JP3413256B2 - Oil absorption treatment material - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION The present invention relates to an oil treatment material used in various places such as kitchens and households such as kitchens and factories.
In particular, it relates to an oil absorption treatment material that absorbs and processes oil.

[0002]

2. Description of the Related Art Generally, oil is used in various places. For example, edible oil for cooking is used in households such as kitchens, and lubrication and operation is used in machines used in factories. Oil is used. In the places where these oils are used, it is necessary to consider the environmental pollution, etc. when the oil is drained into the sewer at the same time as the oil is used.Therefore, the used oil and waste oil, and excess oil due to spillage etc. Processing is a problem.

Conventionally, in order to treat such oils,
For example, at home or the like, using an oil solidifying agent such as the product name of Johnson Co., Ltd.
Further, oil wiping paper, tissue paper, cloth, rag, etc. have been used to wipe off the oil for processing. On the other hand, a so-called oil fence is used in order to process oil in a relatively vast area such as a sea area, for example, when recovering a large amount of heavy oil spilled due to a tanker accident, rather than in a relatively simple area such as a home. Is used. There are various types of so-called oil fences, but generally, lipophilic substances such as synthetic polymer fibers such as polyethylene and natural fibers such as kapok are used, and these are directly formed into a mat shape, Alternatively, it is formed in a mat shape by heat-sealing or mixing with another thermoplastic fiber or the like.

[0004]

However, an oil solidifying agent such as the trade name "Taking Temple" cannot be solidified unless it is used for high-temperature oil, so that edible oil was used for frying and the like. In order to use it immediately afterwards, or to use it in oil that has been cooled to room temperature, it is necessary to reheat it and add it to the oil, which is troublesome. In addition, since it is necessary to use it in such a high temperature state, it is necessary for the user to be careful not to leave the place when the user burns or heats the oil, and to be careful of the fire. Furthermore , although such problems are less likely to occur with oil wiping paper, tissue paper, or a rag, since the oil absorption capacity is limited, the oil cannot be sufficiently absorbed and the oil is wiped off several times. etc,
After all, there is a drawback that it takes time.

On the other hand, in the conventional oil fence, as described above, the lipophilic fiber such as the Kapok fiber is formed into a mat shape having a flat surface, so that the contact area with the oil is limited. Therefore, in order to improve oil absorption efficiency, it is essential to keep a lipophilic substance such as kapok fiber inside the oil fence. Also, as a result,
All of the conventional oil fences collect oil by adsorbing the oil to the lipophilic fiber itself such as natural fiber such as kapok, but it is further desired to absorb the oil efficiently. .

In particular, in the case of an oil fence using natural fibers such as kapok, since these natural fibers are generally short fibers, it is not easy to perform a molding process such that the fibers are not easily entangled with each other, and the natural fibers themselves are not. Since it does not have sufficient strength, it needs to be heat-sealed or mixed with another fiber such as a thermoplastic fiber, resulting in a drawback that the production is troublesome.
This is because oil fences and the like are usually required to have certain requirements such as high strength so as not to be damaged during recovery, etc., but as a result, they generally have to be relatively large-scale. It has not been obtained, and it is not always appropriate to apply it as it is to a place where it is required to process oil relatively easily such as at home.

As described above, as a result, until now, oil can be easily and sufficiently absorbed, and at the same time, it can be easily produced at a low cost, and as a result, it is required to treat the oil as easily as at home. The current situation is that there was no suitable oil treatment material for the location where it was used.

An object of the present invention is to provide an oil absorption treatment material which avoids the above-mentioned drawbacks, can be easily used, can efficiently and sufficiently absorb oil, and can be easily produced. To do.

[0009]

As a first means for solving the above-mentioned problems, the present invention comprises a plurality of oil-permeable sheet-like base materials which are superposed on each other, and these sheet-like substrates are provided. Embossed on at least one sheet of substrate
Has a large number of oil retaining space should possess oil between is formed opposite the base material sheet by, and the sheet-like substrate is absorbed treatment material of the oil, characterized by being processed lipophilic Is provided. A nonwoven fabric can be used as the sheet-shaped substrate.

In the first means of the present invention, in particular, at least one of coconut fiber or a pulverized product of coconut fiber, linter, kapok, highly oil-absorbent resin, perlite, etc. is provided in the oil-holding space. The present invention provides an oil-absorbing material, in which one oil-absorbing agent is enclosed and these oil-absorbing agents themselves are lipophilically treated.

[0011]

As described above, at least one sheet-shaped substrate of the lipophilic treated substrate is embossed.
When having multiple oil retaining space should possess oil between the opposed sheet-like substrate is formed, the result of the experiment, only by the simple method of covering the oil, lipophilic the oil held in the space The oil is drawn to the oil-permeable sheet base material and fully absorbed in the oil-holding space without the need to specially store the substance, and as a result of embossing, the oil-permeable sheet base material comes into contact with the oil. It was found that oil can be efficiently absorbed because the area becomes large. Further, as a result, the structure is simple, the manufacturing can be easily performed at low cost, and it can be sufficiently applied to a place where it is required to process oil relatively easily, such as at home.

Further, as shown in the above-mentioned second means, when an oil absorbing material such as coconut fiber is enclosed in the oil holding space or the oil absorbing material itself is subjected to lipophilic treatment, the oil retaining capacity is further increased. Will increase. In this case, it should be noted that even if these oil-absorption-treated materials have properties that are difficult to mold, they can be easily manufactured because they are simply enclosed.

[0013]

Embodiments of the present invention will be described in detail with reference to the drawings. FIGS. 1 to 3 show an oil absorption treatment material 10 of the present invention, and the oil absorption treatment material 10 is laminated on each other. In addition, a plurality of sheets, in the embodiment shown in FIGS. 1 to 3, are composed of two oil-permeable sheet-shaped base materials 12A and 12B.

These sheet-like base materials 12 are made of an oil-permeable material such as nonwoven fabric. For this reason,
As shown in FIG. 3, the oil 14 to be absorbed can penetrate into the inside of the sheet-shaped substrate 12. As long as the oil 14 can penetrate into the sheet-shaped substrate 12 in this manner, the material of the nonwoven fabric is not particularly limited, and various materials such as ultrafine fibers such as polyester resin can be used. Further, the non-woven fabric used as the sheet-shaped substrate 12 is manufactured by various methods such as a mechanical bonding method, an adhesion method, a spunbond method or the like in which these ultrafine fibers such as polyester fibers are entwined with each other by needle punching or the like. . The sheet-shaped substrate 12 may be formed by laminating a plurality of nonwoven fabrics as long as sufficient oil permeability can be ensured.

At least one of the two sheet-like base materials 12A and 12B has the sheet-like base material 12A shown in FIGS.
As shown, the other sheet-shaped substrate is embossed
A large number of oil holding spaces 1 in which oil 14 should be held between 12B
6 is formed. In this way, the sheet-shaped base material 12A
An embossed portion 12a and a flat surface portion 12b are formed on the. Therefore, the one sheet-shaped base material 12A having the embossed surface has a larger contact area with the oil 14 to be absorbed, as compared with the case where the surface is all flat, and the oil 14 is efficiently used. Can be absorbed. This embossing can be performed by corrugating one sheet-shaped substrate 12A by an appropriate means such as a press.

These two sheet-like base materials 12A, 12
As shown in FIGS. 2 and 3, B is the flat portion 12b of one sheet-shaped base material 12A that has been embossed and the flat portion 12b that is not embossed, and the other sheet-shaped base material 12B.
By being adhered to each other, they are superposed on each other, whereby a large number of oil holding spaces 16 are formed between the embossed portion 12a of the one sheet-shaped base material 12A and the other sheet-shaped base material 12B. Specifically, this heavy adhesion can be performed by an appropriate means such as sewing, applying an adhesive and then drying it, or heat-sealing each other with a hot-melt agent. In addition, the embossing for forming the oil holding space 16 is performed on the sheet-shaped base material 12 in advance before the heavy-weighting as described above, and when the heavy-weighting is performed, one sheet-shaped base material 12A is used. May be performed at the same time by partially adhering a part of the above to a part of the other sheet-shaped base material 12B.

The sheet-shaped base materials 12A and 12B are both subjected to lipophilic treatment in order to enhance the ability to capture the oil 14 to be absorbed. As this lipophilic treatment, specifically, it is preferable to use a water repellent finishing agent for paper products, and specifically,
Tonen Co., Ltd. product name "SIGMA COAT 25
It is desirable to use "0". This "SIGMA CO
"AT 250" is an aqueous emulsion obtained by polymerizing or condensing a higher fatty acid, resinizing waxes as a main component, and adding an emulsifier as an auxiliary agent. After applying to the base material 12 by spraying or soaking the sheet-like base material 12 in "SIGMA COAT 250", the surplus is removed and finally the fibers of the non-woven fabric or the like constituting the sheet-like base material 12 are removed. It is performed by drying at a relatively high temperature below the melting temperature. The lipophilic treatment may be performed after the nonwoven fabric is formed on the sheet-shaped base material 12, or the sheet-shaped base material 12 may be formed by using the nonwoven fabric that has been subjected to lipophilic treatment in advance.

In this case, "SIGMA COAT 25
"0" means a conventional silicon compound, a fluorine compound, a wax, a wax compound, which forms a film on the surface of an object to be lipophilicized to block the oil permeability and air permeability of the object.
Unlike conventional lipophilic treatment agents such as metal soap-based preparations, the sheet-shaped base material 1 adheres to the surface of each fiber constituting the non-woven fabric of the sheet-shaped base material 12 to be subjected to lipophilic treatment in a film form.
The lipophilic treatment can be performed without impairing the oil permeability of 2. Also, this "SIGMA COAT 250"
Is a liquid and can be subjected to lipophilic treatment without deteriorating the oil permeability by adhering to various substances. Therefore, the object is not particularly limited, and the sheet-shaped substrate 12 can be widely used in consideration of strength and the like. A material such as a non-woven fabric can be selected, and as a result, the sheet-shaped base material 12 is not always required.
It is not required to be made of a solid lipophilic substance such as natural fiber such as kapok which has lipophilicity as its original attribute, or synthetic polymer fiber such as polyester. As a result, it does not take much time to manufacture, and it can be manufactured at low cost.

Incidentally, this "SIGMA COAT 25
Since "0" is mainly composed of resins having a high melting point, its lipophilicity does not change even under heating. Therefore, the oil absorption treatment material 10 of the present invention can be used for treatment of high temperature oil 14. You can In addition, "SIGMA COAT 25
Since "0" is a natural fatty acid as a main component, it is not harmful, and there is little problem even when the oil absorption treatment material 10 is incinerated after the oil 14 absorption treatment. Further, since it has an excellent lipophilic effect, it can be diluted at a high ratio of 10 to 30 times before use, and thus it has an advantage that cost can be suppressed.

As described above, the oil absorption treatment material 10 of the present invention
Is a simple method in which the sheet-shaped base material 12 is subjected to lipophilic treatment and the oil-containing space 16 is formed by the lipophilic and oil-permeable sheet-shaped base material 12, so that the oil 14 to be absorbed is covered. The oil 14 is attracted by the lipophilicity of the sheet-shaped base material 12 only by the above, and the oil 14 permeates into the inside of the sheet-shaped base material 12 due to the oil permeability thereof.
Are attracted to each other and are held in the oil-holding space 14 formed by the sheet-shaped base material 12. In this case, in particular, even if the lipophilic solid substance such as Kapok is not particularly stored in the oil holding space 14, the oil can be sufficiently absorbed, and unlike the conventional oil fence,
Not only the fibers themselves are adsorbed, but also the fibers are held in the oil holding space 16, so that the oil 14 can be sufficiently absorbed.

The embossed portion 12a of the sheet-shaped base material 12 forming the oil holding space 16 is preferably formed in a size that can maintain the self-holding property when embossing. . Specifically, the size of the oil holding space 16 formed by each embossed portion 12a shown in FIG. 1 is set to have a width t (see FIG. 1) of about 5 mm and a length l (see FIG. 1) of about 35 mm. However, the size is not limited to this value, but it is desirable that the size has such a self-maintaining property. This is shown in FIG.
As shown in (A), in order to secure a large oil holding space 16, it is also possible to provide a hollow portion 15 in the sheet-shaped base material 12 instead of the embossed portion 12a and use this hollow portion 15 as the oil holding space 16. However, in this case, when the sheet-shaped substrate 12 absorbs the oil 14, the hollow portion 1 is caused by its own weight as shown in FIG. 4 (B).
This is because the oil holding space 16 formed by 5 may be crushed and the oil in the oil holding space 16 may be squeezed out.

In the embodiment shown in FIG. 1, the embossed portion 12a forming the oil holding space 16 is formed in a substantially rectangular shape aligned with each other.
In order to further increase the contact area with 4 and further improve the absorption efficiency of the oil 14, it may be formed in a curved shape as shown in FIGS. 5 (A) and 5 (B). Further, in the embodiment shown in FIGS. 1 to 3, only one sheet-shaped base material 12A is embossed, but in order to absorb a larger amount of the oil 14, FIG.
As shown in, both sheet-shaped base materials 12A and 12B may be embossed to form a large number of oil-holding spaces 16. In this case, as shown in FIG.
Two sheet-like base materials 12A and 12B, both sides of which are embossed on both sides of the sheet-like base material 12C, may be superposed on each other, or as shown in FIG. Alternatively, the flat portions 12b of the two sheet-shaped base materials 12A and 12B subjected to the above may be directly laminated on each other. As shown in FIG. 6C, two sheet-shaped base materials 12A and 1 that have been embossed.
2B may be offset from each other without aligning the plane portions 12b thereof and may be superposed on both surfaces of the flat sheet-shaped substrate 12C.

Next, another embodiment of the present invention will be described with reference to FIG. 7. In this embodiment, the oil holding space 16
The oil absorbent 18 is enclosed therein. This oil absorbent 18
Further improves the absorption capacity of the oil 14 in the oil holding space 16 and more reliably absorbs the oil 14 in the oil holding space 16,
Has the function of holding. In this case, the oil absorbent 18 is simply sealed in the oil holding space 16 without being heat-sealed or mixed with the sheet-shaped base material 12, and therefore, for example,
Even if an oil absorbent 18 such as a kapok that is difficult to mold is used, it can be easily manufactured. Examples of the oil absorbent 18 include coconut fibers or pulverized coconut fibers, linters,
Kapock, highly oil-absorbent resin, perlite, etc. can be used. Each of these oil absorbents 18 has a sufficient oil absorbing action and is lightweight, and thus is suitable for being enclosed in the oil holding space 16. In addition, these oil absorbents 1
Each of 8 may be used alone, or may be used in combination of two or more kinds such as mixing coconut fiber and linter.

Here, the palm fibers are mechanically collected by cutting the pericarp of the fruit of the palm, and the pulverized palm fibers are produced by crushing the palm fibers, or The residue generated when collecting the coconut fiber can be used. Lanta is a short fiber having a length of 3 mm to 5 mm that remains on the surface of the seed after the long fibers are collected by a cotton seed ginning machine such as a land-based noodle or an Indian noodle. This linter is taken from the seeds with a delinting machine similar to a ginning machine. The kapok is a short fiber obtained by collecting hair having a length of 15 mm to 30 mm generated on the inner wall of the skin of the fruit of the kapok tree belonging to the Panya family. Although these natural fibers are short fibers and difficult to process such as shaping, in the case of the present invention, they are simply encapsulated in the oil holding space 16 without any special processing, and their lipophilic action is achieved. Can be demonstrated.

Further, examples of the highly oil-absorbent resin include those manufactured by Nippon Shokubai Chemical Co., Ltd., and granular solid type highly oil-absorbent resin provided by the same can be used. Further, perlite is a hollow body obtained by crushing pearlite, pine rock, obsidian, etc., and then firing at about 900 to 1100 ° C. and expanding with a foaming component (structural water) contained in the rock.

The oil absorbent 18 such as coconut fiber itself is also subjected to lipophilic treatment with the above-mentioned "SIGMA COAT 250" or the like to further efficiently and sufficiently absorb the oil 14 and retain the oil 14 in the oil. The space 16 can be held more reliably. The lipophilic treatment of these oil absorbents 18 is performed in the same manner as in the case of the sheet-shaped base material 12.
COAT 250 "can be applied or dipped.

The oil absorption treatment material 10 of the present invention is shown in FIGS.
As shown in FIG. 10, it is possible to form the sheet-like base material 12 which is superposed on the sheet-like base material by superposing a plurality of stages . As a result, a larger number of oil holding spaces 16 can be secured and the volume of the oil holding spaces 16 can be increased, so that the absorption capacity of the oil 14 can be improved. In this case, as shown in FIG. 8, the flat sheet substrate 12′B of the upper sheet substrate 12 ′ is provided on the sheet substrate 12A having the embossed portion 12a of the lower sheet substrate 12. Alternatively, as shown in FIG. 9, the embossed portions 12a and the flat portion 12b of the upper and lower sheet-shaped base materials 12 and 12 'may be superposed with each other in an alternating manner. Further, depending on the place of use and the like, as shown in FIG. 10, the sheet-shaped base material 12 may be spirally wound to be used in multiple stages.

Finally, the use and usage of the oil absorption treatment material 10 of the present invention will be described. For example, it is cut into an appropriate size and used as a cloth or a rag in a home such as a kitchen. The oil can be treated by a simple method such as covering it on the oil in the pan. Also, by arranging it at the drainage outlet of homes and factories, etc., separating only oil from drainage,
It can also be used for collecting. It can also be used for treating oil for lubricating or operating machinery in factories and the like. Further, it can be used as filters such as an oil separator. Oil absorption treatment material 10 of the present invention
Is suitable for use in places where it is necessary to process oil relatively easily, while in the future, as will be described below, it will be necessary to collect and process a relatively large amount of oil in a large scale. It can be expected to correspond to.

That is, by selecting the material of the non-woven fabric forming the sheet-like base material 12 in consideration of the strength and the harmfulness when incinerated, the recovery of oil in a vast area such as a sea area can be dealt with. It is expected. Specifically, it can be used to collect oil that has spilled due to a ship accident such as a tanker, and to prevent the inflow of oil to a farm or a beach.

After the oil 14 is absorbed and recovered by the oil absorption treatment material 10 of the present invention, the oil absorption treatment material 1 is directly used.
0 may be discarded, or oil 14
May be separated from the oil absorption treatment material 10 and the oil 14 may be reused.

[0031]

EFFECTS OF THE INVENTION According to the present invention, as described above, at least one sheet-shaped substrate which has been subjected to lipophilic treatment.
Forming a plurality of oil retaining space should possess <br/> oil between the opposed sheet-like substrate embossed to result, only by the simple method of covering the oil, the oil held in the space Even if the lipophilic substance is not specially stored in the oil, the oil is attracted to the oil-permeable sheet-like base material and is sufficiently absorbed in the oil-holding space. Since the contact area with the oil becomes large, there is a practical advantage that oil can be efficiently absorbed. Also, as a result,
It has a simple structure, can be easily manufactured at low cost, and can be sufficiently applied to a place where oil treatment is required relatively easily, such as at home.

Further, according to the present invention, as described above, oil absorbing materials such as coconut fibers are enclosed in the oil holding space, and these oil absorbing materials themselves are lipophilic. There is a real benefit of increasing the oil holding capacity. In this case, it should be noted that even if these oil absorption treatment materials have a property that molding processing is difficult, without simply heat-bonding to another carrier such as fiber or shaping into a mat, Since it is only encapsulated, there is an advantage that it can be easily manufactured.

[Brief description of drawings]

FIG. 1 is a top view of an oil absorption treatment material of the present invention.

FIG. 2 is a cross-sectional view of the oil absorption treatment material of the present invention.

FIG. 3 is a cross-sectional view showing a state in which the oil absorption treatment material of the present invention absorbs oil.

FIG. 4 (A) is a cross-sectional view of a sheet-shaped base material when an oil-holding space is formed by a hollow portion provided in the sheet-shaped base material, and FIG. 4 (B) is shown in FIG. 4 (A). It is a cross-sectional view showing a state when oil is absorbed by the sheet-shaped base material shown.

FIG. 5 is a top view of an example in which embossing is formed in a curved shape.

FIG. 6 is a cross-sectional view of an example in which two sheet-shaped substrates are embossed.

FIG. 7 is a cross-sectional view of an embodiment in which an oil absorption treatment material is enclosed in an oil holding space.

FIG. 8: One formed by superposing a plurality of sheet-like base materials
3 is a cross-sectional view of the example of FIG.

FIG. 9 shows another example in which a sheet-shaped substrate is polymerized in multiple stages .
It is a cross-sectional view of an example .

FIG. 10 is a perspective view of an example in which a sheet-shaped base material is wound and formed into a roll shape.

[Explanation of symbols]

10 Oil Absorption Treatment Material 12 , 12A, 12B, 12C Sheet-shaped Base Material 12a Embossed Part 12b Flat Surface Part 14 Oil 16 Oil Retaining Space 18 Oil Absorbent

Claims (4)

(57) [Claims] 1. A plurality of oil-permeable sheet-like base materials superposed on each other, wherein at least one sheet-like base material of the plurality of sheet-like base materials is formed by embossing.
The sheet-like base material has a large number of oil-holding spaces for holding oil between the sheet-like base material and the sheet-like base material , and the sheet-like base material is subjected to lipophilic treatment. 2. The oil absorption treatment material according to claim 1, wherein an oil absorbent is enclosed in the oil holding space. 3. The oil absorption treatment material according to claim 2 , wherein the oil absorption agent is subjected to lipophilic treatment. Claims wherein said oil absorbent grinding bodies of coconut fibers or coconut fibers, linters, Kabokku, wherein the high oil-absorbing resin, which is one of at least one of pearlite
The oil absorption treatment material according to claim 2 or claim 3 .