JP3407557B2 - Resin mold - Google Patents

Resin mold

Info

Publication number
JP3407557B2
JP3407557B2 JP21957596A JP21957596A JP3407557B2 JP 3407557 B2 JP3407557 B2 JP 3407557B2 JP 21957596 A JP21957596 A JP 21957596A JP 21957596 A JP21957596 A JP 21957596A JP 3407557 B2 JP3407557 B2 JP 3407557B2
Authority
JP
Japan
Prior art keywords
resin
plate
resin inflow
molding
inflow hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP21957596A
Other languages
Japanese (ja)
Other versions
JPH1058500A (en
Inventor
正博 中嶋
智一 北川
智 上田
宏昭 東野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panasonic Corp, Matsushita Electric Industrial Co Ltd filed Critical Panasonic Corp
Priority to JP21957596A priority Critical patent/JP3407557B2/en
Publication of JPH1058500A publication Critical patent/JPH1058500A/en
Application granted granted Critical
Publication of JP3407557B2 publication Critical patent/JP3407557B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は金型の内部に樹脂流
路(ランナー)を有し、その樹脂流入孔の流入口(スプ
ル部)に発生する樹脂たれを防止する構成とした樹脂成
形金型に関するものである。 【0002】 【従来の技術】従来の樹脂成形金型においては、樹脂流
入孔の流入口の所定個所に図4に示すような金属材でな
る平板形状のプレート10を装着して、樹脂の温度や流
入を制御し樹脂流入孔の流入口に発生する糸引きなどの
樹脂たれを防止する構成としたものであった。 【0003】 【発明が解決しようとする課題】しかしながら前記従来
の平板形状のプレート10を使用する構成では、溶融樹
脂がプレート10の平坦部に当たるため流れがスムース
ではなく、かつプレート10の平坦部で樹脂温度の急激
な温度低下が起こり、流入口とプレートの間の樹脂が完
全に固化したりして次の新しい射出工程で再び溶融でき
ず射出動作を行わない場合や、樹脂温度とプレートの厚
みによっては逆に十分な放熱作用がなく半溶融での型開
きで起こる糸引きなどの樹脂たれが発生し、連続しかつ
安定した樹脂成形を行うことが困難であった。 【0004】本発明は、前記課題を解決しようとするも
のであり、各種温度、特に高温度での成形用樹脂でも連
続かつ安定した樹脂成形ができる樹脂成形金型を提供す
ることを目的とする。 【0005】 【課題を解決するための手段】前記課題を解決するため
に本発明は、プレートの片側に先端断面が鋭角の刃と空
隙部を設け、前記刃と空隙部を樹脂成形金型の樹脂流入
孔の上部に樹脂の流入方向に対して樹脂を分割するよう
に埋設した構成としたものである。 【0006】本発明により、樹脂たれなどの発生がな
く、連続しかつ安定した樹脂成形を容易に実現できる。 【0007】 【発明の実施の形態】本発明の請求項1に記載の発明
は、プレートの片側に空隙部となる先端断面がテーパー
形状の円弧状切欠部を設け、この樹脂流入孔の注入口の
直径以下の開口部の幅を有する円弧状切欠部を樹脂の流
入方向に対して、樹脂を分割するように樹脂流入本体の
樹脂流入孔の上部に埋設し、前記樹脂流入孔の下部と製
品形成部に設けられた樹脂流路とを接続した構成とした
ものであり、テーパー形状の円弧状切欠部の空隙部によ
り溶融樹脂の放熱の温度を徐々に下げて行く作用および
樹脂を切断分離する作用を有する。 【0008】 【0009】以下本発明の一実施の形態について図面を
用いて説明する。図1は本発明の一実施の形態における
樹脂流入部の構成斜視図、図2は同樹脂たれ防止用のプ
レート斜視図および断面図、図3は同樹脂流入部を装着
した樹脂成形金型の要部断面図である。 【0010】図1から図3において、1は熱伝導体の金
属材などでなる平板形状の樹脂たれ防止用プレートであ
り、その上部の中央部分に設けた切欠部先端3の断面が
鋭角で斜面の長さが樹脂流入孔5の注入口の直径の0.
5〜1.0倍のテーパー形状であり、開口部の幅が樹脂
流入孔5の注入口の直径の0.5〜1.0倍で、深さが
前記開口部の幅の0.3〜0.8倍の円弧状切欠部2を
形成している。 【0011】6は同じく金属材などでなる外周直径の異
なる2段の円柱形状の樹脂流入本体であり、中心部に成
形用樹脂が流入移動する樹脂流入孔5を挿通させてお
り、前記樹脂流入本体6の外周直径の大きい方の樹脂流
入孔5の上部に円弧状切欠部2を上にし、注入された成
形用樹脂を2分割するようにプレート1を密着して埋設
するべく凹状切溝4を設けている。プレート1と樹脂流
入本体6で樹脂流入部を構成している。 【0012】8は樹脂成形加工を行う成形金型本体であ
り、前記プレート1を埋設した樹脂流入本体6を所定個
所に挿入装着しており、樹脂流入本体6の樹脂流入孔5
の下部と接続した樹脂流路9とその先端部に1個あるい
は複数の製品形成部7を内部に設けた構成としている。 【0013】樹脂流入本体6の樹脂流入孔5の流入口よ
り所定の溶融した成形用樹脂が注入され、樹脂たれ防止
用のプレート1の切欠部先端3でほぼ2分割されて樹脂
流入孔5を通過し、成形金型本体8の樹脂流路9を経由
して製品形成部7に到達する。 【0014】なお樹脂流入孔5の注入口へ溶融した成形
用樹脂を供給するには、一般的な射出成形機からの注入
の他に、ホットランナーシステムと呼ばれる成形用樹脂
を溶融した状態に保持できる樹脂供給装置から注入する
事も可能である。 【0015】次に動作について説明する。樹脂流入本体
6の樹脂流入孔5の注入口に注入された溶融樹脂は、プ
レート1から樹脂流入本体6の樹脂流入孔5を経由して
成形金型本体8へ流れて行くが、プレート1により樹脂
通路が狭められると共に溶融樹脂との接触面積が漸次増
加し、それにしたがって溶融樹脂の熱が徐々に奪われて
徐々に粘度が高くなり半溶融状態が促進される構成とな
っている。 【0016】徐々に熱を奪われた樹脂は、樹脂流入孔5
を通って成形金型本体8の樹脂流路9から製品形成部7
に注入されて行く。 【0017】樹脂注入が完了する寸前では樹脂の流速が
低下し、プレート1の円弧状切欠部2で形成された空隙
部にはテーパー形状の切欠部先端3(刃の部分)から固
化が始まり空隙部全体に広がって行く。すなわち、空隙
部の半溶融の樹脂によりあたかも栓をした状態となり、
樹脂たれなどの不具合の発生を防止するのである。そし
て、成形金型本体の型開きではプレート1の下部の溶融
部分から引き離されることになる。 【0018】次の射出工程で、新規の溶融樹脂の熱によ
り前記空隙部に残った半固化状態の樹脂は溶融あるいは
半溶融状態となり、プレート1の切欠部先端3が切断の
刃物の役目をして半溶融状態であればその樹脂を切断し
て樹脂流入本体6の樹脂流入孔5に流し込んで行き、樹
脂注入口部分が再び開放されるのである。 【0019】 【発明の効果】以上のように本発明によれば、樹脂の流
れをスムースにすると共に、樹脂注入口から徐々に熱を
奪う構造となっているため連続成形時でも樹脂たれや樹
脂の固化による成形不能を起こすことが無いため、安定
した生産性の向上が図れるという有利な効果が得られ
る。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention has a resin flow path (runner) inside a mold, and a resin generated at an inlet (a sprue) of a resin inflow hole. The present invention relates to a resin molding die configured to prevent dripping. 2. Description of the Related Art In a conventional resin molding die, a flat plate 10 made of a metal material as shown in FIG. And the flow of resin is controlled to prevent dripping of the resin such as stringing occurring at the inlet of the resin inflow hole. [0003] However, in the configuration using the above-mentioned conventional flat plate-shaped plate 10, the flow is not smooth because the molten resin hits the flat portion of the plate 10. If the temperature of the resin drops sharply and the resin between the inlet and the plate is completely solidified and cannot be melted again in the next new injection step and the injection operation is not performed, or the resin temperature and the thickness of the plate In some cases, there is no sufficient heat radiation effect, and resin dripping such as stringing that occurs when the mold is opened in a semi-molten state has occurred, making it difficult to perform continuous and stable resin molding. An object of the present invention is to solve the above-mentioned problems, and an object of the present invention is to provide a resin molding die capable of continuously and stably molding a resin for molding at various temperatures, particularly at a high temperature. . [0005] In order to solve the above-mentioned problems, the present invention provides a blade and a gap having a sharp end section on one side of a plate, and the blade and the gap are formed by a resin molding die. In this configuration, the resin is buried above the resin inflow hole so as to divide the resin in the resin inflow direction. According to the present invention, continuous and stable resin molding without resin dripping can be easily realized. DETAILED DESCRIPTION OF THE INVENTION According to a first aspect of the present invention, the tip section comprising a gap portion on one side of the plate provided with arcuate cutouts tapered inlet of the resin inlet hole of
An arc-shaped notch having a width of an opening smaller than the diameter is buried in an upper portion of the resin inflow hole of the resin inflow main body so as to divide the resin in the resin inflow direction, and a lower portion of the resin inflow hole and a product formation. And a resin flow path provided in the portion, and a tapered arc-shaped notch having a void portion to gradually lower the heat radiation temperature of the molten resin and It has the function of cutting and separating the resin. An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view showing a configuration of a resin inflow portion according to an embodiment of the present invention, FIG. 2 is a perspective view and a sectional view of a plate for preventing resin dripping, and FIG. It is principal part sectional drawing. In FIG. 1 to FIG. 3, reference numeral 1 denotes a plate-shaped resin dripping prevention plate made of a heat conductive metal material or the like. Is the diameter of the inlet of the resin inlet hole 5.
The width of the opening is 0.5 to 1.0 times the diameter of the inlet of the resin inflow hole 5 and the depth is 0.3 to 1.0 times the width of the opening. A 0.8-fold arc-shaped notch 2 is formed. Reference numeral 6 denotes a two-stage cylindrical resin inflow body made of a metal material or the like having different outer diameters. The resin inflow hole 5 through which a molding resin flows in and moves through a central portion. An arc-shaped notch 2 is placed above the resin inflow hole 5 having a larger outer diameter of the main body 6, and a concave cut groove 4 is formed so that the plate 1 is tightly embedded so as to divide the injected molding resin into two parts. Is provided. The plate 1 and the resin inflow main body 6 constitute a resin inflow portion. Numeral 8 denotes a molding die body for performing resin molding, into which a resin inflow main body 6 in which the plate 1 is buried is inserted and mounted at a predetermined position, and a resin inflow hole 5 of the resin inflow main body 6 is provided.
And one or a plurality of product forming sections 7 provided at the tip thereof. A predetermined molten molding resin is injected from the inlet of the resin inflow hole 5 of the resin inflow main body 6, and is substantially divided into two at the notch tip 3 of the plate 1 for preventing resin dripping, so that the resin inflow hole 5 is formed. The resin passes through the resin flow path 9 of the molding die body 8 and reaches the product forming section 7. In order to supply the molten molding resin to the injection port of the resin inflow hole 5, in addition to injection from a general injection molding machine, the molding resin called a hot runner system is maintained in a molten state. It is also possible to inject from a possible resin supply device. Next, the operation will be described. The molten resin injected into the inlet of the resin inlet hole 5 of the resin inlet body 6 flows from the plate 1 to the molding die body 8 via the resin inlet hole 5 of the resin inlet body 6. As the resin passage is narrowed, the contact area with the molten resin gradually increases, and accordingly, the heat of the molten resin is gradually removed, the viscosity is gradually increased, and the semi-molten state is promoted. The resin gradually deprived of heat is supplied to the resin inlet 5
Through the resin flow path 9 of the molding die body 8 through the product forming portion 7
Going to be injected. Immediately before the resin injection is completed, the flow rate of the resin decreases, and solidification starts from the tapered notch tip 3 (blade portion) in the gap formed by the arc-shaped notch 2 of the plate 1. Spread throughout the department. In other words, it becomes as if plugged with semi-molten resin in the void,
This prevents problems such as resin dripping. When the main body of the molding die is opened, it is separated from the molten portion at the lower part of the plate 1. In the next injection step, the semi-solidified resin remaining in the voids becomes molten or semi-molten due to the heat of the new molten resin, and the notch tip 3 of the plate 1 serves as a cutting blade. If it is in a semi-molten state, the resin is cut and poured into the resin inflow hole 5 of the resin inflow main body 6, and the resin injection port portion is opened again. As described above, according to the present invention, the flow of the resin is made smooth and the heat is gradually removed from the resin injection port. Since there is no possibility of molding failure due to solidification of, the advantageous effect of stably improving the productivity can be obtained.

【図面の簡単な説明】 【図1】本発明の実施の形態における樹脂流入部の構成
斜視図 【図2】同樹脂たれ防止用のプレート斜視図および断面
図 【図3】同樹脂流入部を装着した樹脂成形金型の要部断
面図 【図4】従来の樹脂たれ防止用のプレート斜視図 【符号の説明】 1 プレート 2 円弧状切欠部 3 切欠部先端 4 凹状切溝 5 樹脂流入孔 6 樹脂流入本体 7 製品形成部 8 成形金型本体 9 樹脂流路
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a configuration perspective view of a resin inflow portion according to an embodiment of the present invention. FIG. 2 is a perspective view and a cross-sectional view of a plate for preventing resin dripping. FIG. FIG. 4 is a perspective view of a conventional plate for preventing resin dripping. [Description of symbols] 1 plate 2 arc-shaped notch 3 notch tip 4 concave notch 5 resin inflow hole 6 Resin inflow body 7 Product forming section 8 Molding die body 9 Resin flow path

───────────────────────────────────────────────────── フロントページの続き (72)発明者 東野 宏昭 大阪府門真市大字門真1006番地 松下電 器産業株式会社内 (56)参考文献 実開 昭63−7510(JP,U) 実開 平5−39925(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 45/00 - 45/84 B29C 33/00 - 33/76 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Hiroaki Higashino 1006 Kazuma Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd. (56) References Japanese Utility Model Sho-63-7510 (JP, U) Japanese Utility Model Hei 5- 39925 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) B29C 45/00-45/84 B29C 33/00-33/76

Claims (1)

(57)【特許請求の範囲】 【請求項1】 プレートの片側に空隙部となる先端断面
がテーパー形状の円弧状切欠部を設け、この樹脂流入孔
の注入口の直径以下の開口部の幅を有する円弧状切欠部
を樹脂の流入方向に対して、樹脂を分割するように樹脂
流入本体の樹脂流入孔の上部に埋設し、前記樹脂流入孔
の下部と製品形成部に設けられた樹脂流路とを接続して
なる樹脂成形金型。
(57) [Claim 1] An arc-shaped notch having a tapered tip cross section serving as a gap is provided on one side of a plate, and the resin inflow hole is provided.
An arc-shaped notch having an opening width equal to or less than the diameter of the injection port is embedded in an upper portion of the resin inflow hole of the resin inflow main body so as to divide the resin with respect to the resin inflow direction. A resin molding die formed by connecting a lower portion and a resin flow path provided in a product forming section.
JP21957596A 1996-08-21 1996-08-21 Resin mold Expired - Fee Related JP3407557B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21957596A JP3407557B2 (en) 1996-08-21 1996-08-21 Resin mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21957596A JP3407557B2 (en) 1996-08-21 1996-08-21 Resin mold

Publications (2)

Publication Number Publication Date
JPH1058500A JPH1058500A (en) 1998-03-03
JP3407557B2 true JP3407557B2 (en) 2003-05-19

Family

ID=16737678

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21957596A Expired - Fee Related JP3407557B2 (en) 1996-08-21 1996-08-21 Resin mold

Country Status (1)

Country Link
JP (1) JP3407557B2 (en)

Also Published As

Publication number Publication date
JPH1058500A (en) 1998-03-03

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