of the outer box 2 of the refrigerator 1. As shown in FIG. 3, the board case 30 has a rectangular shape in which a recessed board storage portion 30A is formed, and the upper end thereof is fixed to the top surface 2B of the outer box main body 2A with screws 33.
[0017]
As shown in FIG. 2, the lower end of the board case 30 is provided with several engagement claws 30B protruding toward the outer box 2 side, and the back plate 2D is provided with several engagement holes 31. Is formed. The lower portion of the engaging claw 30B of the substrate case 30 is tapered so that the amount of protrusion is reduced downward so that the engaging hole 31 can be easily fitted. Further, an embedded piece 30C for stably fixing the substrate case 30 when the foamed polyurethane as the heat insulating material 4 is injected is formed.
[0018]
With the above configuration, when mounting the substrate case 30 on the outer case 2, the upper end of the substrate case 30 is mounted on the top surface 2B of the outer case body 2A by screwing, and as shown in FIG. The engagement hole 31 of the back plate 2D is fitted into the engagement claw 30B of the base 30. Then, a bottom plate 2C is attached to the outer box body 2A to complete the outer box 2. After the inner box 3 is assembled in the outer box 2, it is set in a jig (not shown). The foamed polyurethane is filled between the boxes 2 and 3. Due to the solidification of the heat insulating material 4, the outer box 2, the inner box 3, and the substrate case 30 are fixed to each other. Then, a circuit board (not shown) is accommodated in the circuit board case 30, and a circuit board cover 32 for concealment is attached by screwing.
[0019]
At this time, the foamed polyurethane undiluted solution (heat insulating material 4) expanding between the two boxes 2 and 3 advances in the direction shown by the arrow in FIG. Therefore, the expansion pressure of the heat insulating material 4 is applied as a pressing force to the lower end of the board case 30, but the engagement claws 30B of the board case 30 are engaged with the engagement holes 31 of the back plate 2D, and the lower part of FIG. Even when pressed from above, the upper edge (FIG. 2) of the engagement hole 31 abuts, so that the lower edge of the substrate case 30 can be reliably prevented from being deformed upward.
[0020]
Thereby, the leakage of the heat insulating material 4 and the deterioration of the appearance can be effectively eliminated, and the strength can be improved. In addition, since assembly can be performed only by inserting and engaging the engagement claws 30B of the board case 30 into the engagement holes 31 of the outer case back plate 2D, it is possible to eliminate the deterioration of assembly workability.
[0021]
【The invention's effect】
As described in detail above, according to the present invention, in a refrigerator in which a substrate case is attached to an outer box and a heat insulating material is filled between the outer box and the inner box by an in-situ foaming method, the expanding heat insulating material progresses. At one end of the board case in the coming direction, an engaging claw protruding toward the outer box is provided, and the other end is fixed to the outer box. Because of the formation, even if a pressing force is applied to one end side of the substrate case due to the progress of the heat insulating material, the deformation of the substrate case is reliably prevented by the engagement between the engagement claws and the engagement holes.
[0022]
This makes it possible to effectively eliminate leakage of the heat insulating material and deterioration of appearance, and also improves strength. Further, since only the engagement claws of the board case are inserted and engaged with the engagement holes of the outer box, the deterioration of the assembling workability can be solved.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional side view of a refrigerator of the present invention.
FIG. 2 is an enlarged vertical sectional side view of a heat insulating box of a substrate case portion of the refrigerator of the present invention.
FIG. 3 is an exploded rear view of the upper part of the outer box of the refrigerator of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Refrigerator 2 Outer box 2A Outer box main body 2B Top surface 2C Bottom plate 2D Back plate 3 Inner box 4 Insulation material 6 Insulated box 11 Refrigerator room 12 Vegetable room 13 Freezer room 14, 16, 17, 18, 19 Insulated door 26 Cooler 29 Blower 30 Board case 30A Board storage section 30B Engagement claw 30C Embedded piece 31 Engagement hole 32 Board cover 33 Screw

Claims (1)

外箱(2)の背板上部に硬質樹脂製の凹陥した基板ケース(30)を取り付け、この外箱(2)と内箱間に断熱材を現場発泡方式にて充填して成る冷蔵庫において、
前記基板ケース(30)は、上端を外箱本体(2A)の天面(2B)にビス(33)により固定され、膨張する前記断熱材(4)が進行して来る方向の下端部に、前記外箱側に突出する係合爪(30B)を備えると共に当該外箱(2)には前記係合爪(30B)が挿入係合される係合孔(31)が形成されていることを特徴とする冷蔵庫。
A refrigerator in which a recessed substrate case (30) made of hard resin is attached to the upper part of the back plate of the outer box (2), and a heat insulating material is filled between the outer box (2) and the inner box by an in-situ foaming method,
The board case (30) has an upper end fixed to a top surface (2B) of the outer box main body (2A) by a screw (33) , and a lower end in a direction in which the expanding heat insulating material (4) proceeds. provided with a engaging claw (30B) which projects to the outer box side, on the outer box (2), said engaging engagement holes claw (30B) is inserted into and engaged (31) is formed A refrigerator characterized by that:
JP29785397A 1997-10-14 1997-10-14 refrigerator Expired - Fee Related JP3540576B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29785397A JP3540576B2 (en) 1997-10-14 1997-10-14 refrigerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29785397A JP3540576B2 (en) 1997-10-14 1997-10-14 refrigerator

Publications (2)

Publication Number Publication Date
JPH11118341A JPH11118341A (en) 1999-04-30
JP3540576B2 true JP3540576B2 (en) 2004-07-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP29785397A Expired - Fee Related JP3540576B2 (en) 1997-10-14 1997-10-14 refrigerator

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JP (1) JP3540576B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111971807A (en) * 2018-03-26 2020-11-20 琳得科株式会社 Thermoelectric conversion module

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JPH11118341A (en) 1999-04-30

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