JP3350448B2 - Removal method of cutting burrs - Google Patents
Removal method of cutting burrsInfo
- Publication number
- JP3350448B2 JP3350448B2 JP16377998A JP16377998A JP3350448B2 JP 3350448 B2 JP3350448 B2 JP 3350448B2 JP 16377998 A JP16377998 A JP 16377998A JP 16377998 A JP16377998 A JP 16377998A JP 3350448 B2 JP3350448 B2 JP 3350448B2
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- burrs
- crater
- steel material
- oxygen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Gas Burners (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、鋼材端面に付着す
る溶削バリを効率よく除去するための方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for efficiently removing cutting burrs adhering to a steel material end face.
【0002】[0002]
【従来の技術】スラブ等の鋼材から鋼板を製造する過程
で、鋳造されてくるスラブの上下面をガス溶削機により
溶削することが行われるが、図5(a)、(b)に示す
ように、スラブ1の端面(側面)2には溶削により溶削
バリ3が発生して垂れ下がったり、或いは同時に下方か
ら上方に向かって伸び上がり、冷えて溶削バリ3となっ
て付着する。この溶削バリは、母材に溶融したものと、
垂れ下がり及び伸び上がった酸化金属から成り立ってい
る。2. Description of the Related Art In the process of manufacturing a steel sheet from a steel material such as a slab, the upper and lower surfaces of a slab to be cast are cut by a gas cutting machine, as shown in FIGS. 5 (a) and 5 (b). As shown in the figure, the burrs 3 are generated by the erosion and hang down on the end face (side surface) 2 of the slab 1, or at the same time, extend upward from below and cool down to adhere to the burrs 3 when cooled. This cutting burr is melted in the base material,
Consists of sagged and raised metal oxide.
【0003】このようにスラブ端面に溶削バリが付着し
たままでは、次のスラブ圧延工程等において、バリがそ
のまま噛み込まれ疵発生の原因となって品質上の問題と
なるので、圧延前にこの溶削バリをほぼ完全に除去する
ことが必要である。この溶削バリの除去については、従
来、作業員がハンドスカーフノズルを使用して溶削した
り、或いはグラインダを用いて研削するなどして実施し
ていたが、非能率的であるため、人力に頼らない方法と
して、通常の溶削火口により溶削バリを除去する手段も
考えられる。[0003] If the cutting burrs remain attached to the slab end face in this way, in the next slab rolling step or the like, the burrs are directly caught and cause flaws, which causes quality problems. It is necessary to remove the burrs almost completely. Conventionally, the removal of the burrs was carried out by a worker using a hand scarf nozzle to perform ablation or grinding using a grinder. As a method that does not rely on erosion, a means for removing the cutting burrs with a normal cutting crater is also conceivable.
【0004】上記の溶削火口によるバリ取り手段は、図
3に示す如く、溶削火口4を鋼材1の側面(端面)に沿
って進行させながら、進行方向に指向させた火口から噴
出する予熱火炎によりバリ3を加熱すると共に、酸素を
噴出させることによりバリ3を酸化させ除去するもので
ある。この場合、図4に示すように、溶削火口4は鋼材
側面に沿って水平方向に進行(矢印方向)して溶削作業
を継続するが、溶削を続行するための主要な熱源となる
ノロ(未凝固の金属)が進行方向の前方に発生する。し
かし、この発生ノロは重力により下方に垂れ下がるの
で、後続する溶削が熱源不足の状態となり、側面の溶削
が全面にわたって進行しない結果となって、図4の如く
後半側に溶削バリが残存することとなる。As shown in FIG. 3, the above-described burring deburring means uses a preheating jetting from a crater oriented in the advancing direction while advancing the crater 4 along the side surface (end face) of the steel material 1. The burr 3 is heated by a flame and oxidized to remove the burr 3 by ejecting oxygen. In this case, as shown in FIG. 4, the fusing crater 4 proceeds in the horizontal direction along the side of the steel material (in the direction of the arrow) to continue the fusing operation, but becomes a main heat source for continuing the fusing. Slag (unsolidified metal) is generated ahead in the traveling direction. However, since the generated slag hangs down due to gravity, the subsequent cutting becomes insufficient in heat source, resulting in that the side cutting does not proceed over the entire surface, and the cutting burrs remain on the rear half side as shown in FIG. Will be done.
【0005】[0005]
【発明が解決しようとする課題】本発明は、上記の事情
に鑑みなされたもので、通常使用されている溶削火口に
より、鋼材端面に溶削バリが残存することなく、ほとん
ど完全に除去されて平滑な端面を得ることができる溶削
バリ除去方法を提供することを目的とする。DISCLOSURE OF THE INVENTION The present invention has been made in view of the above circumstances, and almost completely removes a cutting burr on a steel material end face without using a normally used cutting crater. It is an object of the present invention to provide a method for removing burrs which can obtain a smooth end face by cutting.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
の本発明に係る溶削バリの除去方法は、上部ノズル及び
下部ノズル間に酸素噴出口を有する溶削火口を用いて、
鋼材の上下面を溶削する際に発生し、鋼材端面に付着す
る溶削バリを、前記酸素噴出口から溶削酸素を噴出して
除去する方法において、水平に載置されるとともに溶削
バリが付着している鋼材の端面に対し、前記溶削火口を
上方に角度(θ)5°〜30°の傾きをもたせて鋼材と
相対的に水平方向に移動させながら溶削することを特徴
とする。According to the present invention, there is provided a method for removing burrs according to the present invention, which comprises using an erosion crater having an oxygen injection port between an upper nozzle and a lower nozzle.
It occurred when scarfing the upper and lower surfaces of the steel, the scarfing burrs adhering to the steel edge, a method of removing by ejecting scarfing oxygen from the oxygen spout is placed horizontally Rutotomoni scarfing Bali The edge of the steel material to which is adhered is characterized in that the erosion crater is inclined upward at an angle (θ) of 5 ° to 30 ° and relatively horizontally moved with respect to the steel material to perform the abrasion cutting. I do.
【0007】[0007]
【発明の実施の形態】以下、本発明の実施形態を図面に
基づいて説明する。図1は本発明方法の実施に使用する
溶削火口の具体例を示すもので、5は上部ノズル(上部
ユニット)、6は下部ノズル(下部ユニット)、7はエ
ンドウォール、8は被溶削鋼材に接するシュー、9はヘ
ッドブロックであり、これらによって溶削火口は構成さ
れる。また、10はエンドウォール7位置に設けたスリ
ット状酸素噴出口、11及び12は前記酸素噴出口10
を挟むように下部ノズル6及び上部ノズル5にそれぞれ
列設した燃料ガス孔群、13及び14は上部ノズル5側
に形成した加熱・シールド用の酸素噴出孔群、15はこ
れら酸素噴出孔群に挟まれた位置に設けた燃料ガス孔群
である。これら酸素及び燃料の噴出は、被溶削材面に対
し一定の噴出角度を維持して行われ、また図示していな
いが、これらの酸素・燃料供給手段が適宜上下部ノズル
やヘッドブロックに連設される。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows a specific example of a cutting crater used for carrying out the method of the present invention, in which 5 is an upper nozzle (upper unit), 6 is a lower nozzle (lower unit), 7 is an end wall, and 8 is a cutting The shoe 9 in contact with the steel material is a head block, and these form a cutting crater. Reference numeral 10 denotes a slit-shaped oxygen outlet provided at the position of the end wall 7;
Are arranged in the lower nozzle 6 and the upper nozzle 5, respectively, so that the fuel gas holes are interposed therebetween, and 13 and 14 are oxygen orifices for heating and shielding formed on the upper nozzle 5 side, and 15 is an oxygen orifice group for these oxygen orifices. It is a group of fuel gas holes provided at the sandwiched position. The ejection of oxygen and fuel is performed while maintaining a constant ejection angle with respect to the surface of the material to be cut, and although not shown, these oxygen and fuel supply means are connected to the upper and lower nozzles and the head block as appropriate. Is established.
【0008】本発明では、このような溶削火口を用いて
鋼材側面(端面)の溶削バリを除去するものであるが、
この場合図2に示すように、水平に載置された鋼材1の
端面の一端側から他端側へ溶削火口4を矢印方向に進行
させながら、火口からの加熱炎による加熱とスリット状
酸素噴出口からの酸素噴出によりバリ除去作業を行う。
そして、本発明ではこのバリ除去作業にあたり、溶削火
口4の向きを上向きに角度θだけ傾けた状態で進行さ
せ、溶削を実施するものである。In the present invention, the burrs on the side (end face) of the steel material are removed by using such a crater.
In this case, as shown in FIG. 2, while the cutting crater 4 is advanced in the direction of the arrow from one end of the end face of the horizontally placed steel material 1 to the other end, heating by the heating flame from the crater and slit-shaped oxygen Deburring work is performed by oxygen spouting from the spout.
In the present invention, in performing the burr removal operation, the cutting crater 4 is advanced in a state in which the direction of the cutting crater 4 is inclined upward by an angle θ to perform the cutting.
【0009】溶削火口を水平方向に移動して溶削バリを
除去するだけでは、溶削を継続してゆくための熱源とな
る発生ノロが、鋼材端面から重力により下方に垂れ下が
って、溶削の進行につれて熱源不足のため端面全面にわ
たる溶削が困難となる。本発明の如く溶削火口を上方に
角度θの傾きで傾斜させれば、鋼材端面の上方側の発生
ノロが相対的に増大し、端面上部に十分な量のノロが確
保されるため、多少のノロの垂れ下がりがあっても熱源
不足を来すことがなく、端面全面にわたる連続的なバリ
除去が可能となる。By simply moving the crater horizontally to remove the burrs, the generated slag, which is a heat source for continuing the erosion, hangs down from the end face of the steel material due to gravity. As the heat source becomes insufficient, it becomes difficult to perform abrasion over the entire end face. If the cutting crater is inclined upward at an angle of θ as in the present invention, the generated slag on the upper side of the steel material end surface is relatively increased, and a sufficient amount of slag is secured on the upper end surface of the steel material. Even if the slag hangs, a shortage of heat source does not occur, and continuous burrs can be removed over the entire end face.
【0010】溶削火口の傾き角度θは、余り小さすぎて
も効果がなく、また、逆に大きすぎても溶削バリ除去に
支障を生じるので、本発明では適正な範囲、即ち、5°
〜30°の範囲とする必要がある。この傾き角度θが5
°未満であると、溶削火口を水平にした場合と実質的に
変わらず、鋼材端面の上部側に十分な量のノロが確保で
きずに、バリ取り溶削の継続が困難となる。また、傾き
角度θが30°を超えると、溶削火口の進行方向前方に
おける、溶融ノロ発生に必要な鋼材面積が減少して小さ
くなってしまうので、やはりバリ除去作業が継続できな
くなる。If the inclination angle θ of the cutting crater is too small, there is no effect. On the contrary, if the inclination angle θ is too large, there is a problem in removing the cutting burrs.
It is necessary to be in the range of 3030 °. This inclination angle θ is 5
If it is less than °, it is substantially the same as the case where the cutting crater is horizontal, and a sufficient amount of slag cannot be secured on the upper side of the end surface of the steel material, making it difficult to continue deburring cutting. If the inclination angle θ exceeds 30 °, the area of the steel material necessary for the generation of the molten slag in the forward direction of the cutting crater decreases and becomes small, so that the deburring operation cannot be continued.
【0011】なお、溶削バリの厚さは、通常5〜20mm
程度のものであるが、比較的薄手の溶削バリに対して
は、溶削火口の移動速度を早くできる(つまり、溶削速
度を早くできる)ので、発生する溶融ノロの重力による
落下量は少なく、従って角度θを小さくしてもよく、ま
た、厚手の溶削バリに対しては、火口進行速度を遅めに
するため、角度θも大きくする必要がある。いずれにし
ろ、本発明においては、溶削速度に限らず、鋼種や溶削
深さ等の条件を考慮して、上記した傾き角度範囲内でバ
リ除去に最適な角度を選択すればよい。The thickness of the cutting burr is usually 5 to 20 mm.
However, for relatively thin cutting burrs, the moving speed of the cutting crater can be increased (that is, the cutting speed can be increased). Therefore, it is necessary to increase the angle θ in order to slow down the crater advancing speed for thick burrs. In any case, in the present invention, an optimum angle for removing burrs may be selected within the above-mentioned inclination angle range in consideration of conditions such as the type of steel and the depth of cutting, not limited to the cutting speed.
【0012】また、溶削バリの除去作業の際、鋼材側の
上下面に飛散する細かいバリは、例えば、鋼材側の上下
に配備したエアーノズルから噴出するエアー、圧力水等
により吹き飛ばして除去することが望ましい。さらに、
本発明で用いる溶削火口としては、実用新案登録第25
21559号の「溶削用火口」を使用することが好適で
ある。Further, in the operation of removing the cutting burrs, fine burrs scattered on the upper and lower surfaces of the steel material side are removed by, for example, blowing off air, pressure water, etc., which are blown out from air nozzles provided above and below the steel material side. It is desirable. further,
As the crater used in the present invention, the utility model registration No. 25
It is preferred to use the 21550 "melting crater".
【0013】[0013]
【発明の効果】以上説明したように本発明方法によれ
ば、スラブ等の鋼材端面の溶削バリを効果的に効率よく
除去して全面平滑な端面を得ることができると共に、別
途に他の手段により熱量を補給したり、或いは溶削火口
自体を改造することなく、火口の指向角度を所定範囲に
維持して操作するだけで足りることから、設備面及び操
業面での効果も非常に大きい。As described above, according to the method of the present invention, it is possible to effectively and efficiently remove the burrs on the end face of a steel material such as a slab to obtain a smooth end face on the entire surface, and to separately obtain another end face. It is only necessary to operate while maintaining the directional angle of the crater within a predetermined range without replenishing the amount of heat by means or modifying the eroding crater itself, so the effect on equipment and operation is also very large .
【図1】本発明方法の実施に使用する溶削火口の具体例
を示す部分断面説明図。FIG. 1 is a partial sectional explanatory view showing a specific example of a fusing crater used for carrying out the method of the present invention.
【図2】本発明方法の実施態様を示す正面説明図。FIG. 2 is an explanatory front view showing an embodiment of the method of the present invention.
【図3】スラブの溶削バリを除去する過程を説明するた
めの平面図。FIG. 3 is a plan view for explaining a process of removing the burrs from the slab.
【図4】図3の正面図。FIG. 4 is a front view of FIG. 3;
【図5】スラブの端面における溶削バリの付着状況を示
す斜視図(a)と正面図(b)である。FIGS. 5A and 5B are a perspective view and a front view, respectively, showing the state of adhesion of the burrs on the end surface of the slab.
1 スラブ(鋼材) 2 鋼材の端面 3 溶削バリ 4 溶削火口 5 上部ノズル(上部ユニット) 6 下部ノズル(下部ユニット) 7 エンドウォール 8 シュー 9 ヘッドブロック 10 スリット状酸
素噴出口 11,12,15 燃料ガス噴出孔 13,14 酸素噴出孔DESCRIPTION OF SYMBOLS 1 Slab (steel material) 2 End face of steel material 3 Cutting burr 4 Cutting crater 5 Upper nozzle (upper unit) 6 Lower nozzle (lower unit) 7 End wall 8 Shoe 9 Head block 10 Slit-shaped oxygen outlet 11, 12, 15 Fuel gas vents 13,14 Oxygen vents
Claims (1)
口を有する溶削火口を用いて、鋼材の上下面溶削の際に
発生し、鋼材端面に付着する溶削バリを、前記酸素噴出
口から溶削酸素を噴出して除去する方法において、水平
に載置されるとともに溶削バリが付着している鋼材の端
面に対し、前記溶削火口を上方に角度(θ)5°〜30
°の傾きをもたせて鋼材と相対的に水平方向に移動させ
ながら溶削することを特徴とする溶削バリの除去方法。1. An oxygen jetting crater having an oxygen jetting port between an upper nozzle and a lower nozzle, wherein the fusing burrs generated during the upper and lower surface cutting of a steel material and attached to the end face of the steel material are removed by the oxygen jetting port. a method of removing by ejecting scarfing oxygen from relative end <br/> surface of steel is horizontally placed on Rutotomoni scarfing burrs are attached, the angle the scarfing crater upward (theta) 5 ° -30
A method for removing burrs, which comprises performing erosion while moving in a horizontal direction relative to steel with an inclination of °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16377998A JP3350448B2 (en) | 1998-06-11 | 1998-06-11 | Removal method of cutting burrs |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16377998A JP3350448B2 (en) | 1998-06-11 | 1998-06-11 | Removal method of cutting burrs |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH11347724A JPH11347724A (en) | 1999-12-21 |
JP3350448B2 true JP3350448B2 (en) | 2002-11-25 |
Family
ID=15780565
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16377998A Expired - Lifetime JP3350448B2 (en) | 1998-06-11 | 1998-06-11 | Removal method of cutting burrs |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3350448B2 (en) |
-
1998
- 1998-06-11 JP JP16377998A patent/JP3350448B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH11347724A (en) | 1999-12-21 |
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