JP3323213B2 - Reaction method of suspension catalyst system - Google Patents
Reaction method of suspension catalyst systemInfo
- Publication number
- JP3323213B2 JP3323213B2 JP23024491A JP23024491A JP3323213B2 JP 3323213 B2 JP3323213 B2 JP 3323213B2 JP 23024491 A JP23024491 A JP 23024491A JP 23024491 A JP23024491 A JP 23024491A JP 3323213 B2 JP3323213 B2 JP 3323213B2
- Authority
- JP
- Japan
- Prior art keywords
- reaction
- catalyst
- slurry
- filter
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、触媒懸濁液流動床によ
り液と液または液と気体の化学反応により液状反応生成
物を製造するにあたり、触媒分離方式としてクロスフロ
ー方式の濾過を用いることにより、触媒を分離した液状
反応生成液を安定に長期間連続的に抜き出すことを特徴
とする反応方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the use of cross-flow filtration as a catalyst separation system in producing a liquid reaction product by a chemical reaction between a liquid and a liquid or a liquid and a gas in a fluidized catalyst suspension bed. Thus, the present invention relates to a reaction method characterized in that a liquid reaction product from which a catalyst has been separated is stably withdrawn continuously for a long period of time.
【0002】[0002]
【従来の技術】化学工業において、固体触媒を利用した
固液相または気・液・固の三相反応系は、固定床方式や
触媒懸濁液流動床方式を用いた反応方法がある。固定床
方式の反応方法は、触媒分離が容易であり、触媒を高濃
度に保持し、反応を行うことができる利点を有してい
る。しかし、触媒を反応器内に固定して置き、充填触媒
による圧力損失を過大にせず、かつ必要な反応活性点を
確保するため、触媒は微細な細孔を有するペレット状ま
たは大きな粒径のものを使用する必要がある。そのた
め、例えば触媒の被毒が激しい反応では、触媒表面での
活性劣化が大きく、触媒内部の活性点が利用されないこ
とがある。また、触媒細孔内の物質移動速度の遅い反応
においては、触媒表面での反応が主となるため触媒の利
用効率が低いという欠点を有している。さらに、反応熱
を伴う系ではその温度制御が困難でありホットスポット
等の発生により異常反応、触媒永久被毒等が発生する問
題点がある。2. Description of the Related Art In the chemical industry, a solid-liquid phase or a gas-liquid-solid three-phase reaction system using a solid catalyst includes a reaction method using a fixed-bed system or a fluidized-bed catalyst suspension system. The fixed bed type reaction method has an advantage that the catalyst can be easily separated, and the reaction can be performed while maintaining the catalyst at a high concentration. However, in order to keep the catalyst fixed in the reactor, not to increase the pressure loss due to the filled catalyst, and to secure the required reaction active point, the catalyst is in the form of pellets with fine pores or large particle size. You need to use Therefore, for example, in a reaction where catalyst poisoning is severe, activity degradation on the catalyst surface is large, and active points inside the catalyst may not be used. In addition, the reaction having a low mass transfer rate in the pores of the catalyst has a drawback that the reaction on the surface of the catalyst is mainly performed, so that the utilization efficiency of the catalyst is low. Further, in a system involving reaction heat, it is difficult to control the temperature, and there is a problem that an abnormal reaction, permanent poisoning of the catalyst, and the like occur due to generation of a hot spot or the like.
【0003】そこで、これらの問題に対し、固定床の場
合に比較して触媒の粒子径が小さい懸濁触媒を用いたス
ラリー系の反応が考えられる。すなわち、触媒懸濁液流
動床方式は、攪拌槽、ガスリフト、循環ポンプなどによ
り触媒と液体、場合によっては気体も含めた混合・異相
間接触を良好にし反応を行う反応装置と、反応液スラリ
ーから触媒と反応液を分離する触媒分離装置からなる。
この触媒分離装置として例えば図4に示すような沈降分
離器(4)を使用した場合、その系の固液の比重差、触
媒粒子径などに起因する沈降速度により装置が過大とな
り適用可能な反応系が限られる。さらに粒径が微粒子で
ある場合には完全な触媒分離は非常に困難であり、濾液
である反応生成物への触媒混入を起こし、後工程での詰
まり・スケーリングや、触媒損失などの問題がある。ま
た、遠心分離等の機械的な分離装置では高圧系や危険物
を扱う系において、その摺動部分・シール部分があるた
め適用できない場合があり、また摺動部分で触媒を粉砕
し微粒化するため分離性能が低下し、触媒が濾液へ混入
する問題がある。[0003] In order to solve these problems, a slurry reaction using a suspended catalyst having a smaller particle size of the catalyst than in the case of a fixed bed may be considered. That is, the catalyst suspension fluidized bed system is a reaction device that performs a reaction by improving the mixing and interphase contact including the catalyst and the liquid and, in some cases, the gas, using a stirring tank, a gas lift, a circulation pump, etc., and a reaction solution slurry. It consists of a catalyst separation device that separates the catalyst and the reaction solution.
For example, when a sedimentation separator (4) as shown in FIG. 4 is used as this catalyst separation apparatus, the apparatus becomes excessive due to the sedimentation speed caused by the specific gravity difference of the solid-liquid of the system, the catalyst particle diameter, etc. the system is Ru limited. Further, when the particle size is fine, it is very difficult to completely separate the catalyst, and the catalyst is mixed into the reaction product, which is a filtrate, and there are problems such as clogging and scaling in the subsequent process and catalyst loss. . In addition, mechanical separators such as centrifugal separators may not be applicable to high pressure systems and systems handling hazardous materials due to their sliding and sealing parts. Therefore, there is a problem that the separation performance is reduced and the catalyst is mixed into the filtrate.
【0004】これらの問題に対し、触媒分離装置に差圧
式のフィルター濾過器を使用した場合は、触媒の粒子径
がミクロンオーダーの微粒子でも確実に分離することが
可能となり、微粒子の触媒を使用することにより反応速
度の向上が望める。しかしながら、フィルターの詰まり
やスケーリング等を起こし濾過速度低下により、頻繁に
逆洗浄を行わなければならない。ここで逆洗浄とは、濾
過面に対し濾過液または気体を濾過時とは逆方向にすな
わち濾液側から流入させ、フィルターのスラリー側での
固体の詰まりやケークを洗浄し濾過性能を再生するもの
である。[0004] In order to solve these problems, when a differential pressure type filter filter is used in the catalyst separation device, it is possible to reliably separate even the fine particles having a particle diameter of the order of microns on the catalyst. Thereby, an improvement in the reaction rate can be expected. However, frequent backwashing must be performed due to filter clogging and scaling, etc., and a decrease in filtration speed. Here, back washing means that the filtrate or gas flows into the filtration surface in the opposite direction to the time of filtration, that is, from the filtrate side, and cleans solid clogs and cake on the slurry side of the filter to regenerate filtration performance. It is.
【0005】これにより、濾過液を逆洗浄に使用した場
合は分離した濾液をスラリーに戻すため非効率的であ
り、逆洗浄に気体を使用した場合は反応系に外乱を与え
たりし、また逆洗浄の際には系の運転を止めなければな
らないため安定した円滑な連続運転ができないという問
題点がある。これは特公昭55ー49538号公報にも
あるように、特に高濃度のスラリー(3重量パーセント
以上)に対しては、濾材にセラミックや焼結金属のよう
な可撓性の乏しい材質のものを用いた場合は、経時的な
濾過速度の低下があり、さらに逆洗浄による濾過速度の
回復向上効果が小さいという問題点が記載されている。[0005] As a result, when the filtrate is used for back washing, the separated filtrate is returned to a slurry, which is inefficient. When a gas is used for back washing, disturbance is given to the reaction system. Since the operation of the system must be stopped at the time of cleaning, there is a problem that stable and smooth continuous operation cannot be performed. As described in JP-B-55-49538, especially for highly concentrated slurries (3% by weight or more), a filter medium made of a material having low flexibility such as ceramic or sintered metal is used . When used, there is a problem that the filtration rate decreases with time, and the effect of backwashing to improve the recovery rate of the filtration rate is small.
【0006】[0006]
【発明が解決しようとする課題】そこで本発明者らは、
前記特許公報に従い、可撓性のあるフィルターを用いた
濾過器を持つ反応器にてベンゼンのアルキレーションに
よるエチルベンゼン合成の実験を行った。ここで、ベン
ゼンに対する耐溶剤性によりフィルターは、ステンレス
製の金網を用いた(最小目開きのもので5ミクロン)。
この結果、確かに逆洗浄による濾過速度の回復は良好で
あった。しかし、逆洗浄の周期が濾過速度の低下により
約24時間であり、逆洗浄により反応系に乱れを生じ操
作が不安定で複雑であること、また目開きが5ミクロン
でありこれより小さい粒径の触媒が流出してしまうこと
などの問題点があった。本発明の目的はこれらの問題点
を解決することにある。SUMMARY OF THE INVENTION Accordingly, the present inventors
According to the patent publication, an experiment of ethylbenzene synthesis by benzene alkylation was conducted in a reactor having a filter using a flexible filter. Here, a stainless steel wire mesh was used for the filter due to the solvent resistance to benzene (5 μm with a minimum aperture).
As a result, the recovery of the filtration rate by the backwash was certainly good. However, the backwashing cycle is about 24 hours due to a decrease in filtration rate, the reaction system is disturbed by the backwashing, the operation is unstable and complicated, and the mesh size is 5 microns and the particle size is smaller than this. There is a problem that the catalyst flows out. An object of the present invention is to solve these problems.
【0007】[0007]
【課題を解決するための手段】そこで本発明者らは、前
記課題を解決するために、各種の濾材細孔径のセラミッ
クや焼結金属の濾材を用い、触媒スラリーに対する反応
・触媒分離を連続的に円滑に行う方法について研究を進
めた。その結果、クロスフロー方式の濾過を用いた反応
方式が良好に作動することを見いだした。In order to solve the above-mentioned problems, the present inventors have conducted a continuous reaction / catalyst separation on a catalyst slurry by using various filter media of ceramic or sintered metal having a fine pore diameter. The research was advanced on how to do it smoothly. As a result, they have found that the reaction system using the cross-flow filtration works well.
【0008】すなわち、本発明は、微粒子状固体触媒の
存在下、液と液または液と気体の接触反応で液状反応生
成物を得るに際し、 (1)懸濁液流動床にて液状反応生成物を得る工程、 (2)主に液状反応生成物からなるスラリー濃度3重量
%以上の触媒懸濁液を、0.5〜10μmの平均細孔径
の濾材を用い、かつ、クロスフロー線速度が0.05m
/秒以上のクロスフロー方式の濾過により、液状反応生
成物と濃縮された触媒懸濁液とに分離する工程、 (3)懸濁液流動床へ前記濃縮された触媒懸濁液を循環
する工程を有することを特徴とする連続反応方法であ
る。That is, the present invention relates to a method for obtaining a liquid reaction product by a liquid-liquid or liquid-gas contact reaction in the presence of a particulate solid catalyst. (2) a slurry concentration of 3 weight mainly composed of a liquid reaction product
% Or more of a catalyst suspension using a filter medium having an average pore diameter of 0.5 to 10 μm, and a cross flow linear velocity of 0.05 m
Separating the liquid reaction product and the concentrated catalyst suspension by filtration in a cross-flow system at a rate of not less than 3 g / sec. (3) circulating the concentrated catalyst suspension to a suspension fluidized bed It is a continuous reaction method characterized by having.
【0009】ここでクロスフロー方式の濾過とは、濾材
(フィルター)を隔ててスラリー(懸濁液)側と濾液側
に圧力差(このときの圧力差を濾過差圧と呼ぶ:以下同
じ)をつけ、これを推進力として濾過を行ないスラリー
は濾過面に対し平行に流しながら(このときのスラリー
の流路断面積当りの平均流速をクロスフロー線速度と呼
ぶ:以下同じ)、連続的に濾過を行うものである。例え
ば、管状のフィルターを用いた場合、反応器より抜き出
したスラリーをフィルター管の一方から供給し、フィル
ター管の他方から濃縮スラリーを排出すると同時に、フ
ィルター管濾過面を通して濾液を分離する方式である。
但しこのフィルター管は、管壁面の全体または一部に濾
過面を有しているもので、管の断面形状は円形に規定さ
れるものではない。また、スラリーがフィルター管外部
で濾液がフィルター管内部でも良い。Here, the cross-flow filtration means a pressure difference between the slurry (suspension) side and the filtrate side across a filter medium (filter) (the pressure difference at this time is referred to as a filtration differential pressure; the same applies hereinafter). Filtration is performed using this as a driving force, and the slurry is continuously filtered while the slurry flows parallel to the filtration surface (the average flow velocity per cross-sectional area of the slurry at this time is referred to as a cross-flow linear velocity: the same applies hereinafter). Is what you do. For example, when a tubular filter is used, a method is used in which the slurry extracted from the reactor is supplied from one of the filter tubes, the concentrated slurry is discharged from the other of the filter tubes, and the filtrate is separated through the filter tube filtration surface.
However, this filter tube has a filtering surface on the whole or a part of the tube wall surface, and the cross-sectional shape of the tube is not limited to a circular shape. Further, the slurry may be inside the filter tube and the filtrate may be inside the filter tube.
【0010】本発明に用いられるクロスフロー方式の濾
過は、濾過面に対し平行に流動するスラリーの剪断力に
より、濾過面でのスラリーの固形物ケークの成長を抑
え、経時的な濾過速度の低下を抑制する。これにより断
続的な逆洗浄を不用とし、連続運転を可能にするもので
ある。触媒の二次粒子の平均粒子径(水力学相当直径も
含める)は特に限定されないが、1ミリメートル以下の
微粒子径の触媒が好ましい。ここで、二次粒子とは固体
粒子の最小単位である一次粒子に対し、一次粒子の凝集
体のことである。一般に該粒子径を小さくすることは触
媒の単位体積当りの表面積(比表面積)を大きくし有効
な活性点を増加させることにより反応速度は大きくなる
利点がある。ただし、触媒が濾材の細孔を通って流出し
ないような粒径でなくてはならない。In the cross-flow filtration used in the present invention, the growth of a solid cake of the slurry on the filtration surface is suppressed by the shearing force of the slurry flowing parallel to the filtration surface, and the filtration rate decreases with time. Suppress. This eliminates the need for intermittent backwashing and enables continuous operation. The average particle diameter (including the hydraulic equivalent diameter) of the secondary particles of the catalyst is not particularly limited, but a catalyst having a particle diameter of 1 mm or less is preferable. Here, the secondary particle is an aggregate of the primary particle with respect to the primary particle which is the minimum unit of the solid particle. In general, reducing the particle diameter has the advantage of increasing the reaction rate by increasing the surface area (specific surface area) per unit volume of the catalyst and increasing the effective active sites. However, the particle size must be such that the catalyst does not flow through the pores of the filter medium.
【0011】スラリー濃度は、ハンドリング上可能な範
囲、例えば固形物の配管での詰まりや沈降部分がない様
な範囲であればよい。低濃度では従来の差圧式濾過器で
も充分濾過は安定しており、逆洗浄の周期も長くできる
が、3重量%以上の高濃度になると本反応方式が、濾過
速度の安定および逆洗浄の周期の長期化に非常に効果を
発揮する。The concentration of the slurry may be in a range that allows handling, for example, a range in which there is no clogging or settling of solids in the piping. At low concentrations, conventional differential pressure filters are sufficiently stable for filtration, and the backwashing cycle can be lengthened. However, when the concentration is higher than 3% by weight, the present reaction system has a stable filtration rate and a backwashing cycle. Very effective in prolonging
【0012】スラリーの粘度は、流動可能な範囲であれ
ばよい。約100cP(センチポイズ)までの低粘度領
域では特に問題はないが、高粘度領域の流体では、スラ
リーの濾過器の入口と出口の圧力差(フィルター壁面で
の圧力損失)や濾過差圧が大きくなったり、固形物の配
管での詰まりが発生したり、濾液の濾過器からの抜出速
度が液流動性の低下により極端に遅くなる場合もあるた
め、流動可能な範囲に制限される。ここで、スラリー粘
度の上限はその系の特性や目的などにより異なるため一
義的に限定することはできない。[0012] The viscosity of the slurry may be in the range in which it can flow. There is no particular problem in the low viscosity region up to about 100 cP (centipoise), but in the fluid in the high viscosity region, the pressure difference between the inlet and the outlet of the slurry filter (pressure loss at the filter wall) and the filtration pressure difference increase. In some cases, clogging of the solids in the piping may occur, or the rate of withdrawing the filtrate from the filter may become extremely slow due to a decrease in the fluidity of the liquid. Here, the upper limit of the slurry viscosity differs depending on the characteristics and purpose of the system and cannot be uniquely limited.
【0013】濾過器の濾材の細孔径は、基本的には、最
小触媒径よりも小さいものを用いれば良いということに
なるが、しかし、触媒の最小径の定義は測定精度などの
問題も含めて難しい。また、濾材細孔径が最小触媒粒径
より大きい場合でもブリッジングや、ケークの形成によ
りそのケーク中を通過する粒子がほとんどない場合(ケ
ーク濾過)もある。[0013] pore diameter of the filter of the filter medium, the basic, although it comes to may be used smaller than the minimum catalyst diameter, however, the definition of the minimum diameter of the catalyst also problems such as measurement accuracy Difficult to include. Even when the pore size of the filter medium is larger than the minimum catalyst particle size, bridging or cake formation may cause few particles to pass through the cake (cake filtration).
【0014】さらに、発明者らは、懸濁触媒が攪拌翼、
循環ポンプ、配管などでの固体触媒の衝突による機械的
粉砕により、初期平均粒子径よりもかなり小さい微粒子
が生成し、この微粒子がフィルターに詰まり濾過速度の
低下を引き起こす事を確認した。そこで、さらに種々の
懸濁触媒を用いて研究を進めた結果、この微粒化は一定
の値でほぼ安定する(これは粒子の分散と凝集がバラン
スすることや、微粒化するに必要なエネルギーが粒子径
が小さいほど大きくなることによると考えられる)とい
うことが判明した。すなはち、積算粒径分布において粒
径の小さいものから約2〜5重量%の粒子は、さらに微
粒化するとか、増加するとかいった経時的変化がほとん
ど見られなかった。さらに、この安定した粒径は0.5
〜10ミクロン程度であり、これと同程度の細孔径の濾
材を用いることにより詰まりの問題もなく触媒分離を円
滑に行えることが見いだされた。Further, the inventors have found that the suspended catalyst is a stirring blade,
By mechanical pulverization by collision of the solid catalyst with a circulation pump, piping, etc., it was confirmed that fine particles considerably smaller than the initial average particle diameter were generated, and the fine particles were clogged in the filter, causing a reduction in filtration speed. Therefore, as a result of further research using various types of suspension catalysts, this atomization is almost stable at a constant value (this is because the dispersion and agglomeration of particles are balanced and the energy required for atomization is reduced). It is considered that the smaller the particle size, the larger the size.) That is, about 2 to 5% by weight of particles having a small particle size in the integrated particle size distribution showed little change with time such as further atomization or increase. Furthermore, this stable particle size is 0.5
It has been found that catalyst separation can be performed smoothly without clogging by using a filter medium having a pore size of about 10 to about 10 microns.
【0015】濾過器の濾材のスラリー側通過断面の管直
径、または平板であればその最小間隙の寸法は、好まし
くは3ミリメートル以上で、100ミリメートル以下と
する。これは、該寸法が3ミリメートルより小さい場
合、スラリーの詰まりが発生し、安定した運転が難しか
ったり、濾過能力の再生が不能になるためである。ま
た、該寸法が100ミリメートルより大きい場合、大き
な濾過面積が取りにくい、すなわち同一濾過面積でも該
寸法が大きいほど濾過装置は大きなものとなってしま
う。The tube diameter of the cross section of the filter medium on the slurry side of the filter, or the minimum gap of a flat plate, is preferably 3 mm or more and 100 mm or less. This is because if the size is smaller than 3 mm, clogging of the slurry occurs, and stable operation is difficult, and regeneration of the filtration capacity becomes impossible. When the size is larger than 100 mm, it is difficult to obtain a large filtration area. That is, even if the filtration area is the same, the larger the size is, the larger the filtering device becomes.
【0016】クロスフロー濾過器において、濾過面での
流動するスラリーの剪断力を与えるためにスラリー線速
度は、系のスラリー濃度、粘度、触媒粒子径、濾過器の
フィルター直径などにもよるが、0.05m/s(m/
秒:以下同じ)以上とし、好ましくは0.1〜20m/
sとする。スラリー線速度を大きくすると剪断力は大き
くなりケーク厚みは薄くなるため濾過速度は大きくなる
が、濾過器を通過するスラリーの入口と出口の圧力差が
大きくなり、スラリー循環のための必要動力が大きくな
ってしまう。逆にスラリー線速が0.05m/sより小
さいと、剪断力が小さくなり、ケーク厚みは大きくな
り、濾過速度は小さくなってしまう。In a cross-flow filter, the linear velocity of the slurry in order to apply a shearing force to the slurry flowing on the filtration surface depends on the slurry concentration of the system, viscosity, catalyst particle diameter, filter diameter of the filter, and the like. 0.05m / s (m / s
Second: the same applies hereinafter) or more, preferably 0.1 to 20 m /
s. When the slurry linear velocity is increased, the shearing force increases and the cake thickness decreases, so the filtration rate increases.However, the pressure difference between the inlet and outlet of the slurry passing through the filter increases, and the power required for slurry circulation increases. turn into. Conversely, if the slurry linear velocity is less than 0.05 m / s, the shearing force will be small, the cake thickness will be large, and the filtration speed will be small.
【0017】クロスフロー濾過器での濾過差圧は20K
g/cm2 以下とし、好ましくは0.05〜10Kg/
cm2 とする。濾過差圧は、ケーク厚みが一定であれば
濾過速度とほぼ比例関係にある。しかし、濾過速度を上
げるため濾過差圧を過剰に上げると、濾過面へのケーク
の付着力が強まり、同一のスラリー線速度では、ケーク
への付着力と剪断力のバランスからケーク厚みが厚くな
るために濾過速度は低下する。これより、濾過差圧を2
0Kg/cm2 より高くするのは濾過性能を低下させる
だけである。[0017] The filtration differential pressure in the cross flow filter is 20K
g / cm 2 or less, preferably 0.05 to 10 kg /
cm 2 . The filtration pressure difference is approximately proportional to the filtration speed if the cake thickness is constant. However, when the filtration pressure difference is excessively increased to increase the filtration speed, the adhesion of the cake to the filtration surface increases, and at the same slurry linear velocity, the thickness of the cake increases due to the balance between the adhesion to the cake and the shearing force. Therefore, the filtration speed decreases. Thus, the filtration pressure difference is 2
Making it higher than 0 kg / cm 2 only lowers the filtration performance.
【0018】反応圧力と濾過器内スラリー側圧力は、循
環ポンプを使用すれば全く別々に設定できる。しかし、
例えば濾過器側圧力を反応器圧力より下げると、落圧・
昇圧の動力損失があるばかりでなく、触媒表面に吸着さ
れている反応物質が吸・脱着を繰り返すため、触媒活性
が大幅に低下したり、副反応物を生成しやすくなる。従
って、反応器圧力と濾過器スラリー側圧力は、流通圧力
損失程度の差圧とほぼ等しい圧力にすることが望まし
い。また、濾過差圧を確保するため、反応圧力は1Kg
/cm2 ゲージ圧以上の加圧反応であることが望まし
い。The reaction pressure and the slurry side pressure in the filter can be set completely separately by using a circulation pump. But,
For example, if the pressure on the filter side is lower than the reactor pressure,
Not only is there a power loss due to pressure increase, but also because the reactant adsorbed on the catalyst surface repeatedly absorbs and desorbs, the catalyst activity is greatly reduced, and a by-product is easily generated. Therefore, it is desirable that the pressure of the reactor and the pressure of the slurry on the side of the filter be substantially equal to the pressure difference of about the flow pressure loss. In addition, the reaction pressure is 1 kg in order to secure a filtration differential pressure.
It is desirable that the reaction be a pressurization reaction of at least / cm 2 gauge pressure.
【0019】濾過器内スラリー温度は、スラリーが液相
で流動状態を保っていればよい。すなわち、濾過器内で
沸騰したり凝固しない様に保たれていればよい。通常は
反応器内の生成物温度で濾過器を流通させるが、例えば
シール材の材質上の問題がある場合には、濾過器側温度
を反応温度より下げることにより腐食を防止することも
考えられるため、必ずしも反応温度と濾過温度を一致さ
る必要はない。The temperature of the slurry in the filter may be such that the slurry is kept in a fluid state in a liquid phase. That is, it is only necessary to keep the filter from boiling or solidifying in the filter. Usually, the filter is circulated at the temperature of the product in the reactor. For example, when there is a problem with the material of the sealing material, it is conceivable to prevent corrosion by lowering the filter side temperature below the reaction temperature. Therefore, it is not always necessary to make the reaction temperature equal to the filtration temperature.
【0020】気・液・固の三相の反応系において、沈降
分離器や液体サイクロンを使用した場合に、スラリー中
へ気体が混入すると、気泡に同伴する固形物により濾過
性能を低下させるため、気体の分離を十分行う必要があ
るが、クロスフロー濾過器においては、スラリー中へ気
体が混入しても、液相が連続相であれば流動しているス
ラリー中の気泡は運動量のバランスからスラリーの流速
が早いフィルター管中心部を流れスラリーの流速の遅い
フィルター壁面近傍にはほとんど存在しないため、濾過
性能に影響しない。In a three-phase gas-liquid-solid reaction system, when a sedimentation separator or a liquid cyclone is used, if gas is mixed into the slurry, the filtration performance is reduced by solids entrained in the air bubbles. Although it is necessary to sufficiently separate the gas, in the cross-flow filter, even if the gas is mixed into the slurry, if the liquid phase is a continuous phase, the bubbles in the flowing slurry will be removed from the slurry due to the momentum balance. Does not affect the filtration performance because it hardly exists near the filter wall surface where the flow rate of the slurry flows slowly through the center of the filter tube where the flow rate of the slurry is low.
【0021】具体的な反応方式としては次の様なプロセ
スが考えられる。但し、本発明は、これらのプロセスの
みに限定されるものではない。図1は、攪拌槽型反応器
(1)、クロスフロー濾過器(2)、および循環ポンプ
(3)を組合せたものである。図2は、反応器(1)、
クロスフロー濾過器(2)、および循環ポンプ(3)を
組み合わせたもので、反応器内上部の気相部にクロスフ
ロー濾過器の循環排出スラリー液をスプレーすることで
気液の接触・吸収を良好に行い反応させるものである。
この場合、反応器内の固・液の混合や気体の吸収を、循
環ポンプによる循環スラリーで行うため、図1の場合に
対し反応器の攪拌機が不用となる。これにより、特に高
圧系の反応において、攪拌機の軸シール等の問題がなく
なる。The following process is considered as a specific reaction system. However, the present invention is not limited to only these processes. FIG. 1 shows a combination of a stirred tank reactor (1), a cross flow filter (2), and a circulation pump (3). FIG. 2 shows the reactor (1),
Combines a cross-flow filter (2) and a circulation pump (3) to spray and circulate the slurry discharged from the cross-flow filter into the gas phase at the upper part of the reactor to prevent gas-liquid contact and absorption. The reaction is performed well.
In this case, since the mixing of solid and liquid and the absorption of gas in the reactor are performed by the circulating slurry by the circulating pump, the stirrer of the reactor is unnecessary as compared with the case of FIG. This eliminates problems such as a shaft seal of a stirrer, particularly in a high-pressure reaction.
【0022】図3は、ガスリフト方式の反応器(1)、
クロスフロー濾過器(2)を組み合わせたものである。
この場合、気泡ポンプの原理を利用した液循環方式で、
図2の場合に対し循環ポンプを不用とする。これによ
り、押しだし流れに近い反応方式であるため、完全混合
槽よりも反応器は小さくなる。さらにクロスフロー濾過
器においては、気体の分離が不十分でスラリー中へ気体
が混入しても、濾過性能に問題はない。FIG. 3 shows a gas lift type reactor (1),
It is a combination of a cross flow filter (2).
In this case, with the liquid circulation method using the principle of the bubble pump,
The circulating pump is not required in the case of FIG. Thus, the reaction system is close to the push-out flow, so that the reactor is smaller than the complete mixing tank. Further, in the cross-flow filter, there is no problem in filtration performance even if gas is mixed into the slurry due to insufficient gas separation.
【0023】図1〜図3において、濾過器の設置方向は
横置きでも、縦置きでも良い。また、濾過器のスラリー
流入・流出方向も、濾過器上部または下部などの制約は
特にない。さらに、濾材の形状は、円管でも平面でも良
い。但し、濾過圧力が大きい場合は、同一の厚みでも強
度の高い円管の方が望ましい。また、スラリーは管内、
管外のどちらに流しても良いが、スラリーを管内に流し
た方がスラリーがスムーズに流れるため望ましい。1 to 3, the installation direction of the filter may be horizontal or vertical. Also, there are no particular restrictions on the direction of slurry inflow / outflow of the filter, such as the upper or lower part of the filter. Further, the shape of the filter medium may be a circular tube or a flat surface. However, when the filtration pressure is high, a circular tube having a high strength is desirable even with the same thickness. In addition, the slurry is
The slurry may flow outside the tube, but it is preferable to flow the slurry into the tube because the slurry flows smoothly.
【0024】[0024]
【実施例】以下、実施例によって本発明をさらに詳細に
説明するが、本発明は、これら実施例のみに限定される
ものではない。The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples.
【0025】[0025]
【実施例1】原料としてベンゼンとエチレンを用いた連
続アルキル化反応によるエチルベンゼンの製造を、図1
に示すようなプロセスで、以下に示す反応条件下におい
て行った。4リットルのSUS316製電磁攪拌式オー
トクレーブの内部に、温度計サヤ、原料液導入管、原料
ガス導入管及び温度調整用熱媒管を取り付け、さらに反
応液抜き出しノズル、循環液戻りノズル及び液面計を設
け、連続アルキル化反応器とした。Example 1 Production of ethylbenzene by a continuous alkylation reaction using benzene and ethylene as raw materials is shown in FIG.
And under the following reaction conditions. Inside a 4 liter SUS316 electromagnetic stirring type autoclave, a thermometer sheath, a raw material liquid introducing tube, a raw material gas introducing tube, and a heat medium tube for temperature adjustment are attached, and further, a reaction liquid extracting nozzle, a circulating liquid returning nozzle, and a liquid level gauge. Provided as a continuous alkylation reactor.
【0026】反応器からの反応液はスラリー循環ポンプ
を通してバルブ操作により所定の循環量、すなわちクロ
スフロー線速度が約1〜3m/sになるように操作し
た。スラリーは、クロスフロー濾過器に供給し、固液分
離を行い、濃縮したスラリー液は反応器へ戻し、濾液は
濾液槽に抜きだした。この濾過器は、セラミック製の多
孔体(平均細孔径1〜2ミクロン)のフィルター管を設
置し、ガスまたは液にて逆洗浄操作ができるように逆洗
浄装置を取り付けた。The reaction solution from the reactor was operated through a slurry circulation pump by operating a valve so that a predetermined circulation amount, that is, a cross flow linear velocity became about 1 to 3 m / s. The slurry was supplied to a cross-flow filter to perform solid-liquid separation, the concentrated slurry liquid was returned to the reactor, and the filtrate was discharged to a filtrate tank. This filter was provided with a filter tube of a ceramic porous body (average pore diameter of 1 to 2 microns), and was equipped with a backwashing device so that a backwashing operation could be performed with gas or liquid.
【0027】アルキル化反応は、はじめに、反応器内
に、触媒として前処理した後粉砕し平均粒子径80〜1
20ミクロンに選別したY型ゼオライトを500g、ベ
ンゼン液を1600g仕込み、攪拌状態での液面計の指
示を確認し、この液面を運転中は保持する。次に、反応
器液面が先の指示値になるようにベンゼンを連続的に高
圧定量ポンプにより供給(定常時約18Kg/hr:K
g/時間:以下同じ)し、スラリー循環を行いながら反
応器内触媒スラリー濃度を分析すると約23重量%であ
った。その後、反応圧力が約15Kg/cm2 ゲージに
なるようエチレンを供給し、反応温度190℃の条件下
で反応を行った。反応液の抜き出し方法は、濾液槽の圧
力を濾過器内圧力以下で調整して行った(濾過器と濾液
槽との操作圧力差、すなわち濾過差圧は約0.1〜2.
0Kg/cm2 )。In the alkylation reaction, first, after pretreatment as a catalyst in a reactor, pulverization is performed, and the average particle diameter is 80 to 1.
500 g of Y-type zeolite and 1600 g of benzene liquid which are sorted to 20 microns are charged, and the indication of the liquid level meter in a stirring state is checked. This liquid level is maintained during operation. Next, benzene was continuously supplied by a high-pressure metering pump so that the liquid level of the reactor became the above indicated value (about 18 kg / hr: K at steady state).
g / hour: hereinafter the same), and the catalyst slurry concentration in the reactor was analyzed while circulating the slurry, and it was about 23% by weight. Thereafter, ethylene was supplied so that the reaction pressure became about 15 kg / cm 2 gauge, and the reaction was carried out at a reaction temperature of 190 ° C. The reaction solution was withdrawn by adjusting the pressure of the filtrate tank to be equal to or less than the pressure in the filter (the operating pressure difference between the filter and the filtrate tank, that is, the filtration differential pressure was about 0.1 to 2.
0 kg / cm 2 ).
【0028】この結果、逆洗浄無しで800時間連続的
にアルキル化反応および反応液と触媒の分離を円滑に行
った。ここで、濾過速度は、反応開始後急速に低下した
が、約100時間で安定化し、安定後の濾過速度は、1
50〜250リットル/m2/hr(濾過器単位面積当
り単位時間当りの濾液量:以下同じ)であった。さら
に、逆洗浄の効果を見るため、逆洗浄を行い再スタート
したところ、濾過速度は、ほぼ初期濾過速度まで回復し
約100時間後にほぼ安定化した。この時の濾過速度は
逆洗浄前の安定した値と同等であった。As a result, the alkylation reaction and the separation of the reaction solution and the catalyst were carried out smoothly for 800 hours without back washing. Here, the filtration rate rapidly decreased after the start of the reaction, but stabilized after about 100 hours.
It was 50 to 250 l / m 2 / hr (filtrate amount per unit time per unit area of the filter: the same applies hereinafter). In addition, in order to see the effect of the reverse cleaning, it was re-start performs the reverse washing, filtration rate, was almost stabilized at about 100 hours after recovered to almost the initial filtration rate. The filtration rate at this time was equivalent to the stable value before back washing.
【0029】[0029]
【実施例2】原料として次の(1)式で表されるイミノ
イソホロン(以下、IPCIと略称する)を用いて連続
水素化反応による次の(2)式で表されるイソホロンジ
アミン(以下、IPDAと略称する)の製造を行った。
ここで、IPCIは、原料として次の(3)式で表され
るシアノイソホロン(以下、IPCNと略称する)を用
いて無触媒下での連続イミノ化反応によって合成した。
ここで水素化反応は図3に示すようなガスリフト方式の
プロセスを用いた。イミノ化反応・水素化反応の反応条
件を以下に示す。Example 2 Using iminoisophorone (hereinafter abbreviated as IPCI) represented by the following formula (1) as a raw material, isophoronediamine (hereinafter referred to as the following) represented by the following formula (2) by a continuous hydrogenation reaction: (Abbreviated as IPDA).
Here, IPCI was synthesized by a continuous imination reaction in the absence of a catalyst using cyanoisophorone (hereinafter abbreviated as IPCN) represented by the following formula (3) as a raw material.
Here, the hydrogenation reaction used a gas lift type process as shown in FIG. The reaction conditions for the imination reaction and the hydrogenation reaction are shown below.
【0030】[0030]
【化1】 Embedded image
【0031】[0031]
【化2】 Embedded image
【0032】[0032]
【化3】 Embedded image
【0033】イミノ化反応器は実施例1と同じ4リット
の装置を用いて連続イミノ化反応器とした(但し、液循
環は行わない)。また、水素化反応器は竪型管状でその
上部に気液分離器を設け、温度計サヤ、原料液導入管、
原料ガス導入管を取り付け、温度調整用に熱媒トレース
を行い、さらに反応液抜き出しノズル、循環液戻りノズ
ル、ガス抜き出しノズル及び液面計を設け、連続水素化
反応器とした。The imination reactor was a continuous imination reactor using the same 4-liter apparatus as in Example 1 (however, liquid circulation was not performed). The hydrogenation reactor is a vertical tube with a gas-liquid separator at the top, a thermometer sheath, a raw material liquid introduction pipe,
A source gas introduction pipe was attached, a heating medium trace was performed for temperature adjustment, and a reaction liquid extraction nozzle, a circulating liquid return nozzle, a gas extraction nozzle, and a liquid level gauge were provided, to obtain a continuous hydrogenation reactor.
【0034】イミノ化反応器からの反応液は高圧定量ポ
ンプにて水素化反応器に供給した。水素化反応器からの
反応液スラリー循環はガスリフトにより行った。反応器
への供給ガスは、反応消費分の水素ガスと排出ガスを圧
縮した循環ガスである。スラリーの循環流速は供給ガス
量により調整し、クロスフロー線速度は約1〜3m/s
とした。The reaction solution from the imination reactor was supplied to the hydrogenation reactor with a high-pressure metering pump. The circulation of the reaction solution slurry from the hydrogenation reactor was performed by a gas lift. The supply gas to the reactor is a circulating gas obtained by compressing hydrogen gas and exhaust gas corresponding to the reaction consumption. The circulation flow rate of the slurry is adjusted by the supply gas amount, and the cross flow linear velocity is about 1-3 m / s.
And
【0035】水素化触媒スラリーの濾過は、実施例1と
同様に行った。この濾過器は、SUS316製焼結管状
フィルター(平均細孔径約2ミクロン)を設置し、ガス
または液にて逆洗浄操作ができるように逆洗浄装置を取
り付けた。イミノ化反応は、はじめに、イミノ化反応器
内に、IPCN原料混合液(重量比率でIPCN:メタ
ノール=1:2)を2.7Kg仕込み、攪拌状態での液
面計の指示を確認し、この液面を運転中は保持する。The filtration of the hydrogenation catalyst slurry was performed in the same manner as in Example 1. This filter was provided with a SUS316 sintered tubular filter (average pore diameter of about 2 microns), and was equipped with a backwashing device so that a backwashing operation could be performed with gas or liquid. In the imination reaction, first, 2.7 kg of the IPCN raw material mixture (IPCN: methanol = 1: 2 by weight ratio) was charged into the imination reactor, and the indication of the liquid level meter in a stirring state was confirmed. The liquid level is maintained during operation.
【0036】次に、IPCN原料混合液を定量ポンプに
より連続的にイミノ化反応器に供給(定常時約6Kg/
hr)し、イミノ化反応の反応圧力が約9Kg/cm2
になるようアンモニアを供給し、反応温度80℃の条件
下にて反応を行った。このイミノ化反応液を、イミノ化
反応器の液面が先の指示値になるように抜き出し、これ
を次の水素化反応器へ供給した。Next, the IPCN raw material mixture was continuously supplied to the imination reactor by a metering pump (about 6 kg /
hr), and the reaction pressure of the iminoization reaction is about 9 kg / cm 2
Ammonia was supplied so that the reaction temperature became 80 ° C., and the reaction was carried out at a reaction temperature of 80 ° C. The imination reaction solution was withdrawn so that the liquid level in the imination reactor was at the above indicated value, and supplied to the next hydrogenation reactor.
【0037】水素化反応は、はじめに、水素化反応器内
に、触媒として遠心沈降式粒度分布測定装置SA−CP
3(島津製作所株式会社製)による測定値が平均粒子径
26.2ミクロン(粒子最小径約1〜3ミクロン)のラ
ネーコバルト触媒を63g仕込む。次に、前記のイミノ
化反応液を供給し、さらに水素ガスを供給し、スラリー
循環を行いながら反応器内触媒スラリー濃度を分析する
と約19重量%であった。その後水素化反応の反応圧力
が120Kg/cm2 ゲージになるように水素ガス抜き
出し部のバルブを調整し、反応温度120℃の条件下で
反応を行った。反応液の抜き出し方法は、濾液槽の圧力
を濾過器内圧力以下で調整して行った(濾過器と濾液槽
との操作圧力差、すなわち濾過差圧は約0.5〜3.0
Kg/cm2 )。その結果、逆洗浄無しで500時間連
続的にイミノ化反応・水素化反応および反応液と触媒の
分離を円滑に行った。安定後の濾過速度(約100時間
にて安定)は100〜200リットル/m2 /hrであ
った。In the hydrogenation reaction, first, a centrifugal sedimentation type particle size distribution analyzer SA-CP was used as a catalyst in a hydrogenation reactor.
3 (manufactured by Shimadzu Corporation), 63 g of a Raney cobalt catalyst having an average particle diameter of 26.2 microns (minimum particle diameter of about 1 to 3 microns) is charged. Next, the above-mentioned imination reaction solution was supplied, hydrogen gas was further supplied, and the catalyst slurry concentration in the reactor was analyzed while circulating the slurry, to be about 19% by weight. Thereafter, the valve of the hydrogen gas extraction part was adjusted so that the reaction pressure of the hydrogenation reaction became 120 kg / cm 2 gauge, and the reaction was carried out at a reaction temperature of 120 ° C. The method of extracting the reaction solution was performed by adjusting the pressure of the filtrate tank to be equal to or less than the pressure inside the filter (the operating pressure difference between the filter and the filtrate tank, that is, the filtration pressure difference was about 0.5 to 3.0).
Kg / cm 2 ). As a result, the imination reaction / hydrogenation reaction and the separation of the reaction solution and the catalyst were smoothly performed continuously for 500 hours without back washing. After the stabilization, the filtration rate (stable at about 100 hours) was 100 to 200 l / m 2 / hr.
【0038】[0038]
【実施例3】原料として次の(4)式で表されるジオー
ルエステル(以下、DBEと略称する)を用いた連続水
素化反応による次の(5)式で表されるジオール(以
下、DIOLと略称する)の製造を、図2に示すような
プロセスで、以下に示す反応条件下において行った。EXAMPLE 3 A diol represented by the following formula (5) (hereinafter referred to as DIOL) by a continuous hydrogenation reaction using a diol ester represented by the following formula (4) (hereinafter abbreviated as DBE) as a raw material: ) Was carried out in a process as shown in FIG. 2 under the following reaction conditions.
【0039】[0039]
【化4】 Embedded image
【0040】[0040]
【化5】 Embedded image
【0041】反応器は、実施例1と同じ4リットルの装
置を用い一部改造し、すなわち攪拌機は取り除き、スラ
リー循環液戻りノズルは反応器気相部にて液が分散し気
相との接触が良くなるようにスプレーを取り付けたもの
を、連続水素化反応器とした。 反応器からの反応液ス
ラリー循環は実施例1と同様に行った。但し、クロスフ
ロー線速度は3〜8m/sとした。The reactor was partially modified using the same 4 liter apparatus as in Example 1, ie, the stirrer was removed, and the slurry circulating liquid return nozzle was dispersed in the reactor gas phase to contact the gas phase. A continuous hydrogenation reactor equipped with a spray so as to improve the water content was used. Circulation of the reaction solution slurry from the reactor was performed in the same manner as in Example 1. However, the cross flow linear velocity was 3 to 8 m / s.
【0042】水素化触媒スラリーの濾過は、実施例1と
同様に行った。この濾過器は、SUS316製焼結管状
フィルター(平均細孔径約0.5ミクロン)を設置し、
ガスまたは液にて逆洗浄操作ができるように逆洗浄装置
を取り付けた。水素化反応は、はじめに、反応器内に、
触媒として遠心沈降式粒度分布測定装置SA−CP3
(島津製作所株式会社製)による測定値が平均粒子径3
〜5ミクロン(最小粒子径約1ミクロン)の銅クロム触
媒を850g、DBE液を1620g仕込み、攪拌状態
での液面計の指示を確認し、この液面を運転中は保持す
る。次に、反応器液面が先の指示値になるようにDBE
液を連続的に高圧定量ポンプにより供給(定常時約3.
0Kg/hr)し、スラリー循環を行いながら反応器内
触媒スラリー濃度を分析すると約27重量%であった。
その後、反応圧力が250Kg/cm2 ゲージになるよ
う水素を供給し、反応温度250℃の条件下で反応を行
った。反応液の抜き出し方法は、濾液槽の圧力を濾過器
内圧力以下で調整して行った(濾過器と濾液槽の操作圧
力差、すなわち濾過差圧は約0.5〜10.0Kg/c
m2 )。The filtration of the hydrogenation catalyst slurry was carried out in the same manner as in Example 1. This filter is equipped with a SUS316 sintered tubular filter (average pore diameter about 0.5 micron),
A backwashing device was installed so that a backwashing operation could be performed with gas or liquid. First, the hydrogenation reaction is carried out in a reactor.
Centrifugal sedimentation type particle size distribution analyzer SA-CP3 as catalyst
(Shimazu Seisakusho Co., Ltd.) measured average particle size 3
850 g of a copper chromium catalyst having a particle size of about 5 μm (minimum particle size of about 1 μm) and 1620 g of a DBE liquid are charged, and the liquid level meter is checked under stirring, and the liquid level is maintained during operation. Next, the DBE was adjusted so that the reactor liquid level was at the indicated value.
The liquid is continuously supplied by a high-pressure metering pump (about 3.
0 Kg / hr), and the catalyst slurry concentration in the reactor was analyzed while circulating the slurry, and it was about 27% by weight.
Thereafter, hydrogen was supplied so that the reaction pressure became 250 kg / cm 2 gauge, and the reaction was carried out at a reaction temperature of 250 ° C. The reaction solution was withdrawn by adjusting the pressure of the filtrate tank to be equal to or less than the pressure inside the filter (the operating pressure difference between the filter and the filtrate tank, that is, the filtration pressure difference was about 0.5 to 10.0 kg / c).
m 2 ).
【0043】その結果、逆洗浄無しで500時間連続的
に水素化反応および反応液と触媒の分離を円滑に行っ
た。安定後の濾過速度(約20時間にて安定)は100
〜200リットル/m2 /hrであった。As a result, the hydrogenation reaction and the separation of the reaction solution and the catalyst were smoothly performed continuously for 500 hours without back washing. The filtration rate after stabilization (stable in about 20 hours) is 100
200200 l / m 2 / hr.
【0044】[0044]
【実施例4】実施例1、3において、スラリー循環ポン
プからクロスフロー濾過器へ供給する配管の途中にN2
ガスを吹き込み(系の温度・圧力で約10容積%:N2
ガス供給装置の限界まで行った)、スラリーへの気体混
入の影響を見た結果、触媒分離性能にはほとんど影響し
なかった。[Embodiment 4] In Embodiments 1 and 3, N 2 was introduced in the middle of the pipe supplied from the slurry circulation pump to the cross flow filter.
Blow gas (about 10% by volume at system temperature and pressure: N 2
The test was performed to the limit of the gas supply device), and as a result of observing the effect of gas mixture into the slurry, the catalyst separation performance was hardly affected.
【0045】[0045]
【発明の効果】本発明は、クロスフロー濾過器を用いる
ことにより、粒径が数ミクロン単位までの触媒の使用が
可能であり、また高濃度のスラリーでの反応および触媒
分離を行える。このため、反応器の小型化ができ、触媒
流出による後工程での詰まり・スケーリングや触媒損失
を抑制できる。さらに、経時的な濾過速度低下を抑制す
ることにより逆洗浄の周期を長くし、長期間にわたり連
続的に円滑な運転を実現するものである。また、沈降速
度の遅い系に対して沈降分離器に比較して触媒分離装置
の小型化ができ、高圧系や危険物を取り扱う系に対して
もクローズ系であるため問題なく適用できる。According to the present invention, by using a cross-flow filter, a catalyst having a particle size of up to several microns can be used, and a reaction and a catalyst separation with a slurry having a high concentration can be performed. Therefore, the size of the reactor can be reduced, and clogging / scaling in a subsequent process due to catalyst outflow and catalyst loss can be suppressed. Further, the period of the backwashing is increased by suppressing the decrease in the filtration rate over time, thereby realizing a continuous and smooth operation for a long period of time. Further, the size of the catalyst separation device can be reduced compared to a sedimentation separator for a system with a slow sedimentation speed, and the system can be applied to a high-pressure system or a system for handling hazardous substances without any problem because it is a closed system.
【0046】さらに、気・液・固の三相系の反応におい
て、沈降分離器や液体サイクロンを使用する場合、スラ
リー中へ気体が混入すると、気泡に同伴する固形物によ
り濾過性能を低下させるため、気体の分離を十分行う必
要があるが、クロスフロー濾過器においては、スラリー
中へ気体が混入しても、濾過性能の低下はないなどの効
果もある。Further, when a sedimentation separator or a liquid cyclone is used in a gas-liquid-solid three-phase reaction, if gas is mixed into the slurry, the filtration performance is reduced by solids entrained in bubbles. Although it is necessary to sufficiently separate the gas, the cross-flow filter also has an effect that even if gas is mixed into the slurry, the filtration performance is not reduced.
【図1】本発明に従った実施様態の一例を示す反応装置
の図である。(循環ポンプによるスラリー循環方式、攪
拌型反応装置)FIG. 1 is a diagram of a reaction apparatus showing an example of an embodiment according to the present invention. (Slurry circulation system with circulation pump, stirring type reactor)
【図2】本発明に従った実施様態の一例を示す反応装置
の図である。(循環ポンプによるスラリー循環方式、循
環液スプレーによる反応装置)FIG. 2 is a diagram of a reaction apparatus showing an example of an embodiment according to the present invention. (Slurry circulation system with circulation pump, reactor with circulation liquid spray)
【図3】本発明に従った実施様態の一例を示す反応装置
の図である。(ガスリフトによるスラリー循環方式)FIG. 3 is a diagram of a reaction apparatus showing an example of an embodiment according to the present invention. (Slurry circulation method by gas lift)
【図4】公知の反応装置の一例を示す図である。FIG. 4 is a diagram showing an example of a known reaction apparatus.
1 反応器 2 クロスフロー濾過器 3 スラリー循環ポンプ 4 沈降分離器 Reference Signs List 1 reactor 2 cross flow filter 3 slurry circulation pump 4 sedimentation separator
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI C07C 211/36 C07C 211/36 (56)参考文献 特開 平1−148318(JP,A) 特開 平1−242114(JP,A) 特開 昭50−37701(JP,A) 特公 昭51−41589(JP,B1) 特公 昭39−5602(JP,B1) 特公 昭39−8503(JP,B1) (58)調査した分野(Int.Cl.7,DB名) B01J 8/18 - 8/46 C07B 61/00 ──────────────────────────────────────────────────続 き Continuation of the front page (51) Int.Cl. 7 Identification symbol FI C07C 211/36 C07C 211/36 (56) References JP-A-1-148318 (JP, A) JP-A-1-242114 (JP) JP-A-50-37701 (JP, A) JP-B-51-41589 (JP, B1) JP-B-39-5602 (JP, B1) JP-B-39-8503 (JP, B1) (58) Field surveyed (Int. Cl. 7 , DB name) B01J 8/18-8/46 C07B 61/00
Claims (1)
は液と気体の接触反応で液状反応生成物を得るに際し、 (1)懸濁液流動床にて液状反応生成物を得る工程、 (2)主に液状反応生成物からなるスラリー濃度3重量
%以上の触媒懸濁液を、0.5〜10μmの平均細孔径
の濾材を用い、かつ、クロスフロー線速度が0.05m
/秒以上のクロスフロー方式の濾過により、液状反応生
成物と濃縮された触媒懸濁液とに分離する工程、 (3)懸濁液流動床へ前記濃縮された触媒懸濁液を循環
する工程を有することを特徴とする連続反応方法。When a liquid reaction product is obtained by a liquid-liquid or liquid-gas contact reaction in the presence of a particulate solid catalyst, (1) a step of obtaining a liquid reaction product in a suspension fluidized bed; (2) Slurry concentration of 3 weight mainly composed of liquid reaction products
% Or more of a catalyst suspension using a filter medium having an average pore diameter of 0.5 to 10 μm, and a cross flow linear velocity of 0.05 m
Separating the liquid reaction product and the concentrated catalyst suspension by filtration in a cross-flow system at a rate of not less than 3 g / sec. (3) circulating the concentrated catalyst suspension to a suspension fluidized bed A continuous reaction method comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23024491A JP3323213B2 (en) | 1991-09-10 | 1991-09-10 | Reaction method of suspension catalyst system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23024491A JP3323213B2 (en) | 1991-09-10 | 1991-09-10 | Reaction method of suspension catalyst system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0568869A JPH0568869A (en) | 1993-03-23 |
| JP3323213B2 true JP3323213B2 (en) | 2002-09-09 |
Family
ID=16904783
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23024491A Expired - Lifetime JP3323213B2 (en) | 1991-09-10 | 1991-09-10 | Reaction method of suspension catalyst system |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3323213B2 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2087557C (en) * | 1992-07-31 | 2000-04-25 | Matthew Raskin | Method for removing catalyst |
| FR2749191B1 (en) * | 1996-06-04 | 1998-07-17 | Rhone Poulenc Fibres | METHOD FOR FILTERING A THREE-PHASE REACTION MIXTURE |
| JP4158522B2 (en) * | 2000-11-02 | 2008-10-01 | ダイキン工業株式会社 | Method for producing perfluoroalkyl iodide telomer |
| CN100443155C (en) * | 2006-05-31 | 2008-12-17 | 中国石油化工股份有限公司 | A slurry bed loop reactor and its application |
| CN101809122B (en) | 2007-09-27 | 2015-02-04 | 新日铁工程技术株式会社 | Synthetic Reaction System |
| DE102008041870A1 (en) * | 2008-09-08 | 2010-03-11 | Evonik Degussa Gmbh | Reactor with titanium silicate recycle |
| ES2719405T3 (en) * | 2010-10-26 | 2019-07-10 | Mitsubishi Gas Chemical Co | Cross flow filtration operation method using a ceramic filter |
| JP5745305B2 (en) * | 2011-03-30 | 2015-07-08 | 独立行政法人石油天然ガス・金属鉱物資源機構 | Magnet level gauge, hydrocarbon synthesis reactor and hydrocarbon synthesis reaction system |
| CN108854859B (en) * | 2018-07-27 | 2023-08-18 | 中化蓝天霍尼韦尔新材料有限公司 | Suspension gas-liquid phase reaction device and operation method |
| CN115023494B (en) * | 2019-12-30 | 2025-11-21 | 奇辉生物科技(扬州)有限公司 | Intestinal content separation and recovery device, method and extract |
| CN114917844A (en) * | 2022-04-22 | 2022-08-19 | 北京世纪森朗实验仪器有限公司 | Gas-liquid-solid three-phase steady-state continuous reaction system |
-
1991
- 1991-09-10 JP JP23024491A patent/JP3323213B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0568869A (en) | 1993-03-23 |
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