JP3450448B2 - Method for preventing peeling of exterior material and member for preventing peeling of exterior material - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for preventing exfoliation of an exterior material and an improvement of an exfoliation prevention member for an exterior material, in which fixing and inlay finish for preventing exfoliation of an exterior material such as granite are efficiently performed in a short time. It is possible to finish with an aesthetic appearance that makes it impossible to distinguish the construction site.

[0002]

2. Description of the Related Art As one of exterior finishing methods for concrete buildings, a mortar layer is formed on the outside of a concrete skeleton, and an exterior material such as granite is attached and covered on the outside of the mortar layer.

[0003] Such an exterior material may peel off and fall due to aging after a long period of time after installation, and repair is required to prevent the exterior material from peeling off.

To repair the exterior material to prevent it from coming off,
A seat hole is formed in the exterior material, a fixing hole is formed from the bottom of the seat hole to the concrete skeleton, epoxy resin is injected into the fixing hole, and the head part is located inside the seat hole. Inserting the fixing pin is done.

In this way, the exterior material such as granite is fixed with the fixing pin, but since the seat hole portion is conspicuous from the outside and impairs the appearance, it is necessary to finish the inlay by filling the seat hole and finishing it to the extent that it cannot be distinguished from the exterior material granite. Becomes

The conventional inlay finishing method is as follows:
Generally, there are two types, one of which is prepared by mixing the same colored epoxy resin as the exterior material with powdered stone that is the same as the exterior material, such as granite. After being cured, it is polished and finished so as to be flush with the exterior material.

Another inlay finishing method is that the inlay material is formed in advance with the same granite as that of the exterior material according to the size of the seat hole formed in the exterior material, and the outer end surface of the inlaid material is exterior. The material is fixed to the seat hole with an adhesive so as to be flush with the material.

By any of these two inlay finishing methods, the seat hole portion of the exterior material cannot be discriminated from the outside and the appearance is not spoiled.

[0009]

However, in the inlaying method using a colored epoxy resin, there is a problem that preparation of the resin to be filled requires skill and time, and polishing and finishing after the filling and curing also requires skill and time. is there. There is also a problem that the reliability of the weather resistance of the epoxy resin used for the inlay is low.

On the other hand, in the inlaying method in which the inlay material of the same material as the exterior material is formed in advance, it is often difficult for the repairer to secure or obtain the same material as the exterior material, and further, the material cost and the processing cost. There is a problem that is high. Further, since the inlaid material is only fixed by an adhesive, there is a high risk that the inlaid material will come off and the reliability is low.

The present invention has been made in view of the above-mentioned problems of the prior art. It is possible to efficiently fix the exterior material such as granite and the like in order to prevent the exterior material from peeling off and finish the inlay in a short time, and to determine the construction site. It is intended to provide a method for preventing exfoliation of an exterior material and an exfoliation prevention member for an exterior material, which can be finished in an aesthetic appearance that cannot be achieved.

[0012]

In order to solve the above-mentioned problems, a method of preventing exfoliation of an exterior material of the present invention is to prevent the exfoliation by fixing the exterior material arranged via a mortar to a concrete skeleton. A hole for removing the anti-stripping member from the surface to the concrete frame is formed, and a large-diameter seat hole is formed from the surface of the external material of the anti-stripping member installation hole to the middle part of the external material. After the epoxy resin material is injected into the hole, a screw portion is formed in the front through the flange portion that abuts the bottom portion of the seat hole, and the mounting portion located in the seat hole closes the seat hole and the outer end surface is the exterior material. It is characterized in that a peeling prevention member provided with a cap made of weather resistant resin having substantially the same texture as the above is driven into the peeling prevention member mounting hole and the seat hole.

Further, the exfoliation preventing member of the exterior material of the present invention is inserted into a mounting hole from the seat hole of the exterior material to the concrete skeleton through the mortar to fix the exterior material and prevent the exterior material from falling off. A detachment prevention member that fills a seat hole, in which a screw part to be inserted into the mounting hole is formed on the tip side of the flange part that abuts the bottom part of the seat hole, and a mounting part that is located in the seat hole on the base end side of the flange part. On the other hand, while the seating hole is formed in advance, the seating hole is closed in advance, and the outer end surface is flush with the surface of the exterior material, and a cap made of weatherproof resin with substantially the same texture is attached. It is a feature.

[0014]

According to the method of preventing exfoliation of an exterior material of the present invention, when an exterior material arranged via a mortar is fixed to a concrete skeleton to prevent exfoliation, an exfoliation preventing member from the surface of the exterior material to the concrete skeleton is provided. In addition to forming the mounting holes, a large-diameter seat hole is formed from the surface of the exterior material to the middle part of the exterior material concentrically with the anti-slip member mounting holes, and an epoxy resin material is applied to the anti-slip member mounting holes and the seat holes. After the injection, a screw portion is formed in the front through the flange portion that abuts on the bottom portion of the seat hole, the seat portion is closed by the mounting portion located in the seat hole, and the outer end surface has the same texture as the exterior material. A cap made of weather-resistant resin is integrated or is attached with a screw etc.The anti-slip member is driven into the anti-slip member mounting hole and the seat hole, and the cap is previously attached to the attachment part with one screw or the like. By fixing with a fall prevention member, the construction can be facilitated, and the cap itself is made of weather-resistant resin, and by attaching it through the screw part, it is possible to improve the mounting strength and reliability. There is.

Further, according to the exfoliation preventing member of the present invention, the threaded portion to be inserted into the mounting hole is formed on the tip end side of the flange portion that abuts the bottom of the seat hole, and the base end side of the flange portion is formed. A mounting part located in the seat hole is formed in advance, and the mounting part located in the seat hole is closed in advance, and the outer end surface is flush with the surface of the exterior material and is made of weather-resistant resin of substantially the same texture. The cap is attached with one piece or with a screw, etc., and by simply inserting the screw part on the tip side of the exfoliation prevention member from the seat hole of the exterior material through the mortar into the mounting hole up to the concrete skeleton, the exterior material It is possible to fix it to prevent it from coming off, and at the same time to finish the inlay of the seat hole.

[0016]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a method for preventing exfoliation of an exterior material of the present invention will be described in detail below with reference to the drawings. FIG. 1 is a process diagram according to an embodiment of a method for preventing exfoliation of an exterior material of the present invention.

The method of preventing the exfoliation of the exterior material of the present invention is such that a mortar layer 2 is provided outside the concrete skeleton layer 1 of a building or the like, and the exterior material 3 such as granite attached via the mortar layer 2 is exfoliated. It is intended to prevent it.

As a preparation, the condition of the exterior material 3 is investigated, and the position of the exterior material 3 attached to the mortar layer 2 is determined based on the size of the exterior material 3. Mark the position.

(1) After the preparation is completed in this way, first,
The seat hole is machined from the surface of the exterior material 3. The seat hole 4 is used to cover the head portion of the bolt-shaped peeling prevention member 10 and to attach a cap 14 for finishing the inlay so that the outer appearance material 3 has substantially the same appearance.

The seat hole 4 is provided with a peeling prevention member 10 to be used.
The size is determined by the size of the outer casing 3 and the thickness of the outer casing 3. For example, when the thread portion of the exfoliation prevention member 10 has a diameter of 7 mm (M7), the diameter is 20 mm and the depth is the outer casing. It is set to 25 mm, which is about half the thickness of 3.

For actual processing, a tool is selected according to the material of the exterior material 3, and for example, a granite stone is processed using a diamond core drill, and then the core portion is removed.

(2) Next, a pin hole 5 as a peeling prevention member mounting hole for mounting the peeling prevention member 10 extends from the bottom portion of the seat hole 4 over the mortar layer 2 to the concrete skeleton layer 1
It is formed to a depth reaching. For example, in this embodiment, the diameter of the threaded portion of the exfoliation prevention member 10 is 7 mm (M7), so the diameter is 8 mm and the depth from the bottom of the seat hole 4 is about 25 mm so that the depth in the concrete skeleton layer 1 is about 25 mm. A 120 mm pin hole 5 is formed.

As in the case of the seat hole 4, the pin hole 5 is processed by using, for example, a diamond core drill, and then the core portion is removed.

(3) After the processing of the seat hole 4 and the pin hole 5 is completed in this way, the epoxy resin 6 for fixing the exfoliation prevention member 10 is injected into the pin hole 5.

Prior to the injection of the epoxy resin 6, it is confirmed that the insides of the seat hole 4 and the pin hole 5 are sufficiently dried. The epoxy resin 6 injected into the seat hole 4 and the pin hole 5 is injected in a predetermined amount corresponding to the gap between the pin hole 5 and the exfoliation prevention member 10. For example, 3.5 cc
The degree is injected by using a grease pump, but in consideration of leakage to the outside of the exterior material 3, it is colored black in advance so that the exterior material 3 has a color close to that of granite.

Further, a space is formed between the cap 14 and the cap 14 which closes the seat hole 4, so that the injected epoxy resin does not leak to the outer surface so that an accurate injection amount is not required. There is.

(4) Next, the peeling-preventing member 10 is mounted to simultaneously finish the inlay of the seat hole 4 portion.
For this reason, the exfoliation prevention member 10 of the exterior material of another invention of the present application is used. First, the exfoliation prevention member 10 will be described with reference to the vertical sectional view shown in FIG.

The exfoliation prevention member 10 of the present invention is
The flange 11 is slightly smaller than the diameter of the seat hole 4 and is provided with a flange portion 11 that abuts on the bottom of the seat hole 4.
A threaded portion 12 inserted into the pin hole 5 and a mounting portion 13 formed of a threaded portion inserted into the seat hole 4 are formed on both sides of the. The anti-stripping member 10 is made of, for example, stainless steel (SUS304), the flange portion 11 has a diameter of about 15 mm and a thickness of about 3 mm, and the screw portion 12 has a length of 120 mm.
The mounting portion 13 has a length of about 15 mm, and the mounting portion 13 has a length of about 15 mm.

Further, in this anti-stripping member 10, a small diameter for preliminarily closing the outer end of the seat hole 4 to a mounting portion 13 formed of a screw portion located in the seat hole 4 and allowing the epoxy resin to escape from the tip to the middle part Is formed, and the outer end surface is the exterior material 3
A cap 14 made of weather-resistant resin, which has the same plane as the above and finishes inlaid to have substantially the same texture, is attached.

The weather-resistant resin cap 14 is formed in a cylindrical shape with a bottom, and the cap 1 is formed in the hollow portion.
A screw hole 15 to be attached to the attaching portion 13 formed of 0 screw portion is formed, and the outer periphery of the screw hole 15 portion is formed to have an outer diameter slightly smaller than that of the seat hole 4 which is a space for allowing the epoxy resin to escape. The outer circumference of 16 is formed with a fitting margin slightly larger than the seat hole 4, and the peeling prevention member 10
The outer end surface 17 of the bottom portion 16 is formed so as to be flush with the exterior material 3 when it is attached to the attachment portion 13 through the screw hole 15.

In order to ensure the weather resistance of the cap 14 and to make the cap 14 have substantially the same texture as the exterior material 3, for example, polypropylene is used as the weather resistant resin, and the cap 14 has substantially the same texture as the exterior material 3 due to the coloring material. It is colored and filled in a molding die for molding.

The weatherproof resin molded cap 14 for finishing the inlay is formed on the thread portion 13 of the exfoliation prevention member 10.
Then, the peeling prevention member 10 is completed as shown in FIG.

As the peeling prevention member, as shown in FIG.
As shown in (b), the mounting portion 23 may be formed of a small-diameter flange portion, and the cap 14 may be integrally formed with the mounting portion 23 formed of the small-diameter flange portion, and the other portions are prevented from falling off. It may be configured to oscillate with the member 10.

The anti-stripping member 10 is made in advance according to the total number of places where the exterior material 3 is to be applied, and is brought to the site.

The peeling prevention member 10 as described above is inserted into the pin hole 5 and the seat hole 4 in the final step, and the cap 14 is inserted.
By fitting the outer end surface of the outer casing 3 so as to be flush with the outer casing 3, the outer casing 3 is fixed, and at the same time, the seat hole 4 portion is inlaid.

In the state where the anti-stripping member 10 is inserted in this way, the exterior material 3 has a flange portion 11 of the anti-stripping member 10 at the bottom portion of the seat hole 4 of the exterior material 3, as shown in the sectional structure of FIG. When the inner surface hits, the screw portion 12 inserted into the concrete skeleton layer 1 and the mortar layer 2 and fixed with the epoxy resin 6 increases the bonding force with the epoxy resin and maintains the fixed state.

At the same time, the inlay finishing cap 14 attached to the exfoliation prevention member 10 simultaneously finishes the inlaying, so that the seat hole 4 portion on the surface of the exterior material 3 is closed and the texture of the exterior material 3 is the same as that of the exterior material 3. It will be almost the same.

Further, it is possible to prevent the small diameter portion of the cap 14 from becoming a pool of the epoxy resin extruded outside and leaking to the outside surface.

As described above, the following effects can be obtained by applying the peeling prevention method using the peeling prevention member 10 of the exterior material of the present invention.

1) Since the exterior material 3 is fixed so as to prevent the exterior material 3 from being detached by using a detachment prevention member 10 which is separately made in a factory or the like, the conventional colored epoxy resin is filled on site and solidified, and then polished. Compared to the case of finishing, neither skill nor time is required, and the workability at the site is greatly improved.

2) Since a prototype of the anti-stripping member 10 can be made and the inlay finish state of the exterior material can be predicted by the prototype, there is little variation in the construction state, and it is possible to check defective products in advance. Easy to standardize.

3) Since the cap 14 for finishing the inlay of the exfoliation prevention member 10 is manufactured by using the molding die, the required number of caps 14 can be manufactured in a short time and the quality can be kept constant. It is also possible to reduce costs by mass production.

4) It is only a step of processing the seat hole 4 in the exterior material 3, then processing the pin hole 5, filling the epoxy resin 6 and inserting the exfoliation prevention member 10. Moreover, the inlay finish state can be predicted. Therefore, management of the construction period becomes extremely easy.

5) Since the inlay finishing cap 14 that is integrally attached to the attaching portion 13 of the exfoliation prevention member 10 is formed by using polypropylene, the material is easily available and the conventional epoxy resin is used. The weather resistance is remarkably improved as compared with the case of using.

6) Since the inlay finish can be performed by the cap 14 attached to the anti-stripping member 10, the finish can be done to the extent that the construction location cannot be discriminated after construction, and the appearance before construction can be maintained.

In the above embodiments, polypropylene was used as an example of the weather-resistant resin for forming the inlaid finish cap, but the present invention is not limited to this, and other weather-resistant resins may be used.

[0047]

As described above in detail with reference to the embodiments, according to the method of preventing exfoliation of the exterior material of the present invention, the exterior material arranged via the mortar is fixed to the concrete skeleton to prevent the exfoliation. In this case, a stripping prevention member mounting hole from the exterior material surface to the concrete frame is formed, and a large diameter seat hole is formed concentrically with the stripping prevention member mounting hole from the exterior material surface to the middle part of the exterior material. After injecting the epoxy resin material into the anti-stripping member mounting hole and the seat hole, a screw part is formed in the front through the flange part that abuts the bottom part of the seat hole, and the seat part is seated in the seat part. The cap is pre-installed because the caps made of weatherproof resin, which closes the holes and has an outer end surface that has almost the same texture as the exterior material, are driven into the cap holes and the seat holes. Flaking prevention member attached to it to be inserted into the outer package, it is fixed and inlaid finish, it is possible to facilitate the construction.

Further, since the cap itself is made of weather-resistant resin and the cap is preliminarily attached through the attaching portion, the attachment strength and reliability can be improved, and the cap can be easily pre-installed. You can keep the beauty.

According to the exfoliation preventing member of the present invention, the mounting portion to be inserted into the mounting hole is formed at the tip end side of the flange portion that abuts the bottom of the seat hole, and the base end side of the flange portion is formed. A threaded part located in the seat hole is formed, and the seat part is closed in advance in the mounting part located in the seat hole, and the outer end surface is flush with the surface of the exterior material and is made of weather-resistant resin with almost the same texture. Since the cap is attached, it is possible to fix the exterior material by simply inserting the screw part on the tip side of the exfoliation prevention member from the seat hole of the exterior material into the mounting hole through the mortar to the concrete skeleton. At the same time, the inlay of the seat hole can be finished.

According to these inventions, it is possible to efficiently fix the exterior material such as granite and the like in order to prevent the exterior material from peeling off and finish the inlay in a short time, and it is possible to finish the aesthetic appearance such that the construction site cannot be discriminated.

[Brief description of drawings]

FIG. 1 is a process diagram according to an embodiment of a method for preventing exfoliation of an exterior material of the present invention.

FIG. 2 is a vertical cross-sectional view according to an embodiment of a peeling prevention member for an exterior material of the present invention.

FIG. 3 is a cross-sectional view of a construction completion state according to an embodiment of the exterior material exfoliation prevention method and the exterior material exfoliation prevention member of the present invention.

[Explanation of symbols]

1 Concrete skeleton layer (concrete skeleton) 2 Mortar layer (mortar) 3 Exterior materials 4 seat holes 5-pin hole (stripping prevention member mounting hole) 10, 20 Stripping prevention member 11 Flange 12 screw part 13,23 Mounting part 14 cap 15 screw holes 16 bottom 17 Outer end face

Claims (2)

(57) [Claims] 1. When fixing an exterior material arranged via a mortar to a concrete skeleton to prevent it from coming off, a removal prevention member mounting hole is formed from the surface of the exterior material to the concrete skeleton, and the removal prevention member is installed. A large-diameter seat hole is formed from the exterior material surface of the hole to the middle portion of the exterior material, and after the epoxy resin material is injected into the anti-stripping member mounting hole and the seat hole, a flange portion that abuts the seat hole bottom portion is provided. And a screw part is formed on the front side, and the mounting hole located in the seat hole closes the seat hole and the outer end surface is provided with a weather-resistant resin cap that has almost the same texture as the exterior material. A method for preventing exfoliation of an exterior material, characterized by being driven into a prevention member mounting hole and a seat hole. 2. A peeling-preventing member that inserts into a mounting hole extending from a seat hole of an exterior material to a concrete skeleton through a mortar to fix the exterior material and prevent the exterior material from falling off, and at the same time fills the seat hole of the exterior material. While forming a threaded portion to be inserted into the mounting hole on the tip end side of the flange portion that abuts the hole bottom portion, while forming a mounting portion located in the seat hole on the base end side of the flange portion,
In addition to closing the seat hole in the mounting part located in this seat hole in advance
An exterior material exfoliation prevention member, characterized in that an outer end surface is flush with the surface of the exterior material and a cap made of weather resistant resin having substantially the same texture is attached.