JP3410522B2 - Method for producing granular amorphous silica - Google Patents
Method for producing granular amorphous silicaInfo
- Publication number
- JP3410522B2 JP3410522B2 JP24732693A JP24732693A JP3410522B2 JP 3410522 B2 JP3410522 B2 JP 3410522B2 JP 24732693 A JP24732693 A JP 24732693A JP 24732693 A JP24732693 A JP 24732693A JP 3410522 B2 JP3410522 B2 JP 3410522B2
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- Japan
- Prior art keywords
- silica
- amorphous silica
- water
- particle size
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は、粒状非晶質シリカの製
造方法に関するもので、より詳細には、ケイ酸アルカリ
の酸の中和過程で直接粒状非晶質シリカを製造する方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing granular amorphous silica, and more particularly to a method for directly producing granular amorphous silica in the neutralization process of alkali silicate acid.
【0002】[0002]
【従来の技術】非晶質シリカ系の充填剤には、所謂乾式
法シリカと湿式法シリカとが知られており、それぞれそ
の特性を利用して、塗料用、情報記録紙用、ゴム用、樹
脂成形品用等の用途に使用されている。前者のシリカ
は、SiCl4 を酸素水素炎中で分解することにより得
られ、粒径は微細で形状が球形であって比表面積、細孔
容積、細孔分布等に基づく表面活性が比較的小さい。一
方、後者のシリカは、珪酸アルカリを酸で中和すること
により得られるもので、粒径は一般に大きく粒度分布も
広いが、その内部はポーラスで表面活性も比較的大きい
ものである。このように非晶質シリカは、その製法によ
って物性が大きく異なり、特に後者の湿式法は、ケイ酸
アルカリを酸で中和する反応条件としての濃度、温度、
圧力、時間、反応方法等の条件をいろいろ変化させ得る
ことから、広く性質の異なる非晶質シリカを得ることが
できるものである。2. Description of the Related Art So-called dry process silica and wet process silica are known as amorphous silica-based fillers, and by utilizing their characteristics, paints, information recording papers, rubbers, Used for applications such as resin moldings. The former silica is obtained by decomposing SiCl 4 in an oxygen-hydrogen flame, has a fine particle size and a spherical shape, and has a relatively small surface activity based on the specific surface area, pore volume, pore distribution, etc. . On the other hand, the latter silica is obtained by neutralizing alkali silicate with an acid, and generally has a large particle size and a wide particle size distribution, but its inside is porous and its surface activity is relatively large. As described above, the amorphous silica has greatly different physical properties depending on its production method, and particularly the latter wet method is such that the concentration, temperature, and the reaction conditions for neutralizing alkali silicate with acid
Since various conditions such as pressure, time and reaction method can be changed, amorphous silica having widely different properties can be obtained.
【0003】これらの非晶質シリカ系充填剤の内でも、
充填剤粒子相互の凝集性がなく、樹脂等への分散性に優
れている点で、微小球状シリカ粒子等の定形非晶質シリ
カ粒子に対する需要が高まりつつある。Among these amorphous silica type fillers,
Demand for regular amorphous silica particles such as fine spherical silica particles is increasing because they have no cohesiveness among filler particles and are excellent in dispersibility in resins and the like.
【0004】従来、微小球状シリカ粒子の製法として
は、有機シランをエタノール等の有機溶媒中で加水分解
する方法、シリカゾルやゲルを球状に成形する方法、ケ
イ酸アルカリ水溶液と有機溶媒とからW/Oエマルジョ
ンを調製し次いで加水分解する方法、溶融シリカを球状
に成形する方法、各種ゼオライトの定形粒子を酸処理す
る方法等が知られている。しかしながら、原料費が高く
つく等の問題があり、前述した需要に十分対応し得るも
のでなかった。Conventionally, as a method of producing fine spherical silica particles, a method of hydrolyzing an organic silane in an organic solvent such as ethanol, a method of forming a silica sol or a gel into a spherical shape, and a W / alkali silicate aqueous solution and an organic solvent are used. Known methods include preparing an O emulsion and then hydrolyzing it, forming fused silica into spheres, and treating fixed zeolite particles with an acid. However, there were problems such as high raw material costs, and it was not possible to sufficiently meet the above-mentioned demand.
【0005】最近に至って、米国特許第4752458
号明細書には、可溶性ケイ酸の溶液に、酸溶液を添加
し、ゲルの形成に先立って、アルギン酸アルカリ金属
塩、アルギン酸アンモニウム塩、澱粉、ゼラチン、ペク
チン或いはその混合物から成る有機高分子溶液を添加す
ることから成る微小球状シリカの製造法が記載されてい
る。More recently, US Pat. No. 4,752,458
In the specification, an acid solution is added to a solution of soluble silicic acid, and an organic polymer solution consisting of alginic acid alkali metal salt, alginic acid ammonium salt, starch, gelatin, pectin or a mixture thereof is added prior to forming a gel. A method of making microspherical silica consisting of adding is described.
【0006】[0006]
【発明が解決しようとする課題】上記先行技術は、ケイ
酸アルカリの酸による中和過程で水溶性高分子の添加に
より直接微小球状粒子を製造するという着想において優
れたものであるが、上記水溶性高分子の添加では得られ
る微小球状粒子の収率が40%程度以下と低く、また収
率が比較的高いものでも、形状や粒径の不揃いな非球状
の粒子で、さらにろ過性が極めて悪く実用性も低い。The above-mentioned prior art is excellent in the idea of directly producing fine spherical particles by adding a water-soluble polymer in the neutralization process of an alkali silicate with an acid. The yield of fine spherical particles obtained by the addition of a water-soluble polymer is as low as about 40% or less, and even if the yield is relatively high, the particles are non-spherical particles with irregular shapes and particle sizes, and the filterability is extremely high. Poor practicality.
【0007】本発明者等は、ケイ酸アルカリ溶液の酸に
よる中和過程で、非晶質シリカ核剤及び水溶性高分子を
共存させると、珪酸アルカリ部分中和物の微小球状粒子
が収率よくしかも均斉な粒度で析出することを見い出し
た。When the amorphous silica nucleating agent and a water-soluble polymer coexist in the neutralization process of an alkali silicate solution with an acid, the present inventors yielded fine spherical particles of a partially neutralized alkali silicate product. It has been found that the particles are well and evenly precipitated.
【0008】即ち、本発明の目的は、ケイ酸アルカリの
酸による中和過程で微小球状シリカを収率よく析出させ
得る球状非晶質シリカの製造方法を提供するにある。本
発明の他の目的は、球状乃至球状に近い定形粒子でしか
も粒度分布の一様な定形粒状非晶質シリカを、高生産性
をもって安価に製造し得る方法を提供するにある。That is, an object of the present invention is to provide a method for producing spherical amorphous silica capable of precipitating fine spherical silica in high yield in the neutralization process of alkali silicate with an acid. Another object of the present invention is to provide a method capable of inexpensively producing a regular granular amorphous silica having a regular particle shape of spherical or nearly spherical and having a uniform particle size distribution.
【0009】[0009]
【課題を解決するための手段】本発明によれば、ケイ酸
アルカリ水溶液、非晶質シリカ核剤、水溶性有機高分子
及び部分中和量の酸水溶液を混合し、この混合液を放置
してケイ酸アルカリの部分中和物から成る粒状物を生成
させ、この粒状物を分離した後、酸で中和することを特
徴とする粒状非晶質シリカの製造方法が提供される。According to the present invention, an alkali silicate aqueous solution, an amorphous silica nucleating agent, a water-soluble organic polymer and a partially neutralized acid aqueous solution are mixed and the mixture is left to stand. There is provided a method for producing granular amorphous silica, which comprises producing a granular material comprising a partially neutralized product of alkali silicate, separating the granular material, and neutralizing with an acid.
【0010】[0010]
【作用】本発明は、ケイ酸アルカリの部分中和に際し
て、非晶質シリカ核剤と水溶性有機高分子との組合せを
共存させると、ケイ酸アルカリの部分中和物が、収率よ
く定形の球状粒状物に生長するという発見に基づくもの
である。後述する「表1」乃至「表4」は、ケイ酸ナト
リウム水溶液と、非晶質シリカ核剤と、種々の水溶性高
分子溶液と、部分中和量の硫酸とから、核剤の添加量を
変えて、透明な混合溶液を調製し、この混合溶液を20
℃の温度で14時間放置したときに析出するケイ酸アル
カリ部分中和物の収率(SiO2 基準)と、粒状物の粒
子形状及び粒径を測定した結果を示すものである。In the present invention, when a combination of an amorphous silica nucleating agent and a water-soluble organic polymer is allowed to coexist in the partial neutralization of alkali silicate, the partially neutralized product of alkali silicate is formed in a good yield and in a fixed form. It is based on the discovery that it grows into spherical granules. "Table 1" to "Table 4" to be described later are based on the sodium silicate aqueous solution, the amorphous silica nucleating agent, various water-soluble polymer solutions, and the partially neutralized amount of sulfuric acid. To prepare a transparent mixed solution, and add this mixed solution to 20
The results of measuring the yield (based on SiO 2 ) of the partially neutralized alkali silicate precipitates when left at 14 ° C. for 14 hours and the particle shape and particle size of the granules are shown.
【0011】この「表4」の結果によると、種々の水溶
性有機高分子を添加しても、核剤の添加量がゼロである
場合には、ケイ酸アルカリ部分中和物の凝集生長体の収
率は高いものでも70%低いものでは30%のオーダー
であり、また収率の比較的高いものでもろ過性が極めて
悪く、更に粒子形状や粒径も不揃いであるのに対して、
非晶質シリカ核剤を同時に添加すると、収率が90%以
上と高く、粒子形状や粒径もほぼ一定となるという事実
が明らかである。According to the results of "Table 4", even if various water-soluble organic polymers are added, when the amount of the nucleating agent added is zero, the aggregate growth product of the partially neutralized alkali silicate product. The high yield of 70% is 30% of the low yield, and the relatively high yield has extremely poor filterability, and the particle shape and particle size are not uniform.
It is clear that when an amorphous silica nucleating agent is added at the same time, the yield is as high as 90% or more, and the particle shape and particle diameter are almost constant.
【0012】添付図面「図1」は、本発明による粒状非
晶質シリカの粒子構造を示す走査型電子顕微鏡写真(倍
率10000)であり、この粒子はほぼ球形の揃った粒
子形状をしていることが了解される。また、「図2」及
び「図3」はそれぞれ、本発明による粒状非晶質シリカ
の体積基準及び個数基準の粒度分布曲線である。これら
のグラフから、本発明による粒状非晶質シリカは、単分
散に近い均斉な粒度分布を有していることがわかる。The attached drawing "FIG. 1" is a scanning electron micrograph (magnification: 10000) showing the particle structure of the granular amorphous silica according to the present invention, and the particles have a substantially spherical uniform particle shape. It is understood that. Further, “FIG. 2” and “FIG. 3” are volume-based and number-based particle size distribution curves of the granular amorphous silica according to the present invention, respectively. From these graphs, it is understood that the granular amorphous silica according to the present invention has a uniform particle size distribution close to monodispersion.
【0013】一般に、粒径(粒度)の均斉さの程度は、
積算粒度分布曲線における積算値25%対応粒径
(D25)と同曲線における積算値75%対応粒径
(D75)との比(D25/D75)で評価できる。即ち、こ
の値が、小さければ小さい程粒度分布が狭く、この値が
大きければ大きい程粒度分布が広いことを示している。
本発明による粒状非晶質シリカは、体積基準分布におい
て、D25/D75の比が2.0以下、特に1.6以下であ
り、粒度が均斉であると言う特徴を有している。Generally, the degree of uniformity of particle size (particle size) is
It can be evaluated by the ratio (D 25 / D 75 ) of the particle size corresponding to the integrated value 25% in the integrated particle size distribution curve (D 25 ) and the particle size corresponding to the integrated value 75% in the same curve (D 75 ). That is, the smaller this value, the narrower the particle size distribution, and the larger this value, the wider the particle size distribution.
The particulate amorphous silica according to the present invention has a feature that the ratio of D 25 / D 75 is 2.0 or less, particularly 1.6 or less in the volume-based distribution, and the particle size is uniform.
【0014】また、球状粒子における真球度は、この粒
子断面(透影面)における長径(DL )と短径(DS )
との比(DS /DL )で評価できる。本発明による粒状
非晶質シリカは、上記真球度(DS /DL )が0.90
乃至1.00の範囲にあるものが全体の80%以上あ
り、顕著に優れている。本発明において、ケイ酸アルカ
リの部分中和に際して、非晶質シリカ核剤と水溶性有機
高分子とを共存させることにより、定形の球状の粒状物
への凝集生長が生ずるという事実は、多数の実験事実か
ら現象として見い出されたものであり、その理論的根拠
は、いまだ十分明らかでないが、次の様なものと考えら
れる。Further, sphericity in spherical particles, the major axis of the particle cross section (Torukagemen) (D L) and minor axis (D S)
The ratio (D S / D L ) can be evaluated. Particulate amorphous silica according to the present invention, the sphericity (D S / D L) of 0.90
80% or more of the total is in the range of 1.00 to 1.00, which is remarkably excellent. In the present invention, in the partial neutralization of the alkali silicate, the coexistence of the amorphous silica nucleating agent and the water-soluble organic polymer causes the fact that aggregation growth into spherical particles having a fixed shape occurs. It was discovered as a phenomenon from experimental facts, and its theoretical basis has not been clarified yet, but it is considered as follows.
【0015】即ち、本発明の系では、非晶質シリカ核剤
の表面に、ケイ酸アルカリ部分中和物が析出生長し、水
溶性有機高分子がケイ酸アルカリ部分中和物の析出生長
粒子を水中に分散された状態で球状に凝集させるものと
認められる。換言すると、水溶性有機高分子は、凝集剤
としての作用と分散安定剤としての作用とを兼ね備えて
おり、非晶質シリカ核剤は、ケイ酸ナトリウム部分中和
物を表面に捕捉する作用を有している。これが両者の併
用により、ケイ酸ナトリウム部分中和物が粒度分布の狭
い定形の球状粒子に凝集生長し、その収率が向上する理
由と言うことになる。That is, in the system of the present invention, the alkali silicate partially neutralized product is precipitated and grown on the surface of the amorphous silica nucleating agent, and the water-soluble organic polymer is precipitated particles of the alkali silicate partially neutralized product. It is recognized that they are spherically aggregated when dispersed in water. In other words, the water-soluble organic polymer has both an action as a flocculating agent and an action as a dispersion stabilizer, and the amorphous silica nucleating agent has a function of trapping a partially neutralized sodium silicate product on the surface. Have This is the reason why the partial neutralization product of sodium silicate coagulates and grows into regular spherical particles having a narrow particle size distribution and the yield thereof is improved by the combined use of both.
【0016】[0016]
(ケイ酸アルカリ)ケイ酸アルカリとしては、式
「化1」Na2 O・mSiO2
式中、mは1乃至4の数、特に2.5乃至3.5の数で
ある。の組成を有するケイ酸アルカリ、特にケイ酸ナト
リウムの水溶液を使用する。(Alkali silicate) As an alkali silicate, m is a number of 1 to 4, particularly 2.5 to 3.5 in the formula "Chemical formula 1" Na 2 O.mSiO 2 formula. An aqueous solution of an alkali silicate having the composition of, especially sodium silicate, is used.
【0017】このケイ酸アルカリの組成は、混合液の安
定性と生成する粒状物の収率及び粒子サイズとに関係し
ている。SiO2 のモル比(m)が上記範囲よりも小さ
いと、部分中和粒子の析出がしにくくなり、収率が低下
したり粒子形状や粒子形態が不揃いになり易く、また部
分中和に多量の酸が必要になり好ましくない。一方、S
iO2 のモル比が上記範囲よりも大きくなると、混合液
の安定性が低下して粒子形態が真球状から外れたものと
なったり、粒径分布もシャープでなくなる等の不都合が
ある。ケイ酸アルカリの濃度は、混合液中でのSiO2
としての濃度が3乃至9重量%、特に5乃至8重量%の
範囲となるようにするのがよい。The composition of the alkali silicate is related to the stability of the mixed solution and the yield and particle size of the formed particles. When the molar ratio (m) of SiO 2 is smaller than the above range, precipitation of partially neutralized particles becomes difficult to occur, yield tends to decrease, particle shape and particle morphology are likely to be uneven, and a large amount is required for partial neutralization. This is not preferable because it requires the above acid. On the other hand, S
If the molar ratio of iO 2 is larger than the above range, the stability of the mixed solution is lowered and the particle morphology deviates from the true spherical shape, and the particle size distribution is not sharp. The concentration of alkali silicate is SiO 2 in the mixed solution.
It is preferable to set the concentration as 3 to 9% by weight, particularly 5 to 8% by weight.
【0018】(非晶質シリカ核剤)非晶質シリカ核剤と
しては、粒径が微細であるかぎり、任意のシリカゾル、
シリカゲルまたは無水シリカ粉末が使用される。粒径は
1μm以下のサブミクロン粒子であることが好ましい。
シリカゾルの適当な例としては、スノーテックス(日産
化学(株)製)リユドックス等が好適に使用されるが、
ケイ酸アルカリを鉱酸で処理して得られる酸性シリカゾ
ルを用いることも出来る。(Amorphous Silica Nucleating Agent) As the amorphous silica nucleating agent, any silica sol, as long as the particle size is fine,
Silica gel or anhydrous silica powder is used. Submicron particles having a particle size of 1 μm or less are preferable.
As a suitable example of the silica sol, Snowtex (manufactured by Nissan Kagaku Co., Ltd.) Liudox or the like is preferably used.
An acidic silica sol obtained by treating an alkali silicate with a mineral acid can also be used.
【0019】微小粒径のシリカゾル乃至無水シリカ粉末
としては、アエロジル(日本アエロジル(株)製)、ヒ
ュームドシリカ(W・R・グレース製)等が好適に使用
される。これらの乾式法シリカは、一次粒子径は微細で
あるが、かなり大きい二次粒子に凝集しているので、湿
式微粉砕し、分散粒径が1μm以下となったスラリーと
して使用することが重要である。有機シランを加水分解
して得られるシリカは、一次粒子径が微細で凝集した粒
子も少ないため、本発明の目的に好適なものである。Aerosil (manufactured by Nippon Aerosil Co., Ltd.), fumed silica (manufactured by WR Grace), etc. are preferably used as the silica sol or anhydrous silica powder having a fine particle size. These dry process silicas have a fine primary particle size, but they are aggregated into fairly large secondary particles, so it is important to use wet pulverization and use as a slurry having a dispersed particle size of 1 μm or less. is there. Silica obtained by hydrolyzing an organic silane is suitable for the purpose of the present invention because it has a fine primary particle size and few agglomerated particles.
【0020】(水溶性有機高分子)
水溶性有機高分子としてはアニオン系あるいはノニオン
系の水溶性有機高分子が使用される。アニオン系高分子
としては、例えばポリアクリル酸ナトリウム、又はポリ
アクリル酸ナトリウムと、ポリアクリルアミドとの共重
合体、ポリメタクリル酸ナトリウム、アルギン酸ナトリ
ウム、アルギン酸アンモニウム、カルボキシメチル澱
粉、アクリルアミドーアクリル酸共重合体、無水マレイ
ン酸ービニルエーテル共重合体、キトサン、スチレンス
ルホン酸ナトリウム共重合体等が使用される。ノニオン
系高分子としては、ポリアクリルアミド、ポリビニルア
ルコール(PVA)、澱粉、シアノ化澱粉、メチルセル
ロース、エチルセルロース、ヒドロキシエチルセルロー
ス、ビーガム、ゼラチン、ポリエチレングリコール等が
あげられる。(Water-soluble organic polymer) As the water-soluble organic polymer, anionic or nonionic water-soluble organic polymer is used. Examples of the anionic polymer include sodium polyacrylate or a copolymer of sodium polyacrylate and polyacrylamide, sodium polymethacrylate, sodium alginate, ammonium alginate, carboxymethyl starch.
Powders, acrylamide-acrylic acid copolymers , maleic anhydride-vinyl ether copolymers, chitosan, sodium styrenesulfonate copolymers and the like are used. Examples of the nonionic polymer include polyacrylamide, polyvinyl alcohol (PVA), starch, cyanated starch, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, veegum, gelatin, polyethylene glycol and the like.
【0021】これらの水溶性高分子は、単独でもあるい
は2種以上の組合せでも使用することが出来る。本発明
に用いる水溶性有機高分子のアニオン性と、最終粒状物
の粒径との間には密接な関係があることがわかった。一
般にアニオン性が大きくなる程最終粒状物の粒径は小さ
くなり、アニオン性が小さいものやノニオン性のもので
は粒径の大きい粒状物が生成する。水溶性有機高分子の
アニオン性は水溶性高分子100g当りの酸基(カルボ
キシル基)の濃度(ミリモル数)をゼロから1070m
eg/100gの範囲で変更することにより、任意の粒
径の粒状物が得られることが、本発明の利点である。These water-soluble polymers can be used alone or in combination of two or more. It was found that there is a close relationship between the anionic property of the water-soluble organic polymer used in the present invention and the particle size of the final granules. In general, the larger the anionic property, the smaller the particle size of the final granules, and the one having a small anionic property or the nonionic product produces a large particle size. The anionic property of the water-soluble organic polymer is such that the concentration (mmole number) of the acid group (carboxyl group) per 100 g of the water-soluble polymer is 0 to 1070 m.
It is an advantage of the present invention that granules of any particle size can be obtained by varying in the range of eg / 100g.
【0022】(酸)酸としては、種々の無機酸や有機酸
が使用されるが、経済的見地からは、硫酸、塩酸、硝
酸、りん酸等の鉱酸を用いるのがよく、これらの内で
も、粒状物の収率や、粒径及び形態の一様さの点で硫酸
が最も優れている。均質な反応を行うためには、希釈水
溶液の形で用いるのがよく、一般に1乃至15重量%の
濃度で使用するのがよい。また必要に応じてNaCl,
Na2 SO4 ,Na2 CO3 等の中性塩を少量添加して
もよい。As the (acid) acid, various inorganic acids and organic acids are used. From the economical point of view, it is preferable to use mineral acids such as sulfuric acid, hydrochloric acid, nitric acid and phosphoric acid. However, sulfuric acid is the most excellent in terms of the yield of granules and the uniformity of particle size and morphology. In order to carry out a homogeneous reaction, it is preferable to use it in the form of a dilute aqueous solution, and it is generally preferable to use it at a concentration of 1 to 15% by weight. If necessary, NaCl,
A small amount of neutral salts such as Na 2 SO 4 and Na 2 CO 3 may be added.
【0023】(粒状物の製造)本発明において、粒状物
の析出用原液を調整するに際して、各原料成分の添加順
序には特に制限は無いが、ケイ酸アルカリを水で希釈
後、部分中和量の酸を加えた後非晶質シリカ核剤とを混
合し、この混合物に水溶性有機高分子を水溶液の状態で
十分に混合するのが望ましい。非晶質シリカ核剤は、全
SiO2 基準で、1乃至80重量%特に2乃至60重量
%添加するのが望ましく、上記範囲よりも少ない場合に
は、最終粒状物の収率が低下する傾向があり、上記範囲
よりも多い場合には、粒状物の粒子強度が低下したり、
粒子の粒度分布がブロードになったりする傾向がある。(Production of Granules) In the present invention, when the stock solution for precipitating the granules is prepared, the order of addition of the respective raw material components is not particularly limited, but the alkali silicate is diluted with water and then partially neutralized. It is desirable to add a certain amount of acid and then mix with the amorphous silica nucleating agent, and to thoroughly mix the water-soluble organic polymer with this mixture in the form of an aqueous solution. The amorphous silica nucleating agent is preferably added in an amount of 1 to 80% by weight, particularly 2 to 60% by weight, based on the total SiO 2 , and if the amount is less than the above range, the yield of final granules tends to decrease. If there is more than the above range, the particle strength of the granular material is reduced,
The particle size distribution of particles tends to be broad.
【0024】水溶性有機高分子は、SiO2 基準で5乃
至100重量%、特に10乃至50重量%の量で添加す
るのがよく、上記範囲よりも少ないときには、粒状物の
析出収率の点で好ましくなく、一方上記量よりも多量に
使用しても格別のメリットはなく、経済的にはかえって
不利である。混合に際しても使用する酸の量は部分中和
により均質な混合溶液(透明である)を生成するような
ものであり、混合液のpHが10.2乃至11.2、特
に10.3乃至10.8となるような量で用いるのがよ
い。各成分を十分混合して、均質化させた後、この混合
液を静置して部分中和物の粒状物を析出させる。The water-soluble organic polymer is preferably added in an amount of 5 to 100% by weight, particularly 10 to 50% by weight, based on SiO 2 , and when the amount is less than the above range, the precipitation yield of the particulate matter is decreased. However, there is no particular merit even if it is used in a larger amount than the above amount, and it is rather disadvantageous economically. The amount of acid used during mixing is such that a homogenous mixed solution (clear) is produced by partial neutralization, and the pH of the mixed solution is 10.2 to 11.2, particularly 10.3 to 10 It is preferable to use it in an amount so that it becomes 0.8. After thoroughly mixing and homogenizing each component, the mixed solution is allowed to stand to precipitate the partially neutralized granular material.
【0025】この析出条件としては、一般に1乃至10
0℃の温度で1乃至50時間程度の放置が適している。
一般に温度が低い程、析出粒子の粒径が大きくなり、温
度が高い程析出粒子の粒径が小さくなる。かくして温度
の制御により、粒状物を制御しうることが本発明の利点
の一つである。析出した粒子と母液とを分離し、分散し
た粒子は、酸を加え中和した後、水洗、乾燥、分級等の
操作を行って製品とする。分離した母液や中和後の分離
液には未析出のシリカ分や、水溶性高分子が含有されて
いるので、これらは次の混合析出に有効に利用できるこ
とになる。The deposition conditions are generally 1 to 10
It is suitable to leave it at a temperature of 0 ° C. for about 1 to 50 hours.
Generally, the lower the temperature, the larger the particle size of the deposited particles, and the higher the temperature, the smaller the particle size of the deposited particles. Thus, it is one of the advantages of the present invention that the particles can be controlled by controlling the temperature. The precipitated particles are separated from the mother liquor, and the dispersed particles are neutralized by adding an acid, and then washed with water, dried, classified and the like to obtain a product. Since the separated mother liquor and the separated liquid after neutralization contain unprecipitated silica content and water-soluble polymer, these can be effectively used for the next mixed precipitation.
【0026】(粒状非晶質シリカ)本発明による粒状非
晶質シリカは、既に指摘した通り、BET比表面積が1
00乃至800m2 /gである非晶質シリカであり、粒
径が0.3乃至50μmの範囲にあり粒子の全体が明確
な球状で、且つ該粒子の長径(Dl )及び短径(Ds )
の比(DS /DL )で表される真球度0.90乃至1.
00の粒子が80%以上で、式(Granular Amorphous Silica) The granular amorphous silica according to the present invention has a BET specific surface area of 1 as described above.
Amorphous silica having a particle size in the range of 0.3 to 50 μm, the particles having a clear spherical shape, and having a major axis (D 1 ) and a minor axis (D) of 00 to 800 m 2 / g. s )
Sphericity expressed by the ratio (D S / D L ) of 0.90 to 1.
00 particles are 80% or more, the formula
【数1】D25/D75
式中、D25 がコールターカウンター法による体積基準
の累積粒度分布曲線の25%値の粒径を表し、D75はそ
の75%値の粒径を表す。で定義される粒度分布のシャ
ープ度が1.2乃至2.0で、且つ屈折率が1.44乃
至1.48の範囲にあることを特徴とする新規な組合せ
特性を有している。## EQU1 ## In the formula D 25 / D 75 , D 25 represents the particle size of 25% value of the volume-based cumulative particle size distribution curve by the Coulter Counter method, and D 75 represents the particle size of the 75% value. It has a novel combination characteristic characterized in that the sharpness of the particle size distribution defined by is 1.2 to 2.0 and the refractive index is in the range of 1.44 to 1.48.
【0027】また、この粒状非晶質シリカは、金属石
鹸、樹脂酸石鹸、各種樹脂乃至ワックス類、シラン系、
アルミナ系、チタン系、ジルコニア系等のカップリング
剤、各種金属の酸化物もしくは水酸化物やシリカコーテ
ィング等を所望により施すことができる。The granular amorphous silica is made of metal soap, resin acid soap, various resins or waxes, silane compounds,
If desired, an alumina-based, titanium-based, zirconia-based coupling agent, oxides or hydroxides of various metals, silica coating, or the like can be applied.
【0028】これらの特性を利用して種々の熱可塑性樹
脂、例えば結晶性プロピレン系重合体としてプロピレン
のホモポリマー、又はエチレンープロピレン共重合体、
低−、中−、高−密度の或いは線状低密度のポリエチレ
ン、イオン架橋オレフィン共重合体、エチレン−酢酸ビ
ニル共重合体、エチレン−アクリル酸エステル共重合体
等のオレフィン系樹脂、ポリエチレンテレフタレート、
ポリブチレンテレフタレート等の熱可塑性ポリエステ
ル、6−ナイロン、6.6−ナイロン、6.8−ナイロ
ン等のポリアミド樹脂、塩化ビニル、塩化ビニリデン等
の塩素含有樹脂、ポリカ−ボネート、ポリスルホン類等
に配合して形成される例えば各種延伸、無延伸、インフ
レーションフィルム等の樹脂成形品に、スリップ性、ア
ンチブロッキング性を与えるために使用することができ
る。この目的に対して、本発明による非晶質シリカは熱
可塑性樹脂100重量部当り0.01乃至10重量部、
特に0.02乃至2重量部の量で配合することが出来
る。Utilizing these characteristics, various thermoplastic resins, for example, propylene homopolymer as a crystalline propylene polymer, or ethylene-propylene copolymer,
Low-, medium-, high-density or linear low-density polyethylene, ionic cross-linked olefin copolymers, ethylene-vinyl acetate copolymers, olefin resins such as ethylene-acrylic acid ester copolymers, polyethylene terephthalate,
Blended with thermoplastic polyesters such as polybutylene terephthalate, polyamide resins such as 6-nylon, 6.6-nylon and 6.8-nylon, chlorine-containing resins such as vinyl chloride and vinylidene chloride, polycarbonate, polysulfones and the like. It can be used for imparting slip properties and anti-blocking properties to resin molded products such as various stretched, non-stretched and blown films formed by the above. To this end, the amorphous silica according to the present invention comprises 0.01 to 10 parts by weight per 100 parts by weight of the thermoplastic resin,
In particular, it can be added in an amount of 0.02 to 2 parts by weight.
【0029】更にまた、本発明による非晶質シリカは、
各種塗料、インク用体質顔料、接着剤、コーティング樹
脂組成物に配合して種々の用途に使用する事ができ、ま
た医薬品、食品、農薬、殺虫剤等に対して担体や充填剤
として配合することができ具体的には、トナーの流動性
改良剤、高級研磨剤、艶消しフィラー、クロマト用担
体、香料担体、パテ用充填剤、吸着剤、流動性改良剤、
離型剤、ゴム用充填剤、セラミックス基剤、パウダーフ
ァンデーション、ペースト状ファンデーション、ベビー
パウダー、クリーム制汗剤等の化粧料基剤等に使用でき
る。本発明を次の実施例で説明する。Furthermore, the amorphous silica according to the present invention comprises
Can be used in various applications by blending with various paints, extender pigments for inks, adhesives, coating resin compositions, and as a carrier or filler for pharmaceuticals, foods, agricultural chemicals, insecticides, etc. Specifically, toner fluidity improver, high-grade abrasive, matte filler, chromatographic carrier, perfume carrier, putty filler, adsorbent, fluidity improver,
It can be used as a release agent, rubber filler, ceramics base, powder foundation, paste foundation, baby powder, cosmetic base such as cream antiperspirant, and the like. The invention is illustrated in the following examples.
【0030】[0030]
【実施例】本発明を次の例で詳しく説明する。尚、非晶
質球状シリカの粉末物性測定と評価試験は次の方法によ
った。The present invention will be described in detail by the following examples. The measurement of the powder physical properties of the amorphous spherical silica and the evaluation test were carried out by the following methods.
【0031】(1)粒度
コールターカウンター(コールターエレクトロニクス社
製TA−II)法によりアパチャーチューブ50μmを用
いて測定した。
(2)SEMによる粒径
走査型電子顕微鏡(日立製S−570)で得られた写真
像から、代表的な粒子を選んで、スケールを用いて粒子
像の直径を測定し一次粒子径として示した。
(3)真球度
走査型電子顕微鏡(日立製S−570)で得られた写真
像から、代表的な粒子を選んで、スケールを用いて粒子
像の長径と短径を測定し以下の式から求めた。(1) Particle size Coulter counter (TA-II manufactured by Coulter Electronics Co., Ltd.) was used to measure with an aperture tube of 50 μm. (2) Particle size by SEM Particle size Scanning electron microscope (Hitachi S-570) Obtained from a photographic image, representative particles were selected, and the diameter of the particle image was measured using a scale and shown as the primary particle size. It was (3) Representative particles were selected from the photographic images obtained with a sphericity scanning electron microscope (Hitachi S-570), and the major axis and minor axis of the particle image were measured using a scale to obtain the following formula. I asked from.
【数2】真球度=短径(DS )/長径(DL )×100[Number 2] sphericity = short diameter (D S) / long diameter (D L) × 100
【0032】(4)屈折率
予めアッベの屈折率計を用いて、屈折率既知の溶媒(α
−ブロムナフタレン、ケロシン)を調製する。次いでL
arsenの油浸法に従って、試料粉末数mgをスライ
ドガラスの上に採り、屈折率既知の溶媒1滴加えて、カ
バーグラスをかけ、光学顕微鏡でベッケ線の移動を観察
して求める。
(5)比表面積、細孔容積
カルロエルバ社製Sorptomatic Serie
s 1800を使用し、BET法により測定した。(4) Refractive Index Using a Abbe refractometer, a solvent of known refractive index (α
-Bromnaphthalene, kerosene). Then L
According to Arsen's oil immersion method, a few mg of the sample powder is taken on a slide glass, 1 drop of a solvent having a known refractive index is added, a cover glass is put, and the movement of the Becke line is observed by an optical microscope to obtain the value. (5) Specific surface area and pore volume Sorptomatic Series manufactured by Carlo Erba
s 1800 was used and measured by the BET method.
【0033】(6)収率
得られた乾燥品の重量を測定後、無水物換算(860℃
強熱減量から求める)し、投入したケイ酸ソーダ中の分
析値から求めたSiO2 量で除して求めた。(6) Yield After measuring the weight of the obtained dried product, it was converted into anhydride (860 ° C.).
It is determined by the loss on ignition) and then divided by the amount of SiO 2 obtained from the analytical value in the charged sodium silicate.
【数3】収率(%)=無水物重量(g)/投入SiO2
量(g)×100
(7)化学組成
JIS M−8852 ケイ石分析法に準拠して測定し
た。## EQU3 ## Yield (%) = anhydride weight (g) / input SiO 2
Quantity (g) × 100 (7) Chemical composition It was measured according to JIS M-8852 silica analysis.
【0034】(実施例1)2Lのステンレス製ビーカー
に3号珪酸ソーダ(SiO2 成分22.3%,Na2 O
成分7.0%)を439g(全液量中のSiO2 濃度と
して7%)秤取り純水471mlを加えた後、ハイスタ
ーラーで攪拌しながら5wt%硫酸を400g加えpH
を10.5に調節し恒温槽で20℃に保持した。更に攪
拌下シリカゾル(スノーテックスC)210g(SiO
2 で30%添加)を白濁が生じないようにゆっくり加
え、更に弱アニオン性高分子であるアルギン酸ナトリウ
ムの4wt%溶液を450g加え分散させた後、攪拌を
止め、その温度で15時間静置した。静置開始時のpH
は10.4であった。15時間静置後沈澱物と母液を濾
別分離し、得られたケーキを純水中で再分散し、pHが
3.0になるまで5%硫酸を加えpHが3.0でほぼ安
定したらそのまま1時間攪拌し、濾過、水洗し、さらに
110℃の恒温乾燥器で一夜乾燥後、サンプルミルで粉
砕し、さらに500℃で2時間焼成して微粒子球状シリ
カ粉末を得た。この粉末の性状について表1に、電子顕
微鏡写真(SEM)を図1に、コールターカウンター法
による粒度分布図を図2(体積基準)、図3(個数基
準)に示した。Example 1 No. 3 sodium silicate (SiO 2 component 22.3%, Na 2 O) was added to a 2 L stainless beaker.
Ingredients (7.0%) were weighed at 439 g (7% as the SiO 2 concentration in the total amount of liquid), 471 ml of pure water was added, and then 400 g of 5 wt% sulfuric acid was added while stirring with a high stirrer.
Was adjusted to 10.5 and kept at 20 ° C. in a constant temperature bath. With further stirring, 210 g of silica sol (Snowtex C) (SiO
(2 ) (30% addition) was added slowly so as not to cause cloudiness, and 450 g of a 4 wt% solution of sodium alginate, which is a weak anionic polymer, was added and dispersed, and then stirring was stopped and the mixture was allowed to stand at that temperature for 15 hours. . PH at the start of standing
Was 10.4. After standing for 15 hours, the precipitate and mother liquor were separated by filtration, the obtained cake was redispersed in pure water, and 5% sulfuric acid was added until the pH became 3.0, and when the pH was almost stable at 3.0, The mixture was stirred for 1 hour as it was, filtered, washed with water, further dried overnight in a thermostatic dryer at 110 ° C., pulverized with a sample mill, and further calcined at 500 ° C. for 2 hours to obtain fine spherical silica powder. The properties of this powder are shown in Table 1, an electron micrograph (SEM) is shown in FIG. 1, and a particle size distribution diagram by the Coulter counter method is shown in FIG. 2 (volume basis) and FIG. 3 (number basis).
【0035】(実施例2)実施例1のアルギン酸ナトリ
ウムに変えてノニオン系高分子凝集剤であるポリアクリ
ルアミド(10%溶液,分子量約50万)を用い、静置
時間を48時間とした以外は実施例1と同様に微小球状
シリカ粉末を調製した。この粉末の性状について表1
に、電子顕微鏡写真(SEM)を図4に示した。Example 2 A polyacrylamide (10% solution, molecular weight of about 500,000) which is a nonionic polymer flocculant was used in place of the sodium alginate of Example 1 except that the standing time was 48 hours. A fine spherical silica powder was prepared in the same manner as in Example 1. Table 1 shows the properties of this powder.
An electron micrograph (SEM) is shown in FIG.
【0036】(実施例3〜4)実施例1のアルギン酸ナ
トリウムに変えてアニオン系高分子凝集剤であるポリア
クリルアミド(10%溶液、分子量約50万、アニオン
化度10%)又はエステル化デンプン(7%溶液日本食
品加工(株)製MS#5300)を用い、静置時間を1
2時間とした以外は実施例1と同様に微小球状シリカ粉
末を調製した。この粉末の性状について表1に示した。(Examples 3 to 4) Instead of the sodium alginate of Example 1, polyacrylamide (10% solution, molecular weight about 500,000, anionization degree 10%) or esterified starch (which is an anionic polymer flocculant) was used. 7% solution MS # 5300 manufactured by Nippon Food Processing Co., Ltd., and allowed to stand for 1 hour.
A fine spherical silica powder was prepared in the same manner as in Example 1 except that the time was 2 hours. The properties of this powder are shown in Table 1.
【0037】(実施例5〜7)実施例3のシリカゾル量
をSiO2 として5、50、70%とした以外は実施例
4と同様に微小球状シリカ粉末を調製した。この粉末の
性状について表1に示した。(Examples 5 to 7) Microspherical silica powder was prepared in the same manner as in Example 4 except that the amount of silica sol in Example 3 was changed to 5, 50 and 70% as SiO 2 . The properties of this powder are shown in Table 1.
【0038】[0038]
【表1】 [Table 1]
【0039】(実施例8〜10)実施例2で水のかわり
にNa2 CO3 、NaCl、Na2 SO4 の5%溶液を
加えた以外は実施例1と同様に微小球状シリカ粉末を調
製した。この粉末の性状について表2に示した。(Examples 8 to 10) A fine spherical silica powder was prepared in the same manner as in Example 1 except that a 5% solution of Na 2 CO 3 , NaCl and Na 2 SO 4 was added instead of water. did. The properties of this powder are shown in Table 2.
【0040】(実施例11)実施例1でアルギン酸ナト
リウム(和光純薬製試薬)の4wt%溶液の量を300
gとし、更にアニオン系高分子凝集剤であるポリアクリ
ルアミド(10%溶液、分子量約50万)を150g加
えた以外は実施例1と同様に微小球状シリカ粉末を調製
した。この粉末の性状について表2に示した。(Example 11) In Example 1, the amount of a 4 wt% solution of sodium alginate (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was changed to 300.
A fine spherical silica powder was prepared in the same manner as in Example 1 except that 150 g of polyacrylamide (10% solution, molecular weight: about 500,000) as an anionic polymer flocculant was added. The properties of this powder are shown in Table 2.
【0041】(実施例12)実施例4でエステル化デン
プンを5%溶液とし、その量を400gにし、更にアニ
オン系高分子凝集剤であるポリアクリルアミド(10%
溶液、分子量約50万)を50g加えた以外は実施例4
と同様に微小球状シリカ粉末を調製した。この粉末の性
状について表2に示した。(Example 12) A 5% solution of esterified starch in Example 4 was added to 400 g, and polyacrylamide (10%) as an anionic polymer flocculant was used.
Example 4 except that 50 g of a solution having a molecular weight of about 500,000 was added.
A fine spherical silica powder was prepared in the same manner as in. The properties of this powder are shown in Table 2.
【0042】[0042]
【表2】 [Table 2]
【0043】(実施例13〜16)実施例3でアニオン
系高分子凝集剤であるポリアクリルアミド(10%溶
液、分子量約50万)の量を350gとし、更に4%P
VA((株)クラレ製PVA−117)溶液、5%ゼラ
チン溶液、液状ポリエチレングリコール、5%澱粉(日
本食品加工製MS−4600)を各々100g加えた以
外は実施例3と同様に微小球状シリカ粉末を調製した。
この粉末の性状について表3に示した。(Examples 13 to 16) The amount of polyacrylamide (10% solution, molecular weight about 500,000), which is an anionic polymer flocculant in Example 3, was set to 350 g, and further 4% P was added.
Microspherical silica as in Example 3 except that 100 g of each of VA (PVA-117 manufactured by Kuraray Co., Ltd.) solution, 5% gelatin solution, liquid polyethylene glycol, and 5% starch (MS-4600 manufactured by Nippon Food Processing Co.) was added. A powder was prepared.
The properties of this powder are shown in Table 3.
【0044】(実施例17〜18)実施例1でシリカゾ
ル(スノーテックスC)の代わりにシリカヒドロゲルを
ボールミルで湿式微粉砕したスラリー(SiO2 濃度2
0%、平均粒径0.88μm)又はアエロジルをシリカ
ヒドロゲルスラリーと同様に湿式微粉砕したスラリー
(SiO2 濃度20%、平均粒径0.81μm)を用い
た以外は実施例1と同様に微小球状シリカ粉末を調製し
た。この粉末の性状について表3に示した。(Examples 17 to 18) Instead of the silica sol (Snowtex C) in Example 1, silica hydrogel was wet-milled with a ball mill to obtain a slurry (SiO 2 concentration 2).
0%, average particle size 0.88 μm) or finely divided as in Example 1 except that a slurry obtained by wet pulverizing Aerosil similarly to silica hydrogel slurry (SiO 2 concentration 20%, average particle size 0.81 μm) was used. A spherical silica powder was prepared. The properties of this powder are shown in Table 3.
【0045】[0045]
【表3】 [Table 3]
【0046】(比較例1〜2)実施例1及び4で核剤の
シリカゾルを加えないで全てケイ酸ソーダを用いて調製
した場合の粉末性状について表4に、電子顕微鏡写真
(SEM)を図5に示した。(Comparative Examples 1 and 2) Powder properties in the case where all were prepared by using sodium silicate without adding silica sol as a nucleating agent in Examples 1 and 4, and Table 4 shows electron micrographs (SEM). 5 shows.
【0047】(比較例3)実施例4でシリカゾルの量を
SiO2 で90%とした以外は実施例4と同様に調製し
た粉末の性状について表4に電子顕微鏡写真(SEM)
を図6に示した。(Comparative Example 3) The properties of the powder prepared in the same manner as in Example 4 except that the amount of silica sol in Example 4 was changed to 90% by SiO 2 are shown in Table 4 as an electron micrograph (SEM).
Is shown in FIG.
【0048】[0048]
【表4】 [Table 4]
【0049】(比較例4)実施例1でアルギン酸ナトリ
ウム量をSiO2 基準で4%(4%アルギン酸ナトリウ
ム液で98g,純水を352gを加える)にした以外は
実施例1と同様に調製したが、球状粒子は得られなかっ
た。(Comparative Example 4) A comparative example 4 was prepared in the same manner as in Example 1 except that the amount of sodium alginate was changed to 4% based on SiO 2 (98 g of 4% sodium alginate solution and 352 g of pure water were added). However, spherical particles were not obtained.
【0050】(比較例5)実施例4でアニオン系高分子
凝集剤であるポリアクリルアミド(10%溶液、分子量
約50万)の代わりにアクリルアミド変性カチオン系高
分子凝集剤を用いた以外は実施例4と同様に調製した
が、球状粒子に調製する事は出来なかった。(Comparative Example 5) Example 5 except that an acrylamide-modified cationic polymer flocculant was used in place of the polyacrylamide (10% solution, molecular weight about 500,000) which is an anionic polymer flocculant in Comparative Example 5. It was prepared in the same manner as in Example 4, but could not be prepared into spherical particles.
【0051】[0051]
【発明の効果】本発明によれば、ケイ酸アルカリ溶液の
酸による中和過程で、非晶質シリカと水溶性有機高分子
とを共存させることにより、粒状非晶質シリカを高収率
で得ることができ、且つ得られた粒状非晶質シリカは、
BET比表面積が100乃至800m2 /gである非晶
質シリカであり、粒子の全体が明確な球状で、且つ該粒
子の長径(DL )及び短径(Ds )の比(DS /Dl )
で表される真球度が0.90乃至1.00の範囲にある
粒子が80%以上でシャープな粒度分布を持ち、且つ屈
折率が1.44乃至1.48の範囲にある非晶質シリカ
球状粒子を提供できた。INDUSTRIAL APPLICABILITY According to the present invention, in the neutralization process of an alkali silicate solution with an acid, coexistence of amorphous silica and a water-soluble organic polymer allows granular amorphous silica to be produced at a high yield. The obtained granular amorphous silica is
An amorphous silica the BET specific surface area is 100 to 800 m 2 / g, the entire clear spherical particles, and the particles of the long diameter (D L) and a ratio of minor axis (D s) (D S / D l )
Amorphous particles having a sphericity of 0.90 to 1.00 and a sharp particle size distribution of 80% or more, and a refractive index of 1.44 to 1.48 Silica spherical particles could be provided.
【図1】本発明実施例1による粒状非晶質シリカの粒子
構造を示す10000倍の走査型電子顕微鏡写真であ
る。1 is a scanning electron micrograph (10000 ×) showing the particle structure of granular amorphous silica according to Example 1 of the present invention.
【図2】本発明実施例1による粒状非晶質シリカの体積
基準粒度分布曲線である。FIG. 2 is a volume-based particle size distribution curve of granular amorphous silica according to Example 1 of the present invention.
【図3】本発明実施例1による粒状非晶質シリカの個数
基準粒度分布曲線である。FIG. 3 is a number-based particle size distribution curve of granular amorphous silica according to Example 1 of the present invention.
【図4】本発明実施例2による粒状非晶質シリカの粒子
構造を示す10000倍の走査型電子顕微鏡写真であ
る。FIG. 4 is a scanning electron micrograph (10000 ×) showing a particle structure of granular amorphous silica according to Example 2 of the present invention.
【図5】比較例1で得たシリカ粉末の構造を示す100
00倍の走査型電子顕微鏡写真である。FIG. 5 shows a structure of the silica powder obtained in Comparative Example 1100.
It is a scanning electron micrograph at 00 times.
【図6】比較例3で得たシリカ粉末の構造を示す100
00倍の走査型電子顕微鏡写真である。FIG. 6 is a diagram showing the structure of the silica powder obtained in Comparative Example 3100.
It is a scanning electron micrograph at 00 times.
フロントページの続き (56)参考文献 特開 平5−193927(JP,A) 特開 昭60−204614(JP,A) 特開 昭62−36015(JP,A) 特開 昭62−153112(JP,A) 特公 昭50−24275(JP,B1) 特表 昭62−503097(JP,A) (58)調査した分野(Int.Cl.7,DB名) C01B 33/00 - 33/193 JICSTファイル(JOIS) WPI(DIALOG)Continuation of the front page (56) Reference JP-A-5-193927 (JP, A) JP-A-60-204614 (JP, A) JP-A-62-36015 (JP, A) JP-A-62-153112 (JP , A) JP-B-50-24275 (JP, B1) JP-A-62-503097 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) C01B 33/00-33/193 JISST File (JOIS) WPI (DIALOG)
Claims (9)
剤、水溶性有機高分子及び部分中和量の酸水溶液を混合
し、この混合液を放置してケイ酸アルカリの部分中和物
から成る粒状物を生成させ、この粒状物を分離した後、
酸で中和することを特徴とする粒状非晶質シリカの製造
方法。1. An alkali silicate aqueous solution, an amorphous silica nucleating agent, a water-soluble organic polymer, and a partially neutralized amount of an acid aqueous solution are mixed, and the mixture is allowed to stand to remove the alkali silicate partially neutralized product. And then separating the granules,
A method for producing granular amorphous silica, which comprises neutralizing with an acid.
製造方法。2. The process according to claim 1, wherein the alkali silicate is sodium silicate having a composition of the formula: Na 2 O.mSiO 2 where m is a number from 1 to 4.
リカ粒子の粒径の1/10以下の粒径を有するものであ
る請求項1記載の製造方法。3. The method according to claim 1, wherein the amorphous silica nucleating agent has a particle diameter of 1/10 or less of the particle diameter of silica particles finally produced.
分子である請求項1記載の製造方法。4. The method according to claim 1, wherein the water-soluble organic polymer is an anionic water-soluble polymer.
分子である請求項1記載の製造方法。5. The method according to claim 1, wherein the water-soluble organic polymer is a nonionic water-soluble polymer.
シリカゾル、シリカゲルまたは無水シリカ粉末である請
求項1記載の製造方法。6. The method according to claim 1, wherein the amorphous silica nucleating agent is silica sol, silica gel or anhydrous silica powder having a particle size of 1 μm or less.
法。7. The method according to claim 1, wherein the acid is sulfuric acid.
02 )当り1乃至80重量%添加する請求項1記載の製
造方法。8. Amorphous silica nucleating agent is used as total silica (Si
The manufacturing method according to claim 1, wherein 1 to 80% by weight per 0 2 ) is added.
00重量%添加する請求項1記載の製造方法。9. A water-soluble organic polymer is used in an amount of 5 to 1 per silica.
The manufacturing method according to claim 1, wherein the addition amount is 00% by weight.
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JP24732693A JP3410522B2 (en) | 1993-09-09 | 1993-09-09 | Method for producing granular amorphous silica |
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JP3410522B2 true JP3410522B2 (en) | 2003-05-26 |
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JP3400548B2 (en) * | 1993-06-29 | 2003-04-28 | 三菱レイヨン株式会社 | Method for producing high-purity spherical silica |
JP2001220471A (en) * | 1999-12-03 | 2001-08-14 | Japan Polychem Corp | Propylene-based resin composition, resin film and laminated resin film each using the same |
JP4596998B2 (en) * | 2004-08-05 | 2010-12-15 | 株式会社トクヤマ | Wet silica and method for producing the same |
US20060140877A1 (en) * | 2004-12-23 | 2006-06-29 | Mcgill Patrick D | Methods of producing improved cleaning abrasives for dentifrices |
US20060140878A1 (en) * | 2004-12-23 | 2006-06-29 | Cornelius John M | Classified silica for improved cleaning and abrasion in dentifrices |
US8647426B2 (en) * | 2006-12-28 | 2014-02-11 | 3M Innovative Properties Company | Dental filler and methods |
DE102008017747A1 (en) * | 2008-04-07 | 2009-10-08 | Evonik Degussa Gmbh | Precipitated silicas as reinforcing filler for elastomer mixtures |
JP5479147B2 (en) * | 2010-02-19 | 2014-04-23 | 株式会社トクヤマデンタル | Method for producing inorganic oxide |
KR102622058B1 (en) * | 2021-11-23 | 2024-01-09 | 수현첨단소재 주식회사 | Manufacturing method of high purity quartz powder |
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