JP3380740B2 - Tire manufacturing method - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tire manufacturing method. 2. Description of the Related Art Generally, when manufacturing a pneumatic tire, a raw tire is first manufactured, and the raw tire is vulcanized and molded by a molding die. In addition, the raw tire includes a sidewall, a tread, and a bead. The sidewall corresponds to a sidewall forming portion of a molding die.
The beads correspond to the tread forming portions of the molding die, and the beads correspond to the bead forming portions of the molding die. [0003] However, depending on the size and positional relationship of the joints and edges of the carcass ply, inner liner, and apex, the sidewall of the raw tire d in the vulcanization process as shown in FIG. When contacting the mold inner surface a, a reservoir c for storing air or gas (hereinafter referred to as gas) is formed between the mold inner surface a and the surface of the sidewall b. Since the gas accumulated in the reservoir c is difficult to be discharged, the gas is sealed and remains, and after the vulcanization, a rubber loss (hereinafter referred to as a “bear”) easily occurs on the surface of the tire sidewall b, and the appearance is poor. There was a risk of it happening. Accordingly, an object of the present invention is to provide a method for manufacturing a tire in which gas does not accumulate between the inner surface of a mold and the surface of a sidewall, and does not cause poor appearance. [0005] [Means for Solving the Problems] To achieve the above object, a tire manufacturing method according to the present invention, Saidou after molding
Roll with a liner that has irregularities on one side
Then, the surface of the sidewall is subjected to a roughening process with a center line average roughness of 12.5a to 50a at the uneven portion of the liner, and a green tire is formed from the sidewall. [0006] The raw tire is placed in a tire molding die,
Manufactures pneumatic tires. Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 2 shows a tire molding die, in which upper and lower dies 1 and 2, a plurality of tread segments 3... Arranged in a circumferential direction, an upper bead ring 4, a lower bead ring 5, The upper and lower dies 1 and 2 correspond to the sidewalls 6 of the raw tire T, the tread segments 3 ... correspond to the tread 7 of the raw tire T, and the upper and lower bead rings 4 and 5
Correspond to the beads 8, 8 of the raw tire T. As described above, the raw tire T is composed of the sidewall 6, the tread 7, and the beads 8, 8, and the sidewall 6, as shown in FIG. It is formed, wound around a reel 9, cut into a predetermined length (a length necessary for manufacturing one tire) and used at the time of tire molding. When wound around the reel 9, the side wall forming bodies W to be wound are wound together with a liner 10 made of, for example, polyethylene, polyethylene terephthalate or the like so as not to adhere to each other. If
An uneven portion is formed on one surface side of the liner 10, and by this winding, one surface (sidewall 6) of the sidewall formed body W is formed.
The irregularities of the liner 10 are transferred to the surface 6a) at the time when the surface is formed and roughened. The roughness of the rough surface 6a of the sidewall 6 is such that the center line average roughness Ra is 12.5a to 50a. When the surface 6a of the side wall 6 is roughened in this way, as shown in FIG. 1, an uneven portion 11 is formed on the surface 6a of the side wall 6, thereby forming the side wall 6 as in the conventional case. Even if the gas reservoir 13 is formed by curving a part of the side wall 6 without forming the surface 6a of the mold 6 along the inner surface 12 of the mold, the unevenness 11 is used for the gas exhaust. A flow path is formed, and gas is discharged from the gas reservoir 13 as indicated by arrows A and B, so that gas does not accumulate in the gas reservoir 13. If the roughness is less than 12.5 a, the roughness of the sidewall forming portion of the mold inner surface 12 (generally, for example, the center line average roughness Ra 6.3 a) is less than that of the sidewall 6. The surface 6a becomes too smooth, and there is a risk that the flow path for discharging the gas may be crushed. Conversely, if the roughness exceeds 50a, the surface 6a is too rough and the contact with the inner surface 12 of the mold becomes non-uniform. This is because there is a possibility that stagnation will remain between the mold inner surface 12 and the side wall 6. Therefore, as described above, by roughening the surface 6a of the sidewall 6, the contact with the mold inner surface 12 is made uniform, the air bleeding property is improved, and the defect (bearing) during vulcanization is improved. ) Can be reduced. The center line average roughness Ra is one of parameters representing the degree of surface roughness, and is obtained by averaging the absolute value of the height from the center line of the roughness curve over the measured length. Is expressed in units of μm, and JIS (JIS B 06
01). By the way, as a method of roughening the surface 6a of the side wall 6, a conventionally used smooth liner having no irregularities on one surface side is used as a liner, and the side wall 6 is formed together with the smooth liner. Before winding the side wall forming body W to form the reel on the reel 9, the side wall forming body W may be roughened by a roller having an uneven portion on the surface 6a. As a method for molding a green tire, for example, a two-stage molding method is employed. That is, an inner liner and a ply are pasted in order on the former, and a bead with an apex is driven into both ends thereof, and then the inner liner and the ply are wound up so as to cover around the driven bead, and a first cover is formed. To finish the first stage. Next, on the first cover, as described above, the side walls 6 roughened by the liner 10 or the like are attached to both ends, loaded into the clamp link, and separately attached to a breaker on a belt drum. The tread is moved onto the cover loaded on the clamp link and these are combined to complete the second stage and form the raw cover (green tire). Next, a method of forming a tire using the green tire T formed as described above will be described. That is, the raw tire T is put into a tire molding die (mold) as shown in FIG.
12) At the same time as heating, heat from inside and outside with heating medium such as steam or hot water. At this time, an uneven portion 11 is formed on the surface 6a of the sidewall 6 of the raw tire T by roughening.
Thereby, the mold inner surface 12 and the surface 6a of the sidewall 6 are formed.
Air and the like do not accumulate between them, and the occurrence of bears can be prevented, and a high-quality product (vulcanized tire) can be provided. Next, as an example, a tire was molded by using a roughened sidewall, and the occurrence rate of bear (defect) was examined. The result is shown in Table 1. . [Table 1] In this case, the material composition and the structure of each side wall were conventional, and polyethylene was used for the liner for roughening. In Table 1, the tire size is 185 / 70R14 and 215 / 65R1
The tire size was 5. In the conventional example of Table 1, the surface was not roughened using a smooth liner. As described above, the surface roughness is determined by the center line average roughness.
It can be seen that Ra of 12.5a to 50a is most effective for bears. In addition, there is no effect due to the composition of the material or the structure. Since the present invention is configured as described above, the following effects can be obtained. According to the first aspect, the contact between the sidewall 6 and the inner surface 12 of the mold is made uniform, the air blade property is improved, and the occurrence of defects (bearing) during vulcanization molding is effectively prevented. , We can provide high quality products. Further, the side wall 6 can be easily and reliably formed.
Can be subjected to a roughening process, and the occurrence of bears can be more effectively prevented.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view of a main part of a sidewall used in a tire manufacturing method according to the present invention. FIG. 2 is a sectional view of a tire molding die used in a tire manufacturing method. FIG. 3 is a simplified diagram showing a manufacturing process of a sidewall. FIG. 4 is a sectional view of a main part of a conventional sidewall. [Explanation of Signs] 6 Side wall 6a Surface 10 Liner

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Claims (1)

(57) [Claims] [Claim 1] The molded sidewall 6 is placed on one side.
Take up with the liner 10 having the uneven portion,
Center line average roughness Ra on the surface 6a of the side wall 6 is subjected to rough surface processing to be 12.5a~50a at uneven portion of the over 10, the
The green tire T is formed by the sidewall 6 and the green tire T is formed.
A tire manufacturing method, wherein a tire T is placed in a tire molding die to manufacture a pneumatic tire.