JP3531719B2 - Manufacturing method of polyimide resin molding - Google Patents

Manufacturing method of polyimide resin molding

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Publication number
JP3531719B2
JP3531719B2 JP29945098A JP29945098A JP3531719B2 JP 3531719 B2 JP3531719 B2 JP 3531719B2 JP 29945098 A JP29945098 A JP 29945098A JP 29945098 A JP29945098 A JP 29945098A JP 3531719 B2 JP3531719 B2 JP 3531719B2
Authority
JP
Japan
Prior art keywords
polyimide resin
polyimide
molded body
resin molded
molded article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP29945098A
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Japanese (ja)
Other versions
JP2000129001A (en
Inventor
龍男 積山
孝治 杉本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
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Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP29945098A priority Critical patent/JP3531719B2/en
Publication of JP2000129001A publication Critical patent/JP2000129001A/en
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Publication of JP3531719B2 publication Critical patent/JP3531719B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
  • Die Bonding (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、公知のポリイミ
ド樹脂成形体の有する特性を維持しつつ、強靭さ、高耐
熱性、低線膨張係数および低吸水性が優れたポリイミド
樹脂成形体の製造法に関する。
TECHNICAL FIELD The present invention relates to a method for producing a polyimide resin molded article excellent in toughness, high heat resistance, low linear expansion coefficient and low water absorption while maintaining the properties of a known polyimide resin molded article. Regarding

【0002】[0002]

【従来の技術】従来、ポリイミド樹脂成形体としては、
3,3’,4,4’−ビフェニルテトラカルボン酸系の
ポリイミド粉末成形体やピロメリット酸系のポリイミド
粉末成形体、あるいはこれらポリイミド前駆体シートの
積層物を加熱・加圧成形した成形体などが知られてい
る。特に、3,3’,4,4’−ビフェニルテトラカル
ボン酸成分とp−フェニレンジアミン成分とからなるポ
リイミド粉末成形体は高耐熱性、高剛性、低線膨張係数
および低吸水率であることから、これらの特性が必要と
される分野に使用されている。また、ピロメリット酸成
分と4,4’−ジアミノジフェニレエーテルとからなる
ポリイミド粉末成形体は、高靭性および良好な切削加工
性を有しており、幅広く使用されている。
2. Description of the Related Art Conventionally, as a polyimide resin molding,
3,3 ′, 4,4′-biphenyltetracarboxylic acid-based polyimide powder molded body, pyromellitic acid-based polyimide powder molded body, or a molded body obtained by heating and pressing a laminate of these polyimide precursor sheets It has been known. In particular, a polyimide powder molded body composed of a 3,3 ′, 4,4′-biphenyltetracarboxylic acid component and a p-phenylenediamine component has high heat resistance, high rigidity, a low linear expansion coefficient, and a low water absorption rate. , Are used in areas where these properties are needed. Further, a polyimide powder molded body composed of a pyromellitic acid component and 4,4′-diaminodiphenyl ether has high toughness and good machinability and is widely used.

【0003】前記の3,3’,4,4’−ビフェニルテ
トラカルボン酸系のポリイミド粉末成形体について、例
えば、特特開昭57−200452号公報(特公平2−
48571号公報)、特開昭57−200453号公報
などに、N−メチル−2−ピロリドン中で3,3’,
4,4’−ビフェニルテトラカルボン酸成分と芳香族ジ
アミン成分とを重合・イミド化させて得たイミド化率が
95%以上の芳香族ポリイミド粉末の加熱・圧縮成形体
を得た例が記載されている。さらに、微粒子状グラファ
イトなどの無機質粉末を含有するポリイミド粉末成形体
が、特開昭63−81160号公報に記載されている。
これらの文献によると、上記ポリイミド粉末成形体は機
械的強度に優れていることが示されている。
Regarding the above-mentioned 3,3 ', 4,4'-biphenyltetracarboxylic acid-based polyimide powder molded body, for example, Japanese Patent Application Laid-Open No. 57-200452 (Japanese Patent Publication No.
No. 48571), JP-A-57-200453, etc., 3,3 ′, in N-methyl-2-pyrrolidone.
An example of obtaining a heat-compression molded article of an aromatic polyimide powder having an imidization ratio of 95% or more obtained by polymerizing and imidizing a 4,4′-biphenyltetracarboxylic acid component and an aromatic diamine component is described. ing. Furthermore, a polyimide powder compact containing an inorganic powder such as fine particle graphite is described in JP-A-63-81160.
According to these documents, it is shown that the polyimide powder compact has excellent mechanical strength.

【0004】しかし、高強度で高耐熱性のポリイミド樹
脂成形体は、伸びが小さいためか、成形体を切削加工等
によって種々の形状に二次加工するさいなど成形時に欠
けたりして複雑な形状への成形が困難である、つまり強
靭さや切削加工性が低いという問題点が指摘されてい
る。また、ピロメリット酸系のポリイミド粉末成形体
は、線膨張係数および吸水率が大きく、曲げ弾性率や耐
プラズマ性が低いことが知られている。つまり、従来公
知のポリイミド樹脂成形体として、3,3’,4,4’
−ビフェニルテトラカルボン酸成分系ポリイミド樹脂成
形体の有する高剛性、高耐熱性、低線膨張係数、低吸水
率、耐プラズマ性および高強度特性を維持しつつ、ピロ
メリット酸系のポリイミド粉末成形体の有する耐熱性、
高靭性および良好な切削加工性を兼ね備えたものは無か
ったのである。
However, a polyimide resin molded body having high strength and high heat resistance has a small elongation, and it may be chipped during molding such as when the molded body is secondarily processed into various shapes by cutting or the like, resulting in a complicated shape. It has been pointed out that it is difficult to form into a compact, that is, its toughness and machinability are low. Further, it is known that a pyromellitic acid-based polyimide powder molded body has a large linear expansion coefficient and water absorption, and a low flexural modulus and plasma resistance. That is, as a conventionally known polyimide resin molded body, 3,3 ', 4,4'
-Pyromellitic acid-based polyimide powder molding while maintaining high rigidity, high heat resistance, low linear expansion coefficient, low water absorption coefficient, plasma resistance and high strength characteristics of the biphenyltetracarboxylic acid component-based polyimide resin molding Has heat resistance,
None of them had high toughness and good machinability.

【0005】このため、成形体の伸びおよび機械強度を
大きくするために加熱圧縮成形時の粉体どうしの融着性
を改良するための試みがなされた。例えば、3,3’,
4,4’−ビフェニルテトラカルボン酸成分と芳香族ジ
アミン成分とから得られるポリイミドに熱可塑性ポリイ
ミドを混合して得られるポリイミド粉末を圧縮成形する
方法が試みられたが、性質の全く異なる両成分の均一混
合が困難であり、得られる成形体の機械的強度および伸
びは未だ満足できるレベルに達するものではなく、また
耐熱性が却って低下するという問題点が指摘されてい
る。さらに、ポリアミック酸粉末(凝集体)を一旦取り
出して、加熱・乾燥・粉砕してポリイミド粉末とし、こ
れを圧縮成形して成形体を得る試みもなされている。し
かし、ポリアミック酸粉末凝集体の加熱時の温度コント
ロ−ルが難しく、またポリアミック酸粉末に金属不純物
が混入しやすく、実用的でないという指摘がされてい
る。
For this reason, attempts have been made to improve the fusion property between powders during heat compression molding in order to increase the elongation and mechanical strength of the molded body. For example, 3,3 ',
A method of compression molding a polyimide powder obtained by mixing a polyimide obtained from a 4,4′-biphenyltetracarboxylic acid component and an aromatic diamine component with a thermoplastic polyimide has been tried, but both components having completely different properties have been tried. It has been pointed out that uniform mixing is difficult, the mechanical strength and elongation of the obtained molded product do not reach a satisfactory level, and the heat resistance is rather lowered. Further, attempts have been made to obtain a molded product by once taking out the polyamic acid powder (aggregate), heating, drying and pulverizing it to obtain a polyimide powder, and compressing and molding this. However, it has been pointed out that it is not practical because it is difficult to control the temperature of the polyamic acid powder agglomerate during heating, and metal impurities are easily mixed in the polyamic acid powder.

【0006】[0006]

【発明が解決しようとする課題】この発明の目的は、公
知のポリイミド樹脂成形体の有する特性を維持しつつ、
強靭さ、高耐熱性、低線膨張係数および低吸水性が優れ
たポリイミド樹脂成形体を提供することである。
The object of the present invention is to maintain the characteristics of a known polyimide resin molding,
It is an object of the present invention to provide a polyimide resin molded product excellent in toughness, high heat resistance, low linear expansion coefficient and low water absorption.

【0007】すなわち、この発明は、ポリイミド樹脂を
構成する芳香族テトラカルボン酸成分の割合が3,3
',4,4'−ビフェニルテトラカルボン酸成分が85−
97モル%で、2,3,3,4'−ビフェニルテトラカ
ルボン酸成分が15−3モル%であり、芳香族ジアミン
成分がp−フェニレンジアミンであり、イミド化反応終
了後200℃以下で乾燥して得られたガラス転移温度が
室温〜400℃の温度範囲では観測されない高耐熱性の
結晶性ポリイミドから主としてなる固形分を非結晶性ポ
リイミドからなる被覆層で覆ってなる2層構造を有する
芳香族ポリイミド粉末を金型内に充填し、1)100−
150℃で予備加熱し、400℃以上、1000kg/
cm以上の圧力で加熱圧縮成形した後、あるいは2)
200℃以下の温度で加圧成形した後、その加圧成形体
を400℃以上の温度の加熱オ−ブン内で1時間以上フ
リ−シンタリングして成形する曲げ弾性率(23℃)が
5GPa以上、熱変形温度が400℃以上、線膨張係数
(50−200℃)が20−50ppm/℃、吸水率が
0.001−0.1%であるポリイミド樹脂成形体の製
造法に関する。
That is, according to the present invention, the ratio of the aromatic tetracarboxylic acid component constituting the polyimide resin is 3,3.
', 4,4'-biphenyltetracarboxylic acid component is 85-
97 mol%, 2,3,3,4′-biphenyltetracarboxylic acid component is 15-3 mol%, aromatic diamine component is p-phenylenediamine, and dried at 200 ° C. or lower after completion of imidization reaction. An aroma having a two-layer structure obtained by covering a solid content mainly composed of highly heat-resistant crystalline polyimide, which is not observed in the temperature range of room temperature to 400 ° C., obtained by the above, with a coating layer composed of amorphous polyimide. Fill the mold with Group I polyimide powder, and 1) 100-
Preheat at 150 ℃, 400 ℃ or more, 1000kg /
After heat compression molding at a pressure of cm 2 or more, or 2)
After pressure-molding at a temperature of 200 ° C. or lower, the pressure-molded body is free-sintered for 1 hour or more in a heating oven at a temperature of 400 ° C. or higher to mold, and the flexural modulus (23 ° C.) is 5 GPa. As described above, the present invention relates to a method for producing a polyimide resin molded product having a heat distortion temperature of 400 ° C. or higher, a linear expansion coefficient (50-200 ° C.) of 20-50 ppm / ° C., and a water absorption rate of 0.001-0.1%.

【0008】[0008]

【発明の実施の形態】以下にこの発明の好ましい態様を
列記する。 1)エッチング速度で測定した酸素プラズマ耐性が8μ
g/cm2・h以下の耐プラズマ性を有する上記のポリ
イミド樹脂成形体。 2)ポリイミド樹脂が、芳香族テトラカルボン酸成分と
して3,3’,4,4’−ビフェニルテトラカルボン
酸、その酸エステルまたはその酸二無水物および2,
3,3’,4’−ビフェニルテトラカルボン酸、その酸
エステルまたはその酸二無水物の混合物と、芳香族ジア
ミン成分としてp−フェニレンジアミンとを重合、イミ
ド化したものである上記のポリイミド樹脂成形体。
Preferred embodiments of the present invention will be listed below. 1) Oxygen plasma resistance measured by etching rate is 8μ
The above-mentioned polyimide resin molded product having a plasma resistance of g / cm 2 · h or less. 2) The polyimide resin contains 3,3 ′, 4,4′-biphenyltetracarboxylic acid as an aromatic tetracarboxylic acid component, its acid ester or its acid dianhydride, and 2,
The above polyimide resin molding obtained by polymerizing and imidizing a mixture of 3,3 ′, 4′-biphenyltetracarboxylic acid, its acid ester or its acid dianhydride, and p-phenylenediamine as an aromatic diamine component. body.

【0009】3)ポリイミド樹脂を構成する芳香族テト
ラカルボン酸成分の割合が、3,3’,4,4’−ビフ
ェニルテトラカルボン酸成分が85−97モル%で、
2,3,3’,4’−ビフェニルテトラカルボン酸成分
が15−3モル%である上記のポリイミド樹脂成形体。 4)成形体が、ポリイミド樹脂を金型内で400℃以上
の温度、1000kg/cm2以上の圧力で加熱圧縮し
て成形したものである上記のポリイミド樹脂成形体。 5)成形体が、0.5−2℃/分の冷却速度で冷却して
成形したものである上記のポリイミド樹脂成形体。 6)成形体が、ポリイミド樹脂を金型内で200℃以下
の温度で加圧成形し、その加圧成形体を400℃以上の
温度の加熱オーブン内で1時間以上フリーシンタリング
したものである上記のポリイミド樹脂成形体。 7)成形体が、0.5−2℃/分の冷却速度で冷却して
成形したものである上記のポリイミド樹脂成形体。 8)成形体が、ポリイミド樹脂金型内で室温で加圧成形
し、その加圧成形体を加熱オーブン内でフリーシンタリ
ングしたものである上記のポリイミド樹脂成形体。 9)成形体が、摺動性、加工性、耐熱性、および/また
は耐磨耗性を改良するための無機質あるいは有機質粉末
を含有する上記のポリイミド樹脂成形体。
3) The proportion of the aromatic tetracarboxylic acid component constituting the polyimide resin is 85-97 mol% of the 3,3 ', 4,4'-biphenyltetracarboxylic acid component,
The polyimide resin molded body as described above, wherein the 2,3,3 ′, 4′-biphenyltetracarboxylic acid component is 15-3 mol%. 4) The above-mentioned polyimide resin molded body, which is formed by heating and compressing a polyimide resin in a mold at a temperature of 400 ° C. or higher and a pressure of 1000 kg / cm 2 or higher. 5) The above-mentioned polyimide resin molded body, which is molded by cooling at a cooling rate of 0.5-2 ° C / min. 6) The molded body is one in which a polyimide resin is pressure-molded in a mold at a temperature of 200 ° C. or lower, and the pressure-molded body is subjected to free sintering in a heating oven at a temperature of 400 ° C. or higher for 1 hour or more. The above polyimide resin molded body. 7) The above-mentioned polyimide resin molded body, which is molded by cooling at a cooling rate of 0.5-2 ° C / min. 8) The above-mentioned polyimide resin molding, wherein the molding is pressure-molded at room temperature in a polyimide resin mold and the pressure-molded body is subjected to free sintering in a heating oven. 9) The above-mentioned polyimide resin molded product, wherein the molded product contains an inorganic or organic powder for improving slidability, workability, heat resistance, and / or abrasion resistance.

【0010】10)成形体が、ダイヤモンド微粒子およ
び場合によりさらに他の無機質粉末を充填した砥石用で
ある上記のポリイミド樹脂成形体。 11)成形体が、切削加工性、耐熱性、真空特性および
靭性を要求されるコレットチャック用である上記のポリ
イミド樹脂成形体。 12)成形体が、耐プラズマ性、真空特性、剛性、切削
加工性および耐熱性を要求される半導体クランプリング
である上記のポリイミド樹脂成形体。 13)成形体が、耐熱性、耐オイル性、摺動特性、切削
加工性および剛性を要求されるベアリングリテーナー用
である上記のポリイミド樹脂成形体。
10) The above-mentioned polyimide resin molded body, which is for a grindstone filled with diamond fine particles and optionally other inorganic powder. 11) The above-mentioned polyimide resin molded body for a collet chuck, which is required to have machinability, heat resistance, vacuum characteristics and toughness. 12) The above-mentioned polyimide resin molded body, which is a semiconductor clamp ring in which the molded body is required to have plasma resistance, vacuum characteristics, rigidity, machinability and heat resistance. 13) The above-mentioned polyimide resin molded product, which is for a bearing retainer that requires heat resistance, oil resistance, sliding properties, machinability and rigidity.

【0011】この発明のポリイミド樹脂成形体は、好適
にはガラス転移温度(Tg)が室温〜400℃の温度範
囲では観測されない高耐熱性の結晶性芳香族ポリイミド
から主としてなる固形分を非結晶性ポリイミドからなる
被覆層で覆ってなり、対数粘度(30℃、0.5g/1
00ml濃硫酸)が0.5−2.0程度で、広角X線回
折法により結晶化度が確認される芳香族ポリイミド粉末
を金型内で加熱圧縮成形することによって製造すること
ができる。
The polyimide resin molded product of the present invention is preferably composed of a highly heat-resistant crystalline aromatic polyimide whose glass transition temperature (Tg) is not observed in the temperature range of room temperature to 400 ° C. Covered with a polyimide coating layer, logarithmic viscosity (30 ° C, 0.5 g / 1
(00 ml concentrated sulfuric acid) is about 0.5-2.0, and aromatic polyimide powder whose crystallinity is confirmed by a wide-angle X-ray diffraction method can be produced by heat compression molding in a mold.

【0012】前記の芳香族ポリイミド粉末としては、ガ
ラス転移温度(Tg)が室温〜400℃の温度範囲では
観測れない高耐熱性の結晶性芳香族ポリイミドから主と
してなる固形分、好適には3,3’,4,4’−ビフェ
ニルテトラカルボン酸成分とパラフェニレンジアミンよ
り誘導されるポリイミド固形分(粒子)を非結晶性ポリ
イミドからなる被覆層で覆ってなり、対数粘度(30
℃、0.5g/100ml濃硫酸)が前記範囲内で、広
角X線回折法により結晶化度約20%以上である、高耐
熱性の結晶性芳香族ポリイミド粒子の表面を非結晶性の
ポリイミドポリマ−からなる被覆層で覆った2層構造を
有するポリイミド粉末、すなわち、粒子の内層部分は結
晶性を有する芳香族ポリイミドであるのに対し、その外
層は非結晶性ポリイミドの薄い層の2層構造となってい
るポリイミド粉末が挙げられる。
As the above-mentioned aromatic polyimide powder, a solid content mainly composed of a highly heat-resistant crystalline aromatic polyimide, which has a glass transition temperature (Tg) not observed in the temperature range of room temperature to 400 ° C., preferably 3, A polyimide solid content (particles) derived from a 3 ′, 4,4′-biphenyltetracarboxylic acid component and paraphenylenediamine is covered with a coating layer made of an amorphous polyimide, and a logarithmic viscosity (30
(° C, 0.5 g / 100 ml concentrated sulfuric acid) within the above range, and having a crystallinity of about 20% or more by a wide-angle X-ray diffraction method. A polyimide powder having a two-layer structure covered with a coating layer made of a polymer, that is, the inner layer portion of the particle is an aromatic polyimide having crystallinity, while the outer layer thereof is a thin layer of amorphous polyimide. An example is a structured polyimide powder.

【0013】前記の非結晶性のポリイミドによる被覆
は、結晶性芳香族ポリイミド粒子のほぼ全面であること
が好ましい。前記のポリイミド粉末によれば、成形の際
に粉末粒子表面のポリマ−溶融が充分で、かつ相互に融
合し合って結合するため、耐熱性と機械的強度、伸びが
高度にバランスした成形品が得られると考えられる。
It is preferable that the above-mentioned non-crystalline polyimide coating covers almost the entire surface of the crystalline aromatic polyimide particles. According to the above polyimide powder, the polymer on the surface of the powder particles is sufficiently melted at the time of molding, and since they are fused and bonded to each other, a molded article having a highly balanced heat resistance, mechanical strength and elongation is obtained. It is thought to be obtained.

【0014】前記の芳香族ポリイミドの粉末は、好適に
は次の方法、すなわち、結晶性芳香族ポリイミドを与え
る芳香族テトラカルボン酸成分、例えば、3,3’,
4,4’−ビフェニルテトラカルボン酸あるいはその酸
二無水物またはその酸と低級アルコ−ルとのエステル化
物、および非結晶性ポリイミドを与えるテトラカルボン
酸成分、例えば好適には2,3,3’,4’−ビフェニ
ルテトラカルボン酸あるいはその酸二無水物またはその
酸と低級アルコ−ルとのエステル化物(いずれも好適に
は酸二無水物)を主成分とし、非結晶性ポリイミドを与
えるテトラカルボン酸成分(好適には2,3,3’,
4’−ビフェニルテトラカルボン酸類)を全テトラカル
ボン酸成分に対して約3モル%以上15モル%以下の割
合で含む芳香族テトラカルボン酸成分と、p−フェニレ
ンジアミンとを、場合により悪影響を及ぼさない範囲で
さらに他の芳香族テトラカルボン酸二無水物と他の芳香
族ジアミンとを、略等モル量公知の方法で有機極性溶媒
中で、重合およびイミド化、ついで反応系からの粉末回
収によって製造される。芳香ポリイミド粉末は高分子量
で、平均粒子径(一次粒子)が1〜20μm程度である
ことが好ましい。
The above-mentioned aromatic polyimide powder is preferably prepared by the following method, that is, an aromatic tetracarboxylic acid component which gives a crystalline aromatic polyimide, for example, 3,3 ',
4,4'-biphenyltetracarboxylic acid or its acid dianhydride or its esterification product with an acid and lower alcohol, and a tetracarboxylic acid component giving an amorphous polyimide, for example, preferably 2,3,3 ' , 4'-Biphenyltetracarboxylic acid or tetracarboxylic acid containing an acid dianhydride or an ester of the acid and a lower alcohol (both are preferably acid dianhydrides) as a main component to give an amorphous polyimide Acid component (preferably 2, 3, 3 ',
4′-biphenyltetracarboxylic acids) and p-phenylenediamine may be adversely affected in some cases, with an aromatic tetracarboxylic acid component containing about 3 mol% or more and 15 mol% or less of all tetracarboxylic acid components. In another range, the other aromatic tetracarboxylic dianhydride and the other aromatic diamine are polymerized and imidized in an organic polar solvent by a known method in an approximately equimolar amount, and then powder is recovered from the reaction system. Manufactured. The aromatic polyimide powder preferably has a high molecular weight and an average particle size (primary particles) of about 1 to 20 μm.

【0015】前記の方法によれば、結晶性芳香族ポリイ
ミドの微小粒子を生成させながら高分子量化、イミド化
後、非結晶性ポリイミドを不溶性にしてポリイミド粉末
を析出させた後、粉末回収してポリイミド粉末を得るこ
とができる。この方法によれば、2層構造を有するポリ
イミド粉末であって、残存反応溶媒が少なく、均一な粒
子形成を容易に行うことができる。この場合、非結晶性
ポリイミドの割合が多くなると、ポリイミド粒子どうし
が凝集した凝集体多量に生成し、得られた成形体の物性
を低下させる原因となる。
According to the above-mentioned method, while the fine particles of the crystalline aromatic polyimide are produced, they are made to have a high molecular weight and imidized, and then the amorphous polyimide is made insoluble to precipitate the polyimide powder, and then the powder is recovered. A polyimide powder can be obtained. According to this method, it is a polyimide powder having a two-layer structure, the residual reaction solvent is small, and uniform particle formation can be easily performed. In this case, when the proportion of the non-crystalline polyimide increases, a large amount of aggregates of polyimide particles are aggregated, which causes deterioration of the physical properties of the obtained molded body.

【0016】前記の他の芳香族テトラカルボン酸類とし
ては、ピロメリット酸またはその酸二無水物、3,
3’,4,4’−ベンゾフェノンテトラカルボン酸また
はその酸二無水物、2,2’−ビス(3,4−ジカルボ
キシフェニル)プロパンまたはその酸二無水物、ビス
(3,4−ジカルボキシフェニル)メタンまたはその酸
二無水物、ビス(3,4−ジカルボキシフェニル)エ−
テルまたはその酸二無水物などを挙げることができる。
The other aromatic tetracarboxylic acids mentioned above include pyromellitic acid or its acid dianhydride, 3,
3 ', 4,4'-benzophenone tetracarboxylic acid or its acid dianhydride, 2,2'-bis (3,4-dicarboxyphenyl) propane or its acid dianhydride, bis (3,4-dicarboxy) Phenyl) methane or its acid dianhydride, bis (3,4-dicarboxyphenyl) ether
Examples thereof include tellurium and its acid dianhydride.

【0017】前記の他の芳香族ジアミンとしては、メタ
フェニレンジアミン、4,4’−ジアミノジフェニルエ
−テル、4,4’−ジアミノジフェニルメタン、4,
4’−ジアミノジフェニルプロパン、ビス(4−アミノ
フェニル)ジメチルシラン、1,4−ビス(4−アミノ
−フェノキシ)ベンゼン、1,3−ビス(4−アミノ−
フェノキシ)ベンゼンなどを挙げることができる。
Other aromatic diamines mentioned above include metaphenylenediamine, 4,4'-diaminodiphenylether, 4,4'-diaminodiphenylmethane, 4,
4'-diaminodiphenylpropane, bis (4-aminophenyl) dimethylsilane, 1,4-bis (4-amino-phenoxy) benzene, 1,3-bis (4-amino-)
Examples thereof include phenoxy) benzene.

【0018】前記の芳香族ポリイミド粉末は、例えば、
不活性ガス存在下に、15−100重量%がアミド系溶
媒および85−0重量%が沸点180℃以上の非アミド
系溶媒からなり、水を0.5−5重量%含有する反応溶
媒中に、好適には溶液中の全モノマ−の割合が2−25
重量%、特に3−20重量%となるように、前記の芳香
族テトラカルボン酸成分と芳香族ジアミン成分とを略等
モル加え、生成する水を留出させながら昇温し、100
℃以上180℃未満の範囲内の温度で微細粒子を析出さ
せ、160−250℃の範囲内の温度で反応を0.5−
20時間継続して、対数粘度(30℃、0.5g/10
0ml濃硫酸)が0.2−1.5であり、イミド化率が
95%以上でるポリイミド粉末を取得することによって
製造される。前記の非アミド系溶媒、水はポリアミック
酸合成に先立って混合溶媒として使用してもよく、また
はポリアミック酸合成後、反応溶液に添加してもよい。
The above-mentioned aromatic polyimide powder is, for example,
In the presence of an inert gas, 15-100% by weight consists of an amide-based solvent and 85-0% by weight of a non-amide-based solvent having a boiling point of 180 ° C. or higher in a reaction solvent containing 0.5-5% by weight of water. Preferably, the proportion of all monomers in the solution is 2-25
The above-mentioned aromatic tetracarboxylic acid component and aromatic diamine component are added in approximately equimolar amounts so as to reach a weight percentage of 3 to 20% by weight, and the temperature is raised while distilling the produced water.
The fine particles are precipitated at a temperature in the range of 1800C to less than 180C, and the reaction is conducted at a temperature in the range of 160-250C for 0.5-
Continuously for 20 hours, logarithmic viscosity (30 ° C., 0.5 g / 10
0 ml concentrated sulfuric acid) is 0.2-1.5, and the imidation ratio is 95% or more. The above non-amide solvent and water may be used as a mixed solvent prior to the polyamic acid synthesis, or may be added to the reaction solution after the polyamic acid synthesis.

【0019】前記の微細粒子の析出段階に先立って、1
00℃以上180℃未満に反応溶液の温度を調節後イミ
ド化触媒、好適にはイミダゾ−ル系イミド化触媒を反応
系に添加し前記の加熱条件でイミド化することによっ
て、イミド化速度を調節することにより、生成ポリイミ
ド粉末の粒度および粒度分布を調節することもできる。
Prior to the step of depositing the fine particles, 1
After adjusting the temperature of the reaction solution to at least 00 ° C and less than 180 ° C, an imidization catalyst, preferably an imidazole-based imidization catalyst, is added to the reaction system and imidization is performed under the heating conditions described above to control the imidization rate. By doing so, the particle size and particle size distribution of the produced polyimide powder can be adjusted.

【0020】前記のアミド系溶媒としては、N−メチル
−2−ピロリドン、N,N−ジメチルアセトアミド、
N,N−ジメチルホルムアミド、N−メチルカプロラク
タムが挙げられ、特にN−メチル−2−ピロリドンが好
適に使用される。
As the amide-based solvent, N-methyl-2-pyrrolidone, N, N-dimethylacetamide,
Examples thereof include N, N-dimethylformamide and N-methylcaprolactam, and N-methyl-2-pyrrolidone is particularly preferably used.

【0021】前記のイミド化反応終了後、ポリイミド粉
末を取得する方法としては特に制限はなく、例えば、反
応混合物をそのままあるいは室温まで冷却した後、芳香
族ポリイミド粉末を濾別し、その粉末を溶媒で洗浄し、
乾燥する方法が採用できる。前記の洗浄用の溶媒として
は、反応溶媒と置換しうる低沸点溶媒であれば何でもよ
く、水、あるいはメタノールやエタノールなどのアルコ
ール類が好適である。また、乾燥は250℃以下の常
圧、減圧のいずれでも、好ましくは200℃以下で、好
ましくは350℃で1時間加熱による重量減少率が1%
以下、特に0.5%以下となる乾燥状態とすることが好
ましい。前記の芳香族ポリイミド粉末は、特に粉砕しな
くてもよいが、ヘンシェルミキサ−、ウイリ−ミルなど
によって粉砕してもよい。また、重合時に生成するごく
少量の凝集体を分離除去する目的で振動ふるいにより凝
集体を分離することが成形体の物性向上のため好まし
い。
There is no particular limitation on the method for obtaining the polyimide powder after the completion of the above-mentioned imidization reaction. For example, the reaction mixture is cooled as it is or after being cooled to room temperature, the aromatic polyimide powder is filtered off, and the powder is used as a solvent. Wash with
A method of drying can be adopted. As the solvent for washing, any solvent having a low boiling point that can replace the reaction solvent may be used, and water or alcohols such as methanol and ethanol is preferable. Further, the drying is carried out under normal pressure or reduced pressure of 250 ° C. or lower, preferably 200 ° C. or lower, preferably 350 ° C. for 1 hour, and the weight loss rate is 1%.
Hereinafter, it is particularly preferable that the dried state is 0.5% or less. The aromatic polyimide powder does not have to be pulverized, but may be pulverized with a Henschel mixer, a wheel mill or the like. Further, for the purpose of separating and removing a very small amount of agglomerates generated during polymerization, it is preferable to separate the agglomerates by a vibrating screen in order to improve the physical properties of the molded product.

【0022】この発明のポリイミド樹脂成形体は、好適
には前記の芳香族ポリイミド粉末を金型内に充填し、圧
力および熱を同時あるいは別々に加え加熱圧縮成形して
製造することができる。前記の芳香族ポリイミドの粉末
を金型に充填し、100−150℃で5−60分程度予
備加熱してポリイミド樹脂に付着した水分を除去し、次
いで成形温度430−470℃、および成形圧力100
0−10000Kg/cm2で5−30分程度圧縮成形
することによって好適に製造することができる。これら
の温度や圧力は前記の範囲内であれば任意に選択すれば
よい。加熱圧縮成形された成形体を金型内で0.5−2
℃/分の冷却速度で冷却することが成形体の物性向上に
好ましい。さらに、圧縮成形した成形体を、非圧縮下、
400−460℃にて後焼結してもよい。焼結した成形
体は0.5−2℃/分の冷却速度で冷却することが成形
体の物性向上及び成形体の割れ発生をなくすため好まし
い。
The polyimide resin molded product of the present invention can be preferably manufactured by filling the above-mentioned aromatic polyimide powder in a mold and applying heat and pressure simultaneously or separately to heat compression molding. The aromatic polyimide powder is filled in a mold and preheated at 100 to 150 ° C. for about 5 to 60 minutes to remove water adhering to the polyimide resin, and then at a molding temperature of 430 to 470 ° C. and a molding pressure of 100.
It can be suitably manufactured by compression molding at 0 to 10000 Kg / cm 2 for about 5 to 30 minutes. These temperatures and pressures may be arbitrarily selected within the above range. 0.5-2 in the mold of the heat-compression molded product
Cooling at a cooling rate of ° C / min is preferable for improving the physical properties of the molded product. Furthermore, the compression molded molded body is
You may post-sinter at 400-460 degreeC. It is preferable to cool the sintered compact at a cooling rate of 0.5-2 ° C./minute in order to improve the physical properties of the compact and prevent cracking of the compact.

【0023】さらに、前記の粉末成形体の製造のさい
に、人造ダイヤモンド、シリカ、マイカ、カオリン、窒
化ほう素、酸化アルミニウム、酸化鉄、グラファイト、
硫化モリブデン、硫化鉄などの無機充填剤、あるいは、
ふっ素樹脂などの有機充填剤などの各種の充填剤を前記
のポリイミド粉末と混合(内部添加、外部添加のいずれ
の方法で配合したものでもよい。)して使用することが
できる。
Further, during the production of the above powder compact, artificial diamond, silica, mica, kaolin, boron nitride, aluminum oxide, iron oxide, graphite,
Inorganic filler such as molybdenum sulfide or iron sulfide, or
Various fillers such as organic fillers such as fluororesin may be mixed with the above-mentioned polyimide powder (which may be compounded by any method of internal addition and external addition) and used.

【0024】前記の加熱圧縮成形において、ポリイミド
粉末成形体を製造する装置としては、例えば、4柱式油
圧式プレス、高圧ホットプレス、WIP装置などを挙げ
ることができる。また、前記の予備成形体は、例えば、
Wet−CIP、Dry−CIP、高圧プレス、油圧プ
レス、ロ−タリ−プレス、タブレットマシ−ンを使用す
る方法によって形成することが好ましい。また、この発
明のポリイミド樹脂成形体は、前記の加熱圧縮成形法
を、シート状積層物に適用して製造することもできる。
In the above heat compression molding, as an apparatus for producing a polyimide powder compact, for example, a four-column type hydraulic press, a high pressure hot press, a WIP apparatus and the like can be mentioned. Further, the preformed body, for example,
It is preferably formed by a method using Wet-CIP, Dry-CIP, a high pressure press, a hydraulic press, a rotary press, or a tablet machine. Further, the polyimide resin molded product of the present invention can be manufactured by applying the above-mentioned heat compression molding method to a sheet-shaped laminate.

【0025】前記の加熱圧縮成形によって得られるポリ
イミド樹脂成形体は、従来公知の3,3’,4,4’−
ビフェニルテトラカルボン酸類とパラフェニレンジアミ
ンとから得られるポリイミド粉末成形体の優れた耐熱
性、寸法安定性等を低下させることなく、高い伸び、低
吸水性、低線膨張性を実現することができる。
The polyimide resin molding obtained by the above heat compression molding is a conventionally known 3,3 ', 4,4'-
High elongation, low water absorption, and low linear expansion can be realized without lowering the excellent heat resistance, dimensional stability, etc. of the polyimide powder molded body obtained from biphenyltetracarboxylic acids and paraphenylenediamine.

【0026】この発明のポリイミド樹脂成形体は、無機
質あるいは有機質粉末を含有させて、摺動性、加工性、
耐熱性、および/または耐磨耗性が要求される用途の成
形体にすることができる。また、この発明のポリイミド
樹脂成形体は、ダイヤモンド微粒子および場合によりさ
らに他の無機質粉末を充填した砥石用の成形体にするこ
とができる。さらに、この発明のポリイミド樹脂成形体
は、切削加工性、耐熱性、真空特性および靭性を要求さ
れるコレットチャック用の成形体にすることができる。
さらに、この発明のポリイミド樹脂成形体は、耐プラズ
マ性、真空特性、剛性、切削加工性および耐熱性を要求
される半導体クランプリング用の成形体にすることがで
きる。さらに、この発明のポリイミド樹脂成形体は、耐
熱性、耐オイル性、摺動特性、切削加工性および剛性を
要求されるベアリングリテーナー用の成形体にすること
ができる。
The polyimide resin molding of the present invention contains an inorganic or organic powder, and has slidability, workability,
The molded product can be used for applications requiring heat resistance and / or abrasion resistance. Further, the polyimide resin molded body of the present invention can be used as a molded body for a grindstone filled with diamond fine particles and optionally other inorganic powder. Further, the polyimide resin molded body of the present invention can be used as a molded body for a collet chuck which requires cutting workability, heat resistance, vacuum characteristics and toughness.
Furthermore, the polyimide resin molded body of the present invention can be used as a molded body for a semiconductor clamp ring which is required to have plasma resistance, vacuum characteristics, rigidity, machinability and heat resistance. Further, the polyimide resin molded body of the present invention can be used as a bearing retainer molded body which is required to have heat resistance, oil resistance, sliding characteristics, machinability and rigidity.

【0027】[0027]

【実施例】以下、この発明の実施例を示す。以下の各例
において、ポリイミド粉末成形体の種々の物性は、次の
試験方法によって測定したものである。 引張り特性:ASTM D−638に準拠して測定し
た。 曲げ特性:ASTM D−790 に準拠して測定し
た。 線膨張係数:ASTM D−696 に準拠して測定し
た。 熱変形温度:ASTM D−648 に準拠して測定し
た。 吸水率:ASTM D−570 に準拠し、成形体を水
中、23℃×24時間放置の値吸水率を測定した。 耐プラズマ特性:株式会社モリエンジニアリング製のプ
ラズマ発生装置を使用し、RIEモードで、酸素ガス
中、出力700W、圧力65Pa、温度145℃の条件
で成形体にプラズマ照射し、成形体のエッチング速度を
経時的に測定した。 真空特性:電子科学株式会社製の高精度昇温脱離ガス分
析装置EMD−WA1000を使用して100℃での到
達真空度を測定した。
EXAMPLES Examples of the present invention will be shown below. In each of the following examples, various physical properties of polyimide powder compacts were measured by the following test methods. Tensile properties: Measured according to ASTM D-638. Bending property: Measured according to ASTM D-790. Linear expansion coefficient: Measured according to ASTM D-696. Heat distortion temperature: Measured in accordance with ASTM D-648. Water absorption rate: Based on ASTM D-570, the water absorption rate was measured by allowing the molded body to stand in water at 23 ° C for 24 hours. Plasma resistance characteristics: Using a plasma generator manufactured by Mori Engineering Co., Ltd., in a RIE mode, the molded body is irradiated with plasma under the conditions of an output of 700 W, a pressure of 65 Pa, and a temperature of 145 ° C., and the etching rate of the molded body is changed. It was measured over time. Vacuum characteristics: The ultimate vacuum degree at 100 ° C. was measured using a high precision temperature programmed desorption gas analyzer EMD-WA1000 manufactured by Electronic Science Co., Ltd.

【0028】実施例1 温度計、攪拌機、窒素導入管および水分定量器を備えた
四ツ口フラスコに、窒素ガスを通しながら、乾燥した
3,3’,4,4’−ビフェニルテトラカルボン酸二無
水物408.03g、2,3,3’,4’−ビフェニル
テトラカルボン酸二無水物30.71gおよびN−メチ
ル−2−ピロリドン2930gを仕込み、攪拌しながら
50℃に昇温し、完全に溶解して均一な溶液とした。こ
れにp−フェニレンジアミン161.26gを加え、
0.5時間保った。次いで、1.5時間で190℃に昇
温し、この温度で3時間反応させた。途中161℃でポ
リイミド樹脂粒子の析出が観察された。また、反応中に
留出する水は速やかに系外に除去した。N−メチル−2
−ピロリドン溶液中に分散した黄色のポリイミド樹脂粒
子を濾過によって回収し、更に、これを水中で3回煮沸
(98N−メチル−2−ピロリドン、1時間)洗浄し、
常圧下、130℃で熱風乾燥した後、に減圧下、200
℃でポリイミド樹脂粒子中に少量存在するN−メチル−
2−ピロリドンを乾燥除去して、ポリイミド樹脂粒子を
得た。
Example 1 Drying 3,3 ', 4,4'-biphenyltetracarboxylic acid diacid while passing nitrogen gas through a four-necked flask equipped with a thermometer, a stirrer, a nitrogen inlet tube and a moisture meter. Charge 408.03 g of anhydride, 30.71 g of 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride and 2930 g of N-methyl-2-pyrrolidone, raise the temperature to 50 ° C. with stirring, and completely. Dissolved into a uniform solution. To this was added p-phenylenediamine (161.26 g),
Hold for 0.5 hour. Then, the temperature was raised to 190 ° C. in 1.5 hours, and the reaction was carried out at this temperature for 3 hours. Precipitation of polyimide resin particles was observed at 161 ° C on the way. Further, water distilled during the reaction was promptly removed from the system. N-methyl-2
-The yellow polyimide resin particles dispersed in the pyrrolidone solution were collected by filtration, and further washed with boiling water three times (98 N-methyl-2-pyrrolidone, 1 hour),
After drying with hot air at 130 ° C under normal pressure, the pressure is reduced to 200
N-methyl-which is present in a small amount in the polyimide resin particles at ℃
2-Pyrrolidone was dried and removed to obtain polyimide resin particles.

【0029】得られたポリイミド樹脂粒子は、透過型電
子顕微鏡による観察(断面図を示す)から結晶性ポリイ
ミド粒子の表面の全部を非結晶性のポリイミドからなる
被覆層で覆ってなる2層構造を有しており、そのポリマ
−の対数粘度(30℃、0.5g/100ml濃硫酸)
が約0.6であり、平均粒径(一次粒子)は6μmであ
り、広角X線回折法(ル−ランド法)による解析で結晶
化度は38%であった。またガラス転移温度は400℃
まで観測されず、また、常温から350℃までの加熱減
量は0.7%であり、平均粒子径は7.5μmであっ
た。
The obtained polyimide resin particles have a two-layer structure in which the entire surface of the crystalline polyimide particles is covered with a coating layer made of amorphous polyimide, as observed by a transmission electron microscope (showing a cross-sectional view). The polymer has an inherent viscosity (30 ° C., 0.5 g / 100 ml concentrated sulfuric acid)
Was about 0.6, the average particle size (primary particle) was 6 μm, and the crystallinity was 38% by analysis by the wide-angle X-ray diffraction method (Louland method). The glass transition temperature is 400 ℃
Was not observed, the loss on heating from room temperature to 350 ° C. was 0.7%, and the average particle size was 7.5 μm.

【0030】得られたポリイミド樹脂粒子を金型に充填
し、130℃で5時間程度予備加熱して予備形成し、次
いで成形温度450℃、成形圧力約3000Kg/cm
2で5分程度圧縮成形して、加熱圧縮成形し、1℃/分
の冷却速度で加熱オーブン中でプログラム冷却して、成
形体を得た。得られた成形体を所定の形状に切削加工し
て、物性を評価した。この切削加工のさいに、成形品に
欠けが生じることはなかった。
The obtained polyimide resin particles are filled in a mold and pre-heated at 130 ° C. for about 5 hours to pre-form, then molding temperature 450 ° C., molding pressure about 3000 Kg / cm.
It was compression-molded at 2 for about 5 minutes, heated and compression-molded, and program-cooled in a heating oven at a cooling rate of 1 ° C./minute to obtain a molded body. The obtained molded body was cut into a predetermined shape and the physical properties were evaluated. During the cutting process, the molded product was not chipped.

【0031】引張り強度:110Mpa 引張り伸び:4.0% 曲げ弾性率:7.5Gpa 線膨張係数:35ppm/℃ 熱変形温度:470℃ 吸水率:0.03% 耐酸素プラズマ特性:6.6μm/cm2・hr 真空特性:1.5×10-7Torr・L/sec・cm
2 上記の結果は、実施例1で得られたポリイミド樹脂成形
体が、良好な高耐熱性、低線膨張係数、低吸水率、耐プ
ラズマ性および高真空特性を維持しつつ、高靭性および
良好な切削加工性を兼ね備えていることを示す。
Tensile strength: 110 Mpa Tensile elongation: 4.0% Bending elastic modulus: 7.5 Gpa Linear expansion coefficient: 35 ppm / ° C Heat distortion temperature: 470 ° C Water absorption rate: 0.03% Oxygen-resistant plasma characteristics: 6.6 μm / cm2 · hr Vacuum characteristics: 1.5 × 10 −7 Torr · L / sec · cm
2 The above results show that the polyimide resin molded body obtained in Example 1 has high toughness and goodness while maintaining good high heat resistance, low linear expansion coefficient, low water absorption rate, plasma resistance and high vacuum characteristics. It shows that it has excellent machinability.

【0032】比較例1 ポリイミド樹脂粉末として、市販の3,3’,4,4’
−ビフェニルテトラカルボン酸二無水物−4,4’−ジ
アミノジフェニルエーテル系のポリイミド樹脂粉末(市
販品1)を使用して、成形体を得た。評価結果を次に示
す。 引張り強度:116Mpa 引張り伸び:5.0% 曲げ弾性率:4.2Gpa 線膨張係数:55ppm/℃ 熱変形温度:336℃ 吸水率:0.40% 耐酸素プラズマ特性:14.6μm/cm2・hr 真空特性:4.6×10-5Torr・L/sec・cm
2
Comparative Example 1 As polyimide resin powder, commercially available 3,3 ', 4,4'
-Biphenyltetracarboxylic dianhydride-4,4'-diaminodiphenyl ether type polyimide resin powder (commercial item 1) was used to obtain a molded body. The evaluation results are shown below. Tensile strength: 116 Mpa Tensile elongation: 5.0% Bending elastic modulus: 4.2 Gpa Linear expansion coefficient: 55 ppm / ° C Thermal deformation temperature: 336 ° C Water absorption rate: 0.40% Oxygen-resistant plasma characteristics: 14.6 μm / cm 2 · hr Vacuum characteristics: 4.6 × 10 -5 Torr · L / sec · cm
2

【0033】比較例2 ポリイミド樹脂粉末として、市販のピロメリット酸二無
水物−4,4'−ジアミノジフェニルエ−テル系のポリ
イミド樹脂粉末(市販品2)を使用して、成形体を得
た。評価結果を次に示す。 引張り強度:72Mpa 引張り伸び:7.5% 曲げ弾性率:2.5Gpa 線膨張係数:54ppm/℃ 熱変形温度:360℃ 吸水率:0.24% 耐酸素プラズマ特性:9.2μm/cm2・hr 真空特性:1.8x10-4Torr・L/sec・cm
2
Comparative Example 2 A molded product was obtained by using a commercially available pyromellitic dianhydride-4,4'-diaminodiphenyl ether type polyimide resin powder (commercially available product 2) as the polyimide resin powder. . The evaluation results are shown below. Tensile strength: 72 Mpa Tensile elongation: 7.5% Bending elastic modulus: 2.5 Gpa Linear expansion coefficient: 54 ppm / ° C Heat deformation temperature: 360 ° C Water absorption rate: 0.24% Oxygen-resistant plasma characteristics: 9.2 μm / cm 2 · hr Vacuum characteristics: 1.8 × 10 -4 Torr · L / sec · cm
2

【0034】実施例2 実施例1の重合時にダイヤモンド微粒子:番定800
(20−30μm)をポリイミドに対して25容量%添
加して重合した以外は同様にして、ダイヤモンド微粒子
入りのポリイミド樹脂粉末を得た。このダイヤモンド入
りポリイミド樹脂粉末を使用して、成形体を得た。評価
結果を次に示す。 引張り強度:152Mpa 引張り伸び:2.5% 曲げ弾性率:8.5Gpa 線膨張係数:22ppm/℃ 熱変形温度:472℃ 吸水率:0.02%
Example 2 Diamond fine particles at the time of polymerization in Example 1: No. 800
A polyimide resin powder containing diamond fine particles was obtained in the same manner except that 25% by volume of (20-30 μm) was added to the polyimide for polymerization. A molded body was obtained using this diamond-containing polyimide resin powder. The evaluation results are shown below. Tensile strength: 152 Mpa Tensile elongation: 2.5% Flexural modulus: 8.5 Gpa Linear expansion coefficient: 22 ppm / ° C Heat deformation temperature: 472 ° C Water absorption: 0.02%

【0035】実施例3 実施例1で得たポリイミド樹脂粉末75容量%と実施例
2で使用したダイヤモンド微粒子25容量%とをヘンシ
ェルミキサーでブレンドし、この混合物を金型に充填
し、室温で5000Kg/cm2の圧力で加圧成形し、
成形されたポリイミド成形体を金型から取り出し、45
0℃の加熱オーブン中で5時間焼成した。この焼成体を
実施例1と同様に評価した。評価結果を次に示す。 引張り強度:143Mpa 引張り伸び:3.0% 曲げ弾性率:5.2Gpa 線膨張係数:36ppm/℃ 熱変形温度:471℃ 吸水率:0.02%
Example 3 75% by volume of the polyimide resin powder obtained in Example 1 and 25% by volume of the diamond fine particles used in Example 2 were blended with a Henschel mixer, and this mixture was filled in a mold and 5000 kg at room temperature. Pressure molding at a pressure of / cm2,
Remove the molded polyimide molding from the mold and
Baking for 5 hours in a heating oven at 0 ° C. This fired body was evaluated in the same manner as in Example 1. The evaluation results are shown below. Tensile strength: 143Mpa Tensile elongation: 3.0% Flexural modulus: 5.2Gpa Linear expansion coefficient: 36ppm / ° C Heat distortion temperature: 471 ° C Water absorption: 0.02%

【0036】[0036]

【発明の効果】この発明は以上詳述したような構成を有
しているため、下記のような効果を奏する。この発明の
ポリイミド樹脂成形体は、良好な高耐熱性、低線膨張係
数、および低吸水率を維持しつつ、高靭性および良好な
切削加工性を兼ね備えていることを示す。
Since the present invention has the structure described in detail above, it has the following effects. It is shown that the polyimide resin molded product of the present invention has both high toughness and good machinability while maintaining good high heat resistance, low linear expansion coefficient, and low water absorption.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI B29L 31:04 B29L 31:04 31:34 31:34 (58)調査した分野(Int.Cl.7,DB名) C08J 5/00 - 5/24 B29C 43/00 - 43/58 C08G 73/00 - 73/26 ─────────────────────────────────────────────────── ─── Continued Front Page (51) Int.Cl. 7 Identification Code FI B29L 31:04 B29L 31:04 31:34 31:34 (58) Fields investigated (Int.Cl. 7 , DB name) C08J 5 / 00-5/24 B29C 43/00-43/58 C08G 73/00-73/26

Claims (9)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】ポリイミド樹脂を構成する芳香族テトラカ
ルボン酸成分の割合が3,3',4,4'−ビフェニルテ
トラカルボン酸成分が85−97モル%で、2,3,
3,4'−ビフェニルテトラカルボン酸成分が15−3
モル%であり、芳香族ジアミン成分がp−フェニレンジ
アミンであり、イミド化反応終了後200℃以下で乾燥
して得られたガラス転移温度が室温〜400℃の温度範
囲では観測されない高耐熱性の結晶性ポリイミドから主
としてなる固形分を非結晶性ポリイミドからなる被覆層
で覆ってなる2層構造を有する芳香族ポリイミド粉末を
金型内に充填し、1)100−150℃で予備加熱し、
400℃以上、1000kg/cm以上の圧力で加熱
圧縮成形した後、あるいは2)200℃以下の温度で加
圧成形した後、その加圧成形体を400℃以上の温度の
加熱オ−ブン内で1時間以上フリ−シンタリングして成
形する曲げ弾性率(23℃)が5GPa以上、熱変形温
度が400℃以上、線膨張係数(50−200℃)が2
0−50ppm/℃、吸水率が0.001−0.1%で
あるポリイミド樹脂成形体の製造法。
1. The ratio of the aromatic tetracarboxylic acid component constituting the polyimide resin is 85-97 mol% of 3,3 ′, 4,4′-biphenyltetracarboxylic acid component, and 2,3,3.
3,4'-biphenyltetracarboxylic acid component is 15-3
Mol%, the aromatic diamine component is p-phenylenediamine, and the glass transition temperature obtained by drying at 200 ° C. or lower after completion of the imidization reaction is high heat resistance which is not observed in the temperature range of room temperature to 400 ° C. Aromatic polyimide powder having a two-layer structure obtained by covering a solid content mainly composed of crystalline polyimide with a coating layer composed of amorphous polyimide is filled in a mold, and 1) preheated at 100 to 150 ° C.,
After heat compression molding at a pressure of 400 ° C or higher and 1000 kg / cm 2 or higher, or 2) pressure molding at a temperature of 200 ° C or lower, the pressure molded body is placed in a heating oven at a temperature of 400 ° C or higher. Bending elastic modulus (23 ° C) of 5 GPa or more, thermal deformation temperature of 400 ° C or more, and linear expansion coefficient (50-200 ° C) of 2 for free sintering for 1 hour or more.
A method for producing a polyimide resin molded product, which has a water absorption of 0-50 ppm / ° C and a water absorption of 0.001-0.1%.
【請求項2】成形体が、エッチング速度で測定した酸素
プラズマ耐性が8μg/cm2・h以下の耐プラズマ性
を有する請求項1に記載のポリイミド樹脂成形体の製造
法。
2. The method for producing a polyimide resin molded body according to claim 1, wherein the molded body has a plasma resistance of not more than 8 μg / cm 2 · h as measured by etching rate.
【請求項3】ポリイミド樹脂が、芳香族テトラカルボン
酸成分として3,3',4,4'−ビフェニルテトラカル
ボン酸、その酸エステルまたはその酸二無水物および
2,3,3',4'−ビフェニルテトラカルボン酸、その
酸エステルまたはその酸二無水物の混合物と、芳香族ジ
アミン成分としてp−フェニレンジアミンとを重合、イ
ミド化したものである請求項1に記載のポリイミド樹脂
成形体の製造法。
3. A polyimide resin comprising 3,3 ′, 4,4′-biphenyltetracarboxylic acid as an aromatic tetracarboxylic acid component, its acid ester or its acid dianhydride and 2,3,3 ′, 4 ′. -Production of a polyimide resin molded article according to claim 1, wherein a mixture of biphenyltetracarboxylic acid, its acid ester or its acid dianhydride and p-phenylenediamine as an aromatic diamine component are polymerized and imidized. Law.
【請求項4】成形体が、0.5−2℃の冷却速度で冷却
して成形したものである請求項1に記載のポリイミド樹
脂成形体の製造法。
4. The method for producing a polyimide resin molded article according to claim 1, wherein the molded article is formed by cooling at a cooling rate of 0.5-2 ° C.
【請求項5】成形体が、摺動性、加工性、耐熱性、およ
び/または耐磨耗性を改良するための無機質あるいは有
機質微粉末を含有する請求項1に記載のポリイミド樹脂
成形体の製造法。
5. The polyimide resin molded article according to claim 1, wherein the molded article contains an inorganic or organic fine powder for improving slidability, workability, heat resistance, and / or abrasion resistance. Manufacturing method.
【請求項6】成形体が、ダイヤモンド微粒子および場合
によりさらに他の無機質粉末が充填された砥石用である
請求項1に記載のポリイミド樹脂成形体の製造法。
6. The method for producing a polyimide resin molded body according to claim 1, wherein the molded body is for a grindstone filled with diamond fine particles and optionally other inorganic powder.
【請求項7】成形体が、切削加工性、耐熱性、真空特性
および靱性を要求されるコレットチャック用である請求
項1に記載のポリイミド樹脂成形体の製造法。
7. The method for producing a polyimide resin molded article according to claim 1, wherein the molded article is for a collet chuck which is required to have machinability, heat resistance, vacuum characteristics and toughness.
【請求項8】成形体が、耐プラズマ性、真空特性、剛
性、切削加工性および耐熱性を要求される半導体クラン
プリングである請求項1に記載のポリイミド樹脂成形体
の製造法。
8. The method for producing a polyimide resin molded body according to claim 1, wherein the molded body is a semiconductor clamp ring which is required to have plasma resistance, vacuum characteristics, rigidity, machinability and heat resistance.
【請求項9】成形体が、耐熱性、耐オイル性、摺動特
性、切削加工性および剛性を要求されるベアリングリテ
−ナ−用である請求項1に記載のポリイミド樹脂成形体
の製造法。
9. The method for producing a polyimide resin molded article according to claim 1, wherein the molded article is for a bearing retainer which is required to have heat resistance, oil resistance, sliding characteristics, machinability and rigidity. .
JP29945098A 1998-10-21 1998-10-21 Manufacturing method of polyimide resin molding Expired - Fee Related JP3531719B2 (en)

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US20050164002A1 (en) 2002-05-09 2005-07-28 Krizan Timothy D. Polymeric particles
JP2009120772A (en) * 2007-11-16 2009-06-04 Ube Ind Ltd Aromatic polyimide film and its manufacturing method
EP2218755B1 (en) * 2007-12-06 2014-04-02 Gunze Limited Polyamic acid solution composition having carbon black dispersed therein, process for production of semiconductive polyimide resin belt using the composition, and semiconductive polyimide resin belt
JP2009242656A (en) 2008-03-31 2009-10-22 Ube Ind Ltd Friction material and resin composition for friction material
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