JP3368497B2 - Multi-axis horizontal polishing machine - Google Patents

Description

Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a method of polishing an end surface of a material to be polished (referred to as a "work") such as an optical component or an optical fiber with a polishing disk having a stepwise roughness. The present invention relates to a multi-axis horizontal polishing machine that obtains a highly accurate polished surface by performing the polishing. [0002] For example, in the butt connection of optical fibers, it is necessary to minimize the connection loss of light to be transmitted, so that the end face of a connector provided at the end of the optical fiber must be polished with high precision. There is. [0003] In order to perform highly accurate end face polishing on such a work such as an optical fiber, it is necessary to perform finish polishing using a finishing grinder having a minute roughness. It is necessary to perform rough finish polishing as a pre-process. [0004] However, in a conventional polishing machine, when the main spindle for rotating the polishing machine is configured as a single shaft, after performing a polishing operation using a rough finishing polishing machine, the polishing operation is performed. It is necessary to remove the polishing machine and replace it with a polishing machine for finishing. Further, in a conventional polishing machine, when the position of attachment of the work to the polishing plate is fixed, wear of the contact portion of the work with the polishing plate is intensively performed, and the use efficiency of the polishing plate is extremely high. There was a disadvantage of getting worse. Further, in the conventional end face polishing machine, if the work is fixed to the polishing board in the same manner as described above, polishing flaws formed on the end face of the work are formed in a one-way streak, and light connection is made. There was a disadvantage that the loss was large. SUMMARY OF THE INVENTION The present invention has been made in order to solve the above-mentioned problems, and it is intended to grind a work such as an optical component with a stepwise roughness and to use the entire polished surface of a grinder. Accordingly, it is an object of the present invention to provide a multi-axis horizontal polishing machine in which the use efficiency of the polishing machine is improved, and the polishing loss of the work is smoothed to reduce the connection loss of light. [0008] In order to achieve the above object, a multi-shaft horizontal polishing machine according to the first aspect of the present invention comprises a rotary drive.
When multiple polishing machines with different roughness
And a work set jig for mounting the work
Traverse mechanism that moves to the front position of
The tool is reciprocated in a predetermined width in parallel along the polishing surface of the polishing machine.
A horizontal swing mechanism for moving the work set jig,
Rotation to reciprocate with a predetermined arc width along the polishing surface of the polishing machine
A rotating mechanism and a work set jig for the polishing machine.
Cutting feed control to control the amount of polishing of the work attached to the tool
Control mechanism and the work attached to the work set jig
Pressure at a predetermined pressure on the polishing surface of the polishing machine.
A multi-shaft horizontal polishing machine having a polishing mechanism;
The pressure adjusting mechanism is arranged in a direction perpendicular to the polishing surface of the polishing machine.
And a slidably mounted on the upper cradle.
By doing so, in the direction perpendicular to the polishing surface of the polishing machine
A free platform that moves forward and vertically from the side of the free platform
A touch panel that protrudes, and is provided on the upper mount.
Hysteresis class driven by polishing pressure motor
Round section at the position of the eccentric shaft of the arm fixed to the output shaft of the switch.
Shaped pressing shaft is fixedly mounted on the rear surface of the touch plate.
And the hysteresis clutch is
The change can change the slip of the clutch,
The hysteresis is controlled by driving the polishing pressure motor.
When the clutch rotates, the output of the hysteresis clutch is released.
The arm connected to the force shaft rotates and its eccentric position
The pressing shaft rotates at the position to press the touch plate and
The free platform can be moved forward,
Grind the work attached to the cusset jig with the polishing machine
The work set can be pressed against the surface with a predetermined pressure.
Jig work is gradually moved from large roughness to small grinding
And the end face of the work on the polishing surface of each polishing machine.
Squeezing by a specified amount of polishing while pressing at a specified polishing pressure
It is characterized in that it is swiveled while moving. Embodiments of the present invention will be described below with reference to the drawings. As shown in FIG. 1 or FIG. 2, the multi-axis horizontal polishing machine according to the present invention comprises a plurality of polishing disks 1, 1... In the polishing machine, a traverse mechanism for moving the work set jig 3 for mounting the work 2 to a position in front of a predetermined polishing plate, and the work set jig 3 with a predetermined width in parallel with the polishing surface f of the polishing plate 1. A reciprocating horizontal swing mechanism, a revolving rocking mechanism for reciprocating the work set jig 3 along the polishing surface f of the polishing disc 1 with a predetermined arc width, and a work set jig 3 for the polishing disc 1 A cutting feed control mechanism for controlling the amount of polishing of the work 2 provided; and a polishing pressure adjusting mechanism for pressing the work 2 attached to the work setting jig 3 against the polishing surface f of the polishing board 1 with a predetermined pressure. As a result, the work attached to the work set jig 3 Small of polishing board 2 from the roughness large 1,1 ...
, The end surface of the work 2 is pressed against the polishing surface f of each of the polishing plates 1 with a predetermined polishing pressure, and is swiveled while swinging laterally by a predetermined amount of polishing. It was made. In this embodiment, the frames 5, 6, 7, 8 and the work set jig 3 provided on the bed 11 of the work table 10 include a plurality of polishing disks 1, 1,. As shown in FIG. 2, a lower mount 5 that is moved in parallel along the polishing surface f of the polishing machine 1 is provided in front of the bed 11 on which the housing 4 is erected. The intermediate mount 6 is reciprocated in parallel along the polishing surface f of the polishing machine 1.
Is provided on an upper portion of the intermediate mount 6, and an upper mount 7 which is moved in a direction perpendicular to a polishing surface f of the polishing machine 1 is provided above the intermediate mount 6. Gantry 8 is slidably provided, and swing shaft 13 of work set jig 3 is supported on oscillating bearing 9 provided on free gantry 8. The work 3 is detachably attached to the swing shaft 13 in the same direction as the swing shaft 13. The configuration of such a multi-axis type horizontal polishing machine will be described in more detail. As shown in FIG.
A horizontal bed 11 is provided on the upper surface of the bed.
Are provided at predetermined intervals in the horizontal direction of the drain cover 4 erected at the rear of the vehicle, and three pulleys 15 are connected to the rear of each spindle 14.
Each pulley 15 is connected to a rotating shaft of a motor (not shown) provided inside the worktable 10 via a belt 16 (see FIG. 5). As shown in FIG. 2, three types of polishing machines having different roughnesses on each axis via respective spindles 14, that is, a rough finishing polishing machine 1a, a medium finishing polishing machine 1b, and a final finishing polishing machine. 1c is exchangeably mounted, as shown in FIG.
Each polishing machine is perpendicular to the bed 11 and each polishing surface f is provided on the same surface. Each polishing machine 1 is independently controlled by an individual motor (not shown) in the worktable 10. It is to be rotated. Each of the polishing disks 1 has a donut-shaped polishing surface f. The polishing disks 1 are attached to the rotating shaft 15 of the spindle 14 with nuts 15a at their inner diameters. In the present invention, the plurality of polishing discs 1, 1,... Provided on the drain cover 4 are not limited to three-axis polishing discs. It is also possible to use a multi-axis polishing machine such as a machine. Next, a description will be given of the lateral feed mechanism of this embodiment. As shown in FIG. 2, two guide rails 20, 20 parallel to the respective polishing machines 1, 1,. The guide rails 20 are slidably engaged with guides 21 having a concave cross section fixed to the lower surface of the lower base 5. As shown in FIG. 3, a ball screw 22 is provided along the center of the guide rails 20, 20 on both sides, and both ends of the ball screw 22 are supported by bearings 23, 23. One end of the ball screw 22 is a bed. It is connected via a coupling 25 to a rotating shaft of a transverse feeding servomotor 24 having a built-in speed reducer provided on 11. Further, as shown in FIG. 5, the ball screw 22 is engaged with a ball nut 26 fixed on the lower surface of the lower mount 5, and drives the above-mentioned transverse feed servo motor 24 to polish the lower mount 5. Can be moved along the surface f of the disks 1, 1,..., And as shown in FIG.
, The work set jig 3 can be stopped and brought into a standby state. Here, the horizontal swing mechanism of the present embodiment will be described. As shown in FIG. 5, the upper part of the lower gantry 5 is parallelly spaced along the polishing surface f of the polishing plate 1 with two strips. The guide rails 30, 30 are fixedly mounted, and the guides 31, 31, which are fixed at the lower part of the intermediate mount 6 and have a concave cross section, are engaged with the guide rails 30, 30 to thereby fix the intermediate mount 6 to the polishing machine 1. Can be slid in parallel along the polishing surface f. Further, as shown in FIG. 6, the output shaft of the reduction gear 34 of the transverse swing motor 33 provided at the end of the middle mount 6 projects downward from the middle mount 6 in the vertical direction. Eccentric cam 3 of circular diameter supported at the eccentric position of the output shaft
The eccentric cam 35 is engaged with a guide groove frame 36 fixedly provided at an end of the lower base 5. The guide groove frame 36 has a concave cross-section, and has a width regulating frame 36 to which the diameter of the eccentric cam 35 is loosely fitted in the horizontal direction.
a, 36a are formed, and the eccentric cam 35 is formed in a groove direction (axial direction of the work 2 attached to the work setting jig 3 in FIG. 6) which is perpendicular to the polishing surface f of the polishing machine 1. It forms a space that is not restricted for the loose fit state. With the above configuration, when the lateral swing motor 33 is driven, the eccentric cam 35 rotates and the guide groove frame 36 is driven, so that the intermediate mount 6 is parallel to the polishing surface f of the polishing machine 1. It can reciprocate with a predetermined width. Next, the cut feed control mechanism according to the present embodiment will be described. As shown in FIG. 6, guide rails 50, 50 are provided on the upper portion of the intermediate mount 6 at intervals in the vertical direction with respect to the polishing surface f of the polishing machine 1, and are fixed on the lower portion of the upper mount 7 at intervals. By engaging the provided guides 51, 51 having a concave cross section with the guide rails 50, 50, the upper base 7 is perpendicular to the polishing surface f of the polishing machine 1 as shown in FIG. 7 (in the axial direction of the work 2 attached to the work set jig 3). As shown in FIG. 6, a servo motor 53 for cutting and feeding the ball screw 52 is rotated.
Is provided, and the ball screw 52 is engaged with a ball nut 54 fixed to the lower surface of the upper pedestal 7, and the cut feed servomotor 53 is rotated to drive the upper pedestal 7 to the polishing surface of the polishing machine 1. perpendicular to f (work set jig 3
(In the axial direction of the work 2 attached to the workpiece 2). The operation of the feed control mechanism having such a configuration will be described later. Next, the turning swing mechanism according to the present embodiment will be described. As shown in FIG. 8, a guide plate 39 having two guide rails 40, 40 is provided on an upper portion on one side of the upper mount 7.
Is provided, and the free base 8 having a concave groove 41 having an inner width corresponding to the outer width of the guide rails 40, 40 of the guide plate 39 is slidably engaged along the guide rails 40, 40 of the guide plate 39. Due to the combination, the free gantry 8 advances in the direction perpendicular to the polishing surface f of the polishing machine 1 (the axial direction of the work 2 attached to the work setting jig 3). As shown in FIG. 8, a swing bearing 9 is fixed on the upper part of the free mount 8, and a swing shaft 13 fixed on the center of the work set jig receiving plate 42 has a swing bearing. At the rear end of the swing shaft 13, an end of a swing piece 43 having a rectangular cross section is fixedly mounted. Further, as shown in FIG. 9, the swinging piece 43 is connected to the upper pedestal 7 by a tension spring 44, and a reduction gear 46 of a swing oscillating motor 45 fixed behind the upper pedestal 7.
The rocking piece 43 is in contact with the outer periphery of a cam 47 fixed at the position of the eccentric shaft. With such a configuration, the swing oscillation motor 4
When the rotary member 5 is driven to rotate, the swinging piece 43 is caused to swing on the work set jig receiving plate 42 via the swing shaft 13, thereby being fixed on the upper surface of the work set jig receiving plate 42. The work set jig 3 can be caused to swing. The work set jig 3 in this embodiment is
As shown in FIG. 6, the vertical plate 3a and the horizontal plate 3b
The horizontal plate 3b is fixed to the upper end of the work set jig receiving plate 42, and the work mounting hole 3c is penetrated in the horizontal direction substantially at the center of the vertical plate 3a. The mounting screw 3d is screwed from above vertically,
The work 2 inserted into the work mounting hole 3c is attached with the mounting screw 3d.
Can be fixed by tightening. Next, the polishing pressure adjusting mechanism in this embodiment will be described. As shown in FIG. 9, a touch plate 63 is provided on a side surface of the free gantry 8 so as to project vertically from the side surface of the free gantry 8. As shown in FIG. 8, a polishing pressure motor 64 is provided on the upper mount 7, and a hysteresis clutch 65 is provided adjacent to the polishing pressure motor 64. A fixed pulley 64a and a pulley 65a provided on the rotation shaft of the hysteresis clutch 65 are connected by a belt 66, and an eccentric shaft position of an arm 67 fixed on the output shaft of the hysteresis clutch 65 has a round cross section. A pressing shaft 68 is fixedly provided, and the pressing shaft 68 is in contact with the rear surface of the touch plate 63. The hysteresis clutch 65 can change the slip of the clutch by changing the voltage.
As shown in FIG. 10, when the hysteresis clutch 65 is rotated by the driving of the polishing pressure motor 64, the arm 67 connected to the output shaft of the hysteresis clutch 65 is rotated, and the pressing shaft 68 is rotated at the eccentric position. The free base 8 can be advanced by pressing the touch plate 63, whereby the work 2 attached to the work setting jig 3 can be pressed against the polishing surface f of the polishing plate 1 with a predetermined pressure. As shown in FIG. 9, a touch sensor 69 is fixed to the upper base 7 toward the front side of the touch plate 63. This touch sensor 69 is connected to the above-mentioned cut feed servomotor 53, and when the touch sensor 69 is separated from the touch plate 63, the cut feed servomotor 53 is turned on.
Is supplied with an OFF signal. Further, as shown in FIG. 8, a stopper cylinder 60 is fixedly provided at a rear portion of the free mount 8 provided on the upper mount 7. The stopper cylinder 60 is formed by an air cylinder, and a rod 61 is projected toward the rear part of the free mount 8 to stop the retreat of the free mount 8 by the elasticity of the rod 61 of the stopper cylinder 60. The gantry 8 is in a retreat standby position. Here, the operation of the multi-axis type horizontal polishing machine having the above configuration will be described together with the operation of the cutting feed control mechanism and the operation of the polishing pressure adjusting mechanism. As shown in FIG. 3, the lower pedestal 5 is moved to a position in front of the polishing surface f of the predetermined polishing table 1 by the driving of the traverse servo motor 24 of the traverse mechanism and stopped. In FIG. 10, the free mount 8 is in a standby state stopped by the rod 61 of the stopper cylinder 60, and the touch sensor 69 contacts the front surface of the touch plate 63 fixed to the free mount 8 and the touch plate 63. The pressing shaft 68 connected to the hysteresis clutch 65 is in contact with the rear surface of the vehicle. The operation of the cut feed control mechanism in this state will be described.
(See FIG. 7) is driven and the polishing pressure motor 64 is driven.
When the hysteresis clutch 65 is actuated by the drive of, the upper pedestal 7 advances together with the free pedestal 8 and the end face of the work 2 attached to the work setting jig 3 hits the predetermined polishing plate 1 as shown in FIG. Further, in synchronization with such an operation, the rod 61 of the stopper cylinder 60 is retracted. At this time, as shown in FIG. 12, the free mount 8 is slidable in the vertical direction of the polishing machine 1 with respect to the upper mount 7, so that only the upper mount 7 advances and the touch plate 63
When the touch sensor 69 separates from the servomotor 53, the cut-off feed servo motor 53
Is stopped. In such an operation, the distance from the standby state in FIG. 10 to the time when the touch sensor 69 obtains the OFF signal is measured by the rotary encoder of the servo motor 53 for cutting and feeding. Face f
Can be measured, and the degree of wear of the polishing disk 1 can be measured by comparing with the distance to the polishing surface f where the polishing disk 1 is not worn. Further, by the distance measurement by the rotary encoder of the cut feed servo motor 53, the cut feed servo motor 53 is driven by a preset distance, so that the work of the work set jig 3 is moved. A cutting amount of 2, that is, a polishing amount can be obtained, and the upper base 7 advances by a distance to obtain the predetermined polishing amount. Referring to FIG. 12, the polishing pressure adjusting mechanism will be described. The cutting feed servomotor 53 is stopped by obtaining the OFF signal of the touch sensor 69 as described above. Motor 64
The operation of the hysteresis clutch 65 is maintained, and the arm 67 rotated by the hysteresis clutch 65 is maintained.
By pressing the touch plate 63 through the pressing shaft 68 and the pressing shaft 68, the free mount 8 is pressed in the direction of the polishing machine 1 to
Can be pressed against the polishing surface f of the polishing plate 1 with a predetermined polishing pressure. This polishing pressure can be adjusted by voltage control set in the hysteresis clutch 65. In such an operation, when the turning swing mechanism and the horizontal swing mechanism are simultaneously driven, the end surface 2a of the work 2 is substantially the same as the polishing surface f of the polishing plate 1, as shown in FIG. The entire width is polished and the end face 2a of the work 2 is polished.
As shown in FIG. 13 (b), in addition to the polishing scratches in the substantially vertical direction due to the rotation of the polishing plate 1, polishing scratches in the turning direction by the turning rocking mechanism and in the horizontal rocking direction by the horizontal rocking mechanism are simultaneously obtained. Therefore, it is possible to obtain a smooth polished surface as compared with the conventional one-way polishing scratch shown in FIG. In the above embodiment, the swing swing mechanism and the horizontal swing mechanism are both provided. However, the swing swing mechanism is not provided, and only the horizontal swing mechanism is provided. It is also possible. Alternatively, the work may be polished by driving only the horizontal swinging mechanism without driving the swinging and swinging mechanism as a configuration including both the horizontal swinging mechanism and the swinging and swinging mechanism. As described above, even when only the horizontal swing mechanism is driven, polishing scratches in the horizontal swing direction by the horizontal swing mechanism can be simultaneously obtained in addition to polishing damage in the substantially vertical direction due to rotation of the polishing plate 1. Therefore, a polishing flaw as shown in FIG. 13D can be obtained, and a smoother polished surface can be obtained as compared with the conventional one-way polishing flaw shown in FIG. 13C. As described above, according to the multi-axis horizontal polishing machine of the present invention, the work set jig is moved by the lateral feed mechanism for moving the work set jig to a position in front of a predetermined polishing plate. Can be sequentially polished with stepwise roughness. Further, the use efficiency of the polishing machine is improved by using the entire polishing width of the polishing machine by a horizontal swinging mechanism for reciprocating the work set jig in parallel with a predetermined width along the polishing surface of the polishing machine. In addition, the life of the polishing machine can be ensured for a long time. Further, in addition to the polishing scratches in the substantially vertical direction caused by the rotation of the polishing machine, the polishing in the turning direction is performed by a revolving rocking mechanism for reciprocating the work set jig along the polishing surface of the polishing machine with a predetermined arc width. By obtaining the scratch, a smooth polished surface of the work can be obtained, and the connection loss of light of the optical component can be reduced. It is also possible to polish the work with the amount of polishing set by a cutting feed control mechanism for controlling the amount of polishing of the work attached to the work set jig with respect to the polishing machine and to measure the degree of wear of the polishing machine. it can. Further, the workpiece can be polished at a predetermined predetermined polishing pressure by a polishing pressure adjusting mechanism for pressing the workpiece attached to the work set jig against a polishing surface of the polishing board at a predetermined pressure.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an overall perspective view of a multi-axis horizontal polishing machine according to the present invention. FIG. 2 is an overall perspective view on a bed of the multi-axis horizontal polishing machine according to the present invention. FIG. 3 is a plan view on a bed of the multi-axis horizontal polishing machine according to the present invention. FIG. 4 is a front view on a bed of the multi-axis horizontal polishing machine according to the present invention. FIG. 5 is a side view on a bed of the multi-axis horizontal polishing machine according to the present invention. FIG. 6 is an exploded perspective view of the lower stand of the multi-axis horizontal polishing machine according to the present invention, viewed obliquely from the rear. FIG. 7 is a perspective view of a lower stand of the multi-axis horizontal polishing machine according to the present invention, as viewed obliquely from the rear. FIG. 8 is a perspective view of the lower stand of the multi-axis horizontal polishing machine according to the present invention, as viewed obliquely from the front. FIG. 9 is a perspective view of a lower stand of the multi-axis horizontal polishing machine according to the present invention as viewed obliquely from the front in another direction. FIG. 10 is a partial plan view showing a standby state of the multi-axis horizontal polishing machine according to the present invention. FIG. 11 is a partial plan view showing a state in which a work of a multi-axis horizontal polishing machine according to the present invention is applied to a polishing machine. FIG. 12 is a partial plan view showing a state during a polishing operation of the multi-axis horizontal polishing machine according to the present invention. FIG. 13 (a) is a view showing a moving state of a workpiece with respect to a polishing surface of a polishing machine by the multi-axis horizontal polishing machine of the present invention,
(b) and (c) are views showing a polishing state of the work end face according to the present invention, and (d) is a view showing a conventional polishing state of the work end face. [Description of Signs] 1 ... polishing machine, f ... polishing surface, 2 ... work, 3 ... work set jig, 3c ... work mounting hole, 3d ... mounting screw, 4 ...
Drain cover, 5: Lower mount, 6: Middle mount, 7: Upper mount,
8 ... Free mount, 9 ... Swing bearing, 10 ... Work table, 11 ...
Bed, 13: swing shaft, 20: guide rail, 21: guide, 22: ball screw, 23: bearing, 24: servo motor for lateral feed, 26: ball nut, 30: guide rail, 31: guide, 33: horizontal Rocking motor, 35 eccentric cam, 36 guide groove frame, 40 guide rail, 41 concave groove, 42 work set jig receiving plate, 43 rocking piece, 44
... Tension spring, 45 ... Swing and swing motor, 46 ... Cam, 50
... Guide rail, 51 ... Guide, 52 ... Ball screw, 5
3: Servo motor for cutting feed, 54: Ball nut, 6
0: stopper cylinder, 61: rod, 63: touch plate, 64: polishing pressure motor, 65: hysteresis clutch, 67: arm, 68: pressing shaft, 69: touch sensor.

Claims (1)

(57) [Claims] [Claim 1] A plurality of polishing machines which are rotationally driven and have different roughnesses.
Are installed side by side and work set
A traverse mechanism for moving the tool to the front position of the predetermined polishing machine;
Parallel the work set jig along the polishing surface of the polishing machine
A horizontal swing mechanism for reciprocating the work
Set the jig with a predetermined arc width along the polishing surface of the polishing machine.
A reciprocating swinging mechanism and a front for the polishing machine
The grinding amount of the work attached to the work set jig is controlled.
The feed control mechanism to be controlled and the work set jig
The attached work is pressed against the polishing surface of the polishing machine with a predetermined pressure.
Multi-axis horizontal polishing machine with a polishing pressure adjustment mechanism
In the polishing pressure adjusting mechanism, the polishing surface of the polishing machine
An upper mount that can be moved vertically and slidable on the upper mount
By being provided, it is perpendicular to the polishing surface of the polishing machine.
A free mount that moves forward in the vertical direction and the side of the free mount
And a touch panel that projects vertically from the
Hysteresis driven by a raked polishing pressure motor
Eccentric shaft position of arm fixed to output shaft of sysclutch
A pressing shaft having a round cross section is fixedly mounted on the touch panel.
Abuts against the rear surface of the
H to change clutch slip by voltage change
The hiss by driving the polishing pressure motor.
When the hysteresis clutch rotates, the hysteresis clutch
When the arm connected to the output shaft of the switch rotates,
The pressing shaft rotates at the eccentric position of and presses the touch plate
And the free mount can be advanced.
Polishing the work attached to the work set jig
It can be pressed against the polishing surface of the board with a predetermined pressure.
The work of the Kuset jig is changed from large to small polishing machine
As well as moving the work on the polishing surface of each polishing machine.
A predetermined polishing amount while pressing the end face of the
It is characterized by turning and swinging while only swinging sideways
Multi-axis horizontal polishing machine .