JP3375933B2 - Sweet potato manufacturing method - Google Patents

Sweet potato manufacturing method

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Publication number
JP3375933B2
JP3375933B2 JP2000071432A JP2000071432A JP3375933B2 JP 3375933 B2 JP3375933 B2 JP 3375933B2 JP 2000071432 A JP2000071432 A JP 2000071432A JP 2000071432 A JP2000071432 A JP 2000071432A JP 3375933 B2 JP3375933 B2 JP 3375933B2
Authority
JP
Japan
Prior art keywords
sweet potato
molded product
dough
raw material
oven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000071432A
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Japanese (ja)
Other versions
JP2001252020A (en
Inventor
伸一 澁谷
Original Assignee
株式会社ポテトシブヤ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社ポテトシブヤ filed Critical 株式会社ポテトシブヤ
Priority to JP2000071432A priority Critical patent/JP3375933B2/en
Publication of JP2001252020A publication Critical patent/JP2001252020A/en
Application granted granted Critical
Publication of JP3375933B2 publication Critical patent/JP3375933B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Preparation Of Fruits And Vegetables (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明はスイートポテト
造方法に関し、特にはスイートポテトを成形後に素焼き
を行って表面及び全体の水分を減少させてから表面に卵
黄を塗布して焼成することにより、保形性を高めるとと
もに焼き色の良好なスイートポテトとその製造方法に関
するものである。
The present invention relates to a manufacturing <br/> method for producing sweet potato BACKGROUND OF THE INVENTION, in particular by coating the egg yolk on the surface from reducing the surface and the whole of the water carried out unglazed sweet potato after molding TECHNICAL FIELD The present invention relates to sweet potatoes that enhance shape retention by firing and have a good baking color, and a method for producing the same.

【0002】[0002]

【従来の技術】従来から一般に市販されているスイート
ポテトは、原料としてのさつま芋を蒸したり又は焼いた
りした後に裏ごしを行ってペースト状にし、これにバタ
ー,油脂,バニラ香料,ラム酒その他の副原料を入れて
ミキシングにより充分に混合して生地とし、この生地を
ラグビーボール型に成形してからオーブンで焼成して製
品化している。さつま芋の成分は澱粉,繊維質の外、約
70%の水分を含んでいて保形性に難点があるため、副
原料のミキシングの際にさつま芋の粉で作ったフレーク
を加えて成形,焼成する方法も行われている。このフレ
ークは予めさつま芋をドラムドライヤーで加熱,乾燥さ
せて薄切片状にして作製される。
2. Description of the Related Art Sweet potatoes that have been generally sold in the past have been steamed or baked as a raw material and then lined to form a paste, which is then supplemented with butter, oils, vanilla flavors, rum and other by-products. Raw materials are put in and thoroughly mixed by mixing to form a dough. The dough is molded into a rugby ball shape and then baked in an oven to produce a product. In addition to starch and fibrous material, the sweet potato ingredient contains about 70% water, which is difficult to retain in shape. Therefore, when mixing auxiliary raw materials, add flakes made from sweet potato sweet potato to shape and bake. The method is also done. The flakes are produced by heating sweet potatoes with a drum dryer in advance and drying the flakes into thin slices.

【0003】従来のスイートポテトの具体的配合例とし
て、13%程度の適量の砂糖を添加したさつま芋のペー
ストを87.8%,油脂を8%,バニラ香料を0.1
%,ミルク香料を0.1%,さつま芋のフレークを4%
とし、前記の製造手段に基づいて生産している。また、
ミキシングしてからラグビーボール型に成形した後に表
面に卵黄を塗布してオーブンで焼成することにより、
味、外観、風味を高めるようにした例も知られている。
As a concrete example of the conventional sweet potato, 87.8% of a sweet potato paste containing 8% of an appropriate amount of sugar added with an appropriate amount of sugar, 8% of an oil and fat, and 0.1% of a vanilla flavoring agent.
%, Milk flavor 0.1%, sweet potato flakes 4%
And is manufactured based on the above-mentioned manufacturing means. Also,
After mixing and molding into a rugby ball type, apply egg yolk on the surface and bake in an oven,
It is also known that the taste, appearance and flavor are enhanced.

【0004】[0004]

【発明が解決しようとする課題】一般にさつま芋は保存
している間に糖化して柔らかくなる性質があるため、前
記したように蒸したり焼いたりしてから裏ごししてペー
スト状とし、バター,油脂等の副原料とともにミキシン
グして生地を得て、該生地を成形してからオーブンで焼
成した際に焼きダレとか焼き割れを起こしやすく、保形
性が更に悪化する難点があり、また、新しいさつま芋は
製品に「ぱさつき感」が生じるという難点がある。保形
性を高めるために副原料のミキシングの際に別途に作製
したさつま芋のフレークを加えて成形,焼成すると、フ
レークの吸水性によって保形性は改良されるもののスイ
ートポテトの持つ本来の味覚と風味が損なわれるととも
に希望する焼き色が付きにくくなるという問題が発生す
る。
Generally, since sweet potato has a property of being saccharified and softened during storage, it is steamed or baked as mentioned above, and then it is strained into a paste, butter, fats and oils, etc. When the dough is mixed with the sub-materials, the dough is easily burnt or cracked when the dough is molded and then baked in an oven, and the shape retention is further deteriorated. The problem is that the product has a "feeling of dryness". When the flakes of sweet potato were separately prepared during mixing of the auxiliary materials to enhance the shape retention, and then molded and baked, the shape retention was improved by the water absorption of the flakes, but with the original taste of sweet potatoes. There is a problem that the flavor is impaired and the desired baking color is less likely to be applied.

【0005】前記焼きダレとは、水分の多い成形物に熱
を加えることによって該成形物の底面積が広がり、その
分だけ全高が低くなって所期の成形性が保持できなくな
る現象であり、焼き割れとは熱によって成形物に亀裂が
生じる現象であって、何れも外観不良となり、製品価値
が低下するという問題が生じる。焼きダレ,焼き割れを
起こさないようにするには、成形物の水分含有率を53
%程度まで下げる必要がある。
The above-mentioned baking sag is a phenomenon in which the bottom area of a molded product having a high water content is expanded by applying heat to the molded product, and the total height is lowered by that amount, making it impossible to maintain the desired moldability. Quench cracking is a phenomenon in which a molded product is cracked by heat, and in both cases, there is a problem that the appearance becomes poor and the product value is reduced. In order to prevent burning sagging and burning cracks, the water content of the molded product should be 53
It is necessary to reduce it to about%.

【0006】また、ミキシング及び成形後に表面に卵黄
を塗布してオーブンで焼成した際に、さつま芋に含まれ
ている水分により成形物が膨張して表面が柔らかくな
り、焦げ色などの希望する焼き色が付きにくく、製品価
値が低下するという問題点が生じる。
[0006] Also, when egg yolk is applied to the surface after mixing and molding and baked in an oven, the molded product expands due to the moisture contained in sweet potato and the surface becomes soft, and a desired baking color such as a burnt color is obtained. There is a problem that the product value is reduced because it is difficult to attach.

【0007】そこで本発明は、スイートポテトの保形性
を高めるために従来用いられているフレークを使用しな
いことによってさつま芋の持つ本来の味覚と風味が損な
われず、保形性及び外観性にも優れて製品価値の高いス
イートポテトを提供することを目的とするものである。
Therefore, the present invention does not impair the original taste and flavor of sweet potatoes by not using the flakes conventionally used to enhance the shape retention of sweet potato, and is excellent in shape retention and appearance. The purpose is to provide sweet potatoes with high product value.

【0008】[0008]

【課題を解決するための手段】本発明は上記目的を達成
するために、ペースト状のさつま芋を原料とし、この原
料に副原料を入れてからミキシングを行って生地とし、
該生地を所定の形状に成形した後、素焼きを行って成形
物の表面及び内部から水分を飛ばしてから一旦冷却し、
表面に卵黄を塗布してから再度焼成処理することによっ
て成形物の表面に希望する焼き色を付着させるとともに
保形性を高めたスイートポテトを作製することを特徴と
するスイートポテトの製造方法を基本手段として提供す
る。
[Means for Solving the Problems] In order to achieve the above-mentioned object, the present invention uses a pasty sweet potato as a raw material.
After adding the auxiliary materials to the ingredients, mix it to make the dough,
After forming the dough into a specified shape, unglazed to form
After removing water from the surface and inside of the object, cool it once,
By applying egg yolk to the surface and baking again
While applying the desired baking color to the surface of the molded product,
Characterized by making sweet potatoes with improved shape retention
Providing a sweet potato production method as a basic means
It

【0009】た、素焼きの条件は略200℃,10分
とし、焼成条件は略200℃,8分とする。
[0009] Also, the conditions of biscuit is substantially 200 ° C., was 10 minutes, the firing conditions are substantially 200 ° C., and 8 minutes.

【0010】かかるスイートポテト製造方法によれ
ば、原料としてのさつま芋のペーストにバター,油脂等
の副原料を入れてミキシングにより混合して生地とし、
この生地を所定の形状に成形してから一度オーブンで素
焼きを行うことにより、成形物の表面及び内部から余分
な水分が揮散して成形物が適度に堅くなり、次に表面に
卵黄を塗布してから再度オーブンで焼成した際の成形物
表面への卵黄の付着性が良好となり、しかも希望する焼
き色が付いて外観的にも良好で製品価値を高めたスイー
トポテトが完成する。
According to such a method for producing sweet potatoes , auxiliary raw materials such as butter and fat are added to the paste of sweet potato as a raw material and mixed by mixing to form a dough,
By molding this dough into a predetermined shape and then unglazing it in the oven, excess water is volatilized from the surface and inside of the molded product, making the molded product moderately firm, and then applying yolk to the surface. The egg yolk adheres well to the surface of the molded product when it is baked again in the oven after that, and the sweet potato with the desired baking color and good appearance and high product value is completed.

【0011】[0011]

【発明の実施の形態】以下本発明にかかるスイートポテ
製造方法の具体的な実施形態を説明する。本発明の
基本手段は、原料としてのさつま芋を蒸したり又は焼い
たりした後、裏ごしを行ってペースト状にし、これにバ
ター,油脂,バニラ香料,ラム酒その他の副原料を入れ
てミキシングにより充分に混合して生地とし、この生地
を所定の形状、例えばラグビーボール型に成形してから
一度オーブンで素焼きを行って成形物の表面及び内部全
体から水分を飛ばし、一旦冷却する。これにより成形物
の表面が適度に堅くなるので、次に表面に卵黄を塗布し
てから再度オーブンで焼成する。このような処理を行う
ことによって成形物の表面への卵黄の付着性が良好とな
り、希望する焼き色が付いて外観的にも良好なスイート
ポテトが完成する。
BEST MODE FOR CARRYING OUT THE INVENTION Specific embodiments of the method for producing sweet potato according to the present invention will be described below. The basic means of the present invention is to steam or bake the sweet potato as a raw material, and then purify it into a paste, and add butter, fats and oils, vanilla flavor, rum and other auxiliary materials to the mixture and mix thoroughly. The dough is mixed to form a dough, and the dough is molded into a predetermined shape, for example, a rugby ball shape, and then unglazed in an oven to remove water from the entire surface and inside of the molded product, and then once cooled. As a result, the surface of the molded article becomes moderately hard, and then egg yolk is applied to the surface and then baked again in the oven. By carrying out such a treatment, the adhesion of the egg yolk to the surface of the molded product becomes good, and a sweet potato with a desired baking color and a good appearance is completed.

【0012】さつま芋をラグビーボール型に成形した
後、一度オーブンで素焼きを行う理由は、成形物の表面
及び内部から余分な水分を揮散して成形物を適度に堅く
して卵黄の付着性を高めるとともに焼き色を良くし、し
かも再度の焼成時に焼きダレとか焼き割れを生じさせな
いためであり、従来のようにミキシング後にさつま芋の
フレークを加えなくても成形物の保形性は良好に保た
れ、味、外観、風味とも満足するスイートポテトを得る
ことが出来る。
[0012] The reason why the potatoes are molded into a rugby ball type and then unglazed in an oven is that excess water is volatilized from the surface and inside of the molded product to moderately harden the molded product and enhance the adhesion of egg yolk. This is because the baking color is improved together with the fact that the baking does not cause sagging or cracking when fired again, and the shape retention of the molded product is kept good without adding flakes of sweet potato after mixing as in the conventional case. You can get sweet potatoes that are satisfying in taste, appearance, and flavor.

【0013】図1のフロー図により本願発明にかかるス
イートポテトの製造工程の一例を説明する。予め原料と
してのさつま芋を蒸すか焼いてから裏ごしを行ってペー
スト状にしておき、先ずステップ10により、ペースト
状のさつま芋とバター,油脂その他の副原料を入れてよ
くミキシングを行い、生地を作製する。具体的配合例と
して、13%程度の適量の砂糖を添加したさつま芋のペ
ーストを91.8%,油脂を8%,バニラ香料を0.1
%,ミルク香料を0.1%とする。該生地の水分含有量
は約54%である。
An example of the manufacturing process of sweet potato according to the present invention will be described with reference to the flow chart of FIG. In advance, steam or bake the sweet potato as a raw material and then purify it to make a paste. First, in step 10, mix the pasty sweet potato, butter, fats and other auxiliary materials and mix well to prepare a dough. . As a specific formulation example, 91.8% of sweet potato paste containing 8% of an appropriate amount of sugar added, 8% of oil and fat, and 0.1% of vanilla flavoring
%, Milk flavor is 0.1%. The water content of the dough is about 54%.

【0014】次にステップ11で得られた生地を所定の
形状、例えばラグビーボール型に成形し、ステップ12
で成形物をオーブンに入れて素焼きを行う。成形物の重
量範囲は45g〜120gとし、素焼きの条件は約20
0℃,10分とする。尚、素焼きの温度と時間はオーブ
ンの能力と成形物の投入量によっても異なるため、上記
の条件は標準的な目安とする。
Next, the dough obtained in step 11 is formed into a predetermined shape, for example, a rugby ball type, and step 12
Put the molded product in the oven and do unglazed. The weight range of the molded product is 45 g to 120 g, and the unglazed condition is about 20.
It shall be 0 ° C and 10 minutes. Since the temperature and time of unglazing vary depending on the capacity of the oven and the amount of the molded product charged, the above conditions are used as standard guidelines.

【0015】素焼きによって成形物の表面及び内部から
水分が揮散して、該成形物の表面の水分含有量は約22
%,内部の水分含有量は約47%となる。次にステップ
13で成形物をオーブンから出して自然冷却する。これ
によって成形物の表面がさめて適度に堅くなるが、焼成
工程の効率を上げるため、成形物の中心部温度があまり
低温にならない間に次段のステップに移行する。
Moisture volatilizes from the surface and inside of the molded product due to unglazing, and the moisture content on the surface of the molded product is about 22.
%, And the internal water content is about 47%. Next, in step 13, the molded product is taken out of the oven and naturally cooled. As a result, the surface of the molded product becomes stiff and moderately hard, but in order to improve the efficiency of the firing process, the process proceeds to the next step while the temperature of the central part of the molded product does not become too low.

【0016】次にステップ14で成形物の表面に卵黄を
塗布し、ステップ15で再度オーブンに入れて焼成す
る。焼成条件は約200℃,8分とする。具体的にはガ
ス上火を210℃±10℃,ガス下火を130℃±10
℃,電気上火の場合には170℃±10℃とする。この
ような焼成処理を行うことによって成形物の表面に卵黄
が的確に付着して焦げ色などの希望する焼き色が付与さ
れる。そしてステップ16でオーブンから出して自然冷
却することにより、ステップ17でスイートポテト製品
が完成する。
Next, in step 14, egg yolk is applied to the surface of the molded product, and in step 15, it is put in the oven again and baked. The firing conditions are about 200 ° C. and 8 minutes. Specifically, gas overfire is 210 ° C ± 10 ° C, gas underfire is 130 ° C ± 10 ° C.
℃, 170 ℃ ± 10 ℃ in case of electric fire. By performing such a baking treatment, the egg yolk is properly attached to the surface of the molded product, and a desired baking color such as a charred color is imparted. Then, in step 16, the sweet potato product is completed by taking it out of the oven and naturally cooling it.

【0017】[0017]

【発明の効果】以上詳細に説明したように、本発明によ
れば原料としてのさつま芋のペーストに副原料を入れて
ミキシングにより混合して生地とし、この生地を所定の
形状に成形してから一度オーブンで素焼きを行うことに
より、成形物の表面及び内部から余分な水分が揮散して
成形物が適度に堅くなり、該成形物の保形性を高めるこ
とが出来る。
As described in detail above, according to the present invention, by adding the auxiliary raw material to the paste of sweet potato as a raw material and mixing the mixture by mixing to form a dough, the dough is molded into a predetermined shape and then once formed. By performing unglazed baking in an oven, excess water is volatilized from the surface and inside of the molded product, and the molded product is appropriately hardened, and the shape retention of the molded product can be improved.

【0018】特にさつま芋と副原料でなる生地を焼成前
に一度素焼きを行うことにより、保形性が改良されると
ともに後工程でオーブンによる焼成を行っても該成形物
に焼きダレとか焼き割れが発生せず、新しいさつま芋を
原料として用いたケースでも製品に「ぱさつき感」が生
じない。
[0018] Particularly, the shape retention is improved by baking the dough consisting of sweet potato and the auxiliary raw material once before baking, and even if baking is performed in an oven in the subsequent step, the molded product is not sagged or baked. It does not occur, and the product does not have a "smoothness" even when new sweet potato is used as a raw material.

【0019】更に保形性を高めるために従来から用いら
れているさつま芋のフレークを加える必要がないので、
スイートポテトの持つ本来の味覚と風味が損なわれない
上、素焼き後の成形物の表面に卵黄を塗布してから再度
オーブンで焼成した際の成形物表面への卵黄の付着性が
良くなり、焦げ色などの希望する焼き色が付きやすく、
保形性と外観性に優れて製品価値の高いスイートポテト
を提供することが出来る。
Since it is not necessary to add the flakes of sweet potatoes which have been conventionally used to further enhance the shape retention,
The original taste and flavor of sweet potatoes are not impaired, and when the egg yolk is applied to the surface of the molded product after bisque baking and then baked again in the oven, the adhesion of the egg yolk to the surface of the molded product is improved and it becomes charred. It is easy to get the desired baking color such as color,
It is possible to provide sweet potatoes with excellent shape retention and appearance and high product value.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明を適用したスイートポテトの製造工程の
一例を示すフロー図。整理番号 P3072
FIG. 1 is a flow chart showing an example of a manufacturing process of sweet potatoes to which the present invention is applied. Reference number P3072

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) A23G 1/00 - 9/30 ─────────────────────────────────────────────────── ─── Continuation of front page (58) Fields surveyed (Int.Cl. 7 , DB name) A23G 1/00-9/30

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ペースト状のさつま芋を原料とし、この
原料に副原料を入れてからミキシングを行って生地と
し、該生地を所定の形状に成形した後、素焼きを行って
成形物の表面及び内部から水分を飛ばしてから一旦冷却
し、表面に卵黄を塗布してから再度焼成処理することに
よって成形物の表面に希望する焼き色を付着させるとと
もに保形性を高めたスイートポテトを作製することを特
徴とするスイートポテトの製造方法。
1. A paste-like sweet potato is used as a raw material, an auxiliary raw material is added to this raw material, and the mixture is mixed to prepare a dough. The dough is molded into a predetermined shape, and then bisque-fired to form the surface and the inside of the molded product. To remove the water from the product, cool it once, apply the egg yolk to the surface, and fire it again to attach the desired baking color to the surface of the molded product and to make sweet potato with improved shape retention A method for producing a characteristic sweet potato.
【請求項2】 前記素焼きの条件は略200℃,10分
としたことを特徴とする請求項に記載のスイートポテ
トの製造方法。
2. The method for producing sweet potatoes according to claim 1 , wherein the bisque-baked conditions are approximately 200 ° C. and 10 minutes.
【請求項3】 前記焼成条件は略200℃,8分とした
ことを特徴とする請求項又はに記載のスイートポテ
トの製造方法。
Wherein the firing conditions substantially 200 ° C., sweet potato method according to claim 1 or 2, characterized in that a 8 minutes.
JP2000071432A 2000-03-15 2000-03-15 Sweet potato manufacturing method Expired - Lifetime JP3375933B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000071432A JP3375933B2 (en) 2000-03-15 2000-03-15 Sweet potato manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000071432A JP3375933B2 (en) 2000-03-15 2000-03-15 Sweet potato manufacturing method

Publications (2)

Publication Number Publication Date
JP2001252020A JP2001252020A (en) 2001-09-18
JP3375933B2 true JP3375933B2 (en) 2003-02-10

Family

ID=18590021

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

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KR100827413B1 (en) 2007-04-30 2008-05-06 주식회사농심 Manufacturing method of sweet potato snack through retort treatment

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主婦の友社編,「365日のお菓子・おやつ・パン」,(1997年9月),p.138
実公7960(大正15年)(JP,Y1 T)

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