JP3335689B2 - Zeolite-based antibacterial agent, its production method and antibacterial polymer composition - Google Patents

Zeolite-based antibacterial agent, its production method and antibacterial polymer composition

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Publication number
JP3335689B2
JP3335689B2 JP35591292A JP35591292A JP3335689B2 JP 3335689 B2 JP3335689 B2 JP 3335689B2 JP 35591292 A JP35591292 A JP 35591292A JP 35591292 A JP35591292 A JP 35591292A JP 3335689 B2 JP3335689 B2 JP 3335689B2
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JP
Japan
Prior art keywords
zeolite
antibacterial
antibacterial agent
metal
agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP35591292A
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Japanese (ja)
Other versions
JPH06183728A (en
Inventor
宗雄 三田
英雄 野口
真澄 臼井
恒之助 平松
桂吾 梅本
眞至 寒川
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Nippon Chemical Industrial Co Ltd
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Nippon Chemical Industrial Co Ltd
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Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、優れた耐変色性を有す
る銀イオン含有質のゼオライト系抗菌剤とその製造法、
および前記のゼドライト系抗菌剤を含有する抗菌性ポリ
マー組成物に関する。
The present invention relates to a silver ion-containing zeolite antibacterial agent having excellent discoloration resistance and a process for producing the same.
And an antibacterial polymer composition containing the above-mentioned zedrite antibacterial agent.

【0002】[0002]

【従来の技術】ゼオライト担体に抗菌性の金属イオンを
イオン交換によって吸着担持させた抗菌性ゼオライトに
ついては、従来から多くの提案がなされている。例え
ば、天然ゼオライトもしくは合成ゼオライト中のイオン
交換可能なイオンを銀、銅、亜鉛等の金属イオンにより
置換した抗菌性ゼオライト(特開昭60−181002号公
報)、ゼオライト中のイオン交換可能なイオンをそれぞ
れアンモニウムと抗菌性金属イオンあるいはアルカリ土
類金属等と抗菌性金属イオンにより置換した抗菌性ゼオ
ライト(特開昭63-26580号公報、特開平1−257124号公
報)なとがこれに該当する。これらの抗菌性ゼオライト
は、種々の樹脂や塗料に配合されフイルム、繊維または
成形体等の抗菌性ポリマー材料または製品として広く利
用されている。
2. Description of the Related Art Many antibacterial zeolites in which an antibacterial metal ion is adsorbed and supported on a zeolite carrier by ion exchange have been proposed in the past. For example, antibacterial zeolites obtained by replacing ion-exchangeable ions in natural zeolites or synthetic zeolites with metal ions such as silver, copper and zinc (JP-A-60-181002), and ion-exchangeable ions in zeolites These include antimicrobial zeolites (JP-A-63-26580 and JP-A-1-257124) in which ammonium and an antibacterial metal ion or an alkaline earth metal or the like are substituted by an antibacterial metal ion, respectively. These antibacterial zeolites are blended in various resins and paints and are widely used as antibacterial polymer materials or products such as films, fibers or molded articles.

【0003】このうち、銀イオンを担持した白色の抗菌
性ゼオライト粉末は、特に優れた抗菌性と安定性を示す
ことから実用面で注目されている。ところが、この白色
粉末は紫外線、自然光および人工光などに曝されたり熱
に接触すると変色する現象を呈する不都合な性癖があ
り、このため樹脂や塗料等の素材に配合した際に経時的
な材質の変色を招く。ゼオライト系抗菌剤が安定で優れ
た抗菌性を備えながら工業的な使用に制約を受けている
理由は、このように耐変色性に欠ける点に大きな原因が
ある。
[0003] Of these, white antibacterial zeolite powder carrying silver ions has attracted attention in practical use because it exhibits particularly excellent antibacterial properties and stability. However, this white powder has an inconvenient propensity to exhibit a phenomenon of discoloration when exposed to ultraviolet light, natural light and artificial light, or when exposed to heat. Causes discoloration. The reason that the zeolite-based antibacterial agent is stable and has excellent antibacterial properties but is restricted in industrial use is largely due to the lack of discoloration resistance.

【0004】近時、この耐変色性を改善した抗菌性ゼオ
ライトとして、特定の組成に形成したもの(特開平4−
21517 号公報)や抗菌性ゼオライトを焼成して非ゼオラ
イト化したもの(特開平4−134009号公報) が提案され
ている。しかし、銀イオンは光や熱に非常に敏感なた
め、抗菌性を犠牲にすることなしに耐変色性を向上させ
ることは極めて困難である。例えば、耐変色性を改善し
た銀イオン含有ゼオライトを焼成セラミック化した前記
の抗菌性ゼオライトは、セラミック化する段階で担持し
た銀イオンが細孔に閉じ込められたり銀に転換したりし
て抗菌性が大きく減退する傾向を示す。
Recently, antibacterial zeolites having improved discoloration resistance formed into a specific composition (Japanese Patent Laid-Open Publication No.
Japanese Patent Application Laid-Open No. 4-134,091) and a non-zeolitic product obtained by calcining an antibacterial zeolite. However, since silver ions are very sensitive to light and heat, it is extremely difficult to improve discoloration resistance without sacrificing antibacterial properties. For example, the antibacterial zeolite obtained by calcining a silver ion-containing zeolite having improved discoloration resistance and calcining ceramics has a high antibacterial property, in which silver ions carried during the ceramicization stage are trapped in pores or converted into silver. It shows a tendency to decline significantly.

【0005】[0005]

【発明が解決しようとする課題】このようなことから、
安定した抗菌性を保持しながら耐変色性が改善されたゼ
オライト系抗菌剤を開発することは、銀系無機抗菌剤を
扱う製造業者および使用業者にとっての重大な課題とさ
れている。本発明者らは、この課題を解決するために鋭
意研究を重ねていたところ、銀イオンを担持した抗菌性
ゼオライトの表面にTi、Zr、Ce、Znなどの金属
水酸化物または酸化物を被覆すると、抗菌能を損ねるこ
となしに耐変色性が著しく改善される事実を確認した。
SUMMARY OF THE INVENTION
Developing a zeolite-based antibacterial agent having improved discoloration resistance while maintaining stable antibacterial properties is a significant challenge for manufacturers and users of silver-based inorganic antibacterial agents. The present inventors have conducted intensive studies to solve this problem, and found that the surface of antibacterial zeolite carrying silver ions was coated with a metal hydroxide or oxide such as Ti, Zr, Ce, or Zn. Then, it was confirmed that the discoloration resistance was significantly improved without impairing the antibacterial ability.

【0006】本発明は上記の知見に基づいて開発された
もので、その目的は、高水準の抗菌性を保持しながら光
や熱に対して優れた耐変色性を発揮する高性能のゼオラ
イト系抗菌剤とその製造法、さらに前記ゼオライト系抗
菌剤を含有する抗菌性ポリマー組成物を提供することに
ある。
The present invention has been developed on the basis of the above findings, and has as its object to provide a high-performance zeolite-based material which exhibits excellent discoloration resistance to light and heat while maintaining a high level of antibacterial properties. An object of the present invention is to provide an antibacterial agent, a method for producing the same, and an antibacterial polymer composition containing the zeolite-based antibacterial agent.

【0007】[0007]

【課題を解決するための手段】上記の目的を達成するた
めの本発明によるゼオライト系抗菌剤は、抗菌性イオン
として少なくとも銀イオンをイオン交換により担持した
抗菌剤ゼオライトの粒子表面に、Ti、Zr、Ceまた
はZnから選ばれた1種以上の金属水酸化物または/お
よび金属酸化物が被覆介在した性状を構成上の特徴とす
る。
The zeolite-based antibacterial agent according to the present invention for achieving the above-mentioned object comprises a zeolite having at least silver ion as an antibacterial ion on the particle surface of the zeolite antibacterial agent by means of ion exchange. , Ce or Zn is characterized by a property of being covered by one or more metal hydroxides and / or metal oxides.

【0008】抗菌性ゼオライトを構成するゼオライトは
合成品に限らず天然品であっても差し支えないが、品質
上の面からA型、P型、X型またはY型結晶系の合成ゼ
オライト、その他ソーダライト、アナルサイム、モルデ
ナイト、ハイシリカゼオライト等が好適に用いられる。
コストの面を含めると、ゼオライトAが工業原料として
最も好ましい。本発明に適用できる抗菌性ゼオライト
は、このようなゼオライト担体に抗菌性金属イオンとし
て少なくとも銀イオン(錯イオンを含む)をイオン交換
により担持したものであればよく、製造履歴は限定され
ない。銀イオンの担持量は、Agとして0.5〜10重
量%、好ましくは1〜5重量%の範囲であり、他の抗菌
性金属イオンとしてZn、Cu等が任意の量比で担持さ
れる。このような抗菌性ゼオライトとしては、特開平4
−21517号公報に記載された耐変色性のものが好ま
しく適用し得る。
The zeolite constituting the antibacterial zeolite is not limited to a synthetic product and may be a natural product. However, from the viewpoint of quality, synthetic zeolites of A-type, P-type, X-type or Y-type crystal system, and other sodas Light, analcyme, mordenite, high silica zeolite and the like are preferably used.
In view of cost, zeolite A is most preferred as an industrial raw material. The antibacterial zeolite applicable to the present invention is not limited as long as at least silver ions (including complex ions) as antibacterial metal ions are supported on such a zeolite carrier by ion exchange. The loading amount of silver ion is in the range of 0.5 to 10% by weight, preferably 1 to 5% by weight as Ag, and Zn, Cu, etc. are loaded as other antibacterial metal ions at an arbitrary ratio. Such an antibacterial zeolite is disclosed in
Discoloration-resistant ones described in JP-A-21517 can be preferably used.

【0009】本発明に係るゼオライト系抗菌剤は、上記
のように少なくとも銀イオンをイオン交換により担持さ
せた抗菌性ゼオライトの粒子表面に、Ti、Zr、Ce
またはZnから選ばれた1種または2種以上の金属水酸
化物、酸化物もしくはこの両者(以下「Ti酸化物等」
という)を被覆介在させたところに性状的な特徴があ
る。抗菌性ゼオライトの表面にTi酸化物等を被覆介在
した性状とは、後述するようにTi、Zr、Ce、Zn
等の可溶性金属塩水溶液と抗菌性ゼオライトの水性スラ
リーを混合し、中和反応させることによって該ゼオライ
ト粒子面にTi酸化物等を沈積被覆させた状態を意味す
る。特にTiとZnの複合水酸化物または/および酸化
物の被覆が本発明の目的に好ましい。
The zeolite antibacterial agent according to the present invention comprises Ti, Zr, Ce on the surface of the antibacterial zeolite particles having at least silver ions carried by ion exchange as described above.
Or one or more metal hydroxides and / or oxides selected from Zn (hereinafter, “Ti oxides and the like”)
) Has a characteristic feature. The property that the surface of the antibacterial zeolite is coated with Ti oxide or the like means that Ti, Zr, Ce, Zn
Etc. and an aqueous slurry of an antibacterial zeolite are mixed and neutralized to deposit and coat Ti oxide or the like on the surface of the zeolite particles. In particular, a coating of a composite hydroxide and / or oxide of Ti and Zn is preferred for the purpose of the present invention.

【0010】Ti酸化物等の被覆介在量は、芯材となる
抗菌性ゼオライトの物性、該抗菌性ゼオライト中のAg
の含有量および用途等によって変動するが、多くの場
合、抗菌性ゼオライトに対し酸化物(非水和物)換算で
5〜50重量%、好ましくは10〜30重量%の範囲で
ある。この被覆介在量が5重量%未満では抗菌剤の耐変
色性を向上させるのに不充分となり、ポリマー配合後の
熱や光に対する抵抗性も減退する。他方、50重量%を
越えると更に高い変色性の抑制効果を期待することがで
きなくなるうえ、抗菌性を減退させる原因となる。
The amount of the coating of Ti oxide or the like is determined by the physical properties of the antibacterial zeolite as the core material, the Ag in the antibacterial zeolite.
In many cases, it is in the range of 5 to 50% by weight, preferably 10 to 30% by weight in terms of oxide (non-hydrate) based on the antibacterial zeolite. If the coating amount is less than 5% by weight, the discoloration resistance of the antibacterial agent is insufficient to improve the resistance to heat and light after compounding the polymer. On the other hand, if it exceeds 50% by weight, it is not possible to expect a higher effect of suppressing discoloration, and it also causes a reduction in antibacterial properties.

【0011】このような性状を備えるゼオライト系抗菌
剤には、粒子の分散性改善、銀イオンのリリースの制限
あるいはこれを使用する素材との親和性向上などを付与
するため、必要に応じて疎水化処理を施すことが好まし
い態様となる。この場合の疎水化剤としては、シランカ
ップリング剤、チタンカップリング剤、高級脂肪酸金属
塩、酸性リン酸エステルなどが挙げられる。
The zeolite-based antibacterial agent having such a property is optionally provided with a hydrophobic property in order to improve the dispersibility of the particles, limit the release of silver ions or improve the affinity with the material using the same. It is a preferable embodiment to carry out a chemical treatment. Examples of the hydrophobizing agent in this case include a silane coupling agent, a titanium coupling agent, a metal salt of a higher fatty acid, and an acidic phosphate.

【0012】上記性状のセオライト系抗菌剤を得るため
の本発明による製造法は、少なくとも銀イオンをイオン
交換により担持した抗菌性ゼオライトと、Ti、Zr、
CeまたはZnから選ばれた1種以上の可溶性金属塩お
よびアルカリ剤を混合してスラリー化し、該ゼオライト
水性セラリーのpHが4〜9の範囲で中和反応をおこな
うことにより前記金属の微細な水酸化物を析出させ、析
出した金属水酸化物の微粒子をゼオライト粒子表面に沈
積被覆することを工程的特徴とする。
The production method according to the present invention for obtaining a zeolitic antibacterial agent having the above-mentioned properties comprises an antibacterial zeolite carrying at least silver ions by ion exchange, Ti, Zr,
One or more soluble metal salts selected from Ce or Zn and an alkali agent are mixed to form a slurry, and the aqueous zeolite aqueous slurry is subjected to a neutralization reaction in a pH range of 4 to 9 to form a fine water of the metal. The process is characterized by depositing an oxide and depositing and coating the deposited metal hydroxide fine particles on the surface of the zeolite particles.

【0013】銀イオンを担持した抗菌性ゼオライトは、
担体となるゼオライトを例えば一定pHに保持された硝
酸銀水溶液中で十分に撹拌し、イオン交換反応によりA
+を担持させる方法で作製される。抗菌性金属イオン
としてAg+ のほかにZn2+、Cu2+を担持させる場合
も同様であるが、Zn2+にあってはイオン交換反応後に
母液中に残存する亜鉛塩をアルカリ水溶液で中和すれば
ゼオライト粒子表面に水酸化亜鉛として析出するので、
沈積被覆処理を連続しておこなうことができる。Ti、
Zr、Ce、Zn等の可溶性金属塩としては、例えば硝
酸塩、硫酸塩、有機酸塩またはそれらの塩基性塩の1種
以上が、抗菌性ゼオライトに対し酸化物換算で5〜50
重量%になる範囲で用いられる。また、アルカリ剤には
水酸化ナトリウム、水酸化カリウム、水酸化アンモニウ
ム等が用いられる。
The antibacterial zeolite carrying silver ions is:
The zeolite serving as a carrier is sufficiently stirred in, for example, an aqueous silver nitrate solution maintained at a constant pH, and A
It is produced by a method of supporting g + . The same applies to the case where Zn 2+ and Cu 2+ are supported in addition to Ag + as an antibacterial metal ion. In the case of Zn 2+ , the zinc salt remaining in the mother liquor after the ion exchange reaction is dissolved in an alkaline aqueous solution. If summed, it will precipitate as zinc hydroxide on the zeolite particle surface,
The deposition coating process can be performed continuously. Ti,
As soluble metal salts such as Zr, Ce and Zn, for example, one or more of nitrates, sulfates, organic acid salts or basic salts thereof may be 5 to 50 in terms of oxide with respect to antibacterial zeolite.
It is used within the range of weight%. In addition, sodium hydroxide, potassium hydroxide, ammonium hydroxide, or the like is used as the alkali agent.

【0014】これら成分を混合する工程には特に限定は
なく、例えば金属塩水溶液に抗菌性ゼオライトを分散さ
せたスラリーにアルカリ剤水溶液を滴下する方法、アル
カリ剤水溶液に抗菌性ゼオライトを分散したスラリーに
金属塩水溶液を滴下する方法、または抗菌性ゼオライト
の水性スラリーに金属塩水溶液とアルカリ剤水溶液を同
時に滴下する方法のいずれでもよい。しかし、抗菌性ゼ
オライトの水性スラリーを撹拌しながら金属塩水溶液と
アルカリ剤水溶液を一定pHになるように同時に添加す
る方法を採ることが最も好ましい。金属塩水溶液の濃度
は、濃すぎると析出する水酸化物がゼオライト粒子の表
面に効果的に沈積せず、遊離状態が存在し易くなる傾向
を示すため、比較的希薄の方が好結果を与える。好まし
い濃度範囲は、0.1〜1.0mol/l である。
The step of mixing these components is not particularly limited. For example, a method in which an aqueous solution of an alkali agent is dropped into a slurry in which an antibacterial zeolite is dispersed in an aqueous solution of a metal salt, a method in which an antibacterial zeolite is dispersed in an aqueous solution of an alkali agent, Either a method of dropping an aqueous solution of a metal salt or a method of simultaneously dropping an aqueous solution of a metal salt and an aqueous solution of an alkali agent into an aqueous slurry of an antibacterial zeolite may be used. However, it is most preferable to employ a method of simultaneously adding an aqueous solution of a metal salt and an aqueous solution of an alkali agent so as to have a constant pH while stirring the aqueous slurry of the antibacterial zeolite. If the concentration of the metal salt aqueous solution is too high, the precipitated hydroxide does not effectively deposit on the surface of the zeolite particles and tends to exist in a free state. . A preferred concentration range is from 0.1 to 1.0 mol / l.

【0015】なお、前記方法で沈積処理するに際して
は、後の使用において未被覆面が露出する現象を防ぐた
めに予め抗菌性ゼオライトの水性スラリーを十分に脱ア
グロメレートした状態としておくことが望ましい。この
ためには、必要に応じヘキサメタリン酸ナトリウム、珪
酸ナトリウムまたは界面活性剤のような分散剤を介在さ
せて強力撹拌をおこなうか、ホモジナイザー、コロイド
ミル等の強力剪断分散機にかけて均質に分散処理する方
法が採られる。スラリー濃度には特に限定はないが、生
産性および分散性の兼ね合いから通常50〜300g/l
の範囲に設定される。
When depositing by the above-described method, it is desirable that the aqueous slurry of the antibacterial zeolite be sufficiently deagglomerated in advance in order to prevent the uncoated surface from being exposed in later use. For this purpose, if necessary, vigorous stirring is carried out with a dispersing agent such as sodium hexametaphosphate, sodium silicate or a surfactant, or a homogenizer, a homogenizer, a method of uniformly dispersing with a strong shearing dispersing machine such as a colloid mill or the like. Is adopted. The slurry concentration is not particularly limited, but is usually 50 to 300 g / l from the viewpoint of productivity and dispersibility.
Is set in the range.

【0016】中和反応は、ゼオライト水性スラリーのp
Hが4〜9、好ましくは6〜8の範囲において、室温〜
90℃、好ましくは50〜70℃の温度域でおこなう。
pHが4未満であると金属水酸化物の析出が不十分とな
るばかりでなく、抗菌性ゼオライト中の銀イオンが母液
中に溶出する虞れが生じ、pHが9を越えると金属の種
類によっては析出した水酸化物が再溶解することがあ
る。
[0016] The neutralization reaction is carried out using p-type aqueous zeolite slurry.
When H is in the range of 4 to 9, preferably 6 to 8, room temperature to
The reaction is performed in a temperature range of 90 ° C, preferably 50 to 70 ° C.
If the pH is less than 4, not only the precipitation of the metal hydroxide becomes insufficient, but also the silver ions in the antibacterial zeolite may be eluted into the mother liquor, and if the pH exceeds 9, depending on the type of metal. In some cases, the precipitated hydroxide may be redissolved.

【0017】上記のpH範囲を維持しながら緩やかな撹
拌下に中和反応を進行させ、さらに熟成することにより
金属の微細な水酸化物が析出し、該金属水酸化物の微粒
子が抗菌性ゼオライトの粒子表面に沈積し全体が被覆さ
れる。この中和反応において、2種以上の金属水酸化物
を析出させるには、金属塩の混合溶液を用いて同時に析
出させる方法あるいは各単独の金属塩水溶液とアルカリ
剤水溶液を用いて順次に多重析出させる方法が適用され
る。
The neutralization reaction is allowed to proceed under gentle stirring while maintaining the above-mentioned pH range, and further aging results in precipitation of fine metal hydroxides. Is deposited on the surface of the particles and is entirely covered. In this neutralization reaction, two or more kinds of metal hydroxides can be precipitated by a simultaneous precipitation method using a mixed solution of metal salts or a multiple precipitation method using an aqueous solution of a single metal salt and an aqueous solution of an alkali agent sequentially. The method of applying is applied.

【0018】中和反応によりTi、Zr、CeまたはZ
n等の金属水酸化物で沈積被覆された抗菌性ゼオライト
は、常法により、濾過、水洗したのち乾燥するが、更に
必要により200〜800℃、好ましくは300〜60
0℃の温度域で焼成処理してゼオライト水を脱離させる
とともに、表面の金属水酸化物の一部もしくは全部を酸
化物に転化させる。このようにして得られる乾燥または
脱水品は、解砕、粉砕、分級などの処理を施してゼオラ
イト系抗菌剤を得る。
By neutralization reaction, Ti, Zr, Ce or Z
The antibacterial zeolite deposited and coated with a metal hydroxide such as n is filtered, washed with water, and then dried by a conventional method, and further dried at 200 to 800 ° C., preferably 300 to 60 ° C. if necessary.
A calcination treatment is carried out in a temperature range of 0 ° C. to remove the zeolite water and to convert a part or all of the metal hydroxide on the surface into an oxide. The dried or dehydrated product thus obtained is subjected to a treatment such as crushing, crushing, and classification to obtain a zeolite antibacterial agent.

【0019】本発明による抗菌性ポリマー組成物は、ポ
リマー100重量部に上記のゼオライト系抗菌剤を0.
1〜50重量部配合したものである。ポリマーとして
は、例えばポリ塩化ビニル、ポリ塩化ビニリデン、ポリ
エチレン、ポリプロピレン、ポリスチレン、ポリエステ
ル、ABS樹脂、ポリアセタール、ポリビニルアルコー
ル、ポリカーボネート、アクリル樹脂、含弗素樹脂、含
珪素樹脂、フェノール樹脂、ユリア樹脂、メラミン樹
脂、不飽和ポリエステル樹脂、エポキシ樹脂、ポリウレ
タン、レーヨン、アセテート、各種の熱可塑性エラスト
マー、天然または合成の各種水溶性樹脂、天然ゴム、合
成ゴム等を挙げることができる。
The antibacterial polymer composition according to the present invention contains the above zeolite antibacterial agent in 100 parts by weight of the polymer.
1 to 50 parts by weight are blended. Examples of the polymer include polyvinyl chloride, polyvinylidene chloride, polyethylene, polypropylene, polystyrene, polyester, ABS resin, polyacetal, polyvinyl alcohol, polycarbonate, acrylic resin, fluorine-containing resin, silicon-containing resin, phenol resin, urea resin, and melamine resin. And unsaturated polyester resin, epoxy resin, polyurethane, rayon, acetate, various thermoplastic elastomers, various natural or synthetic water-soluble resins, natural rubber, synthetic rubber and the like.

【0020】ポリマーに配合するゼオライト系抗菌剤の
配合量をポリマー100重量部当たり0.1〜50重量
部に限定する理由は、0.1重量部を下廻るとポリマー
組成物に十分な抗菌性を付与することができなくなり、
50重量部を越えると成形が困難になるなどポリマー物
性を損なうためである。ポリマー組成物の最終形態にお
いては、多くても10重量部を越えることはないが、含
有量の多い組成では抗菌性ポリマーをマスターバッチと
して取り扱うことができる。
The reason why the amount of the zeolite-based antibacterial agent to be added to the polymer is limited to 0.1 to 50 parts by weight per 100 parts by weight of the polymer is that if the amount is less than 0.1 part by weight, the antibacterial property of the polymer composition is sufficient. Can no longer be granted,
If the amount exceeds 50 parts by weight, the physical properties of the polymer are impaired, such as difficulty in molding. In the final form of the polymer composition, it does not exceed at most 10 parts by weight, but a composition with a high content allows the antimicrobial polymer to be handled as a masterbatch.

【0021】なお、本発明に係る抗菌性ポリマー組成物
には、常用または必要に応じて配合される各種のポリマ
ー添加剤を併用することができる。この種のポリマー添
加剤としては、可塑剤、充填剤、顔料、紫外線吸収剤、
酸化防止剤、安定剤、帯電防止剤、界面活性剤、難燃剤
などを挙げることができる。抗菌性ポリマー組成物の形
態は、ペレット、フイルム、シート、板、容器、繊維な
ど多様であり、用途目的に応じて成形される。このほ
か、ポリマーが塗料用であれば抗菌性塗料、接着用にも
のであれば抗菌性接着剤として利用される。
The antimicrobial polymer composition according to the present invention may contain various types of polymer additives which are commonly used or blended as needed. Such polymer additives include plasticizers, fillers, pigments, UV absorbers,
Examples include antioxidants, stabilizers, antistatic agents, surfactants, and flame retardants. The form of the antibacterial polymer composition is various, such as a pellet, a film, a sheet, a plate, a container, and a fiber, and is formed according to the purpose of use. In addition, if the polymer is used for paints, it is used as an antibacterial paint, and if the polymer is used for adhesives, it is used as an antibacterial adhesive.

【0022】[0022]

【作用】本発明に係る性状のゼオライト系抗菌剤によれ
ば、抗菌性ゼオライトの芯材に担持された銀イオンを含
む抗菌性金属イオンが、Ti酸化物等の微細な被覆介在
層を介して徐々にリリースしながら抗菌作用を生じる。
その抗菌性は、従来のゼオライト系抗菌剤と同様に各種
バクテリアに対しては勿論のこと、真菌性細菌類に対し
ても幅広い抗菌スペクトルを示す。一方、芯材の抗菌性
ゼオライト粒子の表面に沈着被覆した微細なTi酸化物
等は、前記の抗菌作用を抑制することなしに耐変色性を
効果的に高めるために機能する。この機構の詳細につい
ては未だ解明されていないが、恐らくTi、Zr、Ce
またはZnの水酸化物または酸化物の微細粒子により被
覆形成された皮膜の高い屈折率に基づく強力な着色隠蔽
性や紫外線吸収能によって変色性が抑制された結果によ
るものと推測される。
According to the zeolite-based antibacterial agent of the present invention, antibacterial metal ions including silver ions carried on the core of the antibacterial zeolite are passed through a fine intervening layer such as Ti oxide. Releases antimicrobial action while releasing slowly.
Its antibacterial properties show a broad antibacterial spectrum not only for various bacteria but also for fungal bacteria as well as conventional zeolite-based antibacterial agents. On the other hand, fine Ti oxide or the like deposited and coated on the surface of the antibacterial zeolite particles of the core material functions to effectively increase the discoloration resistance without suppressing the antibacterial action. The details of this mechanism have not yet been elucidated, but probably Ti, Zr, Ce
It is also presumed to be a result of suppression of discoloration due to strong coloring hiding power based on a high refractive index of the coating film formed by the fine particles of the hydroxide or oxide of Zn or ultraviolet absorption.

【0023】上記の優れた抗菌性と耐変色性を併有する
高性能のゼオライト系抗菌剤は、特定pH範囲で中和反
応をおこなう本発明の製造法により工業的に製造するこ
とが可能となる。更に本発明による抗菌性ポリマー組成
物は、銀イオンがポリマー中で熱や光と直接作用するの
を防いでポリマーの変色劣化が抑制されるから、抗菌能
と併せて高い実用性が付与される。
The high-performance zeolite-based antibacterial agent having both excellent antibacterial properties and discoloration resistance can be industrially produced by the production method of the present invention in which a neutralization reaction is performed in a specific pH range. . Furthermore, the antibacterial polymer composition according to the present invention prevents silver ions from directly acting on heat or light in the polymer and suppresses discoloration and deterioration of the polymer, so that high practicality is imparted in addition to the antibacterial activity. .

【0024】[0024]

【実施例】以下、本発明の実施例を比較例と対比して具
体的に説明する。なお、表1に示した成分含有率、灼熱
減量および平均粒子径は下記の方法によって測定した。 成分含有率:原子吸光光度法およびICP法によって定
量分析をおこなった。 灼熱減量(水分含有量):試料1g を磁製坩堝に秤量
し、800℃で1時間加熱した後の減量から求めた。 平均粒子径:コールターカウンター〔コールターエレク
トロニクス社製〕を用い、アパチャーチューブ30μm
で測定した。
EXAMPLES Examples of the present invention will be specifically described below in comparison with comparative examples. In addition, the component content, the ignition loss, and the average particle diameter shown in Table 1 were measured by the following methods. Component content: Quantitative analysis was performed by atomic absorption spectroscopy and ICP. Ignition loss (moisture content): 1 g of a sample was weighed in a porcelain crucible and determined from the weight loss after heating at 800 ° C. for 1 hour. Average particle size: using a Coulter counter (manufactured by Coulter Electronics Co., Ltd.), an aperture tube of 30 μm
Was measured.

【0025】実施例1 イオン交換によりAg+ およびZn2+を金属としてそれ
ぞれ2.9重量%、12.1重量%担持した平均粒子径
3.1μm の金属置換A型ゼオライト粉末1kgを、5l
のイオン交換水に十分に脱アグロメレート処理して分散
懸濁させた。このゼオライト水性スラリーを60℃に加
温しながら、濃度0.5mol/l の硝酸亜鉛水溶液2.5
l と濃度1mol/l のアンモニア水2.5l を同時に1時
間かけて添加し、pHを8に保持しながら中和反応させ
て析出した水酸化亜鉛の微粒子をゼオライト粒子表面に
沈積被覆した。引き続き、2時間撹拌して熟成処理を施
した。ついで、常法により濾過、水洗したのち、120
℃で乾燥し、粉砕して「試料1」のゼオライト系抗菌剤
を得た。この場合に抗菌性ゼオライト粒子表面に沈積し
た水酸化亜鉛の被覆率は10.9%であった。また、前
記試料1の1部を500℃の温度で2時間焼成処理して
脱水化し、「試料2」のゼオライト系抗菌剤を得た。こ
の場合における酸化亜鉛の沈積被覆率は11.0%であ
った。これらゼオライト系抗菌剤の性状を表1に示し
た。
Example 1 5 kg of metal-substituted A-type zeolite powder having an average particle size of 3.1 μm and carrying 2.9% by weight and 12.1% by weight, respectively, of Ag + and Zn 2+ as a metal by ion exchange were charged in an amount of 5 l.
Was sufficiently deagglomerated and dispersed and suspended in deionized water. While heating this aqueous zeolite slurry to 60 ° C., a 2.5 mol / l zinc nitrate aqueous solution was added.
l and 2.5 l of aqueous ammonia having a concentration of 1 mol / l were simultaneously added over 1 hour, and neutralized while maintaining the pH at 8. The zinc oxide fine particles precipitated and deposited on the zeolite particles were coated. Subsequently, the mixture was stirred for 2 hours and subjected to an aging treatment. Then, after filtration and washing with a conventional method, 120
C. and dried to obtain a zeolite antibacterial agent of "Sample 1". In this case, the coverage of zinc hydroxide deposited on the surface of the antibacterial zeolite particles was 10.9%. Further, one part of the sample 1 was dehydrated by baking at 500 ° C. for 2 hours to obtain a zeolite antibacterial agent of “sample 2”. The deposition coverage of zinc oxide in this case was 11.0%. Table 1 shows the properties of these zeolite antibacterial agents.

【0026】実施例2 平均粒子径2.8μm のナトリウムA型ゼオライト粉末
1kgを5l のイオン交換水に分散懸濁させ、濃度10g/
l の硝酸銀水溶液と濃度125g/l の硝酸亜鉛水溶液を
5l 添加し、5時間撹拌を継続してイオン交換をおこな
った。次に濃度1mol/l のアンモニア水を添加し、スラ
リーのpHを9まで上昇させて過剰のZn2+を水酸化亜
鉛としてゼオライト粒子表面に析出させた。常法によ
り、濾過、洗浄をおこなったのち、濾過ケーキをイオン
交換水に再分散させ、60℃に加温しながら濃度0.5
mol/l の硫酸チタン水溶液2.5l と濃度2mol/l のア
ンモニア水2.5l を徐々に同時添加し、pHを8に保
持しながら中和反応させて析出した水酸化チタンの微粒
子をゼオライト粒子表面に沈積被覆した。引き続き、2
時間撹拌して熟成処理を施した。ついで、常法により濾
過、水洗したのち、120℃で乾燥、粉砕して「試料
3」のゼオライト系抗菌剤を作製した。この場合に抗菌
性ゼオライト粒子表面に沈積した水酸化亜鉛の被覆率は
8.3%、水酸化チタンの被覆率は11.0%であっ
た。また、前記試料3の1部を600℃の温度で2時間
焼成して脱水化し、「試料4」のゼオライト系抗菌剤を
得た。この場合の酸化亜鉛の沈積被覆率は7.7%、酸
化チタンの被覆率は8.5%であった。これらゼオライ
ト系抗菌剤の性状を表1に併載した。
Example 2 1 kg of sodium A-type zeolite powder having an average particle diameter of 2.8 μm was dispersed and suspended in 5 l of ion-exchanged water, and the concentration was 10 g / g.
Then, 5 l of an aqueous solution of silver nitrate and 5 l of an aqueous solution of zinc nitrate having a concentration of 125 g / l were added, and ion exchange was carried out by continuing stirring for 5 hours. Next, aqueous ammonia having a concentration of 1 mol / l was added to raise the pH of the slurry to 9, and excess Zn 2+ was precipitated on the surface of the zeolite particles as zinc hydroxide. After filtration and washing according to a conventional method, the filter cake was redispersed in ion-exchanged water, and while heating to 60 ° C., the concentration was 0.5%.
2.5 l of an aqueous solution of titanium sulfate at a concentration of 2 mol / l and 2.5 l of aqueous ammonia at a concentration of 2 mol / l were gradually added at the same time, and neutralized while maintaining the pH at 8. The surface was deposited and coated. Continue 2
The mixture was stirred for a period of time and subjected to an aging treatment. Then, after filtering and washing with a conventional method, drying and pulverization at 120 ° C. were performed to prepare a zeolite antibacterial agent of “Sample 3”. In this case, the coverage of zinc hydroxide deposited on the surface of the antibacterial zeolite particles was 8.3%, and the coverage of titanium hydroxide was 11.0%. Further, a part of the sample 3 was dehydrated by firing at a temperature of 600 ° C. for 2 hours to obtain a zeolite antibacterial agent of “sample 4”. In this case, the deposition coverage of zinc oxide was 7.7%, and the coverage of titanium oxide was 8.5%. Table 1 also shows the properties of these zeolite-based antibacterial agents.

【0027】実施例3 実施例2において、濃度0.5mol/l の硫酸チタン水溶
液の代わりに濃度0.3mol/l の硝酸ジルコニル水溶液
を、また濃度2mol/l のアンモニア水の代わりに0.6
mol/l のアンモニア水を用い、その他は実施例2と同一
の条件により「試料5」(乾燥物)のゼオライト系抗菌
剤(水酸化亜鉛の被覆率8.5%、水酸化ジルコニウム
の被覆率9.2%)と「試料6」(脱水物)のゼオライ
ト系抗菌剤(酸化亜鉛の被覆率8.4%、酸化ジルコニ
ウムの被覆率8.6%)を作製した。この際の中和反応
におけるpHは8.5であった。これらゼオライト系抗
菌剤の性状を表1に併載した。
Example 3 In Example 2, an aqueous solution of zirconyl nitrate having a concentration of 0.3 mol / l was used in place of the aqueous solution of titanium sulfate having a concentration of 0.5 mol / l.
mol / l of aqueous ammonia, and the other conditions were the same as in Example 2, and the zeolite-based antibacterial agent of Sample 5 (dry matter) (coverage of zinc hydroxide 8.5%, coverage of zirconium hydroxide) (9.2%) and “Sample 6” (dehydrated product) were prepared as zeolite-based antibacterial agents (coverage of zinc oxide 8.4%, coverage of zirconium oxide 8.6%). The pH in the neutralization reaction at this time was 8.5. Table 1 also shows the properties of these zeolite-based antibacterial agents.

【0028】実施例4 実施例3において、濃度0.3mol/l の硝酸ジルコニル
水溶液の代わりに濃度0.2mol/l の硝酸セリウム水溶
液を用い、その他は実施例3と同一条件により「試料
7」(乾燥物)のゼオライト系抗菌剤(水酸化亜鉛の被
覆率8.7%、水酸化セリウムの被覆率7.5%)と
「試料8」(脱水物)のゼオライト系抗菌剤(酸化亜鉛
の被覆率8.5%、酸化セリウムの被覆率7.7%)を
作製した。この際の中和反応におけるpHは7.5であ
った。これらゼオライト系抗菌剤の性状を表1に併載し
た。
Example 4 In Example 3, a 0.2 mol / l cerium nitrate aqueous solution was used instead of the 0.3 mol / l zirconyl nitrate aqueous solution. (Dry matter) zeolite antibacterial agent (8.7% zinc hydroxide coverage, 7.5% cerium hydroxide coverage) and "Sample 8" (dehydrated) zeolite antibacterial agent (zinc oxide (Cover rate 8.5%, cerium oxide coverage 7.7%). The pH in the neutralization reaction at this time was 7.5. Table 1 also shows the properties of these zeolite-based antibacterial agents.

【0029】実施例5 実施例1で用いた金属置換A型ゼオライト1kgを5l の
イオン交換水に十分に脱アグロメレート処理して分散懸
濁させた。このゼオライト水性スラリーを60℃に加温
しながら濃度0.25mol/l の硝酸亜鉛水溶液および濃
度0.25mol/l の硫酸チタン水溶液の混合液2.5l
と濃度1.25mol/l のアンモニア水2.5l を同時に
添加し、pH7において中和反応をおこなったのち、2
時間撹拌を継続した。ついで、常法により濾過、水洗を
施し、120℃で乾燥し、粉砕して「試料9」のゼオラ
イト系抗菌剤(水酸化亜鉛の被覆率5.5%、水酸化チ
タンの被覆率6.4%)を得た。また、前記試料9の1
部を600℃の温度で焼成して脱水した「試料10」の
ゼオライト系抗菌剤(酸化亜鉛の被覆率5.5%、酸化
チタンの被覆率5.4%)を作製した。これらゼオライ
ト系抗菌剤の性状を表1に併載した。
Example 5 1 kg of the metal-substituted A-type zeolite used in Example 1 was sufficiently deagglomerated in 5 l of ion-exchanged water and dispersed and suspended. While heating the aqueous zeolite slurry at 60 ° C., 2.5 l of a mixture of a 0.25 mol / l concentration of zinc nitrate aqueous solution and a 0.25 mol / l concentration of titanium sulfate aqueous solution
And 2.5 l of aqueous ammonia having a concentration of 1.25 mol / l were simultaneously added, and a neutralization reaction was carried out at pH 7.
Stirring was continued for hours. Then, filtration, washing with water, drying at 120 ° C., and pulverization by a conventional method are performed, and the zeolite-based antibacterial agent of Sample 9 (a zinc oxide coverage of 5.5% and a titanium hydroxide coverage of 6.4) is used. %). In addition, 1 of sample 9
A zeolite-based antibacterial agent (5.5% zinc oxide coverage and 5.4% titanium oxide coverage) of "Sample 10" was prepared by calcining the part at a temperature of 600 ° C and dehydrating. Table 1 also shows the properties of these zeolite-based antibacterial agents.

【0030】実施例6 実施例1の金属置換A型ゼオライト粉末(平均粒子径
3.1μm )に代えてAg+ およびZn2+がイオン交換
によりそれぞれ金属として2.5重量%、11.5重量
%の比率で担持された平均粒子径4.2μm のX型ゼオ
ライト粉末を用い、そのたの条件は実施例1と同一条件
により「試料11」(乾燥物)のゼオライト系抗菌剤
(水酸化亜鉛の被覆率11.0%)と「試料12」(脱
水物)のゼオライト系抗菌剤(酸化亜鉛の被覆率11.
1%)を得た。これらゼオライト系抗菌剤の性状を表1
に併載した。
Example 6 In place of the metal-substituted zeolite A powder of Example 1 (average particle size: 3.1 μm), Ag + and Zn 2+ were ion-exchanged to 2.5% by weight and 11.5% by weight, respectively, as metals. % Of zeolite powder having an average particle diameter of 4.2 μm supported at a ratio of 0.2%, and under the same conditions as in Example 1, the zeolite antibacterial agent (zinc hydroxide) of “Sample 11” (dry product) was used. Of the sample 12 (dehydrated product) and the zeolite-based antibacterial agent (coverage of zinc oxide of 11.2%).
1%). Table 1 shows the properties of these zeolite antibacterial agents.
It was also attached to.

【0031】実施例7 イオン交換によりAg+ およびZn2+がそれぞれ2.8
重量%、10.7重量%担持された平均粒子径0.9μ
m のP型ゼオライト粉末の1kgを5l のイオン交換水に
十分脱アグロメレート処理して分散懸濁させた。このゼ
オライト水性スラリーを60℃に加温しながら濃度0.
5mol/l の硫酸チタン水溶液2.5l と濃度2mol/l の
アンモニア水2.5l を同時に添加し、pH8において
中和反応をおこなったのち、2時間撹拌を継続して熟成
させた。ついで、常法により濾過、水洗したのち120
℃で乾燥し、粉砕して「試料13」のゼオライト系抗菌
剤(水酸化チタンの被覆率12.6%)を作製した。ま
た、前記試料13の1部を500℃の温度に焼成して脱
水した「試料14」のゼオライト系抗菌剤(酸化チタン
の被覆率11.1%)を得た。これらゼオライト系抗菌
剤の性状を表1に併載した。
Example 7 Each of Ag + and Zn 2+ was 2.8 by ion exchange.
Wt%, 10.7 wt% supported average particle diameter 0.9μ
1 kg of P-type zeolite powder was dispersed and suspended in 5 l of ion-exchanged water by sufficiently deagglomerating. The aqueous zeolite slurry was heated to 60 ° C. while the concentration was adjusted to 0.
2.5 l of a 5 mol / l aqueous solution of titanium sulfate and 2.5 l of aqueous ammonia having a concentration of 2 mol / l were simultaneously added, a neutralization reaction was carried out at pH 8, and stirring was continued for 2 hours for aging. Then, after filtration and washing with a conventional method, 120
C. and dried to prepare a zeolite-based antibacterial agent of "Sample 13" (titanium hydroxide coverage 12.6%). Further, a zeolite-based antibacterial agent (titanium oxide coverage of 11.1%) of "Sample 14" was obtained in which one part of Sample 13 was fired at a temperature of 500 ° C. and dehydrated. Table 1 also shows the properties of these zeolite-based antibacterial agents.

【0032】比較例1 実施例1で用いた銀および亜鉛によりイオン置換したA
型ゼオライト粉末(抗菌性ゼオライト)を「試料15」
とし、これを600℃に焼成脱水処理したものを「試料
16」とした。これら抗菌性ゼオライト粉末の性状を表
1に併載した。
Comparative Example 1 A ion-exchanged with silver and zinc used in Example 1
Type 15 zeolite powder (antibacterial zeolite)
This was calcined and dehydrated at 600 ° C. to obtain “Sample 16”. The properties of these antibacterial zeolite powders are shown in Table 1.

【0033】[0033]

【表1】 [Table 1]

【0034】次に、上記の各試料につき下記の方法によ
り抗菌性の評価をおこなった。試料0.5gを予め調製
した細菌汚染水(河川水を無菌水で希釈し、細菌数を1
5 個としたもの;総細菌検査用)またはカビ希釈水
(黒カビ発生壁土1g を無菌水100mlに希釈したも
の;真菌検査用)の50mlに加え、10分間マグネチッ
クスターラーで緩やかに撹拌した。ついで、この液を微
生物簡易測定器具イージーカルトTTC〔好気性菌、真
菌、酵母類検査用(三愛石油社製)〕およびイージーカ
ルトM〔真菌、酵母類検査用(三愛石油社製)〕を用い
て培養試験をおこなった。培養は、27〜30℃のイン
キュベーター中で2日間(総細菌)または4日間(真
菌)とした。
Next, the antibacterial property of each of the above samples was evaluated by the following method. Bacterial contaminated water (prepared by diluting a sample of 0.5 g of sample with sterile water to reduce the number of bacteria to 1)
0 5 and the ones; for total bacteria test) or molds dilution water (those that have been diluted black mold growth plaster 1g in sterile water 100 ml; added to 50ml of fungal inspection), was gently stirred for 10 min magnetic stirrer. This solution was then used with a simple microorganism measuring instrument, Easy Cult TTC (for testing aerobic bacteria, fungi, and yeasts (manufactured by Sanai Petroleum)) and Easy Cult M (for testing fungi and yeasts (manufactured by Sanai Petroleum)). Culture test. Cultures were for 2 days (total bacteria) or 4 days (fungi) in an incubator at 27-30 ° C.

【0035】得られた抗菌性の評価結果を、試料No. と
対比させて表2に示した。表2のうち、「試料17」は
抗菌性ゼオライトを添加しない場合の比較例(ブラン
ク)である。なお、総菌数の評価は、コロニー発生度合
を予め概略求められた細菌数との関係からおこない、0
はコロニーの発生が全く認められないことを示す。また
真菌汚染度は、下記の4段階により判定評価した。 汚染なし:− 軽度汚染:+ 中度汚染:++ 強度汚染:+++
The evaluation results of the obtained antibacterial properties are shown in Table 2 in comparison with Sample No. In Table 2, "Sample 17" is a comparative example (blank) when no antibacterial zeolite was added. The total number of bacteria was evaluated based on the relationship between the number of colonies and the number of bacteria roughly determined in advance.
Indicates that no colonies were generated. The degree of fungal contamination was evaluated by the following four steps. No pollution:-Light pollution: + Medium pollution: ++ Strong pollution: +++

【0036】[0036]

【表2】 [Table 2]

【0037】表2の結果から、本発明(試料No. 1〜1
4)は高水準の抗菌性を示し、金属水酸化物や酸化物の
沈積被覆による抗菌性能の減退は軽微であることが認め
られた。
From the results in Table 2, it can be seen that the present invention (Sample Nos. 1 to 1)
4) showed a high level of antibacterial activity, and it was recognized that the decline in antibacterial activity due to the deposition coating of metal hydroxide or oxide was slight.

【0038】実施例8〜21、比較例2〜4 試料No. 1〜17を表3に示す各種ポリマーに対し1重
量%の割合で添加混合し、射出成形によりテストピース
(長さ180mm、幅50mm、厚さ1mm)を作製した。こ
れらテストピースの成形直後と日光に30日間暴露した
後の変色状況をデジタル測色色差計算機〔スガ試験機社
製、AUD−CH−1〕を用いて白色標準板との色差
(ΔE)を求めることにより評価した。その結果を表4
に示した。
Examples 8 to 21 and Comparative Examples 2 to 4 Sample Nos. 1 to 17 were added and mixed at a ratio of 1% by weight to the various polymers shown in Table 3, and the test pieces (length: 180 mm, width: width) were formed by injection molding. 50 mm and a thickness of 1 mm). The discoloration status of these test pieces immediately after molding and after exposure to sunlight for 30 days is determined by using a digital colorimetric color difference calculator [AUD-CH-1 manufactured by Suga Test Instruments Co., Ltd.] to determine the color difference (ΔE) from the white standard plate. It was evaluated by: Table 4 shows the results.
It was shown to.

【0039】[0039]

【表3】 表注:(1) 日本ユニカー(株)製、GS−360 (2) 東燃化学(株)製、J−209 (3) 宇部興産(株)製、1013B (4) 日本ゼオン(株)製、ゼオン103EP[Table 3] Table Notes: (1) Nippon Unicar Co., Ltd., GS-360 (2) Tonen Chemical Co., Ltd., J-209 (3) Ube Industries, Ltd., 1013B (4) Nippon Zeon Co., Ltd. Zeon 103EP

【0040】[0040]

【表4】 [Table 4]

【0041】表4の結果から、実施例による抗菌性ポリ
マー組成物は比較例に比べて耐変色性、特に30日経過
後の変色度が大幅に改善されていることが認められた。
From the results shown in Table 4, it was confirmed that the antibacterial polymer compositions according to the examples had significantly improved discoloration resistance, particularly the degree of discoloration after 30 days, as compared with the comparative examples.

【0042】[0042]

【発明の効果】以上のとおり、少なくとも銀イオンを担
持する抗菌性ゼオライトの粒子表面にTi、Zr、Ce
またはZnから選ばれた1種以上の金属水酸化物または
/および金属酸化物が被覆介在した本発明によるゼオラ
イト系抗菌剤は、抗菌性能を損ねることなく被覆介在す
る微細な金属水酸化物や酸化物の隠蔽作用および紫外線
吸収能によって光、熱等に対して極めて安定した性状を
有している。このため、これを各種のポリマー類に配合
した場合には、従来不可能とされていた優れた抗菌性と
耐変色性を同時に兼備する抗菌性ポリマー組成物を得る
ことが可能となる。したがって、ポリマーに対する適用
範囲はこれまで以上に拡大し、フイルム、シート、板状
物、容器類、繊維等の各種成形品をはじめ、塗料、接着
剤などとして、良好な外観を呈し、かつ安全性の高い抗
菌性製品となる。
As described above, at least Ti, Zr and Ce are formed on the surface of the antibacterial zeolite particles carrying silver ions.
Alternatively, the zeolite-based antibacterial agent of the present invention in which at least one metal hydroxide selected from Zn and / or metal oxide is interposed between the coating and the fine metal hydroxide or oxidized coating interposed without impairing the antibacterial performance. It has extremely stable properties against light, heat, etc. due to the concealing action of the object and the ultraviolet absorbing ability. For this reason, when it is blended with various polymers, it becomes possible to obtain an antibacterial polymer composition having excellent antibacterial properties and discoloration resistance, which have been impossible so far. Therefore, the range of application for polymers has expanded even more than before, and it has a good appearance as a coating, adhesive, etc., as well as various molded products such as films, sheets, plates, containers, fibers, etc., and safety. High antibacterial product.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 臼井 真澄 東京都江東区亀戸9丁目15番1号 日本 化学工業株式会社研究開発本部内 (72)発明者 平松 恒之助 東京都中央区日本橋室町1丁目6番3号 株式会社耕正内 (72)発明者 梅本 桂吾 東京都中央区日本橋室町1丁目6番3号 栄伸化成株式会社内 (72)発明者 寒川 眞至 東京都中央区日本橋室町1丁目6番3号 栄伸化成株式会社内 (56)参考文献 特開 平4−219143(JP,A) 特開 平5−58620(JP,A) 特開 昭48−22393(JP,A) 特開 平3−269030(JP,A) 特開 平1−164722(JP,A) 特開 平1−286913(JP,A) (58)調査した分野(Int.Cl.7,DB名) C01B 39/00 - 39/54 A01N 59/16 JICSTファイル(JOIS)──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Masumi Usui 9-15-1, Kameido, Koto-ku, Tokyo Japan Chemical Industry Co., Ltd. Research and Development Headquarters (72) Inventor Konosuke Hiramatsu 1 Nihonbashi Muromachi 1 Chuo-ku, Tokyo 6-3, Koshonai Co., Ltd. (72) Keigo Umemoto, Inventor Keigo Umemoto 1-3-6, Nihonbashi Muromachi, Chuo-ku, Tokyo (72) Inventor Shinji Samukawa, 1-Chome Nihonbashi Muromachi, Chuo-ku, Tokyo No. 6-3 Eishin Kasei Co., Ltd. (56) References JP-A-4-219143 (JP, A) JP-A-5-58620 (JP, A) JP-A-48-22393 (JP, A) 3-269030 (JP, A) JP-A-1-164722 (JP, A) JP-A-1-286913 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C01B 39/00 -39/54 A01N 59/16 JICST file JOIS)

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 抗菌性イオンとして少なくとも銀イオン
をイオン交換により担持した抗菌性ゼオライトの粒子表
面に、Ti、Zr、CeまたはZnから選ばれた1種以
上の金属水酸化物または/および金属酸化物が被覆介在
した性状を特徴とするゼオライト系抗菌剤。
1. An antimicrobial zeolite carrying at least silver ions as antimicrobial ions by ion exchange, on a particle surface of one or more metal hydroxides and / or metal oxides selected from Ti, Zr, Ce or Zn. A zeolite-based antibacterial agent characterized in that it is coated with a substance.
【請求項2】 抗菌性ゼオライトが、A型、P型、X型
またはY型結晶系の合成ゼオライトにAgとして0.5
〜10重量%を担持させたものである請求項1記載のゼ
オライト系抗菌剤。
2. An antibacterial zeolite is added to a synthetic zeolite of A-type, P-type, X-type or Y-type crystal system in an amount of 0.5 as Ag.
The zeolite-based antibacterial agent according to claim 1, wherein the zeolite-based antibacterial agent is loaded with 10 to 10 wt%.
【請求項3】 抗菌性ゼオライトに対する金属酸化物ま
たは/および金属酸化物の被覆量が、酸化物換算で5〜
50重量%の範囲にある請求項1又は2記載のゼオライ
ト系抗菌剤。
3. The coating amount of the metal oxide and / or the metal oxide on the antibacterial zeolite is 5 to 5 in terms of oxide.
The zeolite-based antibacterial agent according to claim 1 or 2, which is in a range of 50% by weight.
【請求項4】 少なくとも銀イオンをイオン交換により
担持した抗菌性ゼオライトと、Ti、Zr、Ceまたは
Znから選ばれた1種以上の可溶性金属塩およびアルカ
リ剤を混合してスラリー化し、該ゼオライト水性スラリ
ーのpHが4〜9の範囲で中和反応をおこなうことによ
り前記金属の微細な水酸化物を析出させ、析出した金属
水酸化物の微粒子をゼオライトの粒子表面に沈積被覆す
ることを特徴とするゼオライト系抗菌剤の製造法。
4. An antibacterial zeolite carrying at least silver ions by ion exchange, one or more soluble metal salts selected from Ti, Zr, Ce or Zn and an alkali agent are mixed to form a slurry, By performing a neutralization reaction at a pH of the slurry of 4 to 9 to precipitate a fine hydroxide of the metal, and depositing and coating fine particles of the precipitated metal hydroxide on the particle surface of the zeolite. A method for producing a zeolite-based antibacterial agent.
【請求項5】 ポリマー100重量部に対し、請求項1
のゼオライト系抗菌剤を0.1〜50重量部配合してな
る抗菌剤含有ポリマー組成物。
5. The method according to claim 1, wherein 100 parts by weight of the polymer is used.
An antibacterial agent-containing polymer composition comprising 0.1 to 50 parts by weight of a zeolite-based antibacterial agent.
JP35591292A 1992-12-18 1992-12-18 Zeolite-based antibacterial agent, its production method and antibacterial polymer composition Expired - Lifetime JP3335689B2 (en)

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JP5027452B2 (en) 2006-06-22 2012-09-19 株式会社シナネンゼオミック Antibacterial zeolite particles and antibacterial resin composition
JP6775927B2 (en) * 2015-08-27 2020-10-28 住化エンバイロメンタルサイエンス株式会社 Antibacterial composition
JP6083773B1 (en) * 2016-05-20 2017-02-22 秋山錠剤株式会社 Deodorizing coating film, film forming method of deodorizing coating film, and deodorizing surface holding equipment
KR102089233B1 (en) * 2017-04-10 2020-03-13 가부시키가이샤 아도마텍쿠스 Filler for resin composition, filler-containing slurry composition, and filler-containing resin composition
US11613625B2 (en) 2017-04-10 2023-03-28 Admatechs Co., Ltd. Filler for resinous composition, filler-containing slurry composition and filler-containing resinous composition
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JPH03269030A (en) * 1990-03-16 1991-11-29 Sintokogio Ltd Masterbatch of inorganic antimicrobial agent containing discoloration inhibitor for resin blended therein and antimicrobial resin composition
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