JP3485699B2 - 1 can 2 water heat exchanger - Google Patents
1 can 2 water heat exchangerInfo
- Publication number
- JP3485699B2 JP3485699B2 JP30175395A JP30175395A JP3485699B2 JP 3485699 B2 JP3485699 B2 JP 3485699B2 JP 30175395 A JP30175395 A JP 30175395A JP 30175395 A JP30175395 A JP 30175395A JP 3485699 B2 JP3485699 B2 JP 3485699B2
- Authority
- JP
- Japan
- Prior art keywords
- heat transfer
- contact
- heat exchanger
- fin
- transfer tubes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Details Of Fluid Heaters (AREA)
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、両端の管板と、該
両管板間に並設される多数のフインと、各フインに形成
した8の字状挿通穴に互いに接するように挿通される第
1と第2の伝熱管とからなり、その伝熱管のフイン挿通
箇所はロー付けにより結合された1缶2水熱交換器に関
する。
【0002】
【従来の技術】通常のフイン・アンド・チューブ形熱交
換器では、各フインに形成した円形の挿通穴に1本の伝
熱管を挿通配管させているが、石油を燃料とするバーナ
を燃焼させて給湯と風呂の追焚きを行う給湯設備用熱交
換器では、各フインに8の字状の挿通穴を形成し、この
8の字状挿通穴に給湯用と追焚用の2本の伝熱管を互い
に接した状態で挿通配管させたものがある。この形式を
1缶2水熱交換器と呼んでいる。
【0003】上記した1本の伝熱管が挿通される円形の
挿通穴周縁にバーリング部を形成することによってフイ
ン間隔の規制がなされること、また、各挿通穴の上部に
棒状ロー材の挿通用小穴を穿設し、その棒状ロー材を加
熱炉中で溶かして伝熱管の左右外周面を伝って流下させ
ることにより、バーリング部と該バーリング部内を貫通
する伝熱管との隙間箇所の接合がなされることについて
は、実開平1−136282号公報や特開平4−493
4号公報に開示されている。
【0004】
【発明が解決しようとする課題】円形の挿通穴形状の場
合と比べて、挿通穴形状が8の字状の場合には、ロー材
によって接合させたい箇所の長さが遥かに長くなるし、
8の字の線が交差する中間箇所に溶けたロー材をうまく
回して該部を十分にロー付けすることが難しい。このた
めロー付不良による隙間を形成することがあった。かか
る隙間は空気による断熱層であるから熱交換器の効率を
悪化させるものである。そこで本発明が解決しようとす
る課題は、1缶2水熱交換器の伝熱管とフインとを隙間
なく密着させることにある。
【0005】
【課題を解決するための手段】本発明は、両端の管板
と、該両管板間に並設される多数のフインと、各フイン
に形成した8の字状挿通穴に互いに接するように挿通さ
れる第1と第2の伝熱管とからなり、その伝熱管のフイ
ン挿通箇所はロー付けによって結合された1缶2水熱交
換器において、上部円弧部分と下部円弧部分並びに両円
弧部分の端末同志を繋ぐ縦線部分とによって上記8の字
形状を形成し、その上部円弧部分と下部円弧部分に当る
穴周縁にバーリング部を形成すると共に、上部バーリン
グ部に接する左右対称の位置に棒状ロー材の挿通用小穴
を穿設し、該8の字状挿通穴内に配設した上記2本の伝
熱管の接点両側に形成される三角状空間の3つの面は、
その空間に挿入された棒状ロー材の外表面と接触するよ
うにしたものである。
【0006】
【実施例】図1において、1は両側の管板、2は両側の
管板1,1間に多数配設されるフイン、3は8の字状の
挿通穴である。図示の例では1枚のフイン2に9個の挿
通穴3を形成している。8の字形状は、上部円弧部分と
下部円弧部分並びに両円弧部分の端末同志を繋ぐ縦線部
分とによって形成されている。図2で明らかにしたよう
に、その上部円弧部分と下部円弧部分に当る穴周縁にバ
ーリング部4,5を形成すると共に、上部バーリング部
4には、左右対称の位置に上部バーリング部4に接する
小穴6,6を穿設している。小穴6,6には棒状ロー材
7,7が挿通されること、図3に示すとおりである。
【0007】図3には、挿通穴3内に、第1の伝熱管で
ある追焚きパイプ8と、第2の伝熱管である給湯パイプ
9とを互いに接した状態で挿通することで、その2本の
伝熱管の接点両側に三角状空間10,10を形成してい
る。この三角状空間10は、第1伝熱管8の外表面と第
2伝熱管9の外表面および上記した縦線に相当する挿通
穴3の中間部側端面とで囲まれて構成される。この三角
状空間10,10内に棒状ロー材11,11を挿入する
と、その棒状ロー材11,11の外表面は該三角状空間
10を形成する上記3つの面と接触する。
【0008】従って、図3の状態で加熱炉(図示せず)
に入れ、加熱して各棒状ロー材7,11を溶かすと、上
部バーリング部4の外表面側で溶けた棒状ロー材7も、
上部バーリング部4に接して穿設した小穴6を経て、上
部バーリング部4の内表面側に導かれることになり、第
1伝熱管8外表面と上部バーリング部4の内表面とで形
成される隙間に急激に引き込まれて充填するし、余剰分
は三角状空間10に流れ込んで充填する。一方、棒状ロ
ー材11の溶けたものは三角状空間10を充填すると同
時に、第2伝熱管9外表面と下部バーリング部9の内表
面とで形成される隙間に引き込まれて該隙間を充填す
る。
【0009】
【発明の効果】上述したように、本発明によれば、挿通
穴の8の字形状は、上部円弧部分と下部円弧部分並びに
両円弧部分の端末同志を繋ぐ縦線部分とによって形成し
たから、この挿通穴に第1と第2の伝熱管を挿通すれば
自動的に三角状空間を形成し、棒状ロー材の挿入箇所と
なるので、特別に棒状ロー材挿入保持用の小穴を穿設し
ないで済み、加工を容易とすることができる。しかもこ
の棒状ロー材は三角状空間を形成する3面と接触するか
ら、棒状ロー材によく熱を伝えて溶融時間の短縮が図れ
る。また4本の棒状ロー材はロー付けしたい8の字状の
接合箇所の右上部分、左上部分、右下部分、左下部分を
夫々分担して接合に当るし、三角状空間を確実に充填す
るから、該空間に隙間を形成することがなく、伝熱管と
フインとの間に隙間のない十分に密着した1缶2水熱交
換器たらしめることができる。
【0010】Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tube plate at both ends, a number of fins arranged in parallel between the two tube plates, and a figure eight formed on each fin. The first and second heat transfer tubes, which are inserted so as to be in contact with each other in the shape of a hole, have a fin insertion portion related to a one-can-two water heat exchanger connected by brazing. 2. Description of the Related Art In a typical fin-and-tube heat exchanger, one heat transfer tube is inserted through a circular insertion hole formed in each fin. In the heat exchanger for hot water supply equipment for burning hot water and reheating the bath by burning the water, an 8-shaped insertion hole is formed in each fin, and the 8-shaped insertion hole is used for hot water supply and reheating. In some cases, the heat transfer tubes are inserted through a pipe in contact with each other. This type is called a one-can two-water heat exchanger. [0003] The fin spacing is regulated by forming a burring portion around the circular insertion hole through which the one heat transfer tube is inserted, and a rod-shaped brazing material is inserted above each insertion hole. By drilling a small hole and melting the rod-shaped brazing material in the heating furnace to flow down the left and right outer peripheral surfaces of the heat transfer tube, the gap between the burring portion and the heat transfer tube penetrating through the burring portion is joined. This is described in Japanese Utility Model Laid-Open No. 1-136282 and Japanese Patent Laid-Open No. 4-493.
No. 4 discloses this. [0004] Compared with the case of a circular insertion hole, when the shape of the insertion hole is a figure of eight, the length of the portion to be joined by the brazing material is much longer. I see
It is difficult to turn the melted brazing material in the middle part where the figure eight line intersects well and to braze the part sufficiently. For this reason, a gap may be formed due to poor brazing. Since such a gap is a heat insulating layer of air, it deteriorates the efficiency of the heat exchanger. Therefore, a problem to be solved by the present invention is to make the heat transfer tube of the one-can-two water heat exchanger and the fin adhere closely without any gap. SUMMARY OF THE INVENTION The present invention provides a tube plate at both ends, a number of fins juxtaposed between the tube plates, and a figure-eight insertion hole formed in each fin. The first and second heat transfer tubes are inserted so as to be in contact with each other, and the fin insertion portions of the heat transfer tubes are connected to each other by brazing in a one-can two-water heat exchanger. The figure of figure 8 is formed by the vertical line portions connecting the terminals of the arc portions, and a burring portion is formed around the hole corresponding to the upper arc portion and the lower arc portion, and a symmetrical position in contact with the upper burring portion. The three surfaces of the triangular space formed on both sides of the contact points of the two heat transfer tubes provided in the figure-shaped insertion hole are formed by drilling small holes for inserting a rod-shaped brazing material into the holes.
The rod-shaped brazing material inserted into the space comes into contact with the outer surface. In FIG. 1, reference numeral 1 denotes a tube plate on both sides, 2 denotes a plurality of fins arranged between the tube plates 1 and 1 on both sides, and 3 denotes a figure-eight insertion hole. In the illustrated example, nine insertion holes 3 are formed in one fin 2. The figure-eight shape is formed by an upper arc portion, a lower arc portion, and a vertical line portion connecting terminals of both arc portions. As clarified in FIG. 2, burring portions 4 and 5 are formed on the periphery of the hole corresponding to the upper and lower arc portions, and the upper burring portion 4 contacts the upper burring portion 4 at symmetrical positions. Small holes 6, 6 are drilled. As shown in FIG. 3, the bar-shaped brazing members 7, 7 are inserted into the small holes 6, 6, respectively. In FIG. 3, the additional heat pipe 8 as the first heat transfer pipe and the hot water supply pipe 9 as the second heat transfer pipe are inserted into the insertion hole 3 in a state where they are in contact with each other. Triangular spaces 10, 10 are formed on both sides of the contact of the two heat transfer tubes. The triangular space 10 is configured to be surrounded by the outer surface of the first heat transfer tube 8, the outer surface of the second heat transfer tube 9, and the end face on the middle portion side of the insertion hole 3 corresponding to the above-described vertical line. When the bar-shaped brazing members 11, 11 are inserted into the triangular spaces 10, 10, the outer surfaces of the bar-shaped brazing members 11, 11 come into contact with the three surfaces forming the triangular space 10. Accordingly, a heating furnace (not shown) in the state of FIG.
When the bar-shaped brazing materials 7 and 11 are melted by heating, the bar-shaped brazing material 7 melted on the outer surface side of the upper burring portion 4 is also heated.
Through the small hole 6 drilled in contact with the upper burring portion 4, it is guided to the inner surface side of the upper burring portion 4, and is formed by the outer surface of the first heat transfer tube 8 and the inner surface of the upper burring portion 4. The gap is suddenly drawn and filled, and the surplus flows into the triangular space 10 to be filled. On the other hand, the melted rod material 11 fills the triangular space 10 and, at the same time, is drawn into the gap formed between the outer surface of the second heat transfer tube 9 and the inner surface of the lower burring portion 9 to fill the gap. . As described above, according to the present invention, the figure-eight shape of the insertion hole is formed by the upper arc portion, the lower arc portion, and the vertical line portion connecting the ends of both arc portions. Therefore, when the first and second heat transfer tubes are inserted into the insertion holes, a triangular space is automatically formed, and the insertion holes for the bar-shaped brazing material are inserted. It is not necessary to pierce, and processing can be facilitated. In addition, since the rod-shaped brazing material comes into contact with the three surfaces forming the triangular space, heat can be sufficiently transmitted to the bar-shaped brazing material to shorten the melting time. Also, the four bar-shaped brazing materials share the upper right part, upper left part, lower right part, and lower left part of the figure-eight joint part to be brazed, respectively, and perform the joining, thereby securely filling the triangular space. Thus, a space between the heat transfer tubes and the fins can be obtained without forming any gaps in the space, so that a one-can-two water heat exchanger that is sufficiently closely adhered can be obtained. [0010]
【図面の簡単な説明】
【図1】本発明になる1缶2水熱交換器の実施例におけ
るフイン平面形状を示す図である。
【図2】図1のフインの斜視図である。
【図3】図1のフインの一部について、伝熱管と棒状ロ
ー材を装着したときの断面図を示す。
【符号の説明】
1……管板
2……フイン
3……8の字状挿通穴
4……バーリング部
5……バーリング部
6……小穴
7……棒状ロー材
8……第1の伝熱管
9……第2の伝熱管
10……三角状空間
11……棒状ロー材BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a view showing a fin plan shape in an embodiment of a one-can two-water heat exchanger according to the present invention. FIG. 2 is a perspective view of the fin of FIG. 1; FIG. 3 is a cross-sectional view of a part of the fin of FIG. 1 when a heat transfer tube and a bar-shaped brazing material are mounted. [Description of Signs] 1... Tube sheet 2... Fin 3... 8-shaped insertion hole 4... Burring part 5... Burring part 6. Heat tube 9 Second heat transfer tube 10 Triangular space 11 Rod material
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) F24H 1/00 303 F24H 9/00 F28F 1/32 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) F24H 1/00 303 F24H 9/00 F28F 1/32
Claims (1)
多数のフインと、各フインに形成した8の字状挿通穴に
互いに接するように挿通される第1と第2の伝熱管とか
らなり、その伝熱管のフイン挿通箇所はロー付けによっ
て結合された1缶2水熱交換器において、 上部円弧部分と下部円弧部分並びに両円弧部分の端末同
志を繋ぐ縦線部分とによって上記8の字形状を形成し、
その上部円弧部分と下部円弧部分に当る穴周縁にバーリ
ング部を形成すると共に、上部バーリング部に接する左
右対称の位置に棒状ロー材の挿通用小穴を穿設し、該8
の字状挿通穴内に配設した上記2本の伝熱管の接点両側
に形成される三角状空間の3つの面は、その空間に挿入
された棒状ロー材の外表面と接触するようにしたことを
特徴とする1缶2水熱交換器。(57) Claims 1. Tube plates at both ends, a large number of fins juxtaposed between the two tube plates, and a figure-eight insertion hole formed in each fin so as to be in contact with each other. The first and second heat transfer tubes are inserted into the heat transfer tubes, and the fin insertion portions of the heat transfer tubes are connected by brazing in a one-can two-water heat exchanger. The figure 8 is formed by the vertical line connecting the terminals of
A burring portion is formed on the periphery of the hole corresponding to the upper arc portion and the lower arc portion, and a small hole for inserting a bar-shaped brazing material is formed at a symmetrical position in contact with the upper burring portion.
The three surfaces of the triangular space formed on both sides of the contact point of the two heat transfer tubes provided in the V-shaped insertion hole are brought into contact with the outer surface of the rod-shaped brazing material inserted into the space. 1-can 2 water heat exchanger.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30175395A JP3485699B2 (en) | 1995-11-20 | 1995-11-20 | 1 can 2 water heat exchanger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30175395A JP3485699B2 (en) | 1995-11-20 | 1995-11-20 | 1 can 2 water heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09145153A JPH09145153A (en) | 1997-06-06 |
JP3485699B2 true JP3485699B2 (en) | 2004-01-13 |
Family
ID=17900757
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30175395A Expired - Fee Related JP3485699B2 (en) | 1995-11-20 | 1995-11-20 | 1 can 2 water heat exchanger |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3485699B2 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5842581U (en) * | 1981-09-14 | 1983-03-22 | パロマ工業株式会社 | Heat exchanger |
JP2956354B2 (en) * | 1992-04-24 | 1999-10-04 | 株式会社ノーリツ | Heat exchange fins |
JP3277607B2 (en) * | 1993-04-27 | 2002-04-22 | 株式会社ノーリツ | Heat exchange fins |
-
1995
- 1995-11-20 JP JP30175395A patent/JP3485699B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH09145153A (en) | 1997-06-06 |
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