JP3494463B2 - Whetstone electrolytic dressing device - Google Patents

Whetstone electrolytic dressing device

Info

Publication number
JP3494463B2
JP3494463B2 JP02076094A JP2076094A JP3494463B2 JP 3494463 B2 JP3494463 B2 JP 3494463B2 JP 02076094 A JP02076094 A JP 02076094A JP 2076094 A JP2076094 A JP 2076094A JP 3494463 B2 JP3494463 B2 JP 3494463B2
Authority
JP
Japan
Prior art keywords
grindstone
layer
grinding
base metal
outer peripheral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP02076094A
Other languages
Japanese (ja)
Other versions
JPH07227761A (en
Inventor
浩仁 横田
祥雄 土方
聖又 石本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP02076094A priority Critical patent/JP3494463B2/en
Publication of JPH07227761A publication Critical patent/JPH07227761A/en
Application granted granted Critical
Publication of JP3494463B2 publication Critical patent/JP3494463B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Landscapes

  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は例えば研削加工に用い
られる砥石を電解作用によって目立てる装置であって、
特に砥石とほぼ同径の内面研削時に併用可能な砥石の電
解目立て装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for sharpening a grindstone used for grinding by an electrolytic action.
In particular, the present invention relates to an electrolytic sharpening device for a grinding wheel that can be used together with an inner surface having a diameter substantially the same as that of the grinding wheel.

【0002】[0002]

【従来の技術】図10は特開平4−115867号公報
に示された内面研削時に併用した砥石の電解目立て装置
を示す構成図である。この図10において、ターニング
センタ加工機の回転チャック1には被削材2が取り付け
られ、軸付きメタルボンド砥石と呼ばれる砥石体3が被
削材2に軸方向で対向し往復駆動可能に設置される。こ
の砥石体3は軸部としての砥石台金4の外周全面に砥粒
を導電性の結合剤で結合してなる砥石層5を固定して構
成される。この砥石体3の砥石台金4には図外の電解電
源の陽極端子に電線で接続されて陽極を構成する給電電
極6を摺接可能に接触させる。陰極を構成する給電電極
7は研削機械の固定部に設置された支持部材8に絶縁体
9を介して支持され、この給電電極7は砥石層5の外周
の約1/3を砥石層5の外周に沿い所定の隙間をもって
覆う大きさになっている。この給電電極7の砥石層5と
対向する弧状の電極面には図外の研削液出口を備え、こ
の研削液出口に連通する研削液供給パイプ10が給電電
極7の側面に延設され、この研削液供給パイプ10から
供給された導電性の研削液が研削液出口から砥石層5と
給電電極7との隙間に供給される。また、給電電極7の
側面には図外の電解電源の陰極端子に電線で接続された
端子11を備える。
2. Description of the Related Art FIG. 10 is a block diagram showing an electrolytic sharpening device for a grindstone, which is also used in the inner surface grinding disclosed in JP-A-4-115867. In FIG. 10, a work material 2 is attached to a rotary chuck 1 of a turning center processing machine, and a grindstone body 3 called a metal bond grindstone with a shaft is axially opposed to the work material 2 so as to be reciprocally driven. It This grindstone body 3 is constructed by fixing a grindstone layer 5 formed by bonding abrasive grains with a conductive binder to the entire outer circumference of a grindstone base metal 4 as a shaft portion. A power supply electrode 6 which is connected to an anode terminal of an electrolytic power source (not shown) by an electric wire and constitutes an anode is brought into slidable contact with the whetstone base 4 of the whetstone body 3. The power supply electrode 7 constituting the cathode is supported by a support member 8 installed at a fixed portion of the grinding machine via an insulator 9, and the power supply electrode 7 covers approximately 1/3 of the outer circumference of the grindstone layer 5 of the grindstone layer 5. It is sized to cover a certain gap along the outer circumference. The arc-shaped electrode surface of the power feeding electrode 7 facing the grindstone layer 5 is provided with a grinding fluid outlet (not shown), and a grinding fluid supply pipe 10 communicating with the grinding fluid outlet is provided on the side surface of the power feeding electrode 7. The conductive grinding fluid supplied from the grinding fluid supply pipe 10 is supplied from the grinding fluid outlet to the gap between the grindstone layer 5 and the power supply electrode 7. In addition , a terminal 11 connected to the cathode terminal of an electrolytic power source (not shown) by an electric wire is provided on the side surface of the power feeding electrode 7.

【0003】次に上記従来の砥石の電解目立て装置の動
作を図11を用い説明する。図11のa図では、陰極の
給電電極7が回転チャック1に取り付けられた被削材2
の円筒部の端面から軸方向に距離を隔てて配置される。
そして、研削加工前に陽極の給電電極6を接触した砥石
体3の砥石層5が給電電極7の位置で停止され、研削液
供給パイプ10から導電性の研削液12が給電電極7と
これに対向する砥石層5との隙間に供給され、給電電極
6,7間に砥石体3および研削液12を介して通電する
ことによって砥石層5表面の結合剤を電解して除去し、
砥石層5表面の初期目立てを行う。図11のb図では給
電電極6への通電を停止し、研削液12を供給しなが
ら、被削材2の円筒部の内部に砥石体3による一定切り
込みを与え、円筒部の底面までトラバース研削を行う。
そして、砥石体3を図11のc図に示すように初期位置
まで戻す。図11のc図では研削液12を供給したま
ま、給電電極6,7間に砥石体3および研削液12を介
して再び通電して砥石層5表面の結合剤を電解して除去
し、砥石層5表面の目立てを行う。その後は、図11の
b図とc図との工程を一定時間ごとに反復する。
Next, the operation of the above-mentioned conventional electrolytic sharpening device for a grindstone will be described with reference to FIG. In FIG. 11 a, the work material 2 in which the cathode power supply electrode 7 is attached to the rotary chuck 1 is shown.
Is disposed at a distance in the axial direction from the end surface of the cylindrical portion of the.
Then, the grinding stone layer 5 of the grinding stone body 3 contacting the power feeding electrode 6 of the anode before the grinding process is stopped at the position of the power feeding electrode 7, and the conductive grinding fluid 12 is supplied from the grinding fluid supply pipe 10 to the power feeding electrode 7 and this. The binder on the surface of the grindstone layer 5 is electrolyzed and removed by being supplied to the gap between the grindstone layer 5 and the power supply electrodes 6 and 7 through the grindstone body 3 and the grinding fluid 12 so as to be electrolyzed.
Initial setting of the surface of the whetstone layer 5 is performed. In FIG. 11 b, the power supply electrode 6 is de-energized, the grinding fluid 12 is supplied, and a constant cut is made by the grindstone 3 inside the cylindrical portion of the work material 2 to traverse grinding to the bottom surface of the cylindrical portion. I do.
Then, the grindstone body 3 is returned to the initial position as shown in FIG. In the diagram c of FIG. 11, while the grinding fluid 12 is being supplied, electricity is again supplied between the power supply electrodes 6 and 7 through the grinding stone body 3 and the grinding fluid 12 to electrolyze and remove the binder on the surface of the grinding stone layer 5. The surface of the layer 5 is sharpened. After that, the steps of FIGS. 11B and 11C are repeated at regular intervals.

【0004】[0004]

【発明が解決しようとする課題】前記した従来の砥石の
電解目立て装置は上記のように砥石体3を被削材2と陰
極を構成する給電電極7との間で反復駆動させながら、
電解目立てと研削加工とを交互に行う構成であるので、
砥石体とほぼ同径の内面研削が可能であるものの、非研
削加工時間である電解目立て時間が必要なため、研削加
工の効率が悪いという問題があった。
In the above-described conventional electrolytic sharpening apparatus for a grindstone, while the grindstone body 3 is repeatedly driven between the work material 2 and the power supply electrode 7 constituting the cathode as described above,
Since it is a configuration that alternately performs electrolytic sharpening and grinding,
Although it is possible to grind the inner surface having a diameter substantially the same as that of the grindstone body, there is a problem that the grinding efficiency is low because the electrolytic grinding time which is the non-grinding processing time is required.

【0005】この発明は上記のような課題を解決するた
めになされたもので、その目的は研削加工と電解目立て
との同時進行を可能にし、砥石体の切れ味を良好に保ち
ながら研削加工を継続できる砥石の電解目立て装置を得
ることである。
The present invention has been made to solve the above problems, and its purpose is to enable simultaneous progress of grinding and electrolytic sharpening, and to continue grinding while maintaining good sharpness of the grindstone. The purpose is to obtain an electrolytic sharpening device for grindstones.

【0006】[0006]

【課題を解決するための手段】請求項1に記載した第1
の発明に係る砥石の電解目立て装置は、砥石層における
給電電極の接触する表層が砥粒を少なくするかまたは接
合剤だけで形成されたものである。
[Means for Solving the Problem] A first aspect described in claim 1.
In the grindstone electrolytic dressing apparatus according to the present invention, the surface layer of the grindstone layer in contact with the power supply electrode is formed with less abrasive grains or is formed only with a bonding agent.

【0007】請求項2に記載した第2の発明に係る砥石
の電解目立て装置は、通電のための陽極を構成する給電
電極が砥石層の一端部に摺接可能に接触され、通電のた
めの陰極を構成する給電電極が砥石台金に摺接可能に接
触され、砥石層および絶縁層に給電電極よりも他端部
側手前で行き止まりとなるとともに砥石層と絶縁層との
外周面に開放された溝になって砥石台金の外周面を露出
する複数の切欠部が周方向に離間配置されて形成された
ものである。
According to a second aspect of the present invention, there is provided an electrolytic sharpening apparatus for a grindstone, which is a power supply forming an anode for energization.
The electrode is slidably contacted with one end of the grindstone layer and is not energized.
The power supply electrode that composes the negative electrode for sliding contact with the grinding stone base metal
The other end of the grindstone layer and the insulating layer is touched
It becomes a dead end in front of the side and the grinding stone layer and the insulating layer
A plurality of notches , which are grooves open to the outer peripheral surface and expose the outer peripheral surface of the grindstone base metal, are formed in a circumferentially spaced manner.

【0008】請求項3に記載した第3の発明に係る砥石
の電解目立て装置は、第2の発明における複数の切欠部
が砥石体の周方向に旋回する螺旋状に形成されたもので
ある。
According to a third aspect of the present invention, there is provided an electrolytic sharpening device for a grindstone in which a plurality of notches in the second invention are formed in a spiral shape that turns in the circumferential direction of the grindstone body.

【0009】請求項4に記載した第4の発明に係る砥石
の電解目立て装置は、第2の発明における 欠部から露
出された砥石台金の外周面には複数の流出孔が形成さ
れ、各流出孔は砥石台金の軸心部に形成された研削液を
供給するための供給通路に貫通されたものである。
[0009] electrolytic dressing device of the grinding wheel according to the fourth invention according to claim 4, dew from notch on the second invention
A plurality of outflow holes are formed on the outer peripheral surface of the whetstone base metal.
Each of the outflow holes is filled with the grinding fluid formed on the shaft center of the whetstone base metal.
It is penetrated through a supply passage for supplying .

【0010】請求項5に記載した第5の発明に係る砥石
の電解目立て装置は、通電のための陽極を構成する給電
電極が砥石層の一端部に摺接可能に接触され、通電のた
めの陰極を構成する給電電極が砥石台金に摺接可能に接
触され、砥石層および絶縁層には砥石層と絶縁層との外
周面と一端部および他端部に開放された溝になって砥石
台金の外周面を露出する複数の切欠部が周方向に離間配
置されて形成されたものである。
According to a fifth aspect of the present invention, there is provided an electrolytic sharpening device for a grindstone, which is a power supply which constitutes an anode for energization.
The electrode is slidably contacted with one end of the grindstone layer and is not energized.
The power supply electrode that composes the negative electrode for sliding contact with the grinding stone base metal
Touched, the grindstone layer and the insulating layer are not
The grindstone becomes a groove open to the peripheral surface and one end and the other end
Multiple notches that expose the outer peripheral surface of the base metal are arranged in the circumferential direction
It was placed and formed .

【0011】請求項6に記載した第6の発明に係る砥石
の電解目立て装置は、通電のための陽極を構成する給電
電極が砥石層の一端部に摺接可能に接触され、通電のた
めの陰極を構成する給電電極が砥石台金に摺接可能に接
触され、給電電極よりも他端部側の砥石層および絶縁層
には砥石台金の外周面を露出する複数の孔が形成された
ものである。
[0011] electrolytic dressing device of the grinding wheel according to the sixth invention according to claim 6, feeding electrode constituting the anode for passing electricity are slidably in contact with one end of the grinding wheel layer, the conductible The feed electrode that constitutes the cathode for is slidably contacted with the grindstone base metal, and a plurality of holes exposing the outer peripheral surface of the grindstone base metal are formed in the grindstone layer and the insulating layer on the other end side of the power supply electrode. It was done.

【0012】[0012]

【作用】第1の発明の砥石の電解目立て装置は、砥石層
における給電電極の接触する表層が砥粒を少なくするか
または接合剤だけで形成されたことにより、研削加工と
電解目立てとの同時進行において、砥石層に摺接可能に
接触される陽極を構成する給電電極の耐摩耗性を向上す
る。
In the electrolytic sharpening apparatus for a grinding stone of the first aspect of the present invention, the surface layer of the grinding stone layer that is in contact with the power supply electrode has a reduced amount of abrasive grains or is formed of only a bonding agent, so that simultaneous grinding and electrolytic sharpening are performed. The abrasion resistance of the power supply electrode constituting the anode slidably contacting the grindstone layer in the course of progress is improved.

【0013】第2の発明の砥石の電解目立て装置は、砥
石層および絶縁層に給電電極よりも他端部側手前で行
き止まりとなるとともに砥石層と絶縁層との外周面に開
放された溝になって砥石台金の外周面を露出する複数の
切欠部が周方向に離間配置されて形成されたことによ
り、研削加工と電解目立てとの同時進行において、砥石
層の表面と砥石台金と露出部である陰極部分との距離が
近づき、砥石層の表面が短時間で目立てされる。
According to a second aspect of the invention, there is provided an electrolytic sharpening device for a grindstone, in which the grindstone layer and the insulating layer are arranged in front of the other end side of the power feeding electrode.
It becomes a dead end and opens on the outer peripheral surface of the grindstone layer and the insulating layer.
By forming a plurality of notches that are released grooves and expose the outer peripheral surface of the grindstone base metal so as to be spaced apart in the circumferential direction, in the simultaneous progress of grinding and electrolytic sharpening, the surface of the grindstone layer and The distance between the whetstone base metal and the cathode portion, which is the exposed portion, is reduced, and the surface of the whetstone layer is sharpened in a short time.

【0014】第3の発明の砥石の電解目立て装置は、切
欠部を構成する溝が螺旋状になっていることにより、研
削液の切欠部に入ってから出るまでの道程が長くなり、
研削液が砥石層の全体に万遍なく供給される。
In the grindstone electrolytic sharpening device of the third aspect of the invention, since the groove forming the cutout portion has a spiral shape, the path of the grinding fluid from entering into the cutout portion to exiting from the cutout portion becomes long,
The grinding fluid is evenly supplied to the entire grindstone layer.

【0015】第4の発明の砥石の電解目立て装置は、切
欠部から露出された砥石台金の外周面には複数の流出孔
が形成され、各流出孔は砥石台金の軸心部に形成された
研削液を供給するための供給通路に貫通されたことによ
り、研削液が電解目立てを行いたい砥石層と砥石台金の
露出部分との間に確実に供給される
According to a fourth aspect of the present invention, there is provided an electrolytic sharpening device for a grindstone in which a plurality of outflow holes are formed on the outer peripheral surface of the grindstone base metal exposed from the notch.
Was formed and each outflow hole was formed in the axial center of the grindstone base metal.
By passing through the supply passage for supplying the grinding fluid , the grinding fluid of the grindstone layer and grindstone base metal to be electrolytically sharpened is desired.
It is reliably supplied between the exposed parts .

【0016】第5の発明の砥石の電解目立て装置は、
石層および絶縁層には砥石層と絶縁層との外周面と一端
部および他端部に開放された溝になって砥石台金の外周
面を露出する複数の切欠部が周方向に離間配置されて形
されたことにより、切欠部に供給された研削液がよど
むことなく円滑に流れる
[0016] The electrolytic dressing apparatus of the grinding wheel of the fifth aspect of the present invention, abrasive
The stone layer and the insulating layer are the outer peripheral surface and one end of the stone layer and the insulating layer.
On the outer circumference of the grinding wheel base metal as a groove opened to
Multiple notches exposing the surface are spaced apart in the circumferential direction
By being formed, the grinding liquid supplied to the notch is Dian
Flow smoothly without wasting .

【0017】第6の発明の砥石の電解目立て装置は、
電電極よりも他端部側の砥石層および絶縁層には砥石台
金の外周面を露出する複数の孔が形成されたことによ
り、研削加工と電解目立てとの同時進行において、複数
の孔を研削加工時の負荷の相違による砥石層に予想され
るダメージ量に合わせて、砥石台金の露出位置、面積お
よび形状を適正化することにより、電解目立て量の最適
化が図れる。
The electrolytic dressing device of the grinding wheel of the sixth invention, the sheet
Since a plurality of holes exposing the outer peripheral surface of the grinding wheel base metal are formed in the grindstone layer and the insulating layer on the other end side of the electrode, a plurality of holes are formed in the simultaneous progress of grinding and electrolytic sharpening. By optimizing the exposed position, area and shape of the whetstone base metal in accordance with the amount of damage expected in the whetstone layer due to the difference in load during grinding, the electrolytic dressing amount can be optimized.

【0018】[0018]

【実施例】以下、この発明の各実施例を図1乃至図9を
用い前記従来例と同一部分に同一符号を付して説明す
る。 実施例1. 図1はこの発明の実施例1としての砥石の電解目立て装
置を示す斜視図、図2はこの実施例1の電解目立てによ
る砥石の表面粗さの測定結果を示す図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Each embodiment of the present invention will be described below with reference to FIGS. Example 1. 1 is a perspective view showing an electrolytic dressing apparatus for a grindstone as Example 1 of the present invention, and FIG. 2 is a view showing a measurement result of a surface roughness of a grindstone by electrolytic dressing according to Example 1.

【0019】図1において、砥石体3は超硬合金もしく
はスチールなどような導電性材で円柱状に形成された
軸部を構成する砥石台金20を備え、この砥石台金20
の一端部の外周面には図外の電解電源の陰極端子に電線
で接続されて陰極を構成する給電電極21が通電可能で
摺接可能に接触され、この給電電極21は砥石台金20
との硬度差が大きくなるようにカーボンなどで形成す
る。この砥石台金20の他端部の外周全面にはエポキシ
系などのような絶縁性樹脂製の絶縁層22を密接して固
定し、この絶縁層22の外周全面には砥粒を導電性の結
合剤で結合してなる砥石層23が密接して固定され、こ
の砥石層23の一端部の外周面には図外の電解電源の陽
極端子に電線で接続されて陽極を構成するカーボン製の
給電電極6が通電可能で摺接可能に接触される。この砥
石層5の給電電極6が摺接する外周面の表層は砥粒を少
なくするかまたは結合剤だけで形成することによって給
電電極6の耐摩耗性を向上できる。上記陽極および陰極
を構成する両方の給電電極6,21の研削時に発生する
びびりに対しては、びびりの振幅が非常に小さいことか
ら給電電極6,21を砥石台金20や砥石層23に押し
付ける図外のばねで防止する。上記砥石台金20の他端
部の側方には研削液供給パイプ10が給電電極21と干
渉しない位置に離間して配置され、この研削液供給パイ
プ10は砥石層5の外周面に斜め方向から導電性の研削
液12を供給する。
[0019] In FIG. 1, the grinding wheel body 3 includes a grindstone base metal 20 constituting the shaft portion formed in a cylindrical shape with a conductive material such as cemented carbide or steel, the grindstone base metal 20
A power supply electrode 21 which is connected to a cathode terminal of an electrolytic power source (not shown) by an electric wire and which constitutes a cathode is energized and slidably contacted with the outer peripheral surface of one end of the whetstone base metal 20.
It is formed of carbon or the like so that the hardness difference between An insulating layer 22 made of an insulating resin such as epoxy is closely fixed to the entire outer peripheral surface of the other end of the grindstone base 20, and abrasive grains are electrically conductive on the entire outer peripheral surface of the insulating layer 22. A grindstone layer 23 formed by bonding with a binder is closely fixed, and an outer peripheral surface of one end of the grindstone layer 23 is made of carbon which is connected to an anode terminal of an electrolytic power source (not shown) with an electric wire to form an anode. The power supply electrode 6 can be energized and is slidably contacted. The wear resistance of the power supply electrode 6 can be improved by reducing the number of abrasive grains or forming the surface layer of the outer peripheral surface of the grindstone layer 5 which is in sliding contact with the power supply electrode 6 with only a binder. With respect to chatter generated during grinding of the power supply electrodes 6 and 21 forming both the anode and the cathode, the power supply electrodes 6 and 21 are pressed against the grindstone base metal 20 and the grindstone layer 23 because the amplitude of the chatter is very small. Prevent with a spring (not shown). The grinding liquid supply pipe 10 is arranged on the side of the other end of the grindstone base metal 20 at a position where it does not interfere with the power supply electrode 21, and the grinding liquid supply pipe 10 is oblique to the outer peripheral surface of the grindstone layer 5. A conductive grinding fluid 12 is supplied from

【0020】次に実施例1の砥石の電解目立て装置の動
作を説明する。砥石体3の砥石台金20の給電電極21
よりも他端部が図外のターニングセンタ加工機の砥石体
取り付け部に電気絶縁を保つように装着され、この砥石
体3が図1に示す矢印方向に回転し、砥石台金20が給
電電極21により陰極として働き、砥石層23が給電電
極6からの給電により陽極として働き、両給電電極6,
21間に研削液12を通じて電気が流れ、砥石層23の
表面の結合剤が電解によって溶けて砥石層23の表面か
ら除去され、砥石層23の表面に砥粒が露出し、砥石層
23の表面が研削に適合する粗さに目立てされる。結果
として、砥石層23の表面は電解目立てと同時に図外の
ターニングセンタ加工機の回転チャックに取り付けられ
た被削材に対し良好な切れ味を保ちながら研削加工を継
続することが可能となる。
Next, the operation of the electrolytic sharpening device for a grindstone of the first embodiment will be described. Power supply electrode 21 of the whetstone base metal 20 of the whetstone body 3
The other end is attached to a grindstone mounting portion of a turning center processing machine (not shown) so as to maintain electrical insulation, the grindstone body 3 rotates in the direction of the arrow shown in FIG. 21 serves as a cathode, and the grindstone layer 23 serves as an anode by the power feeding from the power feeding electrode 6, and both power feeding electrodes 6,
Electricity flows through the grinding liquid 12 between 21 and the binder on the surface of the grindstone layer 23 is electrolyzed to be removed from the surface of the grindstone layer 23, and the abrasive grains are exposed on the surface of the grindstone layer 23. Is set to a roughness suitable for grinding. As a result, the surface of the grindstone layer 23 can be continuously ground while electrolytically sharpening the work material attached to the rotary chuck of the turning center machining machine (not shown) while maintaining good sharpness.

【0021】上記電解目立てによる粗さがどの程度のも
であるかを測定したところ、図2のような結果を得
た。この測定の測定装置は東京精密社製の表面粗さ計
「サーフコム470A:測定触針90度円錐で先端ノー
ズR5μm」を使用し、測定条件は感度1000倍で、
測定長倍率4000倍とし、使用法は砥石層23の表面
を軸方向にダイヤモンド触針で測定した。図2におい
て、横1cmが10μm、縦1cmが40μmに相当す
る。図2のa図は電解目立てを行う前の砥石層23の表
面の測定結果を示し、図2のb図は電解目立てを行った
後の砥石層23の表面の測定結果を示す。この図2のa
図とb図とを対比すると、a図において凹凸の縦方向の
幅が10μm以内であるのに対し、b図において凹凸の
縦方向の幅が20μm程度と粗くなっており、その深い
谷部は結合剤が電解によって後退した部分である。よっ
て、電解によって砥石層23の表面の結合剤が後退し目
立てできることがわかるであろう。
What degree of roughness is caused by the electrolytic dressing
Then, the result as shown in FIG. 2 was obtained. The measuring device for this measurement uses a surface roughness meter "Surfcom 470A: measuring probe 90 ° cone tip nose R5μm" manufactured by Tokyo Seimitsu Co., Ltd.
The measurement length magnification was 4000 times, and the method of use was to measure the surface of the grindstone layer 23 in the axial direction with a diamond probe. In FIG. 2, 1 cm in width corresponds to 10 μm and 1 cm in length corresponds to 40 μm. 2A shows the measurement result of the surface of the grindstone layer 23 before electrolytic dressing, and FIG. 2B shows the measurement result of the surface of the grindstone layer 23 after electrolytic dressing. This a in FIG.
Comparing the figure and the figure b, in the figure a, the vertical width of the unevenness is within 10 μm, whereas in the figure b, the vertical width of the unevenness is as rough as about 20 μm, and the deep valleys are This is the part where the binder has receded by electrolysis. Therefore, it will be understood that the binder on the surface of the grindstone layer 23 recedes by the electrolysis and can be made visible.

【0022】加えて、この実施例1によれば、給電電極
6が砥石層23の外周面に通電可能に摺接可能に接触す
るようにしたので、量産品のカーボンブラシを給電電極
6として使用することができ、給電電極6を砥石層23
の外周面に接触させて取り付ける場合に比べ、給電電極
6の砥石層23との接触に関する構造が簡単で安価なも
のとなる
In addition, according to the first embodiment, since the power feeding electrode 6 contacts the outer peripheral surface of the grindstone layer 23 so as to be capable of energizing and slidingly contacting, the mass-produced carbon brush is used as the power feeding electrode 6. The power supply electrode 6 can be attached to the grindstone layer 23.
The structure relating to the contact between the power supply electrode 6 and the grindstone layer 23 is simpler and less expensive than the case where the power supply electrode 6 is attached in contact with the outer peripheral surface thereof .

【0023】さらにこの実施例1では給電電極6を砥石
層23の外周面に摺接した場合を例として図示して説明
したが、図1に仮想線で示すように給電電極6を砥石層
23の給電電極21側の端面に摺接させることによっ
て、研削深さを増すことができる。
Further, in the first embodiment, the case where the power feeding electrode 6 is slidably contacted with the outer peripheral surface of the grindstone layer 23 has been illustrated and described, but as shown by the phantom line in FIG. By making sliding contact with the end surface of the power feeding electrode 21 side, it is possible to increase the grinding depth.

【0024】実施例2. 図3はこの発明の実施例2としての砥石の電解目立て装
置を示す斜視図である。この図3においては、砥石層2
3と絶縁層22とには砥石台金20を露出する切欠部2
4が形成される。この切欠部24は砥石層23の周方向
に離間配置した複数の溝になっている。この切欠部24
としての各溝は砥石層23と絶縁層22との一端部で給
電電極6よりも他端部側手前で行き止まりとなるととも
に砥石層23と絶縁層22との外周面と他端部とに開放
されている。この切欠部24を構成する溝は砥石層23
が砥石台金20に絶縁層22を介在して取り付けられて
構成された砥石体3に研削加工または放電加工を施し砥
石層23と絶縁層22とを所定の幅で軸方向に沿い取り
除くことによって形成される。この砥石層23の一端部
の側方には研削液供給パイプ10が給電電極6と干渉し
ない位置に離間して配置され、この研削液供給パイプ1
0は切欠部24としての溝の行き止まり部分の外周面に
斜め方向から研削液12を供給する。また、砥石体3が
図3に示す矢印方向に回転し、砥石台金20が給電電極
21により陰極として働き、砥石層23が給電電極6か
らの給電により陽極として働き、両給電電極6,21間
に研削液12を通じて電気が流れ、砥石層23の表面の
結合剤が電解によって溶けて砥石層23の表面から除去
され砥石層23の表面に砥粒が露出し、砥石層23の表
面が研削に適合する粗さに目立てされるようになってい
る。
Example 2. FIG. 3 is a perspective view showing an electrolytic sharpening device for a grindstone as a second embodiment of the present invention. In FIG. 3, the grindstone layer 2
3 and the insulating layer 22 have a cutout 2 for exposing the grindstone base metal 20.
4 is formed. The notches 24 are a plurality of grooves that are spaced apart from each other in the circumferential direction of the grindstone layer 23. This notch 24
Each groove becomes a dead end at one end of the grindstone layer 23 and the insulating layer 22 before the other end side of the power supply electrode 6, and is opened to the outer peripheral surface and the other end of the grindstone layer 23 and the insulating layer 22. Has been done. The groove forming the notch 24 is the grindstone layer 23.
By grinding or electric discharge machining the grindstone body 3 configured by being attached to the grindstone base metal 20 with the insulating layer 22 interposed therebetween, and removing the grindstone layer 23 and the insulating layer 22 along the axial direction with a predetermined width. It is formed. The grinding liquid supply pipe 10 is arranged at a side of one end of the grindstone layer 23 so as not to interfere with the power supply electrode 6, and the grinding liquid supply pipe 1 is provided.
0 supplies the grinding fluid 12 from the oblique direction to the outer peripheral surface of the dead end portion of the groove as the cutout portion 24. Further, the grindstone body 3 rotates in the direction of the arrow shown in FIG. 3, the grindstone base metal 20 functions as a cathode by the power feeding electrode 21, the grindstone layer 23 functions as an anode by power feeding from the power feeding electrode 6, and both power feeding electrodes 6, 21 In the meantime, electricity flows through the grinding liquid 12, the binder on the surface of the grindstone layer 23 is dissolved by electrolysis and removed from the surface of the grindstone layer 23, and the abrasive grains are exposed on the surface of the grindstone layer 23, so that the surface of the grindstone layer 23 is ground. It is designed to have a roughness that conforms to.

【0025】この実施例2によれば、砥石層23と絶縁
層22とに切欠部24が設けられ、この切欠部24から
砥石台金20が露出されることから、砥石層23の表面
と砥石台金20の露出部である陰極部分とが距離を近づ
けて、砥石層23の表面が短時間で好適に電解目立てさ
れる加えて、切欠部24が溝にて形成されることか
ら、砥石層23の軸線方向の寸法が長い場合であって
も、砥石層23の表面がその一端部から他端部にわたっ
て広範囲に電解目立てされる
According to the second embodiment, since the notch 24 is provided in the grindstone layer 23 and the insulating layer 22 and the grindstone base metal 20 is exposed from the notch 24, the surface of the grindstone layer 23 and the grindstone The cathode portion, which is the exposed portion of the base metal 20, is brought closer to the surface, and the surface of the grindstone layer 23 is preferably electrolytically sharpened in a short time . In addition, since the notch 24 is formed as a groove, even if the size of the grindstone layer 23 in the axial direction is long, the surface of the grindstone layer 23 has a wide range of electrolytic setting from one end to the other end. To be done .

【0026】加えて、切欠部24を構成する溝が一端部
で行き止まりとなることから、溝が給電電極6の摺接に
支障を招くことがない。しかも、切欠部24を構成する
溝が他端部で開放されていることから、切欠部24に供
給されて砥石層23に電解を与えた研削液12は切欠部
24内からよどむことなく流れ出るので、電解に伴い研
削液12に混入した結合剤も溝を画成する砥石台金20
の露出面や絶縁層22や砥石層23に沈殿付着すること
なく排出される
In addition, since the groove forming the notch 24 becomes a dead end at one end, the groove does not interfere with the sliding contact of the power feeding electrode 6. Moreover, since the groove forming the cutout portion 24 is open at the other end, the grinding fluid 12 supplied to the cutout portion 24 and electrolyzing the grindstone layer 23 flows out from the cutout portion 24 without stagnation. , A grinding wheel base metal 20 that also defines a groove in the binder mixed in the grinding fluid 12 due to electrolysis
Is discharged without depositing and adhering to the exposed surface, the insulating layer 22 and the grindstone layer 23 .

【0027】加えて、切欠部24を砥石体3の周方向に
等分配置するなどして、砥石層23の外周面の表面積に
対する砥石台金20の露出面積の割合を周方向で一定に
することにより、砥石層23への電解目立て量の均一化
が図れ、安定した研削加工が行える。
In addition, the cutouts 24 are evenly arranged in the circumferential direction of the grindstone body 3 to make the ratio of the exposed area of the grindstone base metal 20 to the surface area of the outer peripheral surface of the grindstone layer 23 constant in the circumferential direction. As a result, the amount of electrolytic sharpening on the grindstone layer 23 can be made uniform, and stable grinding can be performed.

【0028】実施例3. 図4はこの発明の実施例3としての砥石の電解目立て装
置を示す斜視図である。この図4において、砥石層23
と絶縁層22とに砥石台金20を露出するように形成さ
れる切欠部24Aが溝になっており、この切欠部24A
を構成する溝が砥石層23と絶縁層22との一端部で行
き止まりとなるとともに外周面と他端部とに開放され、
さらに溝が砥石体3の周方向に旋回するように螺旋状に
形成されている。また、砥石体3が図4に示す矢印方向
に回転し、砥石台金20が給電電極21により陰極とし
て働き、砥石層23が給電電極6からの給電により陽極
として働き、両給電電極6,21間に研削液12を通じ
て電気が流れ、砥石層23の表面の結合剤が電解によっ
て溶けて砥石層23の表面から除去され砥石層23の表
面に砥粒が露出し、砥石層23の表面が研削に適合する
粗さに目立てされるようになっている。
Example 3. FIG. 4 is a perspective view showing an electrolytic dressing device for a grindstone as a third embodiment of the present invention. In FIG. 4, the grindstone layer 23
The notch portion 24A formed so as to expose the grindstone base metal 20 to the insulating layer 22 is a groove. The notch portion 24A
The groove that constitutes a dead end at one end of the grindstone layer 23 and the insulating layer 22 and is open to the outer peripheral surface and the other end,
Further, the groove is formed in a spiral shape so as to rotate in the circumferential direction of the grindstone body 3. Further, the grindstone body 3 rotates in the direction of the arrow shown in FIG. 4, the grindstone base metal 20 functions as a cathode by the power feeding electrode 21, the grindstone layer 23 functions as an anode by power feeding from the power feeding electrode 6, and both power feeding electrodes 6, 21 In the meantime, electricity flows through the grinding liquid 12, the binder on the surface of the grindstone layer 23 is dissolved by electrolysis and removed from the surface of the grindstone layer 23, and the abrasive grains are exposed on the surface of the grindstone layer 23, so that the surface of the grindstone layer 23 is ground. It is designed to have a roughness that conforms to.

【0029】この実施例3によれば、切欠部24Aを構
成する各溝が螺旋状になっていることから、研削液12
の切欠部24Aに入ってから出るまでの道程が直線状の
溝に形成された切欠部24Aに比べて長くなり、研削液
12が砥石層23の全体に供給されやすくなる。
According to the third embodiment, since each groove forming the cutout portion 24A has a spiral shape, the grinding fluid 12
The path from entering the notch 24A to exiting the notch 24A is longer than that of the notch 24A formed in the linear groove, and the grinding fluid 12 is easily supplied to the entire grindstone layer 23.

【0030】実施例4. 図5はこの発明の実施例4としての砥石の電解目立て装
置を示す斜視図である。この図5おいて、砥石体3は
超硬合金もしくはスチールなどような導電性材で円筒形
に形成された基部を構成する砥石台金20Aを備え、こ
の砥石台金20Aの外周全面には絶縁層22を密接して
固定し、この絶縁層22の外周全面には砥粒を導電性の
結合剤で結合してなる砥石層23が密接して固定され、
この砥石層23と絶縁層22とに切欠部24Bを設け、
この切欠部24Bは砥石体3の周方向に離間配置した複
数の溝になっている。この切欠部24Bを構成する各溝
は砥石体3の軸方向に沿う砥石層23と絶縁層22との
外周面と一端部および他端部に開放され、各溝は砥石体
3の軸方向に沿う直線状になっている。上記砥石台金2
0Aの一端面には陰極を構成する給電電極21が摺接可
能に接触され、砥石層23の一端面には陽極を構成する
給電電極6が摺接可能に接触され、砥石層23の側方に
は研削液供給パイプ10が給電電極21と干渉しない位
置に離間して配置され、この研削液供給パイプ10は砥
石層5の外周面に導電性の研削液12を供給するように
なっている。
Example 4. FIG. 5 is a perspective view showing an electrolytic sharpening device for a grindstone as a fourth embodiment of the present invention. Oite in FIG. 5, the grinding wheel body 3 includes a grindstone base metal 20A constituting the base is formed in a cylindrical shape with a conductive material, such as such as cemented carbide or steel, the outer circumference entire surface of the grindstone base metal 20A is The insulating layer 22 is closely fixed, and the grindstone layer 23 formed by bonding abrasive grains with a conductive binder is closely fixed to the entire outer peripheral surface of the insulating layer 22.
The notch 24B is provided in the grindstone layer 23 and the insulating layer 22,
The notch 24B is a plurality of grooves that are spaced apart from each other in the circumferential direction of the grindstone body 3. Each groove constituting the cutout portion 24B is opened to the outer peripheral surfaces of the grindstone layer 23 and the insulating layer 22 along the axial direction of the grindstone body 3, one end and the other end, and each groove is arranged in the axial direction of the grindstone body 3. It is straight along. The whetstone base metal 2
The power feeding electrode 21 forming a cathode is slidably contacted with one end surface of the 0A, and the power feeding electrode 6 forming an anode is slidably contacted with one end surface of the grindstone layer 23. , The grinding liquid supply pipe 10 is arranged at a position where it does not interfere with the power supply electrode 21, and the grinding liquid supply pipe 10 supplies the conductive grinding liquid 12 to the outer peripheral surface of the grindstone layer 5. .

【0031】この実施例4によれば、給電電極6,21
が同一側で砥石層23および砥石台金20それぞれの一
端面に摺接するので、砥石層23の軸方向長さ全部を研
削加工に使用できることから、砥石体3による研削深さ
が増加できる。この実施例4の砥石体3は一般研削工具
の砥石の種類上の平形砥石に切欠部24Bとしての溝を
形成した構成であるので、この実施例4によって、上記
実施例1乃至3が砥石体3としては軸付きタイプ以外の
平形砥石は勿論、カップ形や薄刃砥石などでも利用でき
ることがわかるであろう。加えて、切欠部24Bとして
の溝が砥石層23の軸方向両端に開放しているので、溝
形成時において、溝の行き止まりを気にすることなく突
き切ればよいので、溝形成作業が容易になる。
According to the fourth embodiment, the feeding electrodes 6, 21
Are in sliding contact with one end surfaces of the grindstone layer 23 and the grindstone base metal 20 on the same side, the entire axial length of the grindstone layer 23 can be used for grinding, and therefore the grinding depth of the grindstone body 3 can be increased. Since the grindstone body 3 according to the fourth embodiment has a configuration in which a groove as the cutout portion 24B is formed in the flat grindstone of the type of the grindstone of the general grinding tool, the grindstone bodies according to the first to third embodiments according to the fourth embodiment are formed. It will be understood that as No. 3, not only the flat type grindstone other than the shaft type but also the cup type or the thin blade grindstone can be used. In addition, since the groove as the cutout portion 24B is open at both ends in the axial direction of the grindstone layer 23, the groove can be formed easily without having to worry about the dead end of the groove when forming the groove. Become.

【0032】なお、この実施例4、前記実施例2および
実施例3においては、切欠部24または24Aまたは2
4Bを構成する溝の本数は一本以上あれば実施できる
が、溝の本数が多いほど電解目立ての仕上がり具合がよ
く、また、複数本の溝を周方向に等分配置した場合には
隣接する溝間距離が異なる場合に比べて電解目立ての仕
上がり具合がよくなる。
In the fourth embodiment, the second embodiment and the third embodiment, the cutout portion 24 or 24A or 2 is formed.
4B can be implemented if the number of the grooves constituting 4B is one or more. However, the larger the number of the grooves, the better the finishing of electrolytic dressing. Also, when a plurality of grooves are equally divided in the circumferential direction, they are adjacent to each other. Compared with the case where the distance between the grooves is different, the finished condition of electrolytic dressing is improved.

【0033】実施例5. 図6この発明の実施例5としての砥石の電解目立て装
置を示す斜視図、図7はこの実施例5の砥石台金の露出
位置、面積および形状の適正化の基本例を示す図表であ
る。
Example 5. 6 is a perspective view showing an electrolytic sharpening device for a grindstone as a fifth embodiment of the present invention, and FIG. 7 is a table showing a basic example of optimizing an exposed position, an area and a shape of a grindstone base metal of the fifth embodiment. .

【0034】図6おいて、砥石層23と絶縁層22と
に砥石台金20を露出するように形成される切欠部24
Cは複数の孔になっている。また、砥石体3が図6に示
す矢印方向に回転し、砥石台金20が給電電極21によ
り陰極として働き、砥石層23が給電電極6からの給電
により陽極として働き、両給電電極6,21間に研削液
12を通じて電気が流れ、砥石層23の表面の結合剤が
電解によって溶けて砥石層23の表面から除去され砥石
層23の表面に砥粒が露出し、砥石層23の表面が研削
に適合する粗さに目立てされるようになっている。
[0034] In Fig. 6, a notch is formed to expose the grindstone base metal 20 to the grindstone layer 23 and the insulating layer 22 24
C has a plurality of holes. Further, the grindstone body 3 rotates in the direction of the arrow shown in FIG. 6, the grindstone base metal 20 functions as a cathode by the power feeding electrode 21, the grindstone layer 23 functions as an anode by power feeding from the power feeding electrode 6, and both power feeding electrodes 6, 21 In the meantime, electricity flows through the grinding liquid 12, the binder on the surface of the grindstone layer 23 is dissolved by electrolysis and removed from the surface of the grindstone layer 23, and the abrasive grains are exposed on the surface of the grindstone layer 23, so that the surface of the grindstone layer 23 is ground. It is designed to have a roughness that conforms to.

【0035】この実施例5によれば、切欠部24Cが複
数の孔にて構成されているので、この切欠部24Cを構
成する複数の孔を研削加工時の負荷の相違による砥石層
23に予想されるダメージ量に合わせて、砥石台金20
の露出位置、面積および形状を適正化することにより、
電解目立て量を最適化できる。上記切欠部24Cを構成
する複数の孔の形状や配置を図6以外に例えば図7に示
すようにすることが基本的に考えられる。図7におい
て、砥石台金20の露出位置、面積および形状が均等で
ある左上の枠Aの場合には製造が容易で砥石層23の強
度が高い。砥石台金20の露出位置が均等で面積および
形状が変形した左下の枠Bの場合には砥石層23の強度
が高い。砥石台金20の露出位置が集中で面積および形
状が均等である右上の枠Cの場合には製造が容易でダメ
ージに合わせられる。砥石台金20の露出位置が集中で
面積および形状が変形である右下の枠Dの場合はメー
ジに合わせることができる。
According to the fifth embodiment, since the cutout portion 24C is formed of a plurality of holes, the plurality of holes forming the cutout portion 24C are expected in the grindstone layer 23 due to the difference in load during grinding. Grindstone base metal 20 according to the amount of damage
By optimizing the exposure position, area and shape of
The amount of electrolytic sharpening can be optimized. It is basically conceivable that the plurality of holes forming the cutout portion 24C have shapes and arrangements other than those shown in FIG. 6, for example, as shown in FIG. In FIG. 7, in the case of the upper left frame A in which the exposed position, area and shape of the whetstone base metal 20 are uniform, the manufacture is easy and the whetstone layer 23 has high strength. In the case of the lower left frame B in which the exposed position of the grindstone base metal 20 is uniform and the area and shape are deformed, the strength of the grindstone layer 23 is high. In the case of the upper right frame C in which the exposed positions of the whetstone base metal 20 are concentrated and the area and shape are uniform, the manufacturing is easy and damage can be adjusted. If exposed position of the grindstone base metal 20 of the frame D in the lower right is the area and shape variations in concentration can be adjusted to da Mae <br/> di.

【0036】実施例6. 図8のa図はこの発明の実施例6としての砥石の電解目
立て装置を示す斜視図、図8のb図は同a図に示すA−
A線断面図、図9はこの実施例6の動作を説明する断面
図である。
Example 6. FIG. 8a is a perspective view showing an electrolytic sharpening device for a grindstone as a sixth embodiment of the present invention, and FIG. 8b is a view shown in FIG.
FIG. 9 is a sectional view taken along line A, and FIG. 9 is a sectional view for explaining the operation of the sixth embodiment.

【0037】図8のa図において、砥石層23と絶縁層
22とに砥石台金20を露出するように形成される切欠
部24が砥石層23と絶縁層22との一端部で行き止ま
りとなるとともに外周面と他端部とに開放された溝にな
っており、砥石台金20の軸心部には研削液12の供給
通路25が形成され、この供給通路25は砥石台金20
の一端面に開口しているとともに砥石台金20の他端面
側では閉鎖している。上記切欠部24から露出する砥石
台金20の外周面には複数の流出孔26が軸方向に離間
配置して形成され、この流出孔26はb図に示すように
供給通路25に貫通している。また、砥石体3が図8の
a図に示す矢印方向に回転し、砥石台金20が給電電極
21により陰極として働き、砥石層23が給電電極6か
らの給電により陽極として働き、両給電電極6,21間
に研削液12を通じて電気が流れ、砥石層23の表面の
結合剤が電解によって溶けて砥石層23の表面から除去
され砥石層23の表面に砥粒が露出し、砥石層23の表
面が研削に適合する粗さに目立てされるようになってい
る。
In FIG. 8A, the notch 24 formed in the grindstone layer 23 and the insulating layer 22 so as to expose the grindstone base metal 20 becomes a dead end at one end of the grindstone layer 23 and the insulating layer 22. In addition, the groove is opened to the outer peripheral surface and the other end, and a supply passage 25 for the grinding fluid 12 is formed at the axial center of the grindstone base 20.
Of the whetstone base 20 and is closed on the other end surface side of the whetstone base metal 20. A plurality of outflow holes 26 are formed in the outer peripheral surface of the grindstone base metal 20 exposed from the cutouts 24 so as to be spaced apart in the axial direction. The outflow holes 26 penetrate the supply passage 25 as shown in FIG. There is. Further, the grindstone body 3 rotates in the direction of the arrow shown in FIG. 8A, the grindstone base metal 20 functions as a cathode by the power supply electrode 21, the grindstone layer 23 functions as an anode by power supply from the power supply electrode 6, and both power supply electrodes Electricity flows through the grinding fluid 12 between 6 and 21, and the binder on the surface of the grindstone layer 23 is dissolved by electrolysis to be removed from the surface of the grindstone layer 23 to expose the abrasive grains on the surface of the grindstone layer 23. The surface is designed to have a roughness suitable for grinding.

【0038】この実施例6によれば、図9に示すよう
に、砥石体3の砥石層23が回転チャック1の爪1aに
把持された被削材2の円筒状の研削部の内面をアップカ
ットまたはダウンカットする最中において、研削液12
が供給通路25の開口から供給通路25内に供給される
ことによって、この研削液12は流出孔26から切欠部
24を構成する溝の底部から溝の内部に供給されるの
で、電解目立てを行いたい砥石層23と砥石台金20の
露出部分との間に研削液12を確実に供給することがで
きる。
According to the sixth embodiment, as shown in FIG. 9, the grinding wheel layer 23 of the grinding wheel body 3 raises the inner surface of the cylindrical grinding portion of the work material 2 held by the claw 1a of the rotary chuck 1. Grinding liquid 12 during cutting or down cutting
Is supplied from the opening of the supply passage 25 into the supply passage 25, the grinding fluid 12 is supplied from the outflow hole 26 to the inside of the groove from the bottom of the groove forming the notch 24, so that electrolytic grinding is performed. The grinding liquid 12 can be reliably supplied between the whetstone layer 23 and the exposed portion of the whetstone base metal 20.

【0039】なお、この実施例6では切欠部24を図3
に示す一端部行き止まりで直状の溝に形成した場合を例
として図示して説明したが、図4に示すような螺旋形の
溝に形成した切欠部24Aや図5に示すような両端開放
形の溝に形成した切欠部24Bあるいは図6に示すよう
な孔に形成した切欠部24Cでも同様に適用できる。
In the sixth embodiment, the cutout 24 is shown in FIG.
The case of forming a straight groove with one end dead end shown in FIG. 4 has been shown and described as an example. However, the cutout portion 24A formed in the spiral groove as shown in FIG. 4 and the both ends open type as shown in FIG. The cutout portion 24B formed in the groove or the cutout portion 24C formed in the hole as shown in FIG. 6 can be similarly applied.

【0040】なお、上記実施例1乃至6では軸付きタイ
プの砥石体3を図示して説明したが、この発明では一般
研削工具の砥石の種類上の平形砥石またはカップ形や薄
刃砥石などでも利用できることは勿論である。
In the first to sixth embodiments described above, the grindstone body 3 of the type with a shaft is illustrated and described, but in the present invention, a flat grindstone, a cup type or a thin blade grindstone according to the kind of grindstone of a general grinding tool is also used. Of course you can.

【0041】[0041]

【発明の効果】第1の発明によれば、砥石層における給
電電極の接触する表層が砥粒を少なくするかまたは接合
剤だけで形成されたので、砥石層に摺接可能に接触され
る陽極を構成する給電電極の耐摩耗性を向上できるとい
う効果がある。
According to the first aspect of the present invention, since the surface layer of the grindstone layer in contact with the power supply electrode is formed with a reduced amount of abrasive grains or only with a bonding agent, the anode which is slidably contactable with the grindstone layer There is an effect that it is possible to improve the wear resistance of the power supply electrode constituting the.

【0042】第2の発明によれば、砥石層および絶縁
給電電極よりも他端部側手前で行き止まりとなると
ともに砥石層と絶縁層との外周面に開放された溝になっ
砥石台金の外周面を露出する複数の切欠部が周方向に
離間配置されて形成されたので、砥石層の表面と砥石台
金と露出部である陰極部分との距離が近づき、砥石層の
表面が短時間で目立てできるという効果がある。
According to the second invention, the grindstone layer and the insulating layer
When the dead end at the other end short of the power feed electrode
Both are grooves open to the outer peripheral surface of the grindstone layer and the insulating layer.
Since a plurality of notches exposing the outer peripheral surface of the whetstone base metal are formed so as to be spaced apart from each other in the circumferential direction, the distance between the surface of the whetstone layer and the whetstone base metal and the cathode part which is the exposed part is reduced, and the whetstone layer The effect is that the surface of can be sharpened in a short time.

【0043】第3の発明によれば、切欠部を構成する溝
が螺旋状になっているので、研削液の切欠部に入ってか
ら出るまでの道程が長くなり、研削液が砥石層の全体に
万遍なく供給できるという効果がある。
According to the third aspect of the present invention, since the groove forming the cutout portion has a spiral shape, the path of the grinding fluid from entering the cutout portion to exiting from the cutout portion is long, and the grinding fluid is the entire grinding stone layer. It has the effect that it can be supplied evenly.

【0044】第4の発明によれば、切欠部から露出され
た砥石台金の外周面には複数の流出孔が形成され、各流
出孔は砥石台金の軸心部に形成された研削液を供給する
ための供給通路に貫通されたので、研削液が電解目立て
を行いたい砥石層と砥石台金の露出部分との間に確実に
供給できるという効果がある。
According to the fourth invention, it is exposed from the notch.
Multiple outflow holes are formed on the outer peripheral surface of the whetstone base metal.
The exit hole supplies the grinding fluid formed on the axial center of the whetstone base metal.
Since the through the supply passage for the grinding liquid electrolyte dressing
Securely between the whetstone layer you want to perform and the exposed part of the whetstone base metal
There is an effect that it can be supplied .

【0045】第5の発明によれば、砥石層および絶縁層
には砥石層と絶縁層との外周面と一端部および他端部に
開放された溝になって砥石台金の外周面を露出する複数
の切欠部が周方向に離間配置されて形成されたので、
欠部に供給された研削液がよどむことなく円滑に流れる
という効果がある。
According to the fifth invention, the grindstone layer and the insulating layer
On the outer peripheral surface of the grindstone layer and the insulating layer and at one end and the other end
A plurality of open grooves that expose the outer peripheral surface of the grinding wheel base metal
Since the notch portion is formed is spaced in the circumferential direction of the switching
There is an effect that the grinding fluid supplied to the cutout portion smoothly flows without stagnation .

【0046】第6の発明によれば、給電電極よりも他端
部側の砥石層および絶縁層には砥石台金の外周面を露出
する複数の孔が形成されたので、複数の孔を研削加工時
の負荷の相違による砥石層に予想されるダメージ量に合
わせて、砥石台金の露出位置、面積および形状を適正化
することにより、電解目立て量の最適化が図れるという
効果がある。
According to the sixth aspect of the invention, the other end than the feeding electrode
Since multiple holes that expose the outer peripheral surface of the grinding wheel base metal were formed in the grinding wheel layer and the insulating layer on the part side , match the multiple holes to the expected damage amount to the grinding wheel layer due to the difference in load during grinding. By optimizing the exposed position, area and shape of the whetstone base metal, there is an effect that the electrolytic sharpening amount can be optimized.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例1の砥石の電解目立て装置を示す斜視図
である。
FIG. 1 is a perspective view showing an electrolytic sharpening device for a grindstone according to a first embodiment.

【図2】実施例1の電解目立ての測定結果を示す図であ
る。
FIG. 2 is a diagram showing a measurement result of electrolytic dressing in Example 1.

【図3】実施例2の砥石の電解目立て装置を示す斜視図
である。
FIG. 3 is a perspective view showing an electrolytic sharpening device for a grindstone according to a second embodiment.

【図4】実施例3の砥石の電解目立て装置を示す斜視図
である。
FIG. 4 is a perspective view showing an electrolytic sharpening device for a grinding stone according to a third embodiment.

【図5】実施例4の砥石の電解目立て装置を示す斜視図
である。
FIG. 5 is a perspective view showing an electrolytic sharpening device for grinding wheels according to a fourth embodiment.

【図6】実施例5の砥石の電解目立て装置を示す斜視図
である。
FIG. 6 is a perspective view showing an electrolytic sharpening device for a grinding stone according to a fifth embodiment.

【図7】実施例5の砥石台金の露出位置、面積および形
状の適正化の基本例を示す図表である。
FIG. 7 is a chart showing a basic example of optimizing an exposed position, an area, and a shape of a grindstone base metal according to a fifth embodiment.

【図8】実施例6の砥石の電解目立て装置を示す図であ
って、a図は斜視図、b図はa図のA−A線断面図であ
る。
8A and 8B are diagrams showing an electrolytic sharpening device for a grinding stone according to a sixth embodiment, wherein FIG. 8A is a perspective view and FIG. 8B is a sectional view taken along line AA of FIG.

【図9】実施例6の動作を説明する断面図である。FIG. 9 is a cross-sectional view illustrating the operation of the sixth embodiment.

【図10】従来の砥石の電解目立て装置を示す斜視図で
ある。
FIG. 10 is a perspective view showing a conventional electrolytic sharpening device for a grindstone.

【図11】同従来の砥石の電解目立て装置の動作説明図
である。
FIG. 11 is an operation explanatory view of the conventional electrolytic sharpening device for a grindstone.

【符号の説明】[Explanation of symbols]

2 被削材 3 砥石体 6 給電電極 12 研削液 20 砥石台金 21 給電電極 22 絶縁層 23 砥石層 24,24A,24B,24C 切欠部 25 供給通路 26 流出孔 2 Work material 3 grindstone 6 feeding electrode 12 grinding fluid 20 Whetstone base metal 21 Feeding electrode 22 Insulation layer 23 Whetstone layer 24, 24A, 24B, 24C Notch 25 supply passage 26 Outflow hole

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平3−73268(JP,A) 特開 昭51−45398(JP,A) (58)調査した分野(Int.Cl.7,DB名) B23H 5/00 B24B 53/00 B24D 3/00 - 18/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-3-73268 (JP, A) JP-A-51-45398 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) B23H 5/00 B24B 53/00 B24D 3/00-18/00

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 砥石体における導電性を有する砥石台金
の外周面に絶縁層を介在して形成された砥石層の砥粒を
結合する導電性の結合剤が導電性の有る研削液の供給さ
れた状態における通電で電解されることによって、砥石
層の目立てを行う砥石の電解目立て装置において、上記
通電のための陽極を構成する給電電極が砥石層に摺接可
能に接触され、上記通電のための陰極を構成する給電電
極が砥石台金に摺接可能に接触され、上記砥石層におけ
る給電電極の接触する表層が砥粒を少なくするかまたは
接合剤だけで形成されたことを特徴とする砥石の電解目
立て装置。
1. A supply of a grinding fluid in which a conductive binder for bonding the abrasive grains of a grindstone layer formed by interposing an insulating layer on the outer peripheral surface of a grindstone base having conductivity in a grindstone body has conductivity. By being electrolyzed by energization in the state of being, in a grinding stone electrolytic dressing device for dressing the grindstone layer, the power feeding electrode constituting the anode for the energization is slidably contacted to the grindstone layer, The power supply electrode constituting the cathode for is slidably contacted to the grindstone base metal, the surface layer of the power supply electrode in the grindstone layer is in contact with the less abrasive grains or is formed only with a bonding agent Electrolytic sharpening device for grindstones.
【請求項2】 砥石体における導電性を有する砥石台金
の外周面に絶縁層を介在して形成された砥石層の砥粒を
結合する導電性の結合剤が導電性の有る研削液の供給さ
れた状態における通電で電解されることによって、砥石
層の目立てを行う砥石の電解目立て装置において、上記
通電のための陽極を構成する給電電極が砥石層の一端部
に摺接可能に接触され、上記通電のための陰極を構成す
る給電電極が砥石台金に摺接可能に接触され、上記砥石
および絶縁層に給電電極よりも他端部側手前で行き
止まりとなるとともに砥石層と絶縁層との外周面に開放
された溝になって砥石台金の外周面を露出する複数の切
欠部が周方向に離間配置されて形成されたことを特徴と
する砥石の電解目立て装置。
2. A supply of a grinding fluid having a conductive binding agent for binding the abrasive grains of a grinding stone layer formed by interposing an insulating layer on an outer peripheral surface of a grinding stone base metal having conductivity in a grinding stone body. In the grinding stone electrolytic dressing device that dresses the grindstone layer by being electrolyzed by energization in the charged state, the power feeding electrode that constitutes the anode for the energization can slidably contact one end of the grindstone layer. To the grinding stone base metal so that the feeding electrode forming the cathode for energization is slidably brought into contact with the grinding stone layer and the insulating layer before the other end side of the feeding electrode.
It will stop and open to the outer peripheral surface of the grindstone layer and the insulating layer
Electrolytic dressing device for a grindstone, wherein a plurality of notches that form a groove and expose the outer peripheral surface of the grindstone base metal are formed so as to be spaced apart in the circumferential direction.
【請求項3】 複数の切欠部が砥石体の周方向に旋回す
る螺旋状に形成されたことを特徴とする請求項2記載の
砥石の電解目立て装置。
3. The electrolytic sharpening device for a grindstone according to claim 2, wherein the plurality of notches are formed in a spiral shape that turns in the circumferential direction of the grindstone body.
【請求項4】 切欠部から露出された砥石台金の外周面
には複数の流出孔が形成され、各流出孔は砥石台金の軸
心部に形成された研削液を供給するための供給通路に貫
通されたことを特徴とする請求項2記載の砥石の電解目
立て装置。
4. A plurality of outflow holes are formed on the outer peripheral surface of the whetstone base metal exposed from the notch, and each outflow hole is a supply for supplying the grinding fluid formed at the axial center of the whetstone base metal. The electrolytic sharpening device for a grindstone according to claim 2, wherein the device is penetrated through the passage.
【請求項5】 砥石体における導電性を有する砥石台金
の外周面に絶縁層を介在して形成された砥石層の砥粒を
結合する導電性の結合剤が導電性の有る研削液の供給さ
れた状態における通電で電解されることによって、砥石
層の目立てを行う砥石の電解目立て装置において、上記
通電のための陽極を構成する給電電極が砥石層の一端部
に摺接可能に接触され、上記通電のための陰極を構成す
る給電電極が砥石台金に摺接可能に接触され、上記砥石
層および絶縁層には砥石層と絶縁層との外周面と一端部
および他端部に開放された溝になって砥石台金の外周面
を露出する複数の切欠部が周方向に離間配置されて形成
されたことを特徴とする砥石の電解目立て装置。
5. A whetstone base metal having conductivity in a whetstone body.
The abrasive grains of the grindstone layer formed on the outer peripheral surface of the
The conductive binder that binds is supplied with a conductive grinding fluid.
The grindstone is
In the electrolytic setting device of the grindstone for setting the layer,
The feed electrode that constitutes the anode for energization is one end of the grindstone layer
It is slidably contacted with the
The power feeding electrode is slidably contacted with the grinding wheel base metal,
Layer and insulating layer are the outer peripheral surface and one end of the grindstone layer and the insulating layer.
And the groove opened to the other end becomes the outer peripheral surface of the grinding wheel base metal
A plurality of notch grinding stone of the electrolytic dressing device you characterized in that formed <br/> are spaced circumferentially to expose.
【請求項6】 砥石体における導電性を有する砥石台金
の外周面に絶縁層を介在して形成された砥石層の砥粒を
結合する導電性の結合剤が導電性の有る研削液の供給さ
れた状態における通電で電解されることによって、砥石
層の目立てを行う砥石の電解目立て装置において、上記
通電のための陽極を構成する給電電極が砥石層の一端部
に摺接可能に接触され、上記通電のための陰極を構成す
る給電電極が砥石台金に摺接可能に接触され、上記給電
電極よりも他端部側の砥石層および絶縁層には砥石台金
の外周面を露出する複数の孔が形成されたことを特徴と
する砥石の電解目立て装置。
6. A supply of a grinding fluid having a conductive binding agent for binding the abrasive grains of a grinding stone layer formed by interposing an insulating layer on the outer peripheral surface of a grinding stone base metal having conductivity in a grinding stone body. In the grinding stone electrolytic dressing device that dresses the grindstone layer by being electrolyzed by energization in the charged state, the power feeding electrode that constitutes the anode for the energization can slidably contact one end of the grindstone layer. And the power supply electrode that constitutes the cathode for the above-mentioned energization is slidably contacted with the grinding wheel base metal, and the above-mentioned power supply is performed.
An electrolytic sharpening device for a grindstone, wherein a plurality of holes exposing the outer peripheral surface of the grindstone base are formed in the grindstone layer and the insulating layer on the other end side of the electrode .
JP02076094A 1994-02-18 1994-02-18 Whetstone electrolytic dressing device Expired - Fee Related JP3494463B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP02076094A JP3494463B2 (en) 1994-02-18 1994-02-18 Whetstone electrolytic dressing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP02076094A JP3494463B2 (en) 1994-02-18 1994-02-18 Whetstone electrolytic dressing device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2003092388A Division JP3825010B2 (en) 2003-03-28 2003-03-28 Electrolytic sharpening device for grinding wheels

Publications (2)

Publication Number Publication Date
JPH07227761A JPH07227761A (en) 1995-08-29
JP3494463B2 true JP3494463B2 (en) 2004-02-09

Family

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3344558B2 (en) * 1998-02-26 2002-11-11 理化学研究所 Electric dressing grinding method and apparatus
JP2001062633A (en) 1999-08-26 2001-03-13 Minebea Co Ltd Curved surface machining method and device
JP4657509B2 (en) * 2001-07-10 2011-03-23 三井研削砥石株式会社 Grinding wheel and manufacturing method thereof
JP6246152B2 (en) * 2014-03-25 2017-12-13 ミクロン精密株式会社 High frequency vibration assisted plasma discharge grinding apparatus and method

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