JP3407560B2 - Continuous unloader - Google Patents

Description

Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a continuous unloader for scraping and discharging loose objects loaded in a hold or the like. 2. Description of the Related Art In an unloader for unloading bulk materials such as coal and iron ore or powder or the like loaded on a ship, a chain with a bucket is driven in a circulating manner to continuously scrape the load with the bucket. It is designed to take and unload. As shown in FIG. 4, a continuous unloader a is
It is attached to the tip of a boom c which is installed on the wharf b so that it can run and traverse. Specifically, a top support frame d is attached to the tip of the boom c, and an elevator casing e is attached to the top support frame d so as to be rotatable around a vertical axis. A telescopic frame f extending in the horizontal direction is attached to the lower end of the elevator casing e so as to be tiltable by a telescopic operation of a tilt cylinder g. The telescopic frame f is provided with driven sprockets h at its front end and rear end, respectively. A drive sprocket i driven by a hydraulic motor (not shown) is provided above the elevator casing e. An endless chain k on which a plurality of buckets j are arranged is wound around these sprockets h and i. The chain k is driven by a driving sprocket i and scrapes the load m in the hold 1 by the bucket j. ing. Note that the scraped load m is lifted in the elevator casing e, transferred to the belt conveyor n, and discharged to the wharf b. As described above, in the continuous unloader a, the scraper o for scraping the load m is provided at the lower end, and the scraper m is lifted from the scraper o to the upper end. Is provided. [0006] By the way, when the load m is scraped by the scraping section o, when the normal load m piled flat is scraped, only the bucket j becomes the load m. Diving, the chain k does not contact the load m. However, in the case where the tip of the scraping portion o is inserted into the load m piled on the mountain and scraping is performed while breaking the load mountain, the chain k comes into contact with the load mountain and is pressed.
There was a problem that the chain k was worn. In particular, this problem occurs remarkably when the load m is hard such as iron ore. [0008] A continuous unloader according to the present invention is provided at a scraping portion at a lower end portion, and a sprocket around which a chain with a bucket is wound has a sprocket radially outward from the chain. Continuous unloader provided with claw members protruding
Therefore, the claw member is a load scraped by the claw member.
To the outside of the sprocket in the width direction,
Extends radially along the side of the sprocket along the side
And an extension plate portion provided in a rotational direction rearward of the extension plate portion.
Formed into an L-shaped cross section from a vertically mounted scraping plate
Is what is being done. [0009] According to this, at the time of entry into Niyama, those barrel earlier in the claw member is load than the chain hits. Since the load can be scraped by the claw member, contact of the load with the chain can be prevented, and wear of the chain can be prevented . For more information,
The load scraped by the claw member is located behind the claw member in the rotation direction.
Is scraped outward in the width direction by the scraping plate part.
To prevent the load from wrapping inward in the width direction,
Wear can be prevented. Preferred embodiments of the present invention will be described below in detail with reference to the accompanying drawings. FIGS. 1 and 2 are a front view and a plan view showing the tip of a scraping portion of a continuous unloader according to the present invention. The parts outside the figure are configured in the same manner as the continuous unloader described above. As shown in the drawing, the scraping section 1 is provided with a telescopic frame 2 extending in the horizontal direction. The telescopic frame 2 has a distal end frame 4 slidably inserted into a proximal end frame 3, and the proximal end frame 3 is attached to an elevator casing (not shown) so as to be tiltable. The proximal frame 3 and the distal frame 4 are connected by a telescopic cylinder (only the cylinder rod 5 is shown), and the telescopic frame 2 expands and contracts by the telescopic operation of the telescopic cylinder. The distal end frame 4 has a width direction (FIG. 1).
A pair of support shafts 6 that protrude outward on both sides (in the thickness direction of the paper surface, the vertical direction in FIG. 2) are fixedly provided. A driven sprocket 7 is attached to each of the support shafts 6 so as to be freely rotatable. The driven sprocket 7 connects a center boss 8 rotatably fitted to the support shaft 6, a spoke 9 extending radially outward from the boss 8, and a tip of the spoke 9. It is integrally formed with a ring portion 11 having sprocket teeth 10 on the outer peripheral side. An endless chain 12 with a bucket is wound around the driven sprocket 7. Here chain 1
2 is a known roller chain. That is,
The chain 12 comprises a pair of outer links 14 and inner links 1
5 are connected by a pin 16. A bush (not shown) is interposed between the inner link 15 and the pin 16, and the bush is fitted outside the pin 16. A roller 17 is fitted on the outside of the bush. The bucket 18 includes the bucket mounting member 1.
9 attached to the pins 16 of the chain 12. That is, the pins 16 are provided with the protruding portions 20 protruding toward the center in the width direction at predetermined intervals along the chain longitudinal direction. The bucket mounting member 19 spans the pair of protrusions 20 and both ends are rotatably connected to the protrusions 20. This allows the chain 12 to bend. The bucket 18 spans a pair of bucket mounting members 19 on both sides in the width direction, and is integrally connected to the bucket mounting members 19. In particular, a plurality of claw members 21 projecting radially outward from the chain 12 are provided outside the driven sprocket 7 in the width direction. The claw member 21 is attached to each spoke 9 of the driven sprocket 7 via a claw attachment member 22, and is provided very close to the outside of the chain 12. Referring also to FIG. 3, the nail mounting member 22 is fixed to the outer surface of the spoke portion 9 by welding or the like.
The claw member 21 is detachably attached to the claw attachment member 22 using a bolt 23. The claw mounting member 22 includes
The metal plate is bent into a concave shape in cross section, and the claw member 21 is mounted on the mounting surface 24 by overlapping. The claw member 21 is also integrally formed of a metal plate. More specifically, an extension plate portion 25 that is superimposed on the mounting surface 24 and extends radially outward, and is vertically erected from the extension plate portion 25 to the outside in the width direction and is extended vertically.
5 and a scraping plate portion 26 provided along one side edge. In particular, the scraping plate portion 26 is provided on the side edge in the driving direction of the chain 12 shown in the figure or in the rotation direction of the driven sprocket 7. Then, the extension plate portion 25 is notched diagonally at the corner at the rear end in the rotation direction of the tip portion, and the scraping plate portion 26 is also bent in accordance with this. As a result, the claw member 21 is formed in a pointed shape. An oblique notch 27 is also provided at a corner portion on the radially inner side and the outer side in the width direction of the scraping plate portion 26. Note that a claw attachment member 22 is provided at the radial inner end of the extension plate portion 25.
A protruding plate portion 28 is provided for adjusting the width. Reference numeral 29 shown in FIGS. 1 and 2 denotes a bumper member, which prevents the bucket 18 from directly colliding with the inner wall in the hold. This bumper member is entirely formed in a mesh shape, and allows the passage of loose loads (iron and steel, coal, etc.). Now, in the above configuration, the cargo pile 3 in the hold is
In the case of scraping while breaking 0 (indicated by a virtual line), the scraping unit 1 is moved toward the luggage mountain 30, and the scraping is performed simultaneously with the scraping while entering the luggage mountain 30. At this time, the bucket 18 is
And then the claw member 21 comes into contact. And
Since the claw member 21 breaks down the load mountain 30 before the chain 12, there is no load around the chain 12, and contact of the load with the chain 12 is prevented. Therefore, even if the load is, for example, a hard steel stone, the wear of the chain 12 is prevented, whereby the life of the chain 12 and the maintenance cycle can be prolonged, and the number of maintenance personnel can be reduced. It is possible to make a significant reduction. Conventionally, the outer link 14 and the inner link 15 of the chain 12, particularly at the radially outer and widthwise outer edges (edges), are significantly worn by the pressing reaction force from the load. there were. According to such a configuration,
Since the claw member 21 crushes the load in advance, the pressing from the load is not received, and the wear is prevented. In the claw member 21, the scraping plate 26 is provided at the rear side in the rotation direction, so that the scraped load can be scraped outward in the width direction. As a result, it is possible to prevent the load from flowing inward in the width direction, and the chain 1
2 can be further prevented. Further, since a plurality of claw members 21 are provided along the circumferential direction of the driven sprocket 7, scraping or scraping can be performed almost continuously, thereby securely preventing contact of the load with the chain 12. can do.
Since the claw member 21 is formed in a pointed shape as described above,
The removal of the claw member 21 from the load is improved, and the scraping efficiency can be improved. Further, since the claw member 21 is detachable,
When it is worn away, it can be easily replaced. Therefore, since only the claw member 21 needs to be replaced without replacing the chain 12, the maintenance cost is greatly reduced. It should be noted that the present invention is not limited to the above-described embodiment, but can adopt other embodiments. For example, the claw member 21 may have another shape. For example, the claw member 21 may cover the chain 12 radially outward.
Further, the claw member 21 can be attached to the inner side of the driven sprocket 7 or can be provided on the other driven sprocket disposed at the opposite end (base end) of the telescopic frame 2. It is. Further, such a configuration can be adopted also in a so-called tandem drive continuous unloader in which a chain is driven by two sprockets. For example, the sprocket at the base end of the scraping unit may be used as a driving sprocket, and a claw member 21 may be provided on the driving sprocket. Even when a driving sprocket is provided in addition to the scraping unit 1, the driven sprocket of the scraping unit 1 is used. It is possible to provide a claw member 21 at the bottom. In summary, according to the present invention, an excellent effect of extending the life of the chain and greatly reducing the running cost can be achieved.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view showing a tip of a scraping section of a continuous unloader according to the present invention. FIG. 2 is a plan view of FIG. FIG. 3 is a perspective view showing a method of attaching a claw member. FIG. 4 is a diagram showing a general continuous unloader. [Description of Signs] 1 scraping section 7 driven sprocket 12 chain 18 bucket 21 claw member 25 extension plate section 26 scraping plate section

──────────────────────────────────────────────────続 き Continuation of front page (72) Inventor Hiromasa Matsuda 1-19-10 Mori, Koto-ku, Tokyo Ishikawa-Shima Harima Heavy Industries, Ltd. Koto Office (56) References JP-A-61-72130 (JP, A) 59-190724 (JP, U) (58) Field surveyed (Int. Cl. ⁷ , DB name) B65G 65/06 B65G 67/60

Claims (1)

(1) A sprocket provided on a scraping portion at a lower end portion and wound around a chain with a bucket is provided with a claw member projecting radially outward from the chain. Continuous unroll provided
And the nail member is scraped by the nail member.
The sprocket to the outside in the width direction of the sprocket.
Radially along the side of the sprocket
An extension plate portion provided so as to extend in the direction of rotation of the extension plate portion
L-shaped cross section from the rake plate vertically attached to the back and forth
A continuous unloader characterized by being formed in a mold .