JP3449928B2 - Extruded profile joining method and extruded profile for joining - Google Patents

Extruded profile joining method and extruded profile for joining

Info

Publication number
JP3449928B2
JP3449928B2 JP25384798A JP25384798A JP3449928B2 JP 3449928 B2 JP3449928 B2 JP 3449928B2 JP 25384798 A JP25384798 A JP 25384798A JP 25384798 A JP25384798 A JP 25384798A JP 3449928 B2 JP3449928 B2 JP 3449928B2
Authority
JP
Japan
Prior art keywords
joining
face plate
extruded profile
plate
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP25384798A
Other languages
Japanese (ja)
Other versions
JP2000085038A (en
Inventor
正樹 熊谷
直 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Light Metal Industries Ltd
Original Assignee
Sumitomo Light Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Light Metal Industries Ltd filed Critical Sumitomo Light Metal Industries Ltd
Priority to JP25384798A priority Critical patent/JP3449928B2/en
Publication of JP2000085038A publication Critical patent/JP2000085038A/en
Application granted granted Critical
Publication of JP3449928B2 publication Critical patent/JP3449928B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/126Workpiece support, i.e. backing or clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/045Hollow panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、押出形材の接合方
法に関し、詳しくは、第1の面板、第2の面板、及び該
各面板を平行に接続する柱を有する押出形材を接合する
ための押出形材の接合方法、及びその接合に用いられる
接合用押出形材に関する。
The present invention relates to relates to a method for joining extruded profiles, particularly, a first face plate, a second face plate, and pressing Dekatachizai that have a pillar connecting in parallel the respective faceplate TECHNICAL FIELD The present invention relates to a method for joining extruded profile members for joining together, and an extruded profile member for joining used for the joining.

【0002】[0002]

【従来の技術】近年、地球環境保護或いは省エネルギの
観点から、自動車の排出する窒素酸化物や二酸化炭素の
抑制、燃費の向上が切望されている。これらを達成する
ための最も有効な方法の一つとして、自動車の軽量化、
すなわち軽量材料の使用が考えられる。そこで、自動車
のボディや部品を構成する材料を、鋼鉄からアルミニウ
ム合金へ転換することが検討されている。アルミニウム
合金は、軽量であることは勿論のこと、断面形状の最適
化により剛性を高めることができ、運輸用機器の構成部
材として適している。
2. Description of the Related Art In recent years, from the viewpoint of protecting the global environment or saving energy, it has been earnestly desired to suppress nitrogen oxides and carbon dioxide emitted from automobiles and improve fuel consumption. One of the most effective ways to achieve these is to reduce the weight of automobiles,
That is, use of a lightweight material is considered. Therefore, it has been considered to switch the material forming the body and parts of the automobile from steel to aluminum alloy. The aluminum alloy is not only lightweight, but can be increased in rigidity by optimizing the cross-sectional shape, and is suitable as a constituent member of transportation equipment.

【0003】しかしながら、アルミニウム合金は、鋼鉄
のような圧延板としてではなく、押出材として提供され
る場合が多い。押出材はダイスを介して押し出されるた
め、形材の幅に限度がある。アルミニウム合金を用いて
広幅形材や大きな構造物を形成する場合は、押出材同士
をアーク溶接(MIGまたはTIG)によって接合する
が、アーク溶接を行うと溶接部が変形し、流麗な表面形
状が阻害される。
However, aluminum alloys are often provided as extruded materials rather than as rolled plates such as steel. Since the extruded material is extruded through a die, the width of the profile is limited. When forming a wide profile or a large structure using an aluminum alloy, the extruded materials are joined by arc welding (MIG or TIG), but when arc welding is performed, the welded portion is deformed and a smooth surface shape is obtained. Be hindered.

【0004】このため、外観を重視する部位では、溶接
時に形成される余盛りの削除が必要となる。また、アー
ク溶接を行うと、溶接時の入熱により溶接熱影響部(H
AZ)が軟化し、強度が低下する。更に、アーク溶接で
は特有のブローホールや凝固割れ等の欠陥が生じる場合
もあり、この場合、その手直しに溶接部をはつり再溶接
を行う。この場合、多大な工数を要すると共に溶接部の
外観が汚くなる。
For this reason, it is necessary to remove the extra portion formed at the time of welding at the site where the appearance is important. Also, when arc welding is performed, the heat input during welding causes the weld heat affected zone (H
AZ) is softened and the strength is reduced. Further, in arc welding, defects such as peculiar blowholes and solidification cracks may occur, and in this case, the welded portion is re-welded by repairing the defect. In this case, a lot of man-hours are required and the appearance of the welded portion becomes dirty.

【0005】入熱が少なく軟化や歪みの程度が軽い接合
方法として、近年、摩擦攪拌接合が考えられている(例
えば、特許2712838号)。この方法は、鋼鉄等の
硬質の裏当ての上にアルミニウム合金等の軟質素材を突
き合わせて拘束し、その突き合わせ部分に沿って硬質の
ピン型工具を高速回転させながら移動させる方法であ
る。この方法は、接合部が溶融しないのが特徴で、攪拌
部外側の熱影響部の温度もそれ程上昇しない。このた
め、接合部材の強度が比較的良好に確保できる。
In recent years, friction stir welding has been considered as a joining method with a small heat input and a low degree of softening and distortion (for example, Japanese Patent No. 2712838). In this method, a soft material such as an aluminum alloy is butted against a hard backing made of steel or the like, and the hard pin type tool is moved along the butted portion while rotating at high speed. This method is characterized in that the joint does not melt, and the temperature of the heat-affected zone outside the stirring section does not rise so much. Therefore, the strength of the joining member can be ensured relatively well.

【0006】また、摩擦攪拌接合では、大径の肩部と、
その肩部の下端から突出した小径の柱とから構成された
ピン型工具を使用し、かつ、上記柱の長さを接合するア
ルミニウム合金の厚さより短くした場合、接合を行った
側と反対側の接合部材表面は滑らかになる。そこで、第
1の面板、第2の面板、及び該各面板を平行に接続する
柱を有する押出形材(いわゆるダブルスキン材)同士を
接合する場合、例えば特開平9−309164号公報に
記載のような接合用押出形材(いわゆるインナーカバ
ー)を使用することが考えられる。
In friction stir welding, a large-diameter shoulder portion and
When using a pin type tool consisting of a small diameter column protruding from the lower end of the shoulder and making the length of the column shorter than the thickness of the aluminum alloy to be joined, the side opposite to the side where the joining is performed The surface of the joining member of becomes smooth. Therefore, in the case of joining extruded shape members (so-called double skin members) having a first face plate, a second face plate, and columns that connect the face plates in parallel, for example, as described in JP-A-9-309164. It is conceivable to use such an extruded profile for joining (so-called inner cover).

【0007】すなわち、上記第1の面板を予め上記第2
の面板より突出して成形しておき、その第1の面板の突
出した端縁同士を突き合わせて第2の面板側から摩擦攪
拌接合する第1工程と、その第1工程後の第2の面板間
を橋渡し可能な板部を有する接合用押出形材を、板部に
よって第2の面板間が橋渡しされるように配設する第2
工程と、その板部の両端とその板部によって橋渡しされ
た各第2の面板とを摩擦攪拌接合する第3工程と、によ
って押出形材の接合を行うのである。この場合、第1工
程による接合を行った側と反対側の第1の面板の表面は
滑らかになる。従って、この面を車両等の表面側に配設
すれば、簡単な研磨や洗浄以外には何もしなくても、所
望の流麗な表面形状が得られる。
That is, the first face plate is previously attached to the second face plate.
And a second face plate after the first process, in which the protruding edges of the first face plate are abutted against each other and friction stir welding is performed from the second face plate side. A second extruded profile member having a plate portion capable of bridging the second face plate so that the second face plate is bridged by the plate portion;
The extruded profile is joined by the step and the third step of friction stir welding the ends of the plate and the second face plates bridged by the plate. In this case, the surface of the first face plate on the side opposite to the side where the joining is performed in the first step is smooth. Therefore, by disposing this surface on the surface side of a vehicle or the like, a desired smooth surface shape can be obtained without doing anything other than simple polishing and cleaning.

【0008】[0008]

【発明が解決しようとする課題】ところが、上記接合方
法では、前述の押出形材同士を直接接合するだけではな
く、その間に接合用押出形材を配設して接合を行わなけ
ればならない。このため、接合用押出形材を所望の位置
に保持するのが困難な場合は、接合作業の作業性が低下
してしまう。特に、接合される押出形材に寸法誤差があ
ったり、第1工程によって第2の面板の間隔に寸法誤差
が生じたりする場合は、接合用押出形材を上記位置に保
持するのが困難で、著しく作業性が低下してしまう。
However, in the above joining method, not only the extruded profile members described above are directly joined, but also the extruded profile members for joining must be disposed between them to perform the joining. Therefore, when it is difficult to hold the extruded profile for joining at a desired position, the workability of the joining work is deteriorated. In particular, when there is a dimensional error in the extruded profile to be joined or a dimensional error occurs in the interval between the second face plates due to the first step, it is difficult to hold the extruded profile for joining in the above position. , The workability is significantly reduced.

【0009】そこで、本発明は、第1の面板、第2の面
板、及び該各面板を平行に接続する柱を有する複数の押
出形材を、一方の表面を滑らかにしつつ容易に接合する
ことのできる押出形材の接合方法、及び接合用押出形材
を提供することを目的としてなされた。
Therefore, according to the present invention, a plurality of extruded profile members having a first face plate, a second face plate, and columns connecting the face plates in parallel can be easily joined while smoothing one surface. method for joining extruded profiles that may, was made for the purpose of providing a beauty bonding the extruded profile.

【0010】[0010]

【0011】[0011]

【0012】[0012]

【0013】[0013]

【0014】[0014]

【課題を解決するための手段及び発明の効果】 上記目的
を達するためになされた請求項1 記載の発明は、第1の
面板、第2の面板、及び該各面板を平行に接続する柱を
有する複数の押出形材を、上記各第1の面板及び上記各
第2の面板がそれぞれ同一面状に配設されるように接合
する押出形材の接合方法であって、上記第1の面板を予
め上記第2の面板より突出して成形しておき、上記第1
の面板の上記突出した端縁同士を突き合わせて上記第2
の面板側から摩擦撹拌接合する第1工程と、該第1工程
後の上記第2の面板間を橋渡し可能な板部を有する接合
用押出形材を、上記第2の面板の端縁及び上記板部の端
縁に予め成形したテーパ部同士を当接させることによっ
て上記板部が上記第2の面板間に橋渡しされる位置に配
設する第2工程と、上記板部の両端とその板部によって
橋渡しされた上記各第2の面板とを摩擦撹拌接合する第
3工程と、を備えたことを特徴としている。
[Effect of the means and invention to solve the object described above
The invention according to claim 1, which is made to achieve the above, provides a plurality of extruded profile members having a first face plate, a second face plate, and a column connecting the face plates in parallel with each other. A method of joining extruded shape members, wherein the second face plates are joined so as to be arranged in the same plane, wherein the first face plate is formed in advance by projecting from the second face plate, First above
The protruding edges of the face plate of the
A first step of friction stir welding from the face plate side of the above, and an extruded profile for joining having a plate portion capable of bridging between the second face plates after the first step, the edge of the second face plate and the above A second step of arranging the plate parts at positions bridging between the second face plates by bringing preformed tapered parts into contact with the edges of the plate parts, and both ends of the plate parts and the plate. A third step of friction stir welding the respective second face plates bridged by the section.

【0015】このように構成された本発明で、第1の
面板の突出した端縁同士を突き合わせて第2の面板側か
ら摩擦撹拌接合し、続いて、第2の面板間を接合用押出
形材の板部によって橋渡しした後、両者を摩擦撹拌接合
している。このため、前述のように、第1の面板の表面
が滑らかになり、簡単な研磨や洗浄以外には何もしなく
ても、車両等の表面を構成するのに適した流麗な表面形
状が得られる。
[0015] In the present invention thus constituted, by abutting the edges between projecting the first surface plate friction stir joining from the second surface plate side, followed by extrusion bonding the second surface plates After bridging by the plate part of the shape, both are friction stir welded. Therefore, as described above, the surface of the first face plate becomes smooth, and a smooth surface shape suitable for forming the surface of a vehicle or the like can be obtained without doing anything other than simple polishing and cleaning. To be

【0016】また、本発明では、第2の面板の端縁及び
接合用押出形材の板部端縁に予め成形したテーパ部同士
を当接させることによって、板部を第2の面板間に橋渡
しされた位置に配設している(第2工程)。このため、
第1工程による接合後の押出形材または接合用押出形材
に多少の寸法誤差があっても、第2の面板間に接合用押
出形材の板部両端を配設することが容易に実行できる。
また、第2の面板と板部とは上記テーパ部で必ず接触す
るので、続く第3工程における摩擦攪拌接合も容易に行
える。すなわち、第2の面板の端縁及び板部の両端が垂
直に切り立っていると、少しでも寸法誤差があった場
合、押出形材を変形させて接合用押出形材をはめ込む必
要が生じたり、第2の面板と板部との間に隙間ができて
摩擦攪拌接合がうまくできなかったりするが、本発明で
はこのような事態を回避できる。
Further, according to the present invention, the plate portions are placed between the second face plates by bringing the preformed tapered portions into contact with the edge of the second face plate and the edge of the plate portion of the extruded profile for joining. It is placed in a bridged position (second step). For this reason,
Even if there is some dimensional error in the extruded profile after joining in the first step or the extruded profile for joining, it is easy to arrange the plate ends of the extruded profile for joining between the second face plates. it can.
Further, since the second face plate and the plate portion are always in contact with each other at the tapered portion, the friction stir welding in the subsequent third step can be easily performed. That is, if the edge of the second face plate and both ends of the plate portion are vertically raised, and if there is any dimensional error, it is necessary to deform the extruded profile and fit the extruded profile for joining, Although a gap may be formed between the second face plate and the plate portion and friction stir welding may not be performed well, such a situation can be avoided in the present invention.

【0017】従って、本発明では、前述のように第1の
面板の表面を滑らかにすると共に、押出形材の接合作業
を容易にして、その作業性を向上させることができる。
なお、上記テーパ部のテーパ角は、少しでも付いていれ
ば(すなわちテーパ角が0°よりも大きければ)上記効
果が得られる。但し、第3工程における摩擦攪拌接合を
一層容易にし、そのときに欠陥が出るのを一層良好に防
止するためには、テーパ角を45°以下とすることが望
ましい。また、テーパ角は望ましくは30°以上とする
とよく、この場合、上記作業性向上の効果が一層顕著に
現れる。
Therefore, in the present invention, as described above, the surface of the first face plate can be made smooth, and the work of joining the extruded shape members can be facilitated to improve the workability thereof.
The above effect can be obtained if the taper angle of the taper portion is small (that is, if the taper angle is larger than 0 °). However, in order to make friction stir welding in the third step easier and prevent defects from occurring better at that time, it is desirable that the taper angle be 45 ° or less. Further, the taper angle is preferably set to 30 ° or more, and in this case, the effect of improving the workability becomes more remarkable.

【0018】請求項2記載の発明は、請求項1記載の押
出形材の接合方法構成において、上記第2の工程では、
上記接合用押出形材を、上記押出形材に係合固定し、該
係合によって上記板部を上記第2の面板間に橋渡しされ
た状態に保持することを特徴としている。 本発明では、
第1の面板の突出した端縁同士を接合した後、接合用押
出形材を押出形材に係合固定し、その係合によって上記
板部を第2の面板間に橋渡しされた状態に保持している
(第2工程)。このため、接合用押出形材を所望の位置
に保持するのが容易になり、第1工程終了後の押出形材
の間から接合用押出形材が外れたり、位置がずれたりす
るのを容易に防止することができる。 従って、本発明で
は、押出形材の接合作業を一層容易にして、その作業性
を極めて良好に向上させることができる。また、本発明
では、第3工程の摩擦撹拌接合を行う際に接合用押出形
材が動くのを上記係合によって防止できるので、接合部
に段差やギャップが生じるのも防止することができる。
更に、本発明では、第3工程の摩擦撹拌接合を下側から
行う場合にも、上記係合によって接合用押出形材の落下
を良好に防止することができる。このため、押出形材の
工場における配置方向等も自由に設定することができ
る。
The invention according to claim 2 is the pusher according to claim 1.
In the joining method configuration of the molding material, in the second step,
The extruded profile for joining is fixedly engaged with the extruded profile,
The plate portion is bridged between the second face plates by the engagement.
It is characterized in that it is kept in a closed state. In the present invention,
After joining the protruding edges of the first face plate,
Fix the shaped material to the extruded material, and
The plate part is held in a state of being bridged between the second face plates.
(Second step). For this reason, the extruded profile for joining can be
Extruded profile after the 1st process is completed
The extruded profile for joining may come off from the gap or the position may shift.
Can be easily prevented. Therefore, in the present invention
Can further facilitate the work of joining the extruded shape members and improve their workability extremely well. Also, the present invention
Then, when performing the friction stir welding in the third step,
Since the above movement can prevent the material from moving, the joint
It is also possible to prevent a step or a gap from being generated.
Furthermore, in the present invention, the friction stir welding of the third step is performed from the lower side.
Even if it is performed, the extruded profile for joining will fall due to the above engagement.
Can be satisfactorily prevented. Therefore, the extruded profile
You can freely set the direction of arrangement in the factory.
It

【0019】請求項3記載の発明は、請求項1または2
記載の押出形材の接合方法において、上記第1の面板の
突出した部分先端を、予め他の部分より肉厚に成形して
おき、上記摩擦攪拌接合の熱影響部をその肉厚部の内側
に配設することを特徴としている。
The invention according to claim 3 is the invention according to claim 1 or 2.
In the method for joining extruded shape members described above, the tip of the protruding portion of the first face plate is previously formed to be thicker than other portions, and the heat-affected zone of the friction stir welding is formed inside the thick portion. It is characterized in that it is arranged in.

【0020】本発明では、第1の面板の突出した部分先
端、すなわち、第1工程で突き合わせて摩擦攪拌接合さ
れる部分を予め他の部分より肉厚に成形しておき、上記
摩擦攪拌接合の熱影響部をその肉厚部の内側に配設して
いる。摩擦攪拌接合の熱影響部では、他の部分に比べて
強度が低下する傾向にあることが知られているが、本発
明では、その熱影響部を、上記肉厚部の内側に配設して
いる。このため、上記強度の低下を、押出形材の厚さに
よって補償することができる。
In the present invention, the tip of the protruding portion of the first face plate, that is, the portion that is abutted and friction stir welded in the first step is preliminarily formed to be thicker than the other portions, and the friction stir welding is performed. The heat affected zone is arranged inside the thick portion. It is known that the heat-affected zone of friction stir welding tends to have lower strength than other portions, but in the present invention, the heat-affected zone is disposed inside the thick portion. ing. Therefore, the decrease in the strength can be compensated by the thickness of the extruded profile.

【0021】従って、本発明では、請求項1または2記
載の発明の効果に加えて、接合部材の継手強度を良好に
確保することができるといった効果が生じる。請求項4
記載の発明は、請求項1〜3のいずれかに記載の押出形
材の接合方法において、上記第3工程における摩擦攪拌
接合を、該接合部を上記接合用押出形材の挿入方向に沿
って押圧しながら行うことを特徴としている。
Therefore, in the present invention, in addition to the effect of the invention described in claim 1 or 2, the effect that the joint strength of the joining member can be satisfactorily ensured is produced. Claim 4
The invention described in the joining method of the extruded profile according to any one of claims 1 to 3, wherein the friction stir welding in the third step is performed along the insertion direction of the extruded profile for joining. The feature is that it is performed while pressing.

【0022】本発明では、第3工程における摩擦攪拌接
合を、その接合部を接合用押出形材の挿入方向に沿って
(すなわち第1の面板の方向に向かって)押圧しながら
行っている。このため、寸法誤差等により板部または第
2の面板が浮き上がっていても、それを押圧して変形さ
せながら摩擦攪拌接合を行うことができる。
In the present invention, the friction stir welding in the third step is carried out while pressing the joint portion along the insertion direction of the extruded profile for welding (that is, toward the first face plate). Therefore, even if the plate portion or the second face plate is lifted due to dimensional error or the like, it is possible to perform friction stir welding while pressing and deforming the plate portion or the second face plate.

【0023】従って、本発明では、請求項1〜3のいず
れかに記載の発明の効果に加えて、寸法誤差等があった
場合の第3工程における摩擦攪拌接合を一層容易に行う
ことができ、延いては、上記作業性を一層向上させるこ
とができるといった効果が生じる。特に、請求項2記載
の発明に上記構成を追加した場合、上記押圧に応じてテ
ーパ部同士の間に滑りが生じ、寸法誤差等を一層良好に
吸収することができる。従って、この場合、上記作業性
を更に向上させることができると共に、第2の面板側の
表面形状を一層良好に整えることができるといった効果
が生じる。
Therefore, according to the present invention, in addition to the effect of the invention described in any one of claims 1 to 3, the friction stir welding in the third step can be more easily performed when there is a dimensional error or the like. As a result, there is an effect that the workability can be further improved. In particular, when the above configuration is added to the invention according to claim 2, slippage occurs between the tapered portions in response to the pressing, and dimensional error and the like can be absorbed better. Therefore, in this case, the workability can be further improved, and the surface shape on the second face plate side can be more favorably adjusted.

【0024】[0024]

【0025】[0025]

【0026】[0026]

【0027】[0027]

【0028】[0028]

【0029】[0029]

【0030】請求項記載の発明は、第1の面板、第2
の面板、及び該各面板を平行に接続する柱を有すると共
に、上記第1の面板が上記第2の面板より突出して成形
された押出形材を接合するための接合用押出形材であっ
て、上記第1の面板の上記突出した端縁同士を突き合わ
せて接合したときに、該接合後の上記第2の面板間を橋
渡し可能な板部と、該板部の両端縁に形成され、上記第
2の面板の端縁と当接するテーパ部と、を備えたことを
特徴としている。
According to a fifth aspect of the present invention, the first face plate and the second face plate are provided.
An extruded profile for joining an extruded profile formed by projecting the first face plate projecting from the second face plate and having a pillar connecting the face plates in parallel with each other. A plate portion capable of bridging the second face plates after the joining when the projecting edges of the first face plate are butted against each other, and both end edges of the plate portion , First
And a taper portion that comes into contact with the edge of the second face plate .

【0031】このように、本発明の接合用押出形材は上
記板部及びテーパ部を備えている。このため、上記第1
の面板の上記突出した端縁同士を突き合わせて接合し、
その接合後の第2の面板間に上記板部を配設すれば、上
記テーパ部が第2の面板の端縁に当接する。このため、
請求項記載の発明に関連して説明したように、多少の
寸法誤差があっても、押出形材の第2の面板間に板部の
両端を配設することが容易に実行でき、その接合も容易
に行える。従って、本発明の接合用押出形材を使用すれ
ば、上記作業性を向上させることができる。特に、上記
押出形材がいずれも、第1の面板が突出した側の端縁に
テーパ部を備えている場合、請求項記載の押出形材の
接合方法(特に第2工程)を容易に実施して、作業性を
良好に向上させることができる。
As described above, the extruded profile material for joining of the present invention is provided with the plate portion and the tapered portion. Therefore, the first
Butt the protruding edges of the face plate of
If the plate portion is arranged between the second face plates after the joining, the tapered portion comes into contact with the edge of the second face plate. For this reason,
As described in relation to the invention described in claim 1, it is possible to easily dispose both ends of the plate portion between the second face plates of the extruded profile even if there is some dimensional error. It can be easily joined. Therefore, if the extruded profile for joining of the present invention is used, the workability can be improved. In particular, all of the above extruded profiles are attached to the edge on the side where the first face plate projects.
If you have a tapered portion may be a bonding method of the extruded profile of claim 1, wherein the (especially second step) was easily performed, favorably improve workability.

【0032】[0032]

【発明の実施の形態】次に、本発明の実施の形態を図面
と共に説明する。なお、以下の説明では、図1に示す一
対の押出形材1を、接合用押出形材11を用いて接続す
る場合を例にとって説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described with reference to the drawings. In the following description, the case where the pair of extruded profile members 1 shown in FIG. 1 are connected using the extruded profile members 11 for joining will be described as an example.

【0033】押出形材1は、平行に配設される厚さ2.
5mmの一対の面板3,5を備えており、一方の面板5は
面板3の両側から突出している。面板3,5の間には、
厚さ2mmの斜柱7と柱9とが配設され、この斜柱7及び
柱9によって面板3,5の間隔を一定に保持している。
なお、柱9は面板3の両端から面板5へ垂直に下ろさ
れ、その柱9と面板3との接続部分に、最も外側の斜柱
7の先端が接続されている。また、面板5の面板3より
も突出した突出部5aには、その先端に肉厚部5bが形
成されている。更に、柱9の外側には、接合用押出形材
11の係合部13と係合するフック状の係合部9aが形
成されている。また更に、面板3の両側端縁には、図1
における上側に向いたテーパ部3aが形成されている。
The extruded profile 1 has a thickness of 2.
It is provided with a pair of face plates 3 and 5 of 5 mm, and one face plate 5 projects from both sides of the face plate 3. Between the face plates 3 and 5,
A swash column 7 and a column 9 having a thickness of 2 mm are arranged, and the swash column 7 and the column 9 keep the distance between the face plates 3 and 5 constant.
The pillar 9 is vertically lowered from both ends of the face plate 3 to the face plate 5, and the tip of the outermost oblique pillar 7 is connected to the connecting portion between the pillar 9 and the face plate 3. Further, a thick portion 5b is formed at the tip of the protruding portion 5a of the face plate 5 which protrudes from the face plate 3. Further, a hook-shaped engaging portion 9a that engages with the engaging portion 13 of the joining extruded shape member 11 is formed on the outside of the column 9. Furthermore, as shown in FIG.
A tapered portion 3a facing upward is formed.

【0034】本実施の形態では、このような断面形状を
有する押出形材1を、アルミニウム合金6N01のT5
材を押出加工することにより、全体として高さ60mm,
幅220mm,長さ15mに成形した。一方、接合用押出
形材11は、面板5の端縁同士を突き合わせて接合した
とき、接合された一対の押出形材1の面板3間を橋渡し
可能な板部15と、その接合された一対の押出形材1の
係合部9aに係合するフック状の一対の係合部13とを
備えており、同様に押出加工により成形されている。な
お、板部15の両端には肉厚部15a形成され、その端
縁には図1における下側に向いたテーパ部15bが形成
されている。また、肉厚部15a以外の板部15は、基
本的には面板3と同じ厚さであるが、厚さを異ならせて
もよい。
In the present embodiment, the extruded profile 1 having such a cross-sectional shape is made of T5 of aluminum alloy 6N01.
By extruding the material, the overall height is 60mm,
It was molded into a width of 220 mm and a length of 15 m. On the other hand, the extruded profile for joining 11 is a plate part 15 capable of bridging between the face plates 3 of the pair of joined extruded profiles 1 when the end edges of the face plates 5 are joined to each other and the pair of joined parts. It is provided with a pair of hook-shaped engaging portions 13 that engage with the engaging portions 9a of the extruded profile 1 and is similarly formed by extrusion. A thick portion 15a is formed at both ends of the plate portion 15, and a taper portion 15b facing downward in FIG. 1 is formed at an edge of the thick portion 15a. The plate portions 15 other than the thick portion 15a have basically the same thickness as the face plate 3, but may have different thicknesses.

【0035】本実施の形態では、この一対の押出形材1
及び接合用押出形材11を、次のようにして摩擦攪拌接
合により接合した。先ず、押出形材1の突出部5aの端
縁同士を突き合わせて、矢印Aに示す側から摩擦攪拌接
合した(第1工程)。ここで、摩擦攪拌接合とは、図2
に概略的に示すように、鋼鉄等の硬質の裏当て(図示せ
ず)の上に突出部5a同士を突き合わせて拘束し、その
突き合わせ部分に沿って硬質のピン型工具28を高速回
転させながら移動させる接合方法である。
In the present embodiment, this pair of extruded profile members 1
The joined extruded profile 11 was joined by friction stir welding as follows. First, the edges of the protruding portions 5a of the extruded shape member 1 were butted against each other, and friction stir welding was performed from the side indicated by the arrow A (first step). Here, friction stir welding refers to FIG.
As schematically shown in Fig. 2, while restraining the protruding portions 5a by abutting them on a hard backing (not shown) such as steel, while rotating the hard pin type tool 28 at a high speed along the abutting portions. It is a joining method of moving.

【0036】ピン型工具28は、図3に示すように、大
径の肩部28aと、その肩部28aの下端から突出した
小径の柱28bとから構成され、図示しない駆動系から
駆動力を伝達されることにより、柱28bの中心軸回り
に回転すると共に突出部5aの突き合わせ部分に沿って
移動する。すると、その突き合わせ部分には、図2に示
すように、各突出部5aを構成する金属が柱28bによ
って互いに攪拌して接合された攪拌部30が形成され
る。また、攪拌部30の外側の突出部5aには、上記攪
拌による発熱の影響を受けた熱影響部33がそれぞれ形
成される。
As shown in FIG. 3, the pin type tool 28 is composed of a large-diameter shoulder portion 28a and a small-diameter column 28b protruding from the lower end of the shoulder portion 28a, and a driving force is supplied from a drive system (not shown). By being transmitted, it rotates around the central axis of the column 28b and moves along the abutting portion of the protrusion 5a. Then, at the abutting portion, as shown in FIG. 2, the stirring portion 30 is formed in which the metals forming the respective protruding portions 5a are stirred and joined by the columns 28b. Further, heat-affected parts 33 affected by the heat generated by the stirring are formed on the protrusions 5a outside the stirring part 30, respectively.

【0037】本実施の形態では、肩部28aの直径Dを
12mm、柱28bの直径dを4mm、柱28bの長さHを
肉厚部5bの厚さの90〜95%としたピン型工具28
を、回転数3000rpm ,移動速度500mm/分で駆動
して摩擦攪拌接合を行った。なお、突出部5aは、この
とき形成される熱影響部33が全て肉厚部5bの内側に
配設されるように設計した。また、柱28bの上記長さ
Hは、攪拌部30が突出部5aの厚さ方向全体に渡って
形成され、かつ、突出部5aの表面(図2の下側)の滑
らかさを損なわない範囲の長さである。
In the present embodiment, the diameter D of the shoulder portion 28a is 12 mm, the diameter d of the pillar 28b is 4 mm, and the length H of the pillar 28b is 90 to 95% of the thickness of the thick portion 5b. 28
Was driven at a rotation speed of 3000 rpm and a moving speed of 500 mm / min to perform friction stir welding. The projecting portion 5a is designed so that the heat-affected zone 33 formed at this time is entirely disposed inside the thick portion 5b. In addition, the length H of the pillar 28b is a range in which the stirring portion 30 is formed over the entire thickness direction of the protrusion 5a and the surface of the protrusion 5a (lower side in FIG. 2) is not impaired. Is the length of.

【0038】図1に戻って、続いて、接合後の一対の押
出形材1の間に、接合用押出形材11を挿入した。すな
わち、一対の係合部13を各押出形材1の係合部9aに
係合固定し、これによって板部15を一対の面板3の間
に橋渡しされた状態に保持した(第2工程)。更に、板
部15の両端と一対の面板3とを、矢印Bに示す側から
摩擦攪拌接合した(第3工程)。なお、この摩擦攪拌接
合に当たっては、図4に示すように、テーパ部3a,1
5bの重畳部分をローラ37で押圧し、そのローラ37
の後に付いてピン型工具28を移動させることにより接
合を行った。
Returning to FIG. 1, subsequently, a joining extruded profile 11 was inserted between the pair of extruded profiles 1 after joining. That is, the pair of engaging portions 13 are engaged and fixed to the engaging portions 9a of each extruded shape member 1, and thereby the plate portion 15 is held in a state of being bridged between the pair of face plates 3 (second step). . Further, both ends of the plate portion 15 and the pair of face plates 3 were friction stir welded from the side indicated by the arrow B (third step). In addition, in this friction stir welding, as shown in FIG.
The overlapping portion of 5b is pressed by the roller 37, and the roller 37
Joining was performed by moving the pin type tool 28 attached after the.

【0039】以上のようにして得られた接合部材50の
接合部を断面観察した結果、欠陥は見られなかった。ま
た、接合部材50全体の引張試験及び静的4点曲げ試験
では、接合部材50は上記接合部から離れた面板3,5
で破断した。更に、接合部材50全体の4点疲労曲げ試
験の結果、接合部から離れた面板3,5で破壊が起こ
り、MIG溶接で同じ形材を溶接したものに比べても破
壊荷重が高かった。
As a result of observing the cross section of the joint portion of the joint member 50 obtained as described above, no defect was found. In addition, in the tensile test and the static four-point bending test of the entire joining member 50, the joining member 50 has face plates 3 and 5 separated from the joining portion.
It broke at. Further, as a result of the four-point fatigue bending test of the entire joint member 50, the face plates 3 and 5 apart from the joint part were fractured, and the fracture load was higher than that of the same shape member welded by MIG welding.

【0040】以上説明したように、本実施の形態では、
面板5の突出部5aの端縁同士を突き合わせて矢印Aに
示す側から摩擦攪拌接合し、続いて、面板3間を接合用
押出形材11の板部15によって橋渡しした後、その板
部15両端と面板3とを摩擦攪拌接合している。このた
め、面板5の表面(図1における下面)が滑らかにな
り、簡単な研磨や洗浄以外には何もしなくても、所望の
流麗な表面形状が得られる。従って、車両等の表面を構
成するのに適した接合部材が得られる。
As described above, in the present embodiment,
The edges of the projecting portions 5a of the face plate 5 are abutted against each other and friction stir welding is performed from the side indicated by the arrow A. Subsequently, the face plates 3 are bridged by the plate portion 15 of the extruded profile 11 for joining, and then the plate portion 15 Both ends and the face plate 3 are friction stir welded. For this reason, the surface of the face plate 5 (the lower surface in FIG. 1) becomes smooth, and the desired smooth surface shape can be obtained without doing anything other than simple polishing and cleaning. Therefore, a joining member suitable for forming the surface of a vehicle or the like can be obtained.

【0041】また、本実施の形態では、面板5の突出部
5a同士を接合した後、係合部9a,13の係合によっ
て接合用押出形材11を押出形材1に固定し、その係合
によって上記板部15を一対の面板3の間に橋渡しされ
た状態に保持している。このため、接合用押出形材11
を所望の位置に保持するのが容易になり、突出部5a同
士が接合された一対の押出形材1の間から接合用押出形
材11が外れたり、その配設位置がずれたりするのを容
易に防止することができる。従って、矢印Bに示す摩擦
攪拌接合が容易になり、延いては、押出形材1の接合作
業を容易にしてその作業性を向上させることができる。
Further, in the present embodiment, after the protruding portions 5a of the face plate 5 are joined together, the joining extruded profile 11 is fixed to the extruded profile 1 by the engagement of the engaging parts 9a and 13, and the engagement thereof is performed. According to the combination, the plate portion 15 is held in a state of being bridged between the pair of face plates 3. For this reason, the extruded profile for joining 11
Can be easily held at a desired position, and the joining extruded shape member 11 can be removed from the space between the pair of extruded shape members 1 having the protrusions 5a joined to each other, or the disposition position thereof can be displaced. It can be easily prevented. Therefore, the friction stir welding shown by the arrow B is facilitated, and by extension, the welding operation of the extruded profile 1 can be facilitated and the workability thereof can be improved.

【0042】しかも、接合用押出形材11を上前述のよ
うに係合固定するとき、テーパ部3aとテーパ部15b
とが当接する。このため、突出部5a同士が接合された
後の一対の押出形材1、または接合用押出形材11に多
少の寸法誤差があっても、一対の面板3の間に接合用押
出形材11の板部15両端を容易に配設することができ
る。また、面板3と板部15とはテーパ部3a,15b
で必ず接触するので、続く摩擦攪拌接合も容易に行え
る。すなわち、面板3の端縁及び板部15の両端が垂直
に切り立っていると、寸法誤差があった場合、押出形材
1を変形させて接合用押出形材11をはめ込む必要が生
じたり、面板3と板部15との間に隙間ができて摩擦攪
拌接合がうまくできなかったりするが、本実施の形態で
はこのような事態を回避できる。従って、上記作業性を
一層向上させることができる。
Furthermore, when the joining extruded profile 11 is engaged and fixed as described above, the taper portion 3a and the taper portion 15b are provided.
And abut. Therefore, even if there is some dimensional error in the pair of extruded profile members 1 or the joining extruded profile members 11 after the protrusions 5a are joined together, the extruded profile member 11 for joining is provided between the pair of face plates 3. Both ends of the plate portion 15 can be easily arranged. Further, the face plate 3 and the plate portion 15 are tapered portions 3a and 15b.
Therefore, the subsequent friction stir welding can be easily performed. That is, when the edge of the face plate 3 and both ends of the plate portion 15 are vertically raised, if there is a dimensional error, it is necessary to deform the extruded profile 1 to fit the extruded profile 11 for joining, or the face plate. Although a gap may be formed between the plate 3 and the plate portion 15 and the friction stir welding may not be performed well, such a situation can be avoided in the present embodiment. Therefore, the workability can be further improved.

【0043】更に、本実施の形態では、その摩擦攪拌接
合を、ローラ37で押圧しながら行っているので、寸法
誤差等により板部15または面板3が浮き上がっていて
も、それをテーパ部3a,15bに沿って滑らせて変形
させながら摩擦攪拌接合を行うことができる。従って、
矢印Bに示す摩擦攪拌接合を一層容易に行うことがで
き、延いては、上記作業性を一層向上させることができ
る。なお、テーパ部3a,15bのテーパ角は、少しで
も付いていれば(すなわちテーパ角が0°よりも大きけ
れば)上記効果が得られる。但し、矢印Bに示す摩擦攪
拌接合を一層容易にし、そのときに欠陥が出るのを一層
良好に防止するためには、テーパ角を45°以下とする
ことが望ましい。本実施の形態では、上記テーパ角を3
0°としているので、上記作業性向上の効果が一層顕著
に現れる。
Further, in the present embodiment, since the friction stir welding is performed while pressing the roller 37, even if the plate portion 15 or the face plate 3 is lifted up due to a dimensional error or the like, the plate portion 15 or the face plate 3 can be connected to the taper portion 3a, Friction stir welding can be performed while sliding and deforming along 15b. Therefore,
The friction stir welding shown by the arrow B can be performed more easily, and the workability can be further improved. The taper angles of the taper portions 3a and 15b have the above-mentioned effects as long as they are attached (that is, if the taper angle is larger than 0 °). However, in order to make friction stir welding shown by arrow B easier and prevent defects from occurring better at that time, it is desirable that the taper angle be 45 ° or less. In this embodiment, the taper angle is set to 3
Since it is set to 0 °, the effect of improving the workability becomes more remarkable.

【0044】また、本実施の形態では、矢印Bに示す摩
擦攪拌接合を行う際に接合用押出形材11が動くのを係
合部9a,13の係合によって防止でき、しかも、その
摩擦攪拌接合は前述のようにローラ37で押圧しながら
行っている。このため、接合部に段差やギャップが生じ
るのも防止することができる。なお、押出形材1は、ロ
ーラ37によって押圧されるテーパ部3a近傍が、斜柱
7と柱9との双方によって支承される構成となってい
る。このため、前述のようにローラ37で押圧しながら
摩擦攪拌接合を行っても、その部分が挫屈するのを良好
に防止することができる。但し、上記挫屈を一層確実に
防止するためには、押出形材1の変形率が0〜5%とな
る程度に、ローラ37の押圧力を調整するのが望まし
い。
Further, in the present embodiment, when the friction stir welding shown by the arrow B is performed, the movement of the welding extruded profile 11 can be prevented by the engagement of the engaging portions 9a and 13, and the friction stirring The joining is performed while pressing the roller 37 as described above. Therefore, it is possible to prevent a step or a gap from being formed in the joint portion. The extruded shape member 1 is configured such that the vicinity of the tapered portion 3a pressed by the roller 37 is supported by both the slanted column 7 and the column 9. Therefore, even if friction stir welding is performed while pressing the roller 37 as described above, it is possible to favorably prevent the portion from buckling. However, in order to prevent the buckling more reliably, it is desirable to adjust the pressing force of the roller 37 so that the deformation rate of the extruded profile 1 becomes 0 to 5%.

【0045】更に、本実施の形態では、図1の上下を反
転させて下側から矢印Bに示す摩擦攪拌接合を行う場合
にも、係合部9a,13の係合によって接合用押出形材
11の落下を良好に防止することができる。このため、
押出形材1及び接合用押出形材11の工場における配置
方向等も自由に設定することができる。
Further, in this embodiment, even when the friction stir welding shown in FIG. 1 is turned upside down and the friction stir welding is performed from the lower side, the engaging extruded profile members are engaged by the engagement of the engaging portions 9a and 13a. The fall of 11 can be satisfactorily prevented. For this reason,
The arrangement direction and the like of the extruded profile 1 and the extruded profile 11 for joining in a factory can be freely set.

【0046】また更に、本実施の形態では、面板5の突
出部5aに形成された肉厚部5bを、矢印Aに示す摩擦
攪拌接合における熱影響部33がその内側に配設される
ように構成している。このため、接合部材50の継手強
度を良好に確保することができる。しかも、本実施の形
態では、矢印Bに示す摩擦攪拌接合が行われる面板3及
び板部15の両端も、図1に示すように厚肉に形成して
いる。従って、前述の試験結果が示すように、上記継手
強度を一層良好に確保することができる。
Furthermore, in this embodiment, the thick portion 5b formed on the projecting portion 5a of the face plate 5 is arranged so that the heat-affected portion 33 in the friction stir welding shown by the arrow A is arranged inside thereof. I am configuring. For this reason, the joint strength of the joining member 50 can be favorably ensured. Moreover, in the present embodiment, both ends of the face plate 3 and the plate portion 15 on which the friction stir welding shown by the arrow B is performed are also formed thick as shown in FIG. Therefore, as shown by the above-mentioned test results, the joint strength can be more favorably secured.

【0047】なお、本発明は上記実施の形態に何等限定
されるものではなく、本発明の要旨を逸脱しない範囲で
種々の形態で実施することができる。例えば、押出形材
1及び接合用押出形材11は、6N01以外の6000
系合金(Al−Mg−Si合金)で構成してもよく、そ
れ以外のアルミニウム合金、またはアルミニウム合金以
外の金属で構成してもよい。
The present invention is not limited to the above-described embodiments, and can be implemented in various forms without departing from the scope of the present invention. For example, the extruded profile 1 and the joining extruded profile 11 are 6000 other than 6N01.
It may be made of a system alloy (Al-Mg-Si alloy), an aluminum alloy other than that, or a metal other than the aluminum alloy.

【0048】また、押出形材1及び接合用押出形材11
の形状は、図1に示すもの以外にも種々の形状が考えら
れる。例えば、図5に示すように、接合用押出形材11
を広幅に構成すると共に、係合部9a,13、及びテー
パ部3a,15bの形状を異ならせてもよい。この形状
の押出形材1をアルミニウム合金6061のT6材によ
って構成し、前述の実施の形態と同様に接合して接合部
を断面観察したところ、欠陥は見られなかった。また、
この接合部材50全体の引張試験及び静的4点曲げ試験
では、接合部材50は上記接合部から離れた面板3,5
で破断した。
Further, the extruded profile 1 and the extruded profile 11 for joining.
Various shapes other than those shown in FIG. 1 are conceivable. For example, as shown in FIG.
May be configured to have a wide width, and the engaging portions 9a and 13 and the tapered portions 3a and 15b may have different shapes. When the extruded shape material 1 of this shape was made of T6 material of aluminum alloy 6061 and was joined in the same manner as in the above-mentioned embodiment and the joint portion was observed in cross section, no defect was found. Also,
In the tensile test and the static four-point bending test of the entire joining member 50, the joining member 50 is the face plates 3 and 5 separated from the joining portion.
It broke at.

【0049】また、係合部9aまたは係合部13を、一
般の接合用押出形材11または突出部5aを形成した一
般の押出形材1にも係合可能な形態に構成すれば、係合
部13または係合部9aを省略することができる。
[0049] Further, the engagement portion 9a or the engaging portion 13, if also configured engagable form generally common extruded profile 1 formed with the joining extrusions 11 or protrusions 5a of engagement The joining portion 13 or the engaging portion 9a can be omitted.

【0050】また更に、押出形材1及び接合用押出形材
11には、テーパ部のみを形成してもよい。この場合
も、請求項1記載の発明の効果が生じる。また、本発明
は、図1または図5に示すように平面的な押出形材1を
接合して平面的な接合部材50を得る場合に限らず、円
弧状に湾曲した押出形材を接合して円筒状の接合部材を
得る場合等、種々の形態の押出形材の接合方法に適用す
ることができる。なお、上記各実施の形態において、面
板5が第1の面板に、面板3が第2の面板に、斜柱7及
び柱9が柱に、それぞれ相当する。
[0050] Furthermore, the extruded profile 1 and bonding the extruded profile 11, may be formed only of the tapered portion. Again, effects of the invention of claim 1 Symbol placement occurs. Further, the present invention is not limited to the case where the planar extruded profile 1 is joined to obtain the planar joining member 50 as shown in FIG. 1 or FIG. 5, and the extruded profile curved in an arc shape is joined. The present invention can be applied to various methods for joining extruded shape members, such as when a cylindrical joining member is obtained. In each of the above embodiments, the face plate 5 corresponds to the first face plate, the face plate 3 corresponds to the second face plate, and the slanted columns 7 and 9 correspond to the columns.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明が適用された押出形材及び接合用押出形
材の構成を表す断面図である。
FIG. 1 is a cross-sectional view showing configurations of an extruded profile and a joining extruded profile to which the present invention is applied.

【図2】その押出形材の接合に適用される摩擦攪拌接合
を表す説明図である。
FIG. 2 is an explanatory diagram showing friction stir welding applied to the joining of the extruded shape members.

【図3】その摩擦攪拌接合に使用されるピン型工具の構
成を表す側面図である。
FIG. 3 is a side view showing a configuration of a pin type tool used for the friction stir welding.

【図4】ローラで押圧しながら摩擦攪拌接合を行う方法
を表す説明図である。
FIG. 4 is an explanatory diagram illustrating a method of performing friction stir welding while pressing with a roller.

【図5】他の押出形材及び接合用押出形材の構成を表す
断面図である。
FIG. 5 is a cross-sectional view showing a configuration of another extruded profile and a joining extruded profile.

【符号の説明】[Explanation of symbols]

1…押出形材 3,5…面板 3a,15b…テー
パ部 5a…突出部 5b…肉厚部 7…斜柱 9…柱 9a,13…
係合部 11…接合用押出形材 15…板部 28…ピン型
工具 28a…肩部 28b…柱 33…熱影響部 37…ローラ
50…接合部材
DESCRIPTION OF SYMBOLS 1 ... Extruded shape member 3, 5 ... Face plate 3a, 15b ... Tapered part 5a ... Projection part 5b ... Thick part 7 ... Oblique column 9 ... Column 9a, 13 ...
Engaging portion 11 ... Extruded shape member for joining 15 ... Plate portion 28 ... Pin type tool 28a ... Shoulder portion 28b ... Pillar 33 ... Heat-affected zone 37 ... Roller
50 ... Joining member

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平9−309164(JP,A) 特開 平10−175089(JP,A) 特開 平9−221024(JP,A) 特開 平6−269877(JP,A) (58)調査した分野(Int.Cl.7,DB名) B21D 41/00 B23K 20/12 B61D 17/04 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-9-309164 (JP, A) JP-A-10-175089 (JP, A) JP-A-9-221024 (JP, A) JP-A-6- 269877 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) B21D 41/00 B23K 20/12 B61D 17/04

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 第1の面板、第2の面板、及び該各面板
を平行に接続する柱を有する複数の押出形材を、上記各
第1の面板及び上記各第2の面板がそれぞれ同一面状に
配設されるように接合する押出形材の接合方法であっ
て、 上記第1の面板を予め上記第2の面板より突出して成形
しておき、上記第1の面板の上記突出した端縁同士を突
き合わせて上記第2の面板側から摩擦撹拌接合する第1
工程と、 該第1工程後の上記第2の面板間を橋渡し可能な板部を
有する接合用押出形材を、上記第2の面板の端縁及び上
記板部の端縁に予め成形したテーパ部同士を当接させる
ことによって上記板部が上記第2の面板間に橋渡しされ
る位置に配設する第2工程と、 上記板部の両端とその板部によって橋渡しされた上記各
第2の面板とを摩擦撹拌接合する第3工程と、 を備えたことを特徴とする押出形材の接合方法。
1. A plurality of extruded profile members having a first face plate, a second face plate, and columns connecting the face plates in parallel, wherein the first face plate and the second face plate are the same. A method for joining extruded shape members, which is joined so as to be arranged in a plane shape, wherein the first face plate is formed in advance by projecting from the second face plate, and the first face plate is projected. A first abutting end edge and friction stir welding from the second face plate side
And a taper formed by previously forming an extruded profile for joining having a plate portion capable of bridging between the step and the second face plate after the first step on the edge of the second face plate and the edge of the plate portion. A second step of arranging the plate portion at a position bridging between the second face plates by bringing the parts into contact with each other, and both ends of the plate portion and the respective second bridges bridged by the plate portion. A third step of friction stir welding with a face plate, and a method of joining extruded shape members, comprising:
【請求項2】 上記第2の工程では、上記接合用押出形
材を、上記押出形材に係合固定し、該係合によって上記
板部を上記第2の面板間に橋渡しされた状態に保持する
ことを特徴とする請求項1記載の押出形材の接合方法。
2. In the second step, the extrusion type for joining is used.
Material is engaged and fixed to the extruded profile, and by the engagement, the above
The plate portion is held in a state of being bridged between the second face plates.
The method for joining extruded shape members according to claim 1, wherein
【請求項3】 上記第1の面板の突出した部分先端を、
予め他の部分より肉厚に成形しておき、上記摩擦撹拌接
合の熱影響部をその肉厚部の内側に配設することを特徴
とする請求項1または2記載の押出形材の接合方法。
3. The protruding tip of the first face plate is
The extruded profile joining method according to claim 1 or 2, wherein the extruded profile is formed in a thicker thickness than other portions in advance, and the heat-affected zone of the friction stir welding is disposed inside the thick section. .
【請求項4】 上記第3工程における摩擦撹拌接合を、
該接合部を上記接合用押出形材の挿入方向に沿って押圧
しながら行うことを特徴とする請求項1〜3のいずれか
に記載の押出形材の接合方法。
4. The friction stir welding in the third step,
The extruded profile joining method according to any one of claims 1 to 3, wherein the joining part is pressed while being pressed along the insertion direction of the extruded profile for joining.
【請求項5】 第1の面板、第2の面板、及び該各面板
を平行に接続する柱を有すると共に、上記第1の面板が
上記第2の面板より突出して成形された押出形材を接合
するための接合用押出形材であって、 上記第1の面板の上記突出した端縁同士を突き合わせて
接合したときに、該接合後の上記第2の面板間を橋渡し
可能な板部と、 該板部の両端縁に形成され、上記第2の面板の端縁と当
接するテーパ部と、 を備えたことを特徴とする接合用押出形材。
5. An extruded shape member having a first face plate, a second face plate, and a column connecting the face plates in parallel, wherein the first face plate is formed to project from the second face plate. An extruded profile for joining, which is capable of bridging between the second face plates after the joining when the projecting edges of the first face plate are butted and joined. , Which are formed on both edges of the plate portion and contact with the edges of the second face plate.
An extruded profile for joining, comprising: a taper portion that is in contact with.
JP25384798A 1998-09-08 1998-09-08 Extruded profile joining method and extruded profile for joining Expired - Fee Related JP3449928B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25384798A JP3449928B2 (en) 1998-09-08 1998-09-08 Extruded profile joining method and extruded profile for joining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25384798A JP3449928B2 (en) 1998-09-08 1998-09-08 Extruded profile joining method and extruded profile for joining

Publications (2)

Publication Number Publication Date
JP2000085038A JP2000085038A (en) 2000-03-28
JP3449928B2 true JP3449928B2 (en) 2003-09-22

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ID=17256967

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3449928B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1019889C2 (en) * 2002-02-01 2003-08-04 Stephanus Schinkel Connection method for joining together construction elements, uses combination of friction stir welding and connector device
JP4924573B2 (en) * 2008-08-28 2012-04-25 日本軽金属株式会社 Friction stir welding method for double skin panels
JP5113803B2 (en) * 2009-06-01 2013-01-09 日本車輌製造株式会社 Hollow shaped joints and joints

Also Published As

Publication number Publication date
JP2000085038A (en) 2000-03-28

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