JP3353234B2 - Fabric band winding device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

TECHNICAL FIELD The present invention relates to, for example, ramen,
In order to manufacture noodles such as udon, buckwheat, and the like food dough, the dough spread in a belt shape is rolled up into a roll shape, and the rolled dough band roll is placed in a dough band arranged as a subsequent process. The present invention relates to a dough band take-up device to be conveyed to an aging machine. In detail, the dough band is wound around a winding rod in a roll shape by a winding means, and the end of the dough band is cut at a point where the dough band is wound around a predetermined length. The present invention relates to a device that is transported to a dough ripening machine.

[0002]

2. Description of the Related Art Conventionally, as a cloth band winding device of this type, for example, as disclosed in Japanese Utility Model Registration No. 3016978, a cloth band supplied from a previous process is conveyed on a belt conveyor and downstream therefrom. At the end, a winding rod is supplied by a rod supply means and a winding roller which rotates continuously is provided. After passing under the winding rod, the front end of the cloth strip hits the outer peripheral surface of the winding roller and is wound upward, and is automatically wound around the winding rod. Then, since the outer peripheral surface of the wound cloth band is always in contact with the outer peripheral surface of the winding roller, the following cloth band is sequentially wound around the winding rod while rotating around the above-mentioned winding rod. As a result, the fabric band is wound in a roll around the winding rod,
The roll diameter gradually increases. Further, both ends of the winding rod are respectively supported by the transition guides, and move obliquely upward along the transition guides as the roll diameter of the cloth band increases. Then, when the roll diameter reaches a predetermined size, the end of the cloth band is automatically cut by a cutter. The roll of fabric band that has been wound up,
After the cover is manually covered with a special bag to prevent the drying, it is conveyed to a dough band ripening machine in a later process. Thereafter, while the covered fabric band roll travels through the fabric band ripening machine for a predetermined period of time, air is released from the fabric band to produce a moist, high quality fabric band.

[0003]

However, in such a conventional cloth band winding device, the operation of winding the cloth band around the winding rod and the operation of cutting the cloth band can be performed automatically. Until the fabric band wound in the shape was conveyed to the fabric band ripening machine, it was necessary to cover the fabric band roll with a special bag by hand, and a dedicated worker for the cover work was required, resulting in labor costs However, there is a problem that not only the cost is high but also that high speed cannot be expected, and complete automation has been desired.

An object of the present invention is to instantly insert a wrap into a narrow gap with a simple structure .

[0005]

In order to achieve the above-mentioned object, the invention according to claim 1 of the present invention relates to an operation of the wrapping means, in which the leading end of the wrap is provided before the wrapping of the cloth band is completed. Wrap inserting means for inserting the wrap around the outer peripheral surface of the cloth band roll, and a wrap insertion means for inserting the wrap around the outer peripheral surface of the cloth band roll. Wrap pull-out means for pulling out the wrap while maintaining the tension when tension is applied to the wrap; wrap cutting means for cutting the end of the wrap wound along the outer peripheral surface of the cloth roll; Wrap both sides of the wrap wound around the outer peripheral surface of
And a pressing means for applying each bonded to both flanges of the winding bar that faces the two side surfaces of the fabric strip roll, the wrap inserting means
Is directed toward the wrap that has been fed downward by the feeding means.
It is a nozzle that blows out compressed air intermittently.
Make sure that the leading end of the wire is not
So that it covers the front of this nozzle
It is characterized by being arranged toward the tip side of the lowered wrap . According to a second aspect of the present invention, in the configuration of the first aspect of the present invention, the pressing means includes a pair of flanges of a winding rod.
And a configuration in which a pair of pressing rollers protruding toward is provided. According to a third aspect of the present invention, before the winding of the cloth band is completed, the leading end of the wrap is inserted into the winding gap formed between the outer peripheral surface of the already wound cloth band roll and the cloth band being wound. Inserting, and withdrawing while maintaining the tension when tension is applied to the wrap along with winding the wrap around the outer peripheral surface of the fabric band roll,
Cutting the end of the wrap wound along the outer circumferential surface of the fabric band roll, and opposing both side edges of the wrap wound around the outer circumferential surface of the fabric band roll to both side surfaces of the fabric band roll. winding consists of a stage to give each bonded to both the flange of the rod, to insert the tip of the wrap to the winding gap
The stage moves from the nozzle toward the wrap that has been fed downward.
Compressed air is blown out intermittently to cover almost the entire wrap.
Insert the tip securely into the winding gap without lifting
It is characterized by being inserted . Fourth aspect of the present invention, the configuration of the invention of claim 3, wherein both of said wraps
The step of attaching the side edges to both flanges of the winding rod respectively,
Both sides of the wrap protruding in the width direction from the outer peripheral surface of the noodle belt roll
Edges are outside the flanges facing both sides of the noodle belt roll.
It is characterized by adding a configuration to bend along the surface .

[0006]

According to the first and third aspects of the present invention, the tip of the wrap is inserted into the winding gap before the wrapping of the cloth band is completed.
The wrap is also wound with the subsequent winding, and the wrap is also wound with the subsequent winding of the fabric band, whereby the wrap is pulled out while tension is applied,
After the end of the cut fabric band is wound, only the wrap is wound on the outer peripheral surface of the fabric band roll, and substantially simultaneously with this winding, both side edges of the wrap are attached to both flanges of the winding rod, respectively. Thereby, the entire circumference of the cloth band roll is sealed with wrap. Additionally, lap insertion means, or a nozzle blowing air toward the fed-out lap or step of inserting the distal end of the lap winding gap, the air from the nozzle toward the fed-out lap balloon to move of being, the tip of the wrap by balloon air from the nozzle is inserted into the winding gap by moving.

[0007]

Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, as shown in FIGS. 1 to 6, the dough band A is a noodle band for producing noodles, and this noodle band A is wound by a winding means 1 from a noodle band manufacturing machine (not shown) in the preceding process. Is supplied to the upstream end of the belt conveyor 1a, and is automatically wound around the winding rod B by the winding roller 1b, and at the same time, diagonally upwards along the transition guide 1c as the roll diameter of the noodle band A increases. Moving and wrap insertion means 3
Air is blown out from the nozzle 3a to wind the wrap C, and the wound noodle band rolls AR, which have been wound, are sequentially conveyed by a conveyor (not shown) to a subsequent noodle band maturation machine (not shown). It is.

As shown in FIGS. 1 and 2, the winding means 1 is a belt conveyor 1 for continuously transporting the noodle belt A supplied from the previous step as in Japanese Utility Model Registration No. 3016978.
a, a winding roller 1b disposed at the downstream end thereof and continuously rotating clockwise in FIG. 2, and both ends B1 and B1 of the winding rod B shown in FIG. 7 are engaged to gradually separate from the winding roller 1b. And an arcuate transition guide 1c. The winding rod B is, as shown in FIGS. 1 and 4, a rod transfer conveyor D1 for supplying it at predetermined intervals, and a rod fixedly disposed from the outlet thereof to a position above the downstream end of the belt conveyor 1a. The drive motor D3 of the bar transfer conveyor D1 is intermittently controlled one by one by a controller (not shown) which will be described later. It is supplied near the winding roller 1b. A band cutter 1d intermittently controlled by the controller is disposed in the middle of the belt conveyor 1a, and a limit switch S for outputting an operation signal to the controller is provided near the end of the transition guide 1c. Will be arranged.

The wrap C is fed downward from the wrap roll CR by the feeding means 2 as shown in FIG. The feeding means 2 includes a feeding roller 2a,
The wrap is rotatably supported by a driven roller 2c rotatably disposed with a lap feed-out path 2b interposed therebetween, and a motor 2d linked to the feed-out roller 2a being intermittently controlled by the controller. The wrap C is unwound from the roll CR and is hung down along the wrap unwinding path 2b so as to block the front of the nozzle 3a of the wrap insertion means 3 described later.

Further, the feed-out roller 2a has a built-in one-way clutch and a mechanism similar to the one-way clutch, and
Even if d is in an operation stopped state, when a rotational force acts on it in the unreeling direction at a predetermined pressure or more, it rotates in the unreeling direction as shown in FIG. I have. That is, the feed-out roller 2a constitutes a wrap pulling-out unit that enables pulling out while keeping the tension of the wrap C.

As shown in FIG. 1, the wrap insertion means 3 moves the leading end C1 of the wrap C before the winding of the noodle band A in conjunction with the operation of the winding means 1 as shown in FIG. It is inserted into a winding gap A2 formed between the outer peripheral surface of the AR and the noodle band A being wound. In the case of this embodiment, the wrap C is fed toward the wrap C fed by the feeding means 2. It is composed of a nozzle 3a for blowing air. This nozzle 3a has a wrap C hanging down so as to block the front thereof.
Are arranged toward the tip C1 side from the upper and lower central positions of the first and second controllers, and are controlled by the controller to intermittently blow compressed air. More specifically, it is preferable that the compressed air is blown out to the tip C1 side of the wrap C and only to the left and right central portions. With this configuration, the tip C1 can be reliably guided and inserted into the winding gap A2 without substantially turning up the entire hanging wrap C.

Further, on the downstream side of the feed roller 2a and the driven roller 2c of the lap feed path 2b,
As shown in FIG. 6, wrap cutting means 4 for cutting the end C2 of the wrap C is provided. It is conceivable that the lap cutting means 4 is cut off with a folding blade type cutter in order to always maintain a constant sharpness, or burned off with a heating element such as a nichrome wire. However, in the case of a folding blade type cutter, the folded blade may be mixed into the noodle band A, and when burned out by a heating element, toxic gas is generated at the time of burning out and adversely affects the noodle band A. There is fear. In order to prevent these, the fixed blade 4a is provided over the entire length of the wrap C in the width direction, and the movable blade 4b is moved along the fixed blade 4a.
It is preferable to cut the wrap C by sandwiching the lap C between these two blades. In this case, a drive source 4c such as a motor for moving the movable blade 4b is controlled by the controller to operate intermittently.

At the end of the transition guide 1c,
As shown in FIG. 7, both side edges C3, C3 of the wrap C, which has been completely wound around the outer peripheral surface of the noodle band roll AR, are connected to both flanges B2, B2 of a winding rod B opposed to both side surfaces of the noodle band roll AR.
Pressing means 5, 5 for pressing and attaching to B2, respectively, are provided. The pressing means 5 and 5 are a pair of pressing rollers protruding toward both flanges B2 and B2 of the winding rod B, and the surfaces of the pressing rollers are formed of a material having excellent elasticity such as a sponge. It rotates freely with the rotation of the rod B. In the case of the present embodiment, the flanges B2 and B2 are formed to have a diameter smaller than or equal to the roll diameter of the noodle band roll AR that has been finally wound, and to be thin in the width direction of the noodle band A. The both side edges C3 and C3 of the wrap C protruding in the width direction from the outer peripheral surface of the AR are bent and attached along the outer surfaces opposite to the inner surfaces of the flanges B2 and B2 facing the both sides of the noodle band roll AR. I have.

On the other hand, the controller is electrically connected to the rod transfer conveyor D1 of the rod supply means D, the motor of the lap feed roller 2a, the lap insertion nozzle 3a, the lap cutting means 4, and the limit switch S. Not only that, it is also electrically connected to an “automatic operation” button (not shown), a “stop button” (not shown), and a “manual operation” switch (not shown). Operate sequentially according to the set program.

Next, the operation of the cloth band winding device will be described. First, as shown by the one-dot chain line in FIG. 2, when the button of “automatic operation” is pressed while the winding rod B supplied by the operation of the rod supply means D is set near the winding roller 1 b, the winding means 1 is turned off. The belt conveyor 1a operates to convey the noodle belt A supplied from the previous process to the downstream side, passes below the winding rod B, and then hits the outer peripheral surface of the continuously rotating winding roller 1b. Thereby, as shown in FIG. 1, the tip A1 of the noodle belt A is wound up and is automatically wound around the winding rod B.

Thereafter, since the outer peripheral surface of the noodle band A wound on the winding rod B is always in contact with the outer peripheral surface of the winding roller 1b, the noodle band A rotates around the winding rod B and the subsequent noodle band A It is sequentially wound around the winding rod B. As a result, the noodle belt A is continuously wound in a roll shape around the winding rod B, and the roll diameter gradually increases, and accordingly, both ends of the winding rod B rise, respectively, and the transition guide 1c Enter the entrance of. Further, as the roll diameter of the noodle band A increases as shown by the solid line in FIG.
The winding rod B moves diagonally upward in an arc along the transition guide 1c, and when it reaches its end, it comes into contact with the limit switch S and operates.

While the noodle band roll AR moves along the transition guide 1c, when the outer peripheral surface of the noodle band roll AR reaches a position where it does not interfere with the feeding path 2b of the wrap C, as shown in FIG. After the limit switch S is operated, the feeding roller 2a and the driven roller 2c of the feeding means 2 start operating to start feeding the wrap C, and thereafter stop when the wrap C is fed by a predetermined length.

As shown in FIG. 4, simultaneously with the operation of the limit switch S, the band cutter 1d operates and the noodle band A
At this time, the rod transfer conveyor D1 of the rod supply means D operates to supply the next winding rod B, and sets the winding rod B near the winding roller 1C.

When the feeding of the wrap C is stopped,
As shown in FIG. 1, air is blown out from the nozzle 3a, and the leading end of the wrap C enters a winding gap A2 formed between the outer peripheral surface of the noodle band roll AR already wound and the noodle band A being wound. Insert C1. As a result, the noodle band A is instantaneously sandwiched with the winding of the noodle band A.

As a result, the wrap C is wound around the outer peripheral surface of the noodle band roll AR together with the noodle band A, and as shown in FIG. 5, the wrap C is drawn toward the noodle band roll AR to exert a tension. As a result, the feeding roller 2a freely rotates in the feeding direction, and is pulled out while the wrap C is stretched. After the end A3 of the noodle band A cut by the band cutter 1d has been wound, only the wrap C is wound around the outer peripheral surface of the noodle band roll AR. Are larger than or equal in diameter to both flanges B2, B2 of the winding rod B opposed to both side surfaces thereof.

Thereafter, as shown in FIG. 6, the end C2 of the wrap C is cut by the wrap cutting means 4, and is wound several times around the entire outer peripheral surface of the noodle band roll AR. This lap C
6 and 7, the pressing rollers of the pressing means 5, 5 press against both flanges B2, B2 of the winding rod B as shown in FIGS. Are adhered to the outer surfaces of both flanges B2 and B2, respectively, and the entire circumference of the noodle roll AR is sealed by the wrap C.

Thereafter, the noodle band rolls AR sealed by the wrap C are sequentially conveyed by a succeeding conveyor (not shown) to a subsequent noodle band ripening machine (not shown). The above operation is repeated.

When the noodle band maturation machine is in a traffic jam, an operation lamp (not shown) flashes, the winding operation of the noodle band is temporarily stopped, and the operation is controlled so as to be automatic after the traffic jam is recovered. You. Further, when the "stop button" is pressed, the operation is controlled so as to perform a full stop at the operation position. In addition to the above-mentioned "automatic operation", by operating each switch of "manual operation", manual operation of one stroke can be performed. It is controlled to be able to.

[0024] Incidentally, before Symbol lap drawing means 2a, wrap the cutting means 4 and the pressing means 5 is not limited to the above-described configuration, if the same operation, or in other configurations. Furthermore, although the flanges B2 and B2 were formed thin in the width direction of the noodle belt A,
The present invention is not limited to this, and when the noodle belt AR is formed to have the same diameter as the roll diameter of the noodle belt roll AR that has been finally wound and to be thick in the width direction of the noodle belt A, the side edges C3 and C3 of the wrap C are bent. You may paste it without.

[0025]

As described above, according to the first and third aspects of the present invention, the leading end of the wrap is inserted into the winding gap before the end of the winding of the cloth band, so that the subsequent winding can be performed. After that, the wrap is also wound with the wrapping of the fabric band, so that the wrap is pulled out while being tensioned, and after wrapping the end of the cut fabric band, Only the wrap is wound around the outer peripheral surface of the fabric band roll, and substantially simultaneously with the winding, the both side edges of the wrap are attached to both flanges of the winding bar, whereby the entire periphery of the fabric band roll is sealed by the wrap. So, it can be automatically covered with wrap while winding the fabric band. Further air from nozzle
The tip of the wrap moves by blowing and is inserted into the winding gap
The wrap in a narrow gap with a simple structure
I can sandwich it. Therefore, before the cloth band wound in a roll is conveyed to the cloth band ripening machine, it is necessary to cover the cloth band roll with a special bag manually. This makes it possible to reduce the labor cost and increase the speed. In addition, because it is sealed by the wrap, the fabric belt roll can be completely prevented from drying out, and the small ventilation holes opened in this wrap provide appropriate ventilation, resulting in optimal aging while maintaining optimal humidity Becomes possible.

[0026]

[Brief description of the drawings]

FIG. 1 is a longitudinal sectional front view of a cloth band winding device according to an embodiment of the present invention, showing a state in which a wrap is inserted.

FIG. 2 is a partial vertical sectional front view showing, on an enlarged scale, the time of winding a fabric band;

FIG. 3 is a partial longitudinal front view showing, on an enlarged scale, the time when the wrap is extended.

FIG. 4 is a partially longitudinal front view showing, on an enlarged scale, a time of cutting a fabric band.

FIG. 5 is a partially longitudinal front view showing, in an enlarged manner, the time when the wrap is pulled out.

FIG. 6 is a partial longitudinal sectional front view showing, in an enlarged manner, the time of cutting the wrap.

FIG. 7 is a cross-sectional plan view showing a state in which both side edges of the wrap are pressed and partially cut away.

[Explanation of symbols]

A cloth band (noodle band) AR cloth band roll (noodle band roll) A2 winding gap A3 end B winding rod B2 flange C wrap C1 tip C2 end C3 side edge 1 winding means 2a wrap pulling means (feeding roller) 3 Lapping means 3a Nozzle 4 Lapping means 5 Pressing means

Claims (4)

(57) [Claims] 1. A cloth band (A) is wound in a roll around a winding rod (B) by a winding means (1), and when the cloth band (A) has been wound for a predetermined length, the end (A3) of the cloth band (A) is removed. Fabric band roll (AR) that has been cut and this winding has been completed
In a dough band winding device for transporting to a dough band maturation machine together with a winding bar (B), the wrap (A) is wrapped before the winding of the dough band (A) in conjunction with the operation of the winding means (1). A winding gap (A2) formed between the outer peripheral surface of the cloth band roll (AR) that has already been wound and the cloth band (A) that is being wound around the tip (C1) of C).
And a wrap insertion means (3) for inserting the wrap (C) around the outer peripheral surface of the cloth band roll (AR). Wrap pulling means (2a), wrap cutting means (4) for cutting the end (C2) of the wrap (C) wound along the outer peripheral surface of the cloth band roll (AR), and the cloth band roll (AR) The both side edges (C3) of the wrap (C) wound around the outer peripheral surface of the fabric band roll (A)
R) and both flanges (B) of the winding rod (B) opposed to both side surfaces.
2) is provided with a pressing means (5) for sticking each, and the wrap inserting means (3) is provided by a feeding means (2).
Intermittently compressed toward the wrap (C) which has been drawn down
Nozzle (3a) for blowing air, wrap (C)
The tip (C1) is wound over the above-mentioned winding gap without substantially turning up
This nozzle (3
The tip of the wrap (C) that hangs down to cover the front of a)
A cloth band winding device, wherein the cloth band winding device is arranged toward an end (C1) side . 2. The method according to claim 1, wherein the pressing means (5) is provided with a winding rod (B).
A pair of pressing rows projecting toward both flanges (B2)
Ra is a claim 1 fabric band winding apparatus according. 3. The cloth band (A) is wound in a roll around a winding rod (B), and when the cloth band (A) is wound for a predetermined length, the end (A3) of the cloth band (A) is cut. The completed fabric band roll (A1) is taken together with the winding rod (B),
In the dough band winding method for transporting the dough band to the dough band ripening machine, the end (C1) of the wrap (C) is wound on the already wound dough band roll (A) before the winding of the dough band (A) is completed.
R) and the wrap (C) is wound around the outer peripheral surface of the cloth band roll (AR), and the wrap (C) is wound around the winding gap (A2) formed between the outer peripheral surface of the cloth band (A) and the cloth band (A) being wound. And when the tension is applied to the wrap (C), the pulling is performed while maintaining the tension, and the end (C2) of the wrap (C) wound along the outer peripheral surface of the cloth band roll (AR) is cut. And wrapping both side edges (C3) of the wrap (C) wound around the outer peripheral surface of the cloth band roll (AR) with the cloth band roll (A).
R) and both flanges (B) of the winding rod (B) opposed to both side surfaces.
2) consists of a stage to give each paste, tip of the wrap (C) and (C1) to the winding gap (A2)
The step of inserting the tip of the wrap (C) extended downward
Compressed air from the nozzle (3a) intermittently toward the end (C1).
Blow out the wrap (C) and turn over
Make sure that the tip (C1) is securely inserted into the winding gap (A2) without falling.
A cloth band winding method characterized by being guided and inserted . 4. The side edges (C3) of the wrap (C)
Steps to stick to both flanges (B2) of the winding rod (B)
The floor protrudes in the width direction from the outer peripheral surface of the noodle belt roll (AR)
The noodle belt roll (A)
R) along the outer surfaces of both flanges (B2) facing the both sides.
4. The method for winding a fabric band according to claim 3, wherein the fabric band is folded .