JP3525840B2 - Slab measuring method in continuous casting - Google Patents
Slab measuring method in continuous castingInfo
- Publication number
- JP3525840B2 JP3525840B2 JP2000005427A JP2000005427A JP3525840B2 JP 3525840 B2 JP3525840 B2 JP 3525840B2 JP 2000005427 A JP2000005427 A JP 2000005427A JP 2000005427 A JP2000005427 A JP 2000005427A JP 3525840 B2 JP3525840 B2 JP 3525840B2
- Authority
- JP
- Japan
- Prior art keywords
- slab
- width
- casting
- weight
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/05—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds into moulds having adjustable walls
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鋳込中にモールド
の幅変更を行うスラブ連続鋳造において連続鋳造材の切
断位置を決定するいわゆるスラブの採寸方法に係わり、
特に幅変更された連続鋳造材を歩留りよく切断し、切断
したスラブの幅不足を生じさせないようにする技術に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a so-called slab measuring method for determining a cutting position of a continuously cast material in continuous slab casting in which the width of a mold is changed during casting.
In particular, the present invention relates to a technique for cutting a continuously cast material having a changed width with a good yield so as to prevent the width of the cut slab from becoming insufficient.
【0002】[0002]
【従来の技術】まず、図2に基づき、鉄鋼の製鋼プロセ
スにおいて、本発明が適用されるスラブ連続鋳造ライン
について説明する。転炉その他の精錬設備において精錬
された溶鋼25は、レードル22を経てタンディッシュ21か
らモールド20に鋳込まれる。そして、モールド20で表面
層のシェル部が凝固した状態で下方に引き抜かれてい
く。引き抜かれた連続鋳造材2は、モールド20直下で
は、シェル部のみが凝固した状態で、内部は溶鋼のまま
であり、多数並設されたピンチロール3で拘束されて引
き抜かれていく。そして、冷却水でスプレー冷却されな
がら内部まで固化する。内部まで固化した連続鋳造材2
は、矯正装置4でまっすぐにされ、連続鋳造材切断装置
5で所望の長さに切断されて1枚ずつのスラブ1とされ
る。2. Description of the Related Art First, a slab continuous casting line to which the present invention is applied in a steel making process will be described with reference to FIG. Molten steel 25 refined in a converter or other refining equipment is cast into a mold 20 from a tundish 21 via a ladle 22. Then, the shell portion of the surface layer is solidified by the mold 20 and is pulled out downward. Immediately below the mold 20, the drawn continuous casting material 2 remains molten steel in the state where only the shell portion is solidified, and is constrained by a large number of pinch rolls 3 arranged side by side and pulled out. Then, while being spray-cooled with cooling water, the inside is solidified. Continuous casting material 2 solidified to the inside
Is straightened by the straightening device 4 and cut into a desired length by the continuous casting material cutting device 5 to form the slabs 1 one by one.
【0003】ここで、スラブの幅は所要の製品幅によっ
て異なるので、鋳造の途中でしばしばモールドの幅変更
が行われることがあり、この幅変更部に対応するスラブ
は平面プロフィールがテーパ状となる部分を有すること
になる。このような幅変更によって生じるテーパ部で
は、その幅変化に対応して単重も変化することになる。
そのため、従来は、連続鋳造ラインのスラブ切断装置上
流にスラブの幅を測定するための幅計を設置し、連続鋳
造材を切断してスラブとする前に、この幅計によって幅
変更されたスラブの平面プロフィールを測定し、その幅
測定値からその平面プロフィールの推定を行って計算重
量を算出し、その計算重量が要求されている命令重量と
一致するようにスラブの切断長さを決定していた(特開
平5-23810 号公報参照)。Here, since the width of the slab varies depending on the required product width, the width of the mold is often changed during casting, and the slab corresponding to this width changed portion has a tapered planar profile. Will have a part. In the taper portion generated by such a width change, the unit weight also changes corresponding to the width change.
Therefore, conventionally, a width meter for measuring the width of the slab was installed upstream of the slab cutting device in the continuous casting line, and the width of the slab changed by this width meter before cutting the continuous casting material into a slab. Of the slab is measured so that the calculated weight is calculated from the measured width of the slab, and the calculated weight is calculated.The cutting length of the slab is determined so that the calculated weight matches the required command weight. (See Japanese Patent Laid-Open No. 5-23810).
【0004】従って、鋳造時点でのプロフィールがどの
ようなものであってもそのプロフィールを反映した正確
な重量計算が可能となり、スラブがテーパ部を有する場
合であっても、命令で指定されたとおりの重量のスラブ
を得ることができる。Therefore, it is possible to calculate the accurate weight reflecting the profile regardless of the profile at the time of casting, and even if the slab has a taper portion, as specified by the instruction. You can get a slab with a weight of.
【0005】[0005]
【発明が解決しようとする課題】ところが、スラブの平
面プロフィールを幅計の測定値と鋳造速度から推定して
切断長さを決定する従来の方法では、個々のスラブの重
量を命令重量と一致させる点では優れているが実際に連
続鋳造材の幅が変更される場所がモールド位置であり、
幅計が設置された幅測定位置と数十mも離れていること
に起因して発生する別種の問題に対処し難いという問題
があった。However, in the conventional method for determining the cutting length by estimating the plane profile of the slab from the measurement value of the width meter and the casting speed, the weight of each slab is made to coincide with the command weight. It is excellent in point, but the position where the width of the continuous cast material is actually changed is the mold position,
There is a problem that it is difficult to deal with another kind of problem that occurs due to the fact that the width measuring position where the width meter is installed is several tens of meters away from the position.
【0006】図3に基づき、具体的な例をあげて説明す
る。図3(a)は、連続鋳造材2の当初の命令に基づく
幅変更位置と切断位置を模式的に示した平面図である。
当初の幅変更計画では、連続鋳造材2のスラブ1A相当分
の鋳込み完了と同時に鋳込み幅変更を開始し次スラブ1B
の鋳込み中に幅変更を行い(12a )、スラブ1B、1C相当
分の鋳込み完了で再び鋳込み幅変更を行う(12b )。そ
して、スラブ1D、1E相当分の鋳込みへと推移させてい
く。A specific example will be described with reference to FIG. FIG. 3A is a plan view schematically showing the width changing position and the cutting position of the continuous cast material 2 based on the initial command.
In the initial width change plan, the change of the cast width was started at the same time when the casting of the slab 1A of the continuous cast material 2 was completed and the next slab 1B
The width is changed during casting (12a), and the casting width is changed again when the casting for slabs 1B and 1C is completed (12b). Then, the slabs 1D and 1E will be cast.
【0007】そして、それぞれのスラブに相当する分の
長さ情報に基づき、切断位置11a 〜11d での切断を行う
ことが予定される。ところが、実操業においては、種々
の要因により操業条件とりわけ鋳込み速度が当初の設定
値から変更される場合がしばしば発生する。一般にモー
ルドの幅変更は一定の速度で行われるため、鋳込み中に
鋳込み速度が変更され、幅変更部での鋳込み速度が当初
計画よりも遅くなると、当初計画時のテーパ12a (図3
(a))ではなく12c (図3(b))に示すようにな
る。Then, the cutting at the cutting positions 11a to 11d is scheduled to be performed based on the length information corresponding to each slab. However, in actual operation, the operating conditions, particularly the casting speed, often change from their initial set values due to various factors. Generally, the width of the mold is changed at a constant speed. Therefore, if the casting speed is changed during casting and the casting speed in the width changing section becomes slower than originally planned, the taper 12a at the time of initial planning (Fig.
12c (FIG. 3B) instead of (a)).
【0008】しかしながら、上記のように幅変更部の連
続鋳造材のテーパを連鋳の鋳込み速度にかかわらず一定
となるように、モールドでの幅変更速度と連鋳の鋳込み
速度を連動させることは、原理的には可能であったとし
ても設備的に高価となり、また、制御も複雑となって現
実的ではない。従来は、この変化分を吸収し、1B(図3
(a))のプロフィールとして計画された命令重量に実
際には1b(図3(b))のプロフィールとなった実績重
量を一致させるように切断位置11b の見直しを行い、ス
ラブ切断装置での切断を行っていた。そのため、以降の
スラブ切断位置がずれることになる。However, as described above, the width changing speed in the mold and the casting speed in continuous casting are interlocked so that the taper of the continuously cast material in the width changing portion becomes constant regardless of the casting speed in continuous casting. Even if it is possible in principle, the equipment will be expensive, and the control will be complicated, which is not realistic. Conventionally, this change is absorbed and 1B (Fig. 3
The cutting position 11b was reviewed so that the command weight planned as the profile of (a)) actually matches the actual weight that became the profile of 1b (Fig. 3 (b)), and cutting with the slab cutting device was performed. Was going on. Therefore, the subsequent slab cutting position is displaced.
【0009】一方、モールドでの幅変更は、上記のスラ
ブ切断位置見直しの時点では、すでに完了している。そ
のため、1c(図3(b))のプロフィールとして示され
るように、切断位置11c が12d で示すテーパ部にかかる
ことになり、幅不足部14が発生する。この幅不足が、ス
ラブ幅上下限の許容範囲内であれば、特に問題とはなら
ないが、もし下限を下回っている場合には、圧延工程で
の幅不良の原因となるため、当該スラブからオーダを外
し、余剰とする必要があり、生産管理上の問題がある。On the other hand, the width change in the mold has already been completed at the time of reviewing the slab cutting position. Therefore, as shown in the profile of 1c (FIG. 3 (b)), the cutting position 11c is applied to the taper portion 12d, and the insufficient width portion 14 is generated. If this width shortage is within the allowable range of the slab width upper and lower limits, there is no particular problem, but if it is below the lower limit, it causes width defects in the rolling process, so the order from the slab is reduced. There is a problem in production control because it is necessary to remove it and make it a surplus.
【0010】なお、スラブ幅許容範囲の上限を超えた幅
不良に対しては圧延工程に設置された幅プレス装置によ
り、幅プレス又は過剰部分の切断を行うことで容易に対
応することができる。しかし、下限を下回る幅不良に対
応することは困難である。本発明は、以上の問題を解決
し、スラブ幅不良が生じることなく命令重量通りにスラ
ブを切断するスラブ採寸方法を提供することを目的とす
る。A width defect exceeding the upper limit of the slab width allowable range can be easily dealt with by performing a width press or cutting an excessive portion by a width press device installed in the rolling process. However, it is difficult to deal with width defects that are below the lower limit. SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems and provide a slab measuring method for cutting a slab according to a command weight without causing a slab width defect.
【0011】[0011]
【課題を解決するための手段】本発明は、鋳込中に複数
回のモールドの幅変更を行うスラブ連続鋳造において、
該モールド下端の幅および厚さから換算されるスラブ幅
およびスラブ厚さに基づいてスラブの計算重量を算出
し、該計算重量とあらかじめ設定されている命令重量と
が一致するように切断位置を修正すると共に、その修正
した切断位置の位置情報に基づき、後続するスラブの切
断位置が次回の幅変更によって生じるテーパ部にかから
ないように該次回の幅変更開始点を修正することを特徴
とするスラブ連続鋳造におけるスラブの採寸方法によっ
て上記課題を解決した。SUMMARY OF THE INVENTION The present invention provides a plurality of features during casting.
In slab continuous casting that changes the width of the mold once ,
Based on the slab width and slab thickness is Ra換 calculated or width and thickness of the mold bottom to calculate the calculated weight of the slab, the cutting position such that the instructions weight that is preset with the calculated weight matches When the slab is cut, the cutting of the subsequent slab is performed based on the corrected position information of the cutting position.
The cut position is applied to the taper part that will be generated by the next width change.
The above problem is solved by a slab measuring method in slab continuous casting, which is characterized in that the next width change start point is corrected so as not to exist.
【0012】また、前記計算重量を算出するに際し、モ
ールド下端から切断装置に到る間の連続鋳造材の収縮に
応じた補正を行うことが好適であることを見出した。Further, it has been found that when the calculated weight is calculated, it is preferable to make a correction according to the shrinkage of the continuously cast material from the lower end of the mold to the cutting device.
【0013】[0013]
【発明の実施の形態】本発明のスラブの採寸方法につい
て、図1に基づき説明する。図1(a)は、既に図3
(a)において説明した連続鋳造材2の当初の命令に基
づく幅変更位置と切断位置を模式的に示す平面図と同一
であり、ここでは説明を省略する。DESCRIPTION OF THE PREFERRED EMBODIMENTS A slab measuring method of the present invention will be described with reference to FIG. FIG. 1 (a) is already shown in FIG.
This is the same as the plan view schematically showing the width changing position and the cutting position based on the initial command of the continuous cast material 2 described in (a), and the description thereof will be omitted here.
【0014】本発明の特徴は、鋳込み中幅変更の際のモ
ールド下端幅の変化の実績に基づいて連続鋳造材のプロ
フィールを推定して、命令重量に一致する重量のスラブ
が得られるようにスラブの切断位置を定めると共に、こ
の情報に基づいて後続するスラブの切断位置が次回の幅
変更によって生じるテーパ部にかからないように該次回
の幅変更の見直しを行う点にある。すなわち、一例とし
て図1(b)に示すように、連続鋳造材の1a部の鋳込み
が終わり、1b部を鋳込む場合に、連鋳の鋳込み速度が変
化し、そのテーパ部が当初計画していた12a (図1
(a))のプロフィルではなく12c (図1(b))の形
状となった場合、本発明では、その幅変更完了時点13a
で次回のスラブ幅変更計画の見直しを行うようにする。A feature of the present invention is that the profile of the continuously cast material is estimated based on the actual results of the change in the mold lower end width when the casting middle width is changed, and the slab having the weight corresponding to the command weight is obtained. The cutting position of the next slab is determined based on this information.
The point is to review the next width change so that the taper portion caused by the change is not applied . That is, as an example, as shown in FIG. 1B, when the casting of the 1a portion of the continuously cast material is finished and the 1b portion is cast, the casting speed of the continuous casting changes and the tapered portion is initially planned. 12a (Fig. 1
In the case where the shape of 12c (FIG. 1 (b)) is obtained instead of the profile of (a)), according to the present invention, when the width change is completed 13a
Will review the next slab width change plan.
【0015】まず、1B(図1(a))のプロフィールと
して計画された命令重量と実際には1b(図1(b))の
プロフィールとなった実績重量とを一致させるように切
断位置11b の見直しを行う。次に、1cのスラブのスラブ
重量を命令重量となるようにするため切断位置11c を変
更する。そして、引き続き、次回の幅変更開始位置の見
直しも併せて行い、後続するスラブ 1c の切断位置 11c が
次回の幅変更によって生じるテーパ部 12d にかからない
ように図1(b)に示す新たな切断位置11c を幅変更開
始位置とするのである。First, the commanded weight planned as the profile of 1B (FIG. 1A) and the actual weight actually having the profile of 1b (FIG. 1B) are matched so that the cutting position 11b is adjusted. Make a review. Next, the cutting position 11c is changed so that the slab weight of the 1c slab becomes the command weight. Then, the next width change start position is also reviewed, and the cutting position 11c of the subsequent slab 1c is
The taper part 12d caused by the next width change is not applied
Thus, the new cutting position 11c shown in FIG. 1B is set as the width change start position.
【0016】このようにすることで、従来のように、幅
変更中のテーパ部途中で切断することがなくなる。その
ため、実際に切断した後のスラブ1cに従来のような幅不
足が発生してしまうことを回避できる。なお、本発明に
おいては、モールド直後の内部は未凝固状態の高温部で
の連続鋳造材のプロフィールに基づいて計算重量を算出
することを特徴とする。By doing so, it is possible to avoid cutting in the middle of the taper portion during the width change unlike the prior art. Therefore, it is possible to avoid the conventional lack of width in the slab 1c after being actually cut. The present invention is characterized in that the calculated weight is calculated based on the profile of the continuously cast material in the high temperature portion in the unsolidified state immediately after the molding.
【0017】一方、実際に連続鋳造材の切断を行ってい
る切断装置の付近では連続鋳造材の温度も 900〜1000℃
程度にまで下がっており、スラブ切断はその温度で行わ
れる。そのため、本発明における計算重量の算出におい
ては、スラブ切断時の温度を見込んでのスラブの収縮率
を考慮しておくことが好ましい。On the other hand, the temperature of the continuous casting material is 900 to 1000 ° C. near the cutting device which actually cuts the continuous casting material.
The slab cutting is done at that temperature. Therefore, in calculating the calculated weight in the present invention, it is preferable to consider the shrinkage rate of the slab in consideration of the temperature at the time of cutting the slab.
【0018】[0018]
【実施例】連続鋳造ラインに本発明のスラブ採寸方法を
適用し、モールドでの鋳込み幅変更完了時点で、該モー
ルド下端の幅から換算されるスラブ幅およびスラブ厚さ
からスラブの計算重量を算出し、該計算重量とあらかじ
め設定されている命令重量とが一致する位置を新たに修
正した切断位置とし、その新たに修正した切断位置の情
報に基づき、次回のスラブ幅の幅変更開始位置を修正す
るようにした。本発明を適用した結果を表1に示す。[Example] Applying the slab measuring method of the present invention to a continuous casting line, and when the casting width change in the mold is completed, the calculated weight of the slab is calculated from the slab width and the slab thickness converted from the width of the lower end of the mold. Then, the position where the calculated weight and the preset command weight match is taken as the newly corrected cutting position, and the width change start position for the next slab width is corrected based on the information of the newly corrected cutting position. I decided to do it. The results of applying the present invention are shown in Table 1.
【0019】[0019]
【表1】 [Table 1]
【0020】一方、比較のため、スラブ切断装置上流に
スラブの幅を測定するための幅計を設置し、連続鋳造材
を切断してスラブとする前に、この幅計によって幅変更
されたスラブの平面プロフィールを測定し、その幅測定
値と、鋳造速度からその平面プロフィールの推定を行っ
て計算重量を算出し、その計算重量が要求されている命
令重量と一致するようにスラブの切断長さを決定する従
来からの運転方案を適用しての操業を行った。その適用
した結果を従来例として表2に示す。On the other hand, for comparison, a width gauge for measuring the width of the slab is installed upstream of the slab cutting device, and the width of the slab changed by the width gauge before cutting the continuous cast material into the slab. Of the slab is measured so that the calculated weight is calculated by estimating the planar profile from the measured width value and the casting speed, and the cut length of the slab is adjusted so that the calculated weight matches the required command weight. The operation was carried out by applying the conventional driving plan that determines The applied results are shown in Table 2 as a conventional example.
【0021】[0021]
【表2】 [Table 2]
【0022】表1、表2の結果から明らかなように、本
発明の適用によって従来問題となっていたスラブの幅不
足を完全に解消できることは明らかである。また、表1
に示す本発明例において、計算重量を求めるに際し、収
縮率を考慮に入れることで本発明の幅変更計画の精度を
更に向上できることが確認できた。As is clear from the results shown in Tables 1 and 2, it is clear that the application of the present invention can completely eliminate the insufficient width of the slab, which has been a problem in the past. Also, Table 1
In the example of the present invention shown in FIG. 6, it was confirmed that the accuracy of the width change plan of the present invention can be further improved by taking the shrinkage factor into consideration when obtaining the calculated weight.
【0023】[0023]
【発明の効果】本発明の適用によって、連続鋳造ライン
の幅変更された連続鋳造材を歩留りよく切断し、しか
も、切断したスラブの幅不足を生じないようにすること
が可能となり、幅不足によるスラブ不良を解消すること
ができるようになった。By applying the present invention, it becomes possible to cut the continuously cast material with the width changed in the continuous casting line with a good yield and to prevent the width of the cut slab from becoming insufficient. It became possible to eliminate slab defects.
【図1】本発明のスラブ幅変更方法を説明するための連
続鋳造材の平面図である。FIG. 1 is a plan view of a continuously cast material for explaining a slab width changing method of the present invention.
【図2】連続鋳造ラインの側面図である。FIG. 2 is a side view of a continuous casting line.
【図3】従来のスラブ幅変更方法を説明するための連続
鋳造材の平面図である。FIG. 3 is a plan view of a continuously cast material for explaining a conventional slab width changing method.
【符号の説明】 1、1a〜1e、1A〜1E スラブ 2 連続鋳造材 3 ピンチロール 4 矯正機 5 連続鋳造材切断装置 6 搬送ロール 7 幅計 11a 〜11d 切断位置 12a 〜12d 鋳込み幅変更部 13a 、13b 鋳込み幅変更終了点 14 幅不足部(幅負部) 20 モールド 21 タンディッシュ 22 レードル 25 溶鋼[Explanation of symbols] 1, 1a-1e, 1A-1E slab 2 Continuous cast material 3 pinch rolls 4 straightening machine 5 Continuous casting material cutting device 6 transport rolls 7 width meter 11a to 11d cutting position 12a ~ 12d Casting width change part 13a, 13b Casting width change end point 14 Insufficient width (negative width) 20 mold 21 tundish 22 Ladle 25 Molten steel
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B22D 11/05 B22D 11/126 B22D 11/16 104 Front page continuation (58) Fields surveyed (Int.Cl. 7 , DB name) B22D 11/05 B22D 11/126 B22D 11/16 104
Claims (2)
うスラブ連続鋳造において、該モールド下端の幅および
厚さから換算されるスラブ幅およびスラブ厚さに基づい
てスラブの計算重量を算出し、該計算重量とあらかじめ
設定されている命令重量とが一致するように切断位置を
修正すると共に、 その修正した切断位置の位置情報に基づき、後続するス
ラブの切断位置が次回の幅変更によって生じるテーパ部
にかからないように該次回の幅変更開始点を修正するこ
とを特徴とするスラブ連続鋳造におけるスラブの採寸方
法。1. A slab calculation weight is calculated based on the slab width and slab thickness converted from the width and thickness of the lower end of the mold in continuous slab casting in which the width of the mold is changed a plurality of times during casting. Then, the cutting position is corrected so that the calculated weight matches the preset command weight, and the subsequent stroke is corrected based on the position information of the corrected cutting position .
Tapered part where the cutting position of lab is generated by the next width change
A method for measuring a slab in continuous casting of a slab, characterized in that the starting point of the next width change is corrected so that it does not take a long time.
ド下端から切断装置に到る間の連続鋳造材の収縮に応じ
た補正を行うことを特徴とする請求項1に記載の連続鋳
造におけるスラブの採寸方法。2. The slab for continuous casting according to claim 1, wherein, when calculating the calculated weight, correction is made according to shrinkage of the continuous cast material from the lower end of the mold to the cutting device. Measuring method.
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JP3525840B2 true JP3525840B2 (en) | 2004-05-10 |
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JP2009285699A (en) * | 2008-05-30 | 2009-12-10 | Kobe Steel Ltd | Method of appropriating continuous cast slab |
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