JP3384592B2 - Molded coke production equipment - Google Patents

Molded coke production equipment

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Publication number
JP3384592B2
JP3384592B2 JP26515293A JP26515293A JP3384592B2 JP 3384592 B2 JP3384592 B2 JP 3384592B2 JP 26515293 A JP26515293 A JP 26515293A JP 26515293 A JP26515293 A JP 26515293A JP 3384592 B2 JP3384592 B2 JP 3384592B2
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JP
Japan
Prior art keywords
gas
tuyere
temperature
furnace
carbonization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP26515293A
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Japanese (ja)
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JPH07118655A (en
Inventor
淳 藤川
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Nippon Steel Corp
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Nippon Steel Corp
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Priority to JP26515293A priority Critical patent/JP3384592B2/en
Publication of JPH07118655A publication Critical patent/JPH07118655A/en
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Publication of JP3384592B2 publication Critical patent/JP3384592B2/en
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Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】本発明は循環ガスを熱媒体とする
成型コークスの直立型の連続製造設備に関する。 【0002】 【従来の技術】この連続式成型コークス製造設備、いわ
ゆるFCP設備自体は、特開昭56−47234号公報
に記載されているように広く知られている。 【0003】図3は、この連続式成型コークス製造設備
における工程フロー図を示す。 【0004】同図において、設備部分を番号で、また、
供給品あるいは成品をアルファベットによって示す。 【0005】図中、成型炭製造設備1で製造された成型
炭Aは、直立型連続乾留炉2の頂部から投入され、直立
型連続乾留炉2の中間部の羽口3から導入される低温乾
留ガスBと、それよりも下方位置の羽口4から導入され
る高温乾留ガスCによって順次加熱乾留され、得られた
コークスは、直立型連続乾留炉2の下部の冷却ゾーンに
降下し、底部の羽口5から導入される冷ガスDによって
冷却され、排出装置6によって成型コークスEとして切
り出される。 【0006】この成型炭Aの乾留に際して発生したガス
は、高温及び低温乾留ガスと混合され炉頂ガスFとし
て、炉頂部からガスクーラーあるいは顕熱回収装置7、
ガスクーラー8を経て集塵器9で除塵したのち、一部は
回収ガスGとして回収設備10に送られる。他の大部分
の除塵ガスは、循環ガスHとして、低温乾留ガスB、高
温乾留ガスC、冷ガスDとして、直立型連続乾留炉2に
循環吹き込まれる。 【0007】その循環ガスHの中の冷ガスDとして乾留
炉2の底部に導入される分以外は、一部は、低温乾留ガ
ス加熱器11によって加熱されたのち、エジェクター1
2を経て炉内下方からの抽出ガスKと混合後、低温乾留
ガスBとして乾留炉2に導入され、他は、高温乾留ガス
加熱器13によって1050℃程度の高温に昇温したの
ち、高温乾留ガスCとして乾留炉2に導入される。乾留
炉下部より導入した冷却用ガスDの一部Jは、抽出され
ず乾留炉内を上昇し、高温乾留ガスと混合されて発生ガ
スと共に炉頂ガスFとなる。 【0008】この従来の方式においては、高温羽口より
導入される高温乾留ガスは、ガス循環系において一旦冷
却され、高温に再加熱する必要があり、可燃ガスである
ため高価な高温用間接加熱器を必要とする。 【0009】また、特開平5−17779号公報には、
高価な高温用間接加熱器を必要としせず循環ガス中に空
気を導入して、可燃性ガスである循環ガスの一部を燃焼
し循環ガスを昇温し、高温乾留ガスとする方式が開示さ
れているが、この方式においては炉頂ガスが希釈され、
回収ガスのカロリーが低下するという問題がある。ま
た、部分燃焼を行うため、煤の発生が回避できず、煤の
付着によりガス流路の閉塞が生じるという問題がある。 【0010】 【発明が解決しようとする課題】本発明において解決し
ようとする課題は、かかる成型コークス製造設備におい
て、高価な高温用間接加熱器を必要とせず、また、回収
ガスのカロリー量を向上する成形コークス製造設備を提
供することにある。 【0011】 【課題を解決するための手段】本発明は、上方に低温羽
口を、下方に高温羽口を設けた2段羽口を有する乾留に
よる成型コークス製造設備において、前記低温羽口より
可燃性ガスを熱媒体として吹き込み、炉頂より回収し、
且つ高温羽口より燃焼用空気または燃焼排ガスを熱媒体
として吹き込み、前記高温羽口の下方に設けた抽出羽口
より排出することによって、炉内において前記熱媒体を
下向き流とすることを特徴とする成型炭を還流する成型
コークス製造設備である。 【0012】 【作用】 低温羽口以上の区域における発生ガスを炉内
において上向き流れの熱媒体として成型コークスを乾留
し、また、下方位置の高温羽口より導入した不活性な熱
媒体は高温羽口より下方位置の抽出羽口後段に設けられ
た煙突もしくはエジエクターによる圧力により抽出羽口
より抽出される。これによって、高温羽口より導入され
た熱媒体は炉内において下向き流が形成される。 その
結果、低温羽口と高温羽口間に炉頂より回収される回収
ガスの熱量低下を防ぐシールゾーンが形成されることに
なり、炉頂より回収される回収ガスの熱量低下を防ぐと
ともに、高温羽口以下の不活性ガスを熱媒体として成型
炭を乾留・冷却する。 【0013】 【実施例】 実施例1 図1は、縦型連続乾留炉2の高温羽口4より、直接空気
を導入する例を示す。 【0014】同図において、従来の縦型連続乾留炉と同
一部分、同一材料、同一ガスは同一符号によって示す。 【0015】同図に示すように、直立型連続乾留炉2の
頂部からの炉頂ガスFは、炉頂部から顕熱回収装置ある
いはガスクーラー7、ガスクーラー8を経て集塵器9で
除塵したのち、一部は回収ガスGとして回収設備10に
送られる。他の大部分の除塵ガスは、循環ガスHとし
て、低温乾留ガス加熱器11を経て低温乾留ガスBとし
て羽口3から乾留炉2内に導入され、循環系を形成す
る。 【0016】乾留炉2内に導入された低温乾留ガスB
は、所定の温度まで成型コークスを昇温し、且つ、炉頂
より回収される炉頂ガスのカロリー低下を招くことがな
く炉頂ガスFとして回収される。 【0017】また、中間部の低温乾留ガスBの導入羽口
3と下方位置の燃焼用空気の導入羽口4との間には、熱
媒体ガスを流さない域すなわちガスシールゾーン20を
形成する。 【0018】下方の位置の羽口4からは燃焼用空気Lが
導入され、直立型乾留炉内で発生ガスと燃焼を生じ、所
定の温度に成型コークスを昇温後に、その下方の抽出羽
口14から循環排出ガスMとして排出される。また、下
方の羽口5から導入される冷却ガスDは、成型コークス
を冷却し、成型コークスとの熱交換後、前記燃焼用空気
Lの燃焼ガスと共に循環排出ガスMとして抽出羽口14
から排出され、ボイラ15を与熱したのち大部分は下方
の羽口5に循環供給される。 【0019】この過程で、中間部の羽口3から導入され
る循環ガスBの圧力と下方の位置の羽口4からの圧力を
調整することによって、熱媒体ガスを流さない域すなわ
ちガスシールゾーン20を破壊することなく、炉頂ガス
Fのカロリー低下を招くことがなく回収循環できる。 【0020】実施例2 図2は、縦型連続乾留炉2の2段目羽口4より燃焼排ガ
スを導入する例を示す。 【0021】図1と同様に、直立型連続乾留炉2の頂部
からの炉頂ガスFは、一部回収ガスGとして回収設備1
0に回収された残りの循環ガスHは、間接熱交換器17
を経て低温乾留ガスBとして羽口3から乾留炉2内に導
入される循環系を形成する。乾留炉2内に導入された循
環ガスHは、乾留炉2内で、所定の温度まで成型コーク
スを昇温し、且つ、炉頂より回収される炉頂ガスのカロ
リー低下を招くことがなく炉頂ガスFとして回収され
る。 【0022】また、中間部の羽口3と下方位置の羽口4
との間には、熱媒体ガスを流さない域すなわちガスシー
ルゾーン20を形成する。 【0023】さらに、下方の位置の羽口4からは直接加
熱器として高温乾留ガス加熱用燃焼炉16を設け、燃焼
排ガスによって、高温乾留ガスを得て、2段目羽口4か
ら導入する。これによって、昇温に必要なカロリー分の
み完全燃焼により供給することができ、未燃焼分の熱分
解カーボンの発生がなく、炉況に悪影響を与えることな
く操業が可能となる。当然のことながら除煤運転を必要
とせず、回収ガスのカロリーの低下もない。その下方の
抽出羽口14から、下方の羽口5から導入される冷ガス
と共に排出され、熱交換器17において与熱したのち、
一部は放出されると共に、残りは下方の羽口5に循環供
給される。 【0024】上記、何れの実施例の場合も、抽出口14
より抽出した高温の不活性ガスは、タール等を含有して
おらず、ボイラーによる熱回収または、間接加熱器によ
る低温乾留ガスの昇温などの有効利用が可能である。 【0025】 【発明の効果】本発明によって以下の効果を奏する。 【0026】(1)回収系と燃焼排出系とを分離してい
るために、回収されるガスは高濃度のものを得ることが
できる。 【0027】(2)高温乾留ガス加熱系は完全燃焼がで
きるため操業に悪影響を与える煤の発生を伴わない。 【0028】(3) 高価な高温用間接加熱器を必要と
しないために、設備費が低減できる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an upright continuous production facility for molded coke using circulating gas as a heat medium. 2. Description of the Related Art The continuous-type coke production equipment, so-called FCP equipment itself, is widely known as described in Japanese Patent Application Laid-Open No. 56-47234. FIG. 3 shows a process flow chart in the continuous molding coke manufacturing facility. [0004] In FIG.
Supplies or products are indicated by letters. [0005] In the figure, molded coal A produced in a molded coal production facility 1 is introduced from the top of an upright continuous carbonization furnace 2 and cooled at a low temperature introduced from a tuyere 3 in an intermediate portion of the upright continuous carbonization furnace 2. The coke is sequentially heated and carbonized by the carbonization gas B and the high-temperature carbonization gas C introduced from the tuyere 4 at a position lower than the carbonization gas B, and the obtained coke descends to the cooling zone at the lower part of the upright continuous carbonization furnace 2, and Is cooled by the cold gas D introduced from the tuyere 5 and is cut out as molded coke E by the discharge device 6. The gas generated during the carbonization of the formed coal A is mixed with high-temperature and low-temperature carbonized gas to form a furnace top gas F from the furnace top through a gas cooler or a sensible heat recovery device 7.
After the dust is removed by the dust collector 9 through the gas cooler 8, a part of the dust is sent to the collection facility 10 as the collection gas G. Most of the other dust removal gas is circulated and blown into the upright continuous carbonization furnace 2 as the low-temperature carbonization gas B, the high-temperature carbonization gas C, and the cold gas D as the circulation gas H. [0007] Except for the part of the circulating gas H that is introduced into the bottom of the carbonization furnace 2 as the cold gas D, it is partially heated by the low-temperature carbonization gas heater 11 and then ejected by the ejector 1.
After being mixed with the extraction gas K from the lower part of the furnace through the furnace 2, the mixture is introduced into the carbonization furnace 2 as a low-temperature carbonization gas B, and the others are heated to a high temperature of about 1050 ° C. The gas C is introduced into the dry distillation furnace 2. A part J of the cooling gas D introduced from the lower part of the carbonization furnace rises in the carbonization furnace without being extracted, is mixed with the high-temperature carbonization gas, and becomes the furnace top gas F together with the generated gas. In this conventional method, the high-temperature carbonized gas introduced from the high-temperature tuyere must be cooled once in the gas circulation system and reheated to a high temperature. Requires a vessel. Further, Japanese Patent Application Laid-Open No. Hei 5-17779 discloses that
Disclosed is a method in which air is introduced into the circulating gas without using an expensive indirect heater for high temperature, and a part of the circulating gas, which is a combustible gas, is burned to raise the temperature of the circulating gas to produce a high-temperature carbonized gas. However, in this method, the top gas is diluted,
There is a problem that the calories of the recovered gas decrease. In addition, since the partial combustion is performed, generation of soot cannot be avoided, and there is a problem that the gas flow path is blocked due to the adhesion of soot. The problem to be solved by the present invention is to eliminate the need for expensive high-temperature indirect heaters and to increase the caloric content of the recovered gas in such a molded coke production facility. To provide a molded coke manufacturing facility. [0011] The present invention relates to a molded coke production equipment by dry distillation having a two-stage tuyere having a low-temperature tuyere above and a high-temperature tuyere below. Combustible gas is blown as a heat medium and collected from the furnace top,
And heat air or combustion exhaust gas from the hot tuyere
Blown out , and discharged from an extraction tuyere provided below the high-temperature tuyere, so that the heat medium is
It is a molding coke manufacturing facility for recirculating molding coal characterized by a downward flow . [0012] The generated gas in the area above the low-temperature tuyere is subjected to carbonization of the formed coke as a heat medium of an upward flow in the furnace, and the inert heat medium introduced from the high-temperature tuyere at the lower position is used for the high-temperature impeller. The extraction tuyere located below the mouth
Tuyere extracted by the pressure of a chimney or an ejector
Extracted from This allows the hot tuyeres to introduce
The heated heat medium forms a downward flow in the furnace. That
As a result, the recovery collected from the furnace top between the low and high temperature tuyeres
The formation of a seal zone that prevents a decrease in the calorific value of gas
In addition, the calorific value of the recovered gas collected from the furnace top is prevented from being reduced, and the charcoal is carbonized and cooled using an inert gas below the high-temperature tuyere as a heat medium. Embodiment 1 FIG. 1 shows an example in which air is directly introduced from a high-temperature tuyere 4 of a vertical continuous carbonization furnace 2. In FIG. 1, the same portions, the same materials, and the same gases as those of the conventional vertical continuous carbonization furnace are denoted by the same reference numerals. As shown in the figure, the furnace top gas F from the top of the upright continuous carbonization furnace 2 was removed from the furnace top by a sensible heat recovery device or a gas cooler 7 and a gas cooler 8 and a dust collector 9. Thereafter, a part is sent to the recovery facility 10 as a recovery gas G. Most of the other dust removal gas is introduced as circulating gas H through the low temperature carbonization gas heater 11 as low temperature carbonization gas B from the tuyere 3 into the carbonization furnace 2 to form a circulation system. Low-temperature carbonization gas B introduced into the carbonization furnace 2
Is heated to a predetermined temperature, and is recovered as the top gas F without causing a decrease in the calories of the top gas recovered from the furnace top. Between the inlet tuyere 3 for the low-temperature carbonized gas B in the middle and the inlet tuyere 4 for the combustion air at a lower position, a region in which the heat medium gas does not flow, that is, a gas seal zone 20 is formed. . Combustion air L is introduced from the tuyere 4 at a lower position, generates gas and burns in an upright type carbonization furnace, and after the molded coke is heated to a predetermined temperature, the lower extraction tuyere. The exhaust gas is discharged as a circulating exhaust gas M from 14. The cooling gas D introduced from the lower tuyere 5 cools the molded coke, and after heat exchange with the molded coke, the extracted tuyere 14 as a circulating exhaust gas M together with the combustion gas of the combustion air L.
After heating the boiler 15, most of it is circulated and supplied to the tuyere 5 below. In this process, by adjusting the pressure of the circulating gas B introduced from the tuyere 3 at the intermediate portion and the pressure from the tuyere 4 at a lower position, a region in which the heat medium gas does not flow, that is, a gas seal zone 20 can be recovered and circulated without lowering the calories of the furnace top gas F without destroying the furnace top gas F. Embodiment 2 FIG. 2 shows an example in which flue gas is introduced from the second-stage tuyere 4 of the vertical continuous carbonization furnace 2. As in FIG. 1, the top gas F from the top of the upright continuous carbonization furnace 2 is partially recovered gas G as recovery gas 1.
The remaining circulating gas H recovered in the indirect heat exchanger 17
To form a circulating system which is introduced from the tuyere 3 into the dry distillation furnace 2 as the low-temperature dry distillation gas B. The circulating gas H introduced into the carbonization furnace 2 raises the temperature of the formed coke to a predetermined temperature in the carbonization furnace 2 and reduces the calorie of the furnace gas recovered from the furnace top without lowering the calorie. Collected as top gas F. The tuyere 3 in the middle and the tuyere 4 in the lower position
A region in which the heat medium gas does not flow, that is, a gas seal zone 20 is formed between the two. Further, a combustion furnace 16 for heating high-temperature carbonized gas is provided as a direct heater from the tuyere 4 at the lower position, and a high-temperature carbonized gas is obtained from the flue gas and introduced from the second-stage tuyere 4. As a result, only the calories required for raising the temperature can be supplied by complete combustion, and there is no generation of unburned pyrolytic carbon, thereby enabling operation without adversely affecting the furnace condition. Naturally, there is no need for soot removal operation, and there is no reduction in the calories of the recovered gas. After being discharged from the lower extraction tuyere 14 together with the cold gas introduced from the lower tuyere 5 and heated in the heat exchanger 17,
A part is discharged and the rest is circulated to the lower tuyere 5. In each of the above embodiments, the extraction port 14
The extracted high-temperature inert gas does not contain tar or the like, and can be effectively used such as heat recovery by a boiler or temperature rise of a low-temperature carbonized gas by an indirect heater. According to the present invention, the following effects can be obtained. (1) Since the recovery system and the combustion discharge system are separated, a high concentration of recovered gas can be obtained. (2) Since the high-temperature carbonized gas heating system can perform complete combustion, it does not generate soot that adversely affects the operation. (3) Since an expensive indirect heater for high temperature is not required, equipment costs can be reduced.

【図面の簡単な説明】 【図1】 本発明の第1の実施例を示す。 【図2】 本発明の第2の実施例を示す。 【図3】 従来例を示す。 【符号の説明】 1 成型炭製造設備 2 直立型連続乾
留炉 3 中間部の羽口3 4 下方位置の羽
口 5 底部の羽口 6 排出装置 7 顕熱回収装置 8 ガスクーラー 9 集塵器 10 回収設備 11 低温乾留ガス加熱器 12 エジェクタ
ー 13 高温乾留ガス加熱器 14 抽出羽口 15 ボイラ 16 加熱器 17 熱交換器 20 ガスシール
ゾーン A 成型炭 B 低温乾留ガス C 高温乾留ガス D 冷ガス E 乾留コークス F 炉頂ガス G 回収ガス H 循環ガス K 炉内ガス L 燃焼用空気 M 抽出ガス
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a first embodiment of the present invention. FIG. 2 shows a second embodiment of the present invention. FIG. 3 shows a conventional example. [Description of Signs] 1 Molded coal production equipment 2 Upright continuous dry distillation furnace 3 Tuyere in the middle part 4 Tuyere at the lower position 5 Tuyere at the bottom 6 Discharge device 7 Sensible heat recovery device 8 Gas cooler 9 Dust collector 10 Recovery equipment 11 Low temperature carbonization gas heater 12 Ejector 13 High temperature carbonization gas heater 14 Extraction tuyere 15 Boiler 16 Heater 17 Heat exchanger 20 Gas seal zone A Molded coal B Low temperature carbonization gas C High temperature carbonization gas D Cold gas E Carbonization coke F Furnace top gas G Collected gas H Circulating gas K Furnace gas L Combustion air M Extracted gas

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C10B 53/08 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) C10B 53/08

Claims (1)

(57)【特許請求の範囲】 【請求項1】 上方に低温羽口を、下方に高温羽口を設
けた2段羽口を有する乾留による成型コークス製造設備
において、前記低温羽口より可燃性ガスを熱媒体として
吹き込み、炉頂より回収し、且つ高温羽口より燃焼用空
気または燃焼排ガスを熱媒体として吹き込み、前記高温
羽口の下方に設けた抽出羽口より排出することによっ
て、炉内において前記熱媒体を下向き流とすることを特
徴とする成型炭を還流する成型コークス製造設備
(57) [Claim 1] In a molded coke production facility by dry distillation having a two-stage tuyere having a low-temperature tuyere at the top and a high-temperature tuyere at the bottom, it is more flammable than the low-temperature tuyere. Gas is blown as a heat medium, collected from the furnace top, and combustion air or combustion exhaust gas is blown as a heat medium from a high-temperature tuyere, and discharged from an extraction tuyere provided below the high-temperature tuyere.
And a molding coke manufacturing facility for recirculating molding coal , wherein the heating medium is made to flow downward in the furnace.
JP26515293A 1993-10-22 1993-10-22 Molded coke production equipment Expired - Fee Related JP3384592B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26515293A JP3384592B2 (en) 1993-10-22 1993-10-22 Molded coke production equipment

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Application Number Priority Date Filing Date Title
JP26515293A JP3384592B2 (en) 1993-10-22 1993-10-22 Molded coke production equipment

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JPH07118655A JPH07118655A (en) 1995-05-09
JP3384592B2 true JP3384592B2 (en) 2003-03-10

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JP5504653B2 (en) * 2009-03-12 2014-05-28 Jfeスチール株式会社 Molded coke production facility
JP5521361B2 (en) * 2009-03-13 2014-06-11 Jfeスチール株式会社 Molded coke manufacturing method
JP5419159B2 (en) * 2009-12-24 2014-02-19 株式会社Ihi Gas circulation device and method
JP5921887B2 (en) * 2012-01-06 2016-05-24 新日鉄住金エンジニアリング株式会社 Method and apparatus for producing molded coke
CN108624346B (en) * 2018-05-04 2020-08-21 北京国电富通科技发展有限责任公司 Coal multistage grading pyrolysis device and pyrolysis process

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