JP3475030B2 - Vacuum valve unit - Google Patents
Vacuum valve unitInfo
- Publication number
- JP3475030B2 JP3475030B2 JP35306796A JP35306796A JP3475030B2 JP 3475030 B2 JP3475030 B2 JP 3475030B2 JP 35306796 A JP35306796 A JP 35306796A JP 35306796 A JP35306796 A JP 35306796A JP 3475030 B2 JP3475030 B2 JP 3475030B2
- Authority
- JP
- Japan
- Prior art keywords
- vacuum
- vacuum valve
- sewage
- pipe
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Sewage (AREA)
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は真空式汚水収集装置
に用いられる真空弁ユニットに関するものである。
【0002】
【従来の技術】図3は真空式汚水収集装置の一例を示す
概略図である。同図に示すように各家庭150や工場な
どから排出された汚水は、自然流下式の汚水流入管30
を通して地下に埋設された真空弁ユニット153内に流
れ込む。そして該汚水は真空弁ユニット153内に所定
量溜ると、真空弁155が開いて吸い込み管157から
吸い込まれて真空下水管33に導入され、真空ポンプ場
159の集水タンク156に集められ、さらに圧送ポン
プ158によって図示しない汚水処理場などへ送られ
る。
【0003】
【発明が解決しようとする課題】ところで従来、各真空
弁ユニット153内にはそれぞれ1つずつの真空弁15
5が取り付けられていたので、いずれか1つの真空弁1
55が何らかの原因(例えば汚水内に混入した異物の噛
み込みなど)で、完全に閉じない状態が発生すると、該
真空弁155を具備する真空弁ユニット153の故障の
みに留まらず、該真空弁155から大量に空気が吸入さ
れることによって真空下水管33の系統全体の真空が失
われ、真空式汚水収集装置のシステム全体が機能しなく
なってしまうという問題点があった。
【0004】本発明は上述の点に鑑みてなされたもので
ありその目的は、たとえ何れかの真空弁が故障しても該
真空弁を具備する真空弁ユニットから大量の空気が流入
する恐れのない真空弁ユニットを提供することにある。
【0005】
【課題を解決するための手段】上記問題点を解決するた
め本発明は、家庭や施設から排出される汚水を溜める汚
水ますと、該汚水ます内に導入される真空汚水管と、該
真空汚水管に取り付けられる真空弁とを具備し、前記汚
水ます内の汚水が所定量に達すると前記真空弁を開いて
汚水を真空汚水管に吸い込んで外部に排出する構造の真
空弁ユニットにおいて、前記真空弁を前記真空汚水管に
直列に複数個取り付けるように構成した。
【0006】
【発明の実施の形態】以下、本発明の実施形態を図面に
基づいて詳細に説明する。図1は本発明の一実施形態に
かかる真空弁ユニット10を示す概略側断面図である。
【0007】同図に示すようにこの真空弁ユニット10
は、汚水ます20に汚水流入管30と真空汚水管35を
接続し、汚水ます20内に導入した真空汚水管35の部
分に直列に2つの真空弁(主真空弁40と補助真空弁6
0)を取り付けて構成されている。
【0008】ここで前記汚水ます20は仕切板21によ
ってその内部が上下に仕切られ、その上部を機械室2
3、下部を汚水室25とし、その上端面は蓋27によっ
て塞がれている。機械室23内には主真空弁40と補助
真空弁60の他に、真空弁コントローラ80が設置され
ている。
【0009】一方汚水室25には汚水流入管30の端部
と、主真空弁40に接続された吸い込み管34の端部が
導入されている。
【0010】ここで図2は前記主真空弁40と補助真空
弁60とを、真空弁コントローラ80によって制御する
方法を示す図である。
【0011】同図に示すように主真空弁40はシリンダ
41内に、バネ43と、バネ43の弾発力によって押圧
されるピストンカップ45とを収納し、ピストンカップ
45に軸47を固定し、軸47の先端に弁体49を取り
付け、ピストンカップ45とシリンダ41間をゴム膜5
1によって仕切ることでシリンダ41のバネ43を収納
した部分を密閉し、一方真空弁胴体36内に弁座53を
形成して構成されている。
【0012】補助真空弁60も同様に、シリンダ61内
にバネ63と、ピストンカップ65とを収納し、ピスト
ンカップ65に固定した軸67の先端に弁体69を取り
付け、またピストンカップ65とシリンダ61間をゴム
膜71によって仕切り、真空弁胴体101内に弁座73
を形成して構成されている。
【0013】なおこの実施形態の場合、主真空弁40の
バネ43の弾発力と補助真空弁60のバネ63の弾発力
は、同じ真空圧が両シリンダ41,61内に同時に導入
された際に補助真空弁60の方が先に動作するように、
バネ63の方を弱く設計している。
【0014】一方真空弁コントローラ80は、汚水ます
20内の汚水の水位に応じて、主真空弁40と補助真空
弁60に真空を供給したり大気圧を供給したりするよう
に切り替える装置であり、補助真空弁60の上流側の真
空汚水管35から引き出される真空取出配管81と、主
真空弁40のシリンダ41から引き出される配管83
と、補助真空弁60のシリンダ61から引き出される配
管85が接続されており、また吸い込み管34に接続さ
れた2本のセンサ用配管87,89と、吸い込み管34
と平行に設置された1本のセンサ用配管91がそれぞれ
接続されている。
【0015】次にこの真空弁ユニット10の動作を図
1,図2を用いて説明する。まず図1において汚水流入
管30から汚水室25内に汚水が流入してその水位が図
2に示すレベルaに達すると、センサ用配管91内の気
圧が上昇したことを真空弁コントローラ80が検知して
真空取出配管81と配管83,85とを同時に接続す
る。
【0016】これによって両真空弁40,60のそれぞ
れのシリンダ41,61とゴム膜51,71によって密
閉された室内が負圧となって、それぞれピストンカップ
45,65が上昇し、弁体49,69が一点鎖線で示す
位置まで移動する。
【0017】このときバネ63の弾発力はバネ43の弾
発力よりも弱く構成されているので、前述のように同時
に真空が供給された場合は、補助真空弁60の方が先に
動作し、主真空弁40よりも先に開となる。
【0018】両真空弁40,60が開となることによっ
て、吸い込み管34から真空汚水管35に汚水が吸い込
まれて排出される。
【0019】そして汚水の水位が下がってレベルbに達
すると、真空弁コントローラ80はセンサ用配管91内
の気圧が大気圧に戻り、且つ吸い込み管34に接続した
2本のセンサ用配管87,89の差圧が0に戻り吸い込
み管34を流れている流体が汚水から空気に変わったこ
とを検出した後、前記真空取出配管81と、配管83,
85との接続を解除し、代わりに配管83,85内に大
気圧を同時に導入する。
【0020】これによって両真空弁40,60内が大気
圧となって、それぞれバネ43,63の弾発力でピスト
ンカップ45,65が下降して弁体49,69が弁座5
3,73を塞ぐ。
【0021】このときバネ63の弾発力はバネ43の弾
発力よりも弱く構成されているので、同時に大気圧が供
給された場合は、主真空弁40の方が先に動作し、補助
真空弁60よりも先に閉となる。
【0022】そして前記汚水の吸込中に該汚水内に混入
した夾雑物(例えば靴、ボール、箸等)が主真空弁40
が閉じる際に弁体49と弁座53の間に挟まって完全に
閉まらなくなって開き放しになったとしても、補助真空
弁60の方が完全に閉まるので、この真空弁ユニット1
0から空気のみが大量に真空汚水管35内に流入するこ
とはなく、従って真空汚水管35の系統全体の真空が失
われて真空式汚水収集装置のシステム全体が機能しなく
なることはなくなる。
【0023】ところで前述の通り、通常両真空弁40,
60が開くときは、補助真空弁60が先に開き、次に主
真空弁40が開く。逆に両真空弁40,60が閉じると
きは、主真空弁40が先に閉じ、次に補助真空弁60が
閉じる。このように動作させるようにしたのは以下の理
由による。
【0024】即ち、補助真空弁60として主真空弁40
と全く同じものを用いるのであればこのような配慮は不
要であるが、一般には狭い真空弁ユニット10内の配置
の問題から、補助真空弁60をなるべく簡便なものとし
たい。このため夾雑物による閉塞に対する性能などは、
主真空弁40に比べて劣るものとなることが考えられ
る。
【0025】従って補助真空弁60は真空汚水管35内
の流れが止まっている状態で開閉させることとし、夾雑
物による閉塞の機会を少なくするようにしたのである。
【0026】具体的に言えば、両真空弁40,60を開
く際は補助真空弁60が先に開くので、補助真空弁60
は真空汚水管35内に汚水の流れがない状態で動作でき
る。また両真空弁40,60を閉じる際は主真空弁40
が先に閉じるので、やはり補助真空弁60は真空汚水管
35内に汚水の流れがない状態で動作できる。つまり補
助真空弁60は真空汚水管35内の流れが止まっている
状態で開閉できるので、夾雑物による閉塞の機会を少な
くできるのである。
【0027】以上本発明の実施形態を詳細に説明したが
本発明はこれに限られず、例えば、直列に設置した真空
弁40,60の設置順序は逆にしても良い。また両真空
弁40,60を同一性能のものとしても良い。また両真
空弁40,60の動作順序や制御方法は上記実施形態に
限定されない。
【0028】なお両真空弁40,60の何れかが夾雑物
以外の種々の理由で故障して完全に閉まらなくなった場
合も上記同様の作用を奏することは言うまでもない。
【0029】
【発明の効果】以上詳細に説明したように本発明によれ
ば、たとえ真空式汚水収集装置の何れかの真空弁ユニッ
トに設置した真空弁が故障したとしても、該真空弁を具
備する真空弁ユニットから大量の空気が流入する恐れは
なく、従って真空式汚水収集装置のシステム全体の機能
が損なわれる恐れがなくなるという優れた効果を有す
る。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vacuum valve unit used in a vacuum type wastewater collecting apparatus. FIG. 3 is a schematic view showing an example of a vacuum type wastewater collecting apparatus. As shown in the figure, the sewage discharged from each household 150 or factory, etc.
Through the vacuum valve unit 153 buried underground. When a predetermined amount of the sewage accumulates in the vacuum valve unit 153, the vacuum valve 155 is opened, sucked from the suction pipe 157, introduced into the vacuum sewer pipe 33, and collected in the water collecting tank 156 of the vacuum pump station 159. The water is sent to a sewage treatment plant (not shown) by a pressure pump 158. [0003] Conventionally, one vacuum valve 15 is provided in each vacuum valve unit 153.
5 was installed, any one of the vacuum valves 1
If a state occurs in which the valve 55 is not completely closed due to some cause (for example, foreign matter mixed in sewage, etc.), not only the failure of the vacuum valve unit 153 having the vacuum valve 155 but also the vacuum valve 155 When a large amount of air is sucked from the vacuum system, the vacuum in the entire system of the vacuum sewer pipe 33 is lost, and the entire system of the vacuum-type wastewater collecting apparatus does not function. [0004] The present invention has been made in view of the above points, and an object of the present invention is to prevent a large amount of air from flowing from a vacuum valve unit including the vacuum valve even if one of the vacuum valves fails. There is no vacuum valve unit to provide. [0005] In order to solve the above problems, the present invention provides a sewage tank for collecting sewage discharged from homes and facilities, a vacuum sewage pipe introduced into the sewage tank, A vacuum valve attached to the vacuum sewage pipe, wherein when the sewage in the sewage tank reaches a predetermined amount, the vacuum valve is opened to suck the sewage into the vacuum sewage pipe and discharge it to the outside. A plurality of the vacuum valves were attached to the vacuum sewage pipe in series. Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a schematic side sectional view showing a vacuum valve unit 10 according to one embodiment of the present invention. [0007] As shown in FIG.
Connects the sewage inflow pipe 30 and the vacuum sewage pipe 35 to the sewage tank 20, and connects two vacuum valves (a main vacuum valve 40 and an auxiliary vacuum valve 6) in series to the portion of the vacuum sewage pipe 35 introduced into the sewage tank 20.
0) is attached. Here, the inside of the wastewater trough 20 is vertically divided by a partition plate 21, and the upper part thereof is
3. The lower part is a sewage chamber 25, and the upper end surface is closed by a lid 27. In the machine room 23, a vacuum valve controller 80 is installed in addition to the main vacuum valve 40 and the auxiliary vacuum valve 60. On the other hand, into the sewage chamber 25, an end of a sewage inflow pipe 30 and an end of a suction pipe 34 connected to a main vacuum valve 40 are introduced. FIG. 2 is a view showing a method of controlling the main vacuum valve 40 and the auxiliary vacuum valve 60 by a vacuum valve controller 80. As shown in FIG. 1, the main vacuum valve 40 houses a spring 43 and a piston cup 45 pressed by the elastic force of the spring 43 in a cylinder 41, and fixes a shaft 47 to the piston cup 45. , A valve body 49 is attached to the tip of the shaft 47, and a rubber film 5 is formed between the piston cup 45 and the cylinder 41.
The portion where the spring 43 of the cylinder 41 is housed is sealed by partitioning by 1, while a valve seat 53 is formed in the vacuum valve body 36. Similarly, the auxiliary vacuum valve 60 also accommodates a spring 63 and a piston cup 65 in a cylinder 61, and attaches a valve body 69 to the tip of a shaft 67 fixed to the piston cup 65. 61 are separated by a rubber film 71, and a valve seat 73 is provided in the vacuum valve body 101.
Is formed. In this embodiment, the spring force of the spring 43 of the main vacuum valve 40 and the spring force of the spring 63 of the auxiliary vacuum valve 60 are such that the same vacuum pressure is introduced into both the cylinders 41 and 61 at the same time. In such a case, the auxiliary vacuum valve 60 operates first.
The spring 63 is designed to be weaker. On the other hand, the vacuum valve controller 80 is a device for switching between supplying the vacuum to the main vacuum valve 40 and the auxiliary vacuum valve 60 or supplying the atmospheric pressure according to the level of the sewage in the sewage tank 20. A vacuum extraction pipe 81 drawn from the vacuum sewage pipe 35 on the upstream side of the auxiliary vacuum valve 60, and a pipe 83 drawn from the cylinder 41 of the main vacuum valve 40.
And a pipe 85 drawn from the cylinder 61 of the auxiliary vacuum valve 60, and two sensor pipes 87 and 89 connected to the suction pipe 34, and a suction pipe 34.
And one sensor pipe 91 installed in parallel with each other. Next, the operation of the vacuum valve unit 10 will be described with reference to FIGS. First, in FIG. 1, when sewage flows into the sewage chamber 25 from the sewage inflow pipe 30 and the water level reaches the level a shown in FIG. 2, the vacuum valve controller 80 detects that the pressure in the sensor pipe 91 has increased. Then, the vacuum extraction pipe 81 and the pipes 83 and 85 are simultaneously connected. As a result, the interior of the chamber closed by the cylinders 41, 61 and the rubber films 51, 71 of the vacuum valves 40, 60 becomes negative pressure, and the piston cups 45, 65 rise, respectively. 69 moves to the position indicated by the alternate long and short dash line. At this time, since the elastic force of the spring 63 is configured to be weaker than the elastic force of the spring 43, when the vacuum is simultaneously supplied as described above, the auxiliary vacuum valve 60 operates first. Then, it opens before the main vacuum valve 40. When both vacuum valves 40 and 60 are opened, sewage is sucked from suction pipe 34 to vacuum sewage pipe 35 and discharged. When the water level of the sewage water drops and reaches the level b, the vacuum valve controller 80 returns the atmospheric pressure in the sensor pipe 91 to the atmospheric pressure, and the two sensor pipes 87 and 89 connected to the suction pipe 34. After detecting that the fluid flowing through the suction pipe 34 has changed from sewage to air after the pressure difference has returned to 0, the vacuum extraction pipe 81, the pipe 83,
The connection with 85 is released and the atmospheric pressure is simultaneously introduced into the pipes 83 and 85 instead. As a result, both the vacuum valves 40 and 60 are brought to the atmospheric pressure, the piston cups 45 and 65 are lowered by the resilient force of the springs 43 and 63, respectively, and the valve bodies 49 and 69 are moved to the valve seat 5 respectively.
Block 3,73. At this time, since the elastic force of the spring 63 is configured to be weaker than the elastic force of the spring 43, when the atmospheric pressure is supplied at the same time, the main vacuum valve 40 operates first and the auxiliary vacuum valve operates. It closes before the vacuum valve 60. During the suction of the sewage, impurities (for example, shoes, balls, chopsticks, etc.) mixed into the sewage are removed by the main vacuum valve 40.
Even when the valve is closed between the valve element 49 and the valve seat 53 and cannot be completely closed when the valve is closed, the auxiliary vacuum valve 60 is completely closed.
Only a large amount of air does not flow into the vacuum sewage pipe 35 from 0, so that the vacuum of the entire system of the vacuum sewage pipe 35 is not lost, and the entire system of the vacuum-type sewage collection device does not stop functioning. As described above, the two vacuum valves 40,
When 60 opens, auxiliary vacuum valve 60 opens first, then main vacuum valve 40 opens. Conversely, when both vacuum valves 40, 60 close, the main vacuum valve 40 closes first and then the auxiliary vacuum valve 60 closes. This operation is performed for the following reason. That is, as the auxiliary vacuum valve 60, the main vacuum valve 40
If the same device is used, such considerations are not necessary. However, in general, it is desired to make the auxiliary vacuum valve 60 as simple as possible due to the problem of arrangement in the narrow vacuum valve unit 10. For this reason, the performance against blockage by contaminants
It may be inferior to the main vacuum valve 40. Therefore, the auxiliary vacuum valve 60 is opened and closed while the flow in the vacuum sewage pipe 35 is stopped, so that the chance of blockage by foreign substances is reduced. More specifically, when the two vacuum valves 40 and 60 are opened, the auxiliary vacuum valve 60 opens first.
Can operate in a state where there is no flow of sewage in the vacuum sewage pipe 35. When closing both vacuum valves 40 and 60, the main vacuum valve 40
Is closed first, so that the auxiliary vacuum valve 60 can be operated in a state where there is no flow of wastewater in the vacuum wastewater pipe 35. That is, since the auxiliary vacuum valve 60 can be opened and closed while the flow in the vacuum sewage pipe 35 is stopped, the chance of blockage by foreign substances can be reduced. Although the embodiment of the present invention has been described in detail, the present invention is not limited to this. For example, the order in which the vacuum valves 40 and 60 are installed in series may be reversed. Further, both vacuum valves 40 and 60 may have the same performance. The operation order and control method of the vacuum valves 40 and 60 are not limited to the above embodiment. It is needless to say that the same operation as described above can be obtained even when one of the two vacuum valves 40 and 60 fails and cannot be completely closed due to various reasons other than foreign matter. As described in detail above, according to the present invention, even if a vacuum valve installed in any of the vacuum valve units of the vacuum-type wastewater collecting apparatus breaks down, the vacuum valve is provided. There is no danger that a large amount of air will flow from the vacuum valve unit to be operated, and therefore there is an excellent effect that the function of the entire system of the vacuum-type wastewater collecting apparatus will not be impaired.
【図面の簡単な説明】
【図1】本発明の一実施形態にかかる真空弁ユニット1
0を示す概略側断面図である。
【図2】主真空弁40と補助真空弁60とを真空弁コン
トローラ80によって制御する方法を示す図である。
【図3】真空式汚水収集装置の一例を示す概略図であ
る。
【符号の説明】
10 真空弁ユニット
20 汚水ます
30 汚水流入管
35 真空汚水管
40 主真空弁
60 補助真空弁BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a vacuum valve unit 1 according to an embodiment of the present invention.
FIG. FIG. 2 is a diagram showing a method of controlling a main vacuum valve 40 and an auxiliary vacuum valve 60 by a vacuum valve controller 80. FIG. 3 is a schematic view showing an example of a vacuum-type wastewater collecting device. [Description of Signs] 10 Vacuum valve unit 20 sewage tank 30 sewage inflow pipe 35 vacuum sewage pipe 40 main vacuum valve 60 auxiliary vacuum valve
Claims (1)
汚水ますと、該汚水ます内に導入される真空汚水管と、
該真空汚水管に取り付けられる真空弁とを具備し、前記
汚水ます内の汚水が所定量に達すると前記真空弁を開い
て汚水を真空汚水管に吸い込んで外部に排出する構造の
真空弁ユニットにおいて、 前記真空弁は前記真空汚水管に直列に複数個取り付けら
れていることを特徴とする真空弁ユニット。(57) [Claims] [Claim 1] A sewage tank for collecting sewage discharged from homes and facilities, a vacuum sewage pipe introduced into the sewage tank,
A vacuum valve attached to the vacuum sewage pipe, wherein when the sewage in the sewage tank reaches a predetermined amount, the vacuum valve is opened to suck the sewage into the vacuum sewage pipe and discharge it to the outside. A vacuum valve unit, wherein a plurality of the vacuum valves are attached in series to the vacuum sewage pipe.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35306796A JP3475030B2 (en) | 1996-12-13 | 1996-12-13 | Vacuum valve unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35306796A JP3475030B2 (en) | 1996-12-13 | 1996-12-13 | Vacuum valve unit |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10168997A JPH10168997A (en) | 1998-06-23 |
JP3475030B2 true JP3475030B2 (en) | 2003-12-08 |
Family
ID=18428341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35306796A Expired - Lifetime JP3475030B2 (en) | 1996-12-13 | 1996-12-13 | Vacuum valve unit |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3475030B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010113767A1 (en) | 2009-04-03 | 2010-10-07 | 株式会社酉島製作所 | Control device for vacuum valve |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4972031B2 (en) * | 2008-05-22 | 2012-07-11 | 積水化学工業株式会社 | Vacuum valve device mounting structure and sewage with vacuum valve |
JP7263173B2 (en) * | 2019-07-26 | 2023-04-24 | 株式会社荏原製作所 | Vacuum liquid transfer device |
-
1996
- 1996-12-13 JP JP35306796A patent/JP3475030B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010113767A1 (en) | 2009-04-03 | 2010-10-07 | 株式会社酉島製作所 | Control device for vacuum valve |
Also Published As
Publication number | Publication date |
---|---|
JPH10168997A (en) | 1998-06-23 |
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