JP3405534B2 - How to treat recovered sand - Google Patents
How to treat recovered sandInfo
- Publication number
- JP3405534B2 JP3405534B2 JP35588699A JP35588699A JP3405534B2 JP 3405534 B2 JP3405534 B2 JP 3405534B2 JP 35588699 A JP35588699 A JP 35588699A JP 35588699 A JP35588699 A JP 35588699A JP 3405534 B2 JP3405534 B2 JP 3405534B2
- Authority
- JP
- Japan
- Prior art keywords
- recovered sand
- sand
- value
- water
- recovered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Description
【発明の詳細な説明】
【0001】
【産業上の使用分野】本発明は、生型を型ばらし後回収
して得た回収砂をバッチ式混練機により処理する方法に
関する。
【0002】
【従来の技術】従来、回収砂の処理方法の一つとして、
特開昭61-14044号公報に開示されるものがあ
る。これは、ホッパから切り出した回収砂を、含水量を
測定しながらバッチ式混練機に所定量投入して、回収砂
への第1次注水を可及的に多量に行なうようにしたもの
である。
【0003】
【発明が解決しようとする課題】しかし、上記のような
従来の回収砂の処理方法では、第1次注水を可及的に多
量に行なうためには、ホッパから切り出した回収砂の含
水量を測定するとともに、混練機に投入される回収砂の
重量も測定する必要がある。その結果、従来の方法を採
用した回収砂の処理設備は構造が複雑で高価なものにな
るなどの問題があった。
【0004】本発明は上記の事情に鑑みて成されたもの
で、その目的は、設備としては構造が簡単であるが、回
収砂のコンパクタビリティ値を比較的容易に目標値に近
づけることができる回収砂の処理方法を提供することに
ある。
【0005】
【課題を解決するための手段】上記目的を達成するため
に本発明の回収砂の処理方法は、生型を型ばらし後回収
して得た回収砂をバッチ式混練機により処理する方法で
あって、バッチ式混練機による回収砂の混練中にその回
収砂のコンパクタビリティ値および水分値を測定し、こ
の測定結果に基づき後続の回収砂の水分値を推定し、こ
の推定水分値を基にして後続の回収砂に、可及的に多量
の水を第1次注水として注入することを特徴とする。
【0006】第1次注水として注入する可及的に多量の
水の量は、生砂として必要な量の80〜90%が目標で
ある。
【0007】
【実施例】本発明の一実施例について図1に基づき詳細
に説明する。ベルトフィーダ1およびバケットエレベー
タ8を所要時間駆動して、ホッパ2内の回収砂を切り出
しバッチホッパ9に一時貯蔵した後、混練機3の混練槽
4に所定量投入する。次いで、混練槽4にベンドナイト
等を添加した後、混練機3を駆動して回収砂を混練し、
続いて、この混練中に回収砂の一部を取り出して、コン
パクタビリティ値・水分値測定装置5により回収砂のコ
ンパクタビリティ値および水分値を測定する。次いで、
この測定結果をコントローラ6に入力して、予め求めた
データー等を参考にして回収砂の水分値を演算して推定
し、その結果を一時コントローラ6に記憶しておく。
【0008】次いで、上述したと同様にして演算され・
推定されてコントローラ6に記憶されている先行の回収
砂に基づく推定水分値に対応して注水装置7が作動さ
れ、これにより、注水装置7の散水ノズル10から混練
中の回収砂に可及的に多量の水が第1次注水として注入
される。なお、この可及的に多量な水の量として、生砂
として必要な量の80〜90%が注水された。その後、
回収砂のコンパクタビリティ値を生砂しての目標値に可
及的に近づけるため、必要に応じて、慣用手段によって
不足分の水量を演算し、注水装置7を作動して混練中の
回収砂に第2次注水として注水する。こうして、回収砂
のコンパクタビリティ値を目標値に可及的に近づけた
後、所定の生砂に再生された回収砂を混練槽4から排出
することとなる。
【0009】
【発明の効果】以上の説明からも明らかなように本発明
は、生型を型ばらし後回収して得た回収砂をバッチ式混
練機により処理する方法であって、バッチ式混練機によ
る回収砂の混練中にその回収砂のコンパクタビリティ値
および水分値を測定し、この測定結果に基づき後続の回
収砂の水分値を推定し、この推定水分値を基にして後続
の回収砂に、可及的に多量の水を第1次注水として注入
するから、本発明を採用した回収砂の処理設備は、従来
のそれと比較して構造が簡単であるが、回収砂のコンパ
クタビリティ値を比較的容易にして確実に目標値に近づ
けることができるなどの優れた実用的効果を奏する。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for treating recovered sand obtained by separating and collecting a green mold using a batch kneader. [0002] Conventionally, as one of the methods for treating recovered sand,
There is one disclosed in JP-A-61-14044. In this method, a predetermined amount of recovered sand cut out from a hopper is charged into a batch-type kneader while measuring the water content, so that the primary water is injected into the recovered sand as much as possible. . [0003] However, in the above-mentioned conventional method for treating recovered sand, in order to perform the primary water injection as much as possible, the recovered sand cut out from the hopper must be removed. In addition to measuring the water content, it is necessary to measure the weight of the recovered sand fed into the kneader. As a result, there is a problem in that the recovered sand processing equipment employing the conventional method has a complicated structure and is expensive. [0004] The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to provide a facility having a simple structure, but making it possible to relatively easily bring the compactability value of recovered sand closer to a target value. An object of the present invention is to provide a method for treating recovered sand. [0005] In order to achieve the above object, a method for treating recovered sand according to the present invention is to dispose of a green mold and then recover the recovered sand by a batch-type kneader. A method of measuring the compactability value and moisture value of the recovered sand during kneading of the recovered sand by a batch-type kneader, estimating the moisture value of the subsequent recovered sand based on the measurement result, and calculating the estimated moisture value. And injecting as much primary water as possible into the subsequent recovered sand as primary water injection. [0006] The amount of water to be injected as large as possible as the primary water injection is targeted to be 80 to 90% of the amount required for fresh sand. An embodiment of the present invention will be described in detail with reference to FIG. After the belt feeder 1 and the bucket elevator 8 are driven for a required time, the collected sand in the hopper 2 is cut out and temporarily stored in the batch hopper 9, and is then charged into the kneading tank 4 of the kneading machine 3 in a predetermined amount. Next, after adding bendite and the like to the kneading tank 4, the kneading machine 3 is driven to knead the recovered sand,
Subsequently, a part of the recovered sand is taken out during the kneading, and the compactability value / water value measuring device 5 measures the compactability value and the water value of the recovered sand. Then
The measurement result is input to the controller 6, and the moisture value of the recovered sand is calculated and estimated with reference to data or the like obtained in advance, and the result is temporarily stored in the controller 6. Next, a calculation is performed in the same manner as described above.
The water injection device 7 is operated in accordance with the estimated water value based on the previous recovered sand that is estimated and stored in the controller 6, whereby the recovered sand being kneaded from the water spray nozzle 10 of the water injection device 7 is as much as possible. A large amount of water is injected as primary water injection. In addition, as the amount of water as much as possible, 80 to 90% of the amount required as fresh sand was injected. afterwards,
In order to make the compactability value of the collected sand as close as possible to the target value of fresh sand, the amount of water shortage is calculated by conventional means as necessary, and the water injection device 7 is operated to recover the collected sand during kneading. Water as the second water injection. In this way, after the compactability value of the recovered sand is made as close as possible to the target value, the recovered sand regenerated into predetermined green sand is discharged from the kneading tank 4. As is apparent from the above description, the present invention relates to a method for treating the recovered sand obtained by separating the green mold and collecting the same using a batch-type kneading machine. During the kneading of the recovered sand by the machine, the compactability value and the water value of the recovered sand are measured, and the water value of the subsequent recovered sand is estimated based on the measurement results. In addition, since as much primary water as possible is injected as the primary water injection, the recovered sand treatment equipment employing the present invention has a simpler structure than the conventional one, but has a compactability value of the recovered sand. Is relatively easy, and it is possible to reliably approach the target value.
【図面の簡単な説明】
【図1】本発明の方法を実施するための設備の一実施例
を示す概略正面図である。
【符号の説明】BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic front view showing an embodiment of a facility for performing the method of the present invention. [Explanation of symbols]
Claims (1)
ッチ式混練機により処理する方法であって、バッチ式混
練機による回収砂の混練中にその回収砂のコンパクタビ
リティ値および水分値を測定し、この測定結果に基づき
後続の回収砂の水分値を推定し、この推定水分値を基に
して後続の回収砂に、可及的に多量の水を第1次注水と
して注入することを特徴とする回収砂の処理(57) [Claims 1] A method of treating a recovered sand obtained by separating and collecting a green mold by a batch type kneader, wherein the recovered sand is kneaded by the batch type kneader. Then, the compactability value and the moisture value of the recovered sand are measured, and the moisture value of the subsequent recovered sand is estimated based on the measurement results. Of recovered sand characterized by injecting water as primary water injection
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35588699A JP3405534B2 (en) | 1999-12-15 | 1999-12-15 | How to treat recovered sand |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP35588699A JP3405534B2 (en) | 1999-12-15 | 1999-12-15 | How to treat recovered sand |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001170738A JP2001170738A (en) | 2001-06-26 |
JP3405534B2 true JP3405534B2 (en) | 2003-05-12 |
Family
ID=18446239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP35588699A Expired - Fee Related JP3405534B2 (en) | 1999-12-15 | 1999-12-15 | How to treat recovered sand |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3405534B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3478492B2 (en) * | 2000-01-11 | 2003-12-15 | 新東工業株式会社 | Method of controlling primary water injection into recovered sand |
JP4842092B2 (en) * | 2006-10-27 | 2011-12-21 | アイシン高丘株式会社 | How to recycle foundry sand |
DE102007027298A1 (en) * | 2007-06-11 | 2008-12-18 | Maschinenfabrik Gustav Eirich Gmbh & Co. Kg | Process for the treatment of foundry sand |
CN104155459B (en) * | 2013-05-13 | 2016-08-10 | 于彦奇 | Casting reclaimed sand needs acid amount on-line automatic detection device |
-
1999
- 1999-12-15 JP JP35588699A patent/JP3405534B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2001170738A (en) | 2001-06-26 |
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