JP3321133B2 - Conductive material - Google Patents
Conductive materialInfo
- Publication number
- JP3321133B2 JP3321133B2 JP2000021598A JP2000021598A JP3321133B2 JP 3321133 B2 JP3321133 B2 JP 3321133B2 JP 2000021598 A JP2000021598 A JP 2000021598A JP 2000021598 A JP2000021598 A JP 2000021598A JP 3321133 B2 JP3321133 B2 JP 3321133B2
- Authority
- JP
- Japan
- Prior art keywords
- top plate
- conductive member
- suction
- wiring board
- printed wiring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、プリント配線板に
表面実装された状態で当該プリント配線板の導電パター
ンと接地導体とを電気的に接続する導電部材に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a conductive member for electrically connecting a conductive pattern of a printed wiring board to a ground conductor while the surface is mounted on the printed wiring board.
【0002】[0002]
【従来の技術】従来より、プリント配線板に導電部材を
表面実装し、その状態でプリント配線板を固定すると導
電部材が接地導体に圧接するようにして、導電部材を介
してプリント配線板の導電パターンを接地導体に電気的
に接続する(接地する)技術が知られている。特に近
年、コンピュータ技術の発達に伴いマイクロコンピュー
タを組み込んだ機器が多く製品化されており、このよう
な機器内部のプリント配線板を接地するのに欠かせない
技術となっている。そして、このような機器の小型化に
伴って、上述した導電部材も極力小型化されている現状
がある。2. Description of the Related Art Conventionally, when a conductive member is surface-mounted on a printed wiring board and the printed wiring board is fixed in that state, the conductive member is brought into pressure contact with a ground conductor, and the conductive member of the printed wiring board is electrically connected via the conductive member. There is known a technique of electrically connecting (grounding) a pattern to a ground conductor. Particularly, in recent years, with the development of computer technology, many devices incorporating a microcomputer have been commercialized, and this technology is indispensable for grounding a printed wiring board inside such a device. With the miniaturization of such devices, there is a current situation where the above-mentioned conductive members are miniaturized as much as possible.
【0003】従来の導電部材の一例を図10に示した。
図10(a)は正面図、図10(b)は平面図、図10
(c)は、図10(a)に示す記号Kで示す方向に見た
側面図である。この導電部材は、薄板状の金属材料を折
り曲げて構成されており、長尺状の天板部142からそ
の短手方向両側に側方部141が略垂直に折り曲げられ
て形成されている。側方部141の天板部142から遠
い側は、プリント配線板の導体パターンに半田付けされ
る接合面110aを有した接合部110となっている。FIG. 10 shows an example of a conventional conductive member.
10A is a front view, FIG. 10B is a plan view, and FIG.
(C) is a side view seen in the direction indicated by the symbol K shown in (a) of FIG. This conductive member is formed by bending a thin plate-shaped metal material, and is formed by bending side portions 141 from the long top plate portion 142 on both sides in the short direction thereof substantially vertically. The side part of the side part 141 far from the top plate part 142 is a joint part 110 having a joint surface 110a to be soldered to the conductor pattern of the printed wiring board.
【0004】また、天板部142の長手方向から接合部
110側に折り返されたバネ部121、さらに、そのバ
ネ部121に連接されて側方部141の間に配置された
支持部122、及び、支持部122の先端から折り曲げ
られ、天板部142よりも上方に位置して上述した接地
導体に接触する実接触部123とを有している。[0004] A spring portion 121 is folded back from the longitudinal direction of the top plate portion 142 to the joint portion 110 side, a support portion 122 connected to the spring portion 121 and disposed between the side portions 141, and And a real contact portion 123 which is bent from the tip of the support portion 122 and is located above the top plate portion 142 and is in contact with the above-described ground conductor.
【0005】この導電部材は、上述した接合部110の
接合面110aでプリント配線板の導体パターンに半田
付けされ、プリント配線板に表面実装される。そして、
その状態でプリント配線板が所定位置に固定されると、
実接触部123が接地導体に圧接する。つまり、接地導
体は上方から実接触部123に当接すると支持部122
がプリント配線板側へ移動するのであるが、バネ部12
1を中心とした弾性変形によって実接触部123は接地
導体に圧接するのである。[0005] The conductive member is soldered to the conductor pattern of the printed wiring board at the bonding surface 110a of the bonding portion 110, and is surface-mounted on the printed wiring board. And
When the printed wiring board is fixed at a predetermined position in that state,
The actual contact portion 123 is pressed against the ground conductor. That is, when the ground conductor contacts the actual contact portion 123 from above, the support portion 122
Move to the printed wiring board side.
The actual contact portion 123 is brought into pressure contact with the ground conductor by elastic deformation centered at 1.
【0006】ところで、このような導電部材をプリント
配線板に表面実装する作業は、作業効率を高めるため、
自動実装機により自動的に行われる。この自動実装機
(図示略)は、吸着ノズルを備えた真空吸着装置と、リ
フロー半田付け装置とを備えている。Incidentally, the work of surface mounting such a conductive member on a printed wiring board is performed in order to improve work efficiency.
Automatically performed by an automatic mounting machine. The automatic mounting machine (not shown) includes a vacuum suction device having a suction nozzle and a reflow soldering device.
【0007】自動実装機は、まず、真空吸着装置を用
いて導電部材の吸着面を真空吸着してその導電部材を持
ち上げる。次に、真空吸着装置に吸着された導電部材
を移動させることにより、プリント配線板の導体パター
ン上に導電部材を移動させ、その位置で真空吸着装置か
ら導電部材を離脱させて半田付け箇所に導電部材を載置
する。そして最後に、リフロー半田付け装置を用いて
導電部材をプリント配線板の導体パターンに半田付けす
る。The automatic mounting machine first lifts the conductive member by vacuum-suctioning the suction surface of the conductive member using a vacuum suction device. Next, by moving the conductive member sucked by the vacuum suction device, the conductive member is moved onto the conductor pattern of the printed wiring board, and the conductive member is detached from the vacuum suction device at that position, and the conductive member is transferred to the soldering position. Place the member. Finally, the conductive member is soldered to the conductor pattern of the printed wiring board using a reflow soldering device.
【0008】図10に示した導電部材では、天板部14
2の上面が吸着面に相当する。すなわち、図11(a)
に示すように、円筒形の吸着ノズル400の先端部であ
る吸着口410を天板部142の吸着面142aに近接
させ、吸着ノズル400内部の気圧を下げることによっ
て、吸着ノズル400の内部に記号Sで示す方向の空気
の移動を発生させ、導電部材を吸着する。[0010] In the conductive member shown in FIG.
The upper surface of No. 2 corresponds to the suction surface. That is, FIG.
As shown in FIG. 7, the suction port 410, which is the tip of the cylindrical suction nozzle 400, is brought close to the suction surface 142a of the top plate 142, and the pressure inside the suction nozzle 400 is reduced. A movement of air in the direction indicated by S is generated to attract the conductive member.
【0009】一方、上述したように導電部材は、極力小
型化されている。そのため、上述した導電部材における
天板部142及び側方部141の展開図を用いて吸着口
410との位置関係を示すと、図11(b)に示す如く
となる。図11(b)は、吸着ノズル400による導電
部材の吸着時、破線で示した位置に略円形の吸着口41
0が当接することを示している。すなわち、小型化を実
現するために、天板部142の幅Dは、略円形の吸着ノ
ズル400の吸着口410の径dよりも僅かに大きく設
計される。On the other hand, as described above, the conductive member is miniaturized as much as possible. Therefore, the positional relationship between the top plate 142 and the side portion 141 of the conductive member and the suction port 410 is shown in FIG. FIG. 11B shows a substantially circular suction port 41 at the position shown by the broken line when the conductive member is suctioned by the suction nozzle 400.
0 indicates contact. That is, the width D of the top plate portion 142 is designed to be slightly larger than the diameter d of the suction port 410 of the substantially circular suction nozzle 400 in order to realize downsizing.
【0010】[0010]
【発明が解決しようとする課題】(1)ところが、図1
1(b)に展開図で示された金属部材を図中の2点鎖線
部分で折り曲げて天板部142を形成するため、上記
で示すような導電部材の吸着時に、次に示すような問題
が生じる。(1) However, FIG.
Since the metal member shown in the development view in FIG. 1B is bent at the two-dot chain line portion in the figure to form the top plate 142, the following problems occur when the conductive member is attracted as described above. Occurs.
【0011】天板部142と側方部141との折り曲げ
部分を直角にすることは物理的に不可能であり、この折
り曲げ部分はある半径で折り曲がる。図12は、側方部
141と天板部142との連接部分がある半径で折り曲
げられている様子を強調して示したものである。It is physically impossible to make the bent portion between the top plate 142 and the side portion 141 at a right angle, and this bent portion is bent at a certain radius. FIG. 12 highlights a state where the connecting portion between the side portion 141 and the top plate portion 142 is bent at a certain radius.
【0012】図12から分かるように、天板部142と
側方部141との連接部分を直角にできないため、吸着
ノズル400の吸着口410と天板部142との間に隙
間(記号αで示した)が生じてしまう。このような隙間
があっても真空吸着装置によって導電部材を真空吸着す
ることはできるが、吸着の効率が悪くなり、例えば1個
の導電部材を持ち上げるまでに要する時間が、隙間がな
い場合と比較して、0.1秒程度長くなってしまう。従
って、例えば数千〜数万といった数の導電部材を連続し
てプリント配線板上に載置するような現状を考えると、
自動実装効率が大幅に低下することになる。As can be seen from FIG. 12, since the connecting portion between the top plate 142 and the side portion 141 cannot be made a right angle, a gap (symbol α) is provided between the suction port 410 of the suction nozzle 400 and the top plate 142. (Shown). Even if there is such a gap, the conductive member can be vacuum-sucked by the vacuum suction device, but the suction efficiency is reduced. For example, the time required to lift one conductive member is longer than that when there is no gap. Then, it becomes longer by about 0.1 second. Therefore, considering the current situation in which, for example, thousands to tens of thousands of conductive members are continuously mounted on a printed wiring board,
Automatic mounting efficiency will be greatly reduced.
【0013】また、天板部142の折り曲げ部分の近く
が吸着されると、導電部材が平行に持ち上げられずに傾
いて吸着される可能性もある。その場合も、自動実装効
率が大幅に低下してしまう。なお、図11(b)に示し
た天板部142の幅Dを広くすればよいが、その場合
は、導電部材全体が大きなものとなってしまい、極力小
型化するという観点からは望ましくない。Further, when the vicinity of the bent portion of the top plate 142 is sucked, there is a possibility that the conductive member is not tilted up and sucked in a tilted manner. Also in that case, the automatic mounting efficiency is greatly reduced. In addition, the width D of the top plate 142 shown in FIG. 11B may be increased, but in this case, the entire conductive member becomes large, which is not desirable from the viewpoint of miniaturization as much as possible.
【0014】(2)また、上記で示すような導電部材
のプリント配線板への載置時に、次に示すような問題が
生じる。その問題は、ライン上を流れるプリント配線板
の位置、個々の導電部材の天板部の高さ、及び真空吸着
装置を移動させるときの可動範囲にそれぞれ公差がある
ことに起因する。上述した例に示す導電部材は、接合面
110から天板部142までの高さが例えば1mmとい
うような小さなものであるため、プリント配線板への載
置において、吸着ノズル400が例えば0.2mmとい
った距離だけ余分にプリント配線板側へ移動した場合、
天板部142及び側方部141に負荷がかかる。このと
き、導電部材の板厚は例えば0.12mmというように
薄いため、天板部142及び側方部141がその弾性限
度を超えて永久変形してしまう。連続して導電部材をプ
リント配線板上に載置する場合、このようなものは製品
にできないため、結果として、自動実装効率を低下させ
ることになる。(2) Further, when the conductive member as described above is mounted on the printed wiring board, the following problem occurs. The problem is caused by the tolerance of the position of the printed wiring board flowing on the line, the height of the top plate of each conductive member, and the movable range when moving the vacuum suction device. Since the height of the conductive member shown in the above-described example from the bonding surface 110 to the top plate 142 is as small as 1 mm, for example, the placement of the suction nozzle 400 on the printed wiring board is 0.2 mm. If you move to the side of the printed wiring board extra by such a distance,
A load is applied to the top plate portion 142 and the side portions 141. At this time, since the plate thickness of the conductive member is as thin as 0.12 mm, for example, the top plate portion 142 and the side portion 141 exceed their elastic limits and are permanently deformed. When the conductive member is continuously placed on the printed wiring board, such a member cannot be made into a product, and as a result, the efficiency of automatic mounting is reduced.
【0015】本発明は、側方部と側方部から折り曲げら
れる天板部とからなる吸着部の構造に係るものであり、
導電部材の吸着時において真空吸着装置による吸着効率
を上げることを第1の目的とし、導電部材の載置時にお
いて吸着部が永久変形する可能性を低減させることを第
2の目的として、結果的に、自動実装効率の向上を図
る。[0015] The present invention relates to a structure of a suction portion comprising a side portion and a top plate bent from the side portion,
The first object is to increase the suction efficiency of the vacuum suction device when the conductive member is suctioned, and the second purpose is to reduce the possibility of permanent deformation of the suction portion when the conductive member is mounted. In addition, automatic mounting efficiency is improved.
【0016】[0016]
【課題を解決するための手段及び発明の効果】上述した
第1の目的を達成するためになされた請求項1に記載の
導電部材には、吸着部、接合部及び接触部が、予め定め
られた形状の薄板状部材を折り曲げることによって形成
されている。Means for Solving the Problems and Effects of the Invention In the conductive member according to the first aspect of the present invention, which has been made to achieve the first object, a suction portion, a joint portion, and a contact portion are predetermined. It is formed by bending a thin plate-shaped member having a bent shape.
【0017】吸着部は真空吸着装置の吸着ノズルに吸着
される吸着面を有しており、この吸着面が真空吸着装置
に吸着されることによって、真空吸着装置を用いてプリ
ント配線板の予め定められた位置に配置される。また、
接合部はプリント配線板の導体パターンに半田付けされ
る接合面を有しており、プリント配線板に表面実装され
た状態でプリント配線板を固定することによって、接触
部の一部が接地導体に圧接する。The suction section has a suction surface to be sucked by a suction nozzle of the vacuum suction device. When the suction surface is suctioned by the vacuum suction device, a predetermined position of the printed wiring board is determined using the vacuum suction device. Placed at the specified position. Also,
The bonding part has a bonding surface that is soldered to the conductor pattern of the printed wiring board, and by fixing the printed wiring board in a state of being surface-mounted on the printed wiring board, a part of the contact part becomes a ground conductor. Crimp.
【0018】ここで特に、本発明では、上述した吸着部
を、本体の両側に立設された側方部と、当該側方部の少
なくとも一方から接合面に平行に折り曲げて形成され、
一方の面が吸着面をなす天板部を備える構成とした。そ
して、側方部から天板部の折り曲げ方向に対し垂直な方
向の両端で天板部を当該側方部と連接させ、かつ、連接
部分の内側に天板部方向への切り欠きを設けることによ
って、天板部に舌状部を形成し、連接部分で折り曲げた
ときに舌状部を天板部の一部として平行に突出させ、当
該舌状部によって吸着面の一部が形成されるようにし
た。In the present invention, in particular, in the present invention, the above-mentioned suction portion is formed by bending a side portion erected on both sides of the main body and at least one of the side portions in parallel with the joining surface,
One surface is provided with a top plate portion serving as a suction surface. Then, the top plate portion is connected to the side portion at both ends in a direction perpendicular to the bending direction of the top plate portion from the side portion, and a cutout in the direction of the top plate portion is provided inside the connected portion. Thereby, a tongue portion is formed on the top plate portion, and when bent at the connecting portion, the tongue portion is projected in parallel as a part of the top plate portion, and a part of the suction surface is formed by the tongue portion I did it.
【0019】これを図8に基づき、具体的に説明する。
図8(a)は側方部81a,81b及び天板部82で形
成される吸着部の展開図であり、図8(b)は折り曲げ
られた後の吸着部の斜視図である。側方部81a,81
bからの折り曲げ方向(図8(a)中に記号Mで示した
方向)に垂直な方向(記号Nで示した方向)の両端で側
方部81a,81bと天板部82とを連接させる。した
がって、連接部分83は、図8(a)中に破線で示した
部分である。This will be specifically described with reference to FIG.
FIG. 8A is a developed view of a suction portion formed by the side portions 81a and 81b and the top plate portion 82, and FIG. 8B is a perspective view of the suction portion after being bent. Side portions 81a, 81
The side portions 81a, 81b and the top plate portion 82 are connected at both ends in a direction (direction indicated by symbol N) perpendicular to the bending direction from b (direction indicated by symbol M in FIG. 8A). . Therefore, the connecting portion 83 is a portion indicated by a broken line in FIG.
【0020】かつ、この連接部分83の内側に天板部8
2側への切り欠き84を設けることによって、天板部8
2に舌状部85を形成する。これによって図8(a)に
示した展開図の連接部分83で天板部82を折り曲げた
ときに、舌状部85が天板部82の一部として平行に突
出し、舌状部85によって吸着面82aの一部が形成さ
れる。図8(b)に示す如くである。The top plate 8 is provided inside the connecting portion 83.
By providing the notch 84 on the second side, the top plate 8
2, a tongue 85 is formed. As a result, when the top plate portion 82 is bent at the connecting portion 83 in the developed view shown in FIG. 8A, the tongue portion 85 projects in parallel as a part of the top plate portion 82, and is attracted by the tongue portion 85. A part of the surface 82a is formed. This is as shown in FIG.
【0021】(ア)このようにすれば、天板部82の幅
方向(図8(a)中に記号Mで示した方向)の両端で吸
着面82aが平坦となるため、図12に記号αで示した
隙間がなくなり、吸着効率が悪化することがない。した
がって、例えば数千〜数万といった数の導電部材を連続
してプリント配線板上に載置する場合、自動実装効率を
従来よりも向上させることができる。(A) In this manner, the suction surfaces 82a are flat at both ends in the width direction of the top plate portion 82 (the direction indicated by the symbol M in FIG. 8A). The gap indicated by α disappears, and the adsorption efficiency does not deteriorate. Therefore, when several thousand to tens of thousands of conductive members are successively mounted on the printed wiring board, the automatic mounting efficiency can be improved as compared with the conventional case.
【0022】(イ)また、吸着面82aが両端で平坦で
あるため、天板部142の端に近い部分で導電部材が吸
着された場合であっても、導電部材が傾くことがなく、
導電部材は常に平行に持ち上げられる。したがって、こ
の点においても、自動実装効率を向上させることができ
る。(A) Since the suction surface 82a is flat at both ends, even when the conductive member is sucked at a portion near the end of the top plate 142, the conductive member does not tilt,
The conductive member is always lifted in parallel. Therefore, also in this respect, the automatic mounting efficiency can be improved.
【0023】(ウ)さらに、図10に示した従来の導電
部材における天板部142の平坦な吸着面の幅を確保し
ようとした場合、本発明では、従来の導電部材と比べ、
側方部81a,81bの間隔が狭くなる。すなわち、従
来の吸着面と同じ幅の吸着面を形成する場合、導電部材
をコンパクトにすることができ、導電部材が軽量化され
る。これによって、導電部材を吸着するためのエネルギ
ーを抑えることができ、自動実装効率を向上させること
ができる。(C) Further, when the width of the flat suction surface of the top plate 142 in the conventional conductive member shown in FIG. 10 is to be ensured, in the present invention, compared with the conventional conductive member,
The space between the side portions 81a and 81b is reduced. That is, when the suction surface having the same width as the conventional suction surface is formed, the conductive member can be made compact, and the weight of the conductive member can be reduced. Thereby, the energy for adsorbing the conductive member can be suppressed, and the efficiency of automatic mounting can be improved.
【0024】なお、天板部が、側方部の少なくとも一方
から折り曲げて形成されるとしたのは、接合面を有する
接合部の両側に側方部が立設されるタイプの導電部材も
考えられるからである。図3(a)は、このような導電
部材の吸着部の展開図を示すものである。つまり、接合
部10に対して2つの側方部41a,41bが連接され
ており、さらに、一方の側方部41aに天板部42が連
接されている。しがって、図3(a)に示す破線部分で
折り曲げた後の斜視図は、図3(b)の如くとなる。す
なわち、一方の側方部41aとの連接部分83で天板部
42を折り曲げた場合、その連接部分43の内側に形成
された切り欠き44によって舌状部45が天板部42の
一部として平行に突出する。したがって、この場合も、
上記(ア)〜(ウ)と同様の効果を奏し、自動実装効率
を向上させることができる。The reason that the top plate portion is formed by bending at least one of the side portions is that a conductive member of a type in which side portions are erected on both sides of a joint having a joint surface is also considered. Because it can be done. FIG. 3A is a development view of such a suction portion of the conductive member. That is, the two side portions 41a and 41b are connected to the joint portion 10, and the top plate portion 42 is connected to one side portion 41a. Therefore, the perspective view after bending at the broken line portion shown in FIG. 3A is as shown in FIG. 3B. That is, when the top plate portion 42 is bent at the connection portion 83 with the one side portion 41a, the tongue portion 45 becomes a part of the top plate portion 42 by the notch 44 formed inside the connection portion 43. Project in parallel. Therefore, in this case as well,
The same effects as described in (A) to (C) above can be obtained, and the automatic mounting efficiency can be improved.
【0025】なお、図3(a)に示した接合部10の長
手方向端部には接触部が連接されるが、ここでは煩雑に
ならないように吸着部のみを示し、接触部等の構成につ
いては省略した。また、図3(b)では、記号Bで示す
ように接合部10から側方部41a,41bの折り曲げ
部分を直角に示しているが、実際にはこの折り曲げ部分
もある半径を成すことになる。ただし、発明とは無関係
な部分であるため直角に示した。これらについては、後
述する図6及び図7でも同様である。A contact portion is connected to the longitudinal end of the joint portion 10 shown in FIG. 3 (a). Here, only the suction portion is shown to avoid complication, and the structure of the contact portion and the like will be described. Was omitted. Further, in FIG. 3 (b), the bent portions of the side portions 41a and 41b from the joint portion 10 are shown at right angles as shown by the symbol B, but actually these bent portions also have a certain radius. . However, since it is irrelevant to the invention, it is shown at right angles. The same applies to FIGS. 6 and 7 described later.
【0026】ところで、上述したように天板部の幅を、
吸着ノズルの吸着口の径よりも僅かに大きくする場合、
吸着時に吸着ノズルが天板部の幅方向にずれる可能性も
あり、その場合には、上述の構成を採用したとしても、
吸着効率が低下する可能性がある。そこで、請求項2に
示すように、さらに、舌状部を連接部分よりも側方部側
に長く形成し、連接部分で天板部を折り曲げたときに、
舌状部によって形成される吸着面の面積を大きくするこ
とが考えられる。By the way, as described above, the width of the top plate is
When slightly larger than the diameter of the suction port of the suction nozzle,
There is a possibility that the suction nozzle is shifted in the width direction of the top plate part during suction, in which case, even if the above configuration is adopted,
Adsorption efficiency may decrease. Therefore, as shown in claim 2, when the tongue-shaped portion is formed longer on the side portion side than the connecting portion, and when the top plate portion is bent at the connecting portion,
It is conceivable to increase the area of the suction surface formed by the tongue.
【0027】例えば図6(a)に示すように、舌状部5
5を連接部分53よりも側方部51a方向に長く形成す
る。このようにすれば、図6(b)に示すように連接部
分53で天板部52を折り曲げたとき、舌状部55によ
って形成される吸着面が大きくなる。これによって、吸
着ノズルが天板部52の幅方向のずれによる吸着効率の
低下を防止できる。For example, as shown in FIG.
5 is formed longer in the side portion 51a direction than the connection portion 53. In this way, as shown in FIG. 6B, when the top plate portion 52 is bent at the connecting portion 53, the suction surface formed by the tongue-shaped portion 55 becomes large. Thus, it is possible to prevent the suction nozzle from lowering in suction efficiency due to the displacement of the top plate 52 in the width direction.
【0028】なお、両側の側方部に天板部が連接される
ような構造では、天板部の両側に舌状部が形成される
(図8参照)。したがって、この2つの舌状部を連接部
分よりも長くすれば、天板部の両側方向に吸着面を拡大
することができる。しかし、一方の側方部に天板部が連
接されるような構造では、舌状部が片側だけに形成され
る。したがって、舌状部を長く形成することによって、
舌状部が形成された方向にのみ吸着面が拡大される。そ
のため、舌状部が形成されていない方向に吸着ノズルが
ずれた場合には、吸着効率の悪化を招くことになる。In the structure in which the top plate is connected to both side portions, tongue portions are formed on both sides of the top plate (see FIG. 8). Therefore, if the two tongue portions are made longer than the connecting portion, the suction surface can be enlarged in both side directions of the top plate portion. However, in a structure in which the top plate is connected to one side, the tongue is formed on only one side. Therefore, by making the tongue long,
The suction surface is enlarged only in the direction in which the tongue is formed. Therefore, if the suction nozzle is displaced in a direction in which the tongue-shaped portion is not formed, the suction efficiency is deteriorated.
【0029】そこで、請求項3に示すように、天板部が
側方部の一方から折り曲げられて形成される場合、側方
部に連接されない天板部の端部が当該側方部よりも外側
に位置するようにして、吸着面の面積を大きくしてもよ
い。例えば図7(a)及び(b)に例示する如くであ
る。すなわち、側方部61b,71bに連接されない天
板部62,72の端部65b,75bが側方部61b,
71bよりも外側に位置するようにする。Therefore, when the top plate is formed by being bent from one of the side portions, the end of the top plate that is not connected to the side portion is higher than the side portion. The area of the suction surface may be increased so as to be located outside. For example, as shown in FIGS. 7A and 7B. That is, the end portions 65b, 75b of the top plate portions 62, 72 that are not connected to the side portions 61b, 71b are connected to the side portions 61b,
It should be located outside of 71b.
【0030】このようにすれば、側方部の一方から折り
曲げられて天板部が形成される構成であっても、天板部
の幅方向両側に吸着面を拡大することができる。なお、
図7(a)では、舌状部65aと同様の形状に端部65
bを形成している。この場合、単純に端部を長くする場
合と比べ、端部の角の部分がないため、導電部材がより
コンパクトになるという点で有利である。In this way, even if the top plate is formed by being bent from one of the side portions, the suction surface can be enlarged on both sides in the width direction of the top plate. In addition,
In FIG. 7A, the end 65 has a shape similar to that of the tongue 65a.
b is formed. In this case, compared to the case where the end is simply lengthened, there is no corner portion of the end, which is advantageous in that the conductive member becomes more compact.
【0031】第2の目的を達成するためになされた請求
項5に記載の導電部材も、上述してきた導電部材と同
様、吸着部、接合部及び接触部が、予め定められた形状
の薄板状部材を折り曲げることによって形成されてい
る。そして、本発明では特に、吸着部の天板部を本体の
両側に立設された側方部の一方から接合面に平行に折り
曲げて形成し、さらに、天板部に連接された一方の側方
部に対し天板部に連接されない他方の側方部を僅かに短
く形成することによって、他方の側方部の先端部分と天
板部との間に隙間を設けた。According to a fifth aspect of the present invention, there is provided a conductive member according to a fifth aspect of the present invention, wherein the attraction portion, the joining portion, and the contact portion have a predetermined shape. It is formed by bending a member. In the present invention, in particular, the top plate portion of the suction unit is formed by bending one of the side portions erected on both sides of the main body in parallel with the joining surface, and further, one side connected to the top plate portion. The other side portion not connected to the top plate portion with respect to the side portion is formed slightly shorter, so that a gap is provided between the tip portion of the other side portion and the top plate portion.
【0032】上述したように、実装対象となるプリント
配線板の配置位置、導電部材の天板部の高さ、及び真空
吸着装置の可動範囲にそれぞれ公差があるため、プリン
ト配線板へ載置する際に吸着ノズルが吸着部を押し下げ
る可能性があり、その場合には、天板部及び側方部がそ
の弾性限度を超えて永久変形してしまう。As described above, since there are tolerances in the arrangement position of the printed wiring board to be mounted, the height of the top plate of the conductive member, and the movable range of the vacuum suction device, the printed wiring board is mounted on the printed wiring board. At this time, the suction nozzle may push down the suction portion, and in that case, the top plate and the side portions exceed their elastic limits and are permanently deformed.
【0033】これに対して、本発明では、天板部に連接
されない側方部を僅かに短く形成し隙間を設ける。これ
によって、吸着ノズルが吸着部を押し下げる状況が発生
しても、天板部がその隙間の分だけ接合部側へ移動する
ため、吸着部が永久変形してしまうことを防止できる。
なお、ここでいう「隙間」は、真空吸着装置の可動範
囲、プリント配線板の配置位置、導電部材における天板
部の高さ等、導電部材の載置に関連する部分の公差を考
慮し、吸着部が永久変形する可能性を相対的に低減でき
るものとすればよい。On the other hand, in the present invention, the side portions not connected to the top plate are formed slightly shorter to provide a gap. Thus, even if a situation occurs where the suction nozzle pushes down the suction portion, the top plate portion moves toward the joint portion by the gap, so that the suction portion can be prevented from being permanently deformed.
In addition, the `` gap '' here refers to the movable range of the vacuum suction device, the arrangement position of the printed wiring board, the height of the top plate portion of the conductive member, and the like, taking into consideration the tolerance of the portion related to the placement of the conductive member, What is necessary is just to be able to relatively reduce the possibility that the suction portion is permanently deformed.
【0034】上述した請求項1〜3のいずれかに記載の
導電部材によれば、第1の目的が達成され、請求項5に
記載の導電部材によれば、第2の目的が達成される。も
ちろん、両方の目的を達成できるような導電部材を構成
することができることは言うまでもない。The first object is achieved by the conductive member according to any one of the first to third aspects, and the second object is achieved by the conductive member according to the fifth aspect. . Of course, it goes without saying that a conductive member that can achieve both purposes can be configured.
【0035】すなわち請求項4に示すように、請求項1
〜3のいずれかに記載の構成を前提として、天板部が側
方部の一方から折り曲げられて形成される場合、天板部
に連接された一方の側方部に対し天板部に連接されない
他方の側方部を僅かに短く形成することによって、他方
の側方部の先端部分と天板部との間に隙間を設けるよう
にすることもできる。このようにすれば第1及び第2の
目的の両方が達成でき、自動実装機による自動実装効率
を大きく向上させることができる。That is, as shown in claim 4, claim 1
In the case where the top plate is formed by being bent from one of the side portions on the premise of the configuration described in any one of (1) to (3), one side portion connected to the top plate portion is connected to the top plate portion. By forming the other side portion not to be formed slightly shorter, it is possible to provide a gap between the tip portion of the other side portion and the top plate portion. By doing so, both the first and second objects can be achieved, and the efficiency of automatic mounting by the automatic mounting machine can be greatly improved.
【0036】以上に示したような導電部材の具体的構成
として、例えば請求項6に示す構成を採用することが考
えられる。すなわち、接合部を長尺状に形成し、当該接
合部から接合面の反対側へ折り曲げて当該接合部の短手
方向両側に側方部を立設し、さらに一方の側方部の先端
側を折り曲げて天板部を形成する。そして、接触部が、
接合部の長手方向端部から接合面の反対側へ折り返され
たバネ部と、当該バネ部に連接された支持部と、当該支
持部の先端側に連接され、バネ部を中心とした弾性変形
によって接地導体に圧接する実接触部とを備える構成と
する。このとき、支持部は、天板部と接合部との間を通
るように配設される。As a specific configuration of the conductive member as described above, for example, it is conceivable to adopt a configuration as set forth in claim 6. That is, the joining portion is formed in a long shape, and the joining portion is bent to the opposite side of the joining surface to form side portions on both sides in the short direction of the joining portion, and further, the tip side of one side portion Is bent to form a top plate. And the contact part is
A spring portion folded from the longitudinal end of the joint portion to the opposite side of the joint surface, a support portion connected to the spring portion, and an elastic deformation centered on the spring portion connected to the distal end side of the support portion And an actual contact portion that presses against the ground conductor. At this time, the support part is disposed so as to pass between the top plate part and the joint part.
【0037】このような導電部材を前提とすれば、請求
項7に示すように、接触部が、さらに、実接触部の先端
側に連接された腕部を備える構成とするとよい。そし
て、当該腕部を接合部側へ折り曲げることによって、バ
ネ部を中心とした弾性変形が生じると、腕部の先端部に
加わる接合部からの抗力によって当該折り曲げ部分を中
心とした弾性変形を生じるようにする。On the premise of such a conductive member, it is preferable that the contact portion further includes an arm connected to the distal end side of the actual contact portion. When the arm portion is bent toward the joint portion, elastic deformation occurs around the spring portion, and elastic force occurs around the bent portion due to a drag force from the joint portion applied to the tip portion of the arm portion. To do.
【0038】ここでいう導電部材は、例えば図1に例示
するものである。図1(a)は正面図であり、図1
(b)は背面図である。すなわち、長尺状の接合部10
から接合面10aの反対側へ折り返して、接合部10の
短手方向両側に側方部41a,41bが形成されてい
る。そして、一方の側方部41aの先端側を折り曲げて
天板部42が形成されている。The conductive member mentioned here is, for example, the one shown in FIG. FIG. 1A is a front view, and FIG.
(B) is a rear view. That is, the long joint 10
The side portions 41a and 41b are formed on both sides in the short direction of the joint portion 10 by folding back from the side opposite to the joint surface 10a. Then, the top plate portion 42 is formed by bending the distal end side of one side portion 41a.
【0039】このとき、接触部20は、接合部10の長
手方向端部から接合面10aの反対側へ折り返されたバ
ネ部21、バネ部21に連接された支持部22、支持部
22に連接された実接触部23、及び実接触部23の先
端側に連接された腕部24を備えている。At this time, the contact portion 20 is connected to the spring portion 21 folded from the longitudinal end of the joint portion 10 to the opposite side of the joint surface 10a, the support portion 22 connected to the spring portion 21, and the support portion 22. And an arm portion 24 connected to the distal end of the actual contact portion 23.
【0040】そして、腕部24は接合部10側へ折り曲
げられており、バネ部21を中心とした弾性変形が生じ
ると、腕部24の先端部が接合部10に接触し、弾性変
形を生じながらバネ部21側へ移動する。このようにす
れば、バネ部21の弾性変形による反力に加えて腕部2
4の弾性変形による反力が生じるため、導電部材自体が
小型化されて支持部22の幅が小さくなっても、十分な
反力が得られる。しががって、十分な接地圧を確保する
ことができると共に、仮に自動実装時における外的な作
用を接触部20に受けても、いわゆる不良となるものが
少なくなるため、自動実装効率のさらなる向上を図るこ
とができる。The arm 24 is bent toward the joint 10. When elastic deformation occurs around the spring 21, the tip of the arm 24 comes into contact with the joint 10, causing elastic deformation. While moving to the spring portion 21 side. In this way, in addition to the reaction force due to the elastic deformation of the spring portion 21, the arm portion 2
Since a reaction force is generated due to the elastic deformation of the support member 4, a sufficient reaction force can be obtained even if the conductive member itself is reduced in size and the width of the support portion 22 is reduced. As a result, a sufficient ground pressure can be secured, and even if the contact portion 20 receives an external action during automatic mounting, the number of so-called failures is reduced, so that the automatic mounting efficiency is reduced. Further improvement can be achieved.
【0041】また、請求項1又は2に示した導電部材の
具体的構成として、例えば請求項8に示す構成を採用す
ることが考えられる。すなわち、天板部の両側に側方部
が連接されており、当該側方部の天板部から遠い部分に
接合部を形成し、天板部から接合部側へ折り返されたバ
ネ部と、当該バネ部に連接された支持部と、当該支持部
の先端側に連接され、バネ部を中心とした弾性変形によ
って接地導体に圧接する実接触部とを備えるよう接触部
を構成し、天板部と接合部との間を通るように支持部を
配設することが考えられる。Further, as a specific configuration of the conductive member described in claim 1 or 2, for example, it is conceivable to adopt the configuration described in claim 8. That is, a side portion is connected to both sides of the top plate portion, a joint portion is formed at a portion of the side portion far from the top plate portion, and a spring portion folded from the top plate portion to the joint portion side, A contact portion configured to include a support portion connected to the spring portion, and an actual contact portion connected to the distal end side of the support portion and pressed against a ground conductor by elastic deformation centered on the spring portion; It is conceivable to dispose the support part so as to pass between the part and the joint part.
【0042】なお、天板部の吸着面が吸着ノズルに吸着
されて導電部材を持ち上げるため、請求項9に示すよう
に、天板部と接合部との間に重心が位置するようにする
ことが望ましい。このようにすれば、真空吸着装置に吸
着されて導電部材が持ち上げられる際に、導電部材が傾
くことを極力防止でき、導電部材の自動実装効率の向上
にさらに寄与する。Since the suction surface of the top plate is sucked by the suction nozzle to lift the conductive member, the center of gravity should be located between the top plate and the joint. Is desirable. With this configuration, when the conductive member is lifted by being sucked by the vacuum suction device, the conductive member can be prevented from tilting as much as possible, which further contributes to improvement in the automatic mounting efficiency of the conductive member.
【0043】[0043]
【発明の実施の形態】以下、本発明を具体化した一実施
例を図面を参照して説明する。図1及び図2は、実施例
の導電部材の構成を示すものである。図1(a)は正面
図であり、図1(b)は背面図であり、図2は平面図で
ある。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings. 1 and 2 show the configuration of the conductive member of the embodiment. 1A is a front view, FIG. 1B is a rear view, and FIG. 2 is a plan view.
【0044】本実施例の導電部材1は、薄板状(例え
ば、板厚:0.12mm)のベリリウム銅などの金属材
料を折り曲げて形成されており、接合部10、接触部2
0、保護部30、及び吸着部40を備えている。接合部
10は、例えば長手方向に4.5mm、短手方向に0.
8mmといった長尺状の部分であり、この接合部10の
一方の面(下面)が、プリント配線板の導体パターンに
半田付けされる接合面10aとなっている。The conductive member 1 of the present embodiment is formed by bending a metal material such as beryllium copper having a thin plate shape (for example, a plate thickness: 0.12 mm).
0, a protection unit 30, and a suction unit 40. The joint 10 is, for example, 4.5 mm long in the longitudinal direction and 0.1 mm short in the transverse direction.
One surface (lower surface) of the bonding portion 10 is a bonding surface 10a to be soldered to a conductor pattern of a printed wiring board.
【0045】接合部10の長手方向両端部分は接合面1
0aの反対側へ略垂直に折り曲げられ、接合部10の一
端側で折り返された部分が上述した接触部20を構成
し、一方、他端側で折り返された部分が、例えば1.0
mmといった高さを有する保護部30を構成している。
つまり、保護部30は、接合部10の他端側に立設され
ている。Both ends in the longitudinal direction of the joint 10 are joined to the joint surface 1.
Oa is bent substantially perpendicularly to the opposite side, and the portion turned back at one end of the joint portion 10 constitutes the above-mentioned contact portion 20, while the portion turned back at the other end is, for example, 1.0
The protection unit 30 has a height of mm.
That is, the protection part 30 is provided upright on the other end side of the joint part 10.
【0046】接触部20は、接合部10の一端側で折り
返された部分から、例えば高さ0.9mmに折り曲げら
れたバネ部21が形成されている。このバネ部21にお
ける接合部10の反対側は、接合部10に対して略平行
に延出された支持部22に連接されている。支持部22
におけるバネ部21の反対側(先端側)は、接合部10
の反対方向に立ち上げられ、さらに、接合部10側へ折
り返された実接触部23に連接されている。ここで実接
触部23における支持部22の反対側(先端側)は、接
合部10と略垂直になっている。この部分はさらにバネ
部21方向の下方に折り曲げられ、接合部と鋭角の角度
をなす腕部24が連接されている。The contact part 20 is formed with a spring part 21 which is bent to a height of, for example, 0.9 mm from a part turned at one end of the joint part 10. The other side of the spring portion 21 from the joint 10 is connected to a support 22 extending substantially parallel to the joint 10. Support part 22
The opposite side (tip side) of the spring portion 21 is
, And is connected to the actual contact portion 23 folded back toward the joint portion 10 side. Here, the opposite side (tip side) of the support portion 22 in the actual contact portion 23 is substantially perpendicular to the joint portion 10. This portion is further bent downward in the direction of the spring portion 21, and the arm portion 24 forming an acute angle with the joint portion is connected.
【0047】一方、接合部10の短手方向両側には、側
方部41a,41bが立設されている。この2つの側方
部41a,41bは、接合部10から接合面10aの反
対側に折り曲げられて形成され、接合面10aに対して
略垂直となっている。そして、一方の側方部41aから
は天板部42が接合面10aに平行に折り曲げられてい
る。これによって、箱形形状の吸着部40が形成されて
いる。On the other hand, side portions 41a and 41b are provided upright on both sides in the lateral direction of the joint portion 10. The two side portions 41a and 41b are formed by being bent from the joint portion 10 to the side opposite to the joint surface 10a, and are substantially perpendicular to the joint surface 10a. The top plate portion 42 is bent from one side portion 41a in parallel with the joint surface 10a. Thus, a box-shaped suction section 40 is formed.
【0048】本実施例の導電部材1は、この吸着部40
の構造に特徴を有するものであるため、図3に基づき、
この吸着部40の構造を説明する。図3は、2つの側方
部41a,41bと、一方の側方部41aに連接された
天板部42と、2つの側方部41a,41bが連接され
た接合部10とが示されており、図3(a)は展開図、
図3(b)は斜視図である。The conductive member 1 of this embodiment is provided with
Because of the characteristic of the structure of FIG.
The structure of the suction unit 40 will be described. FIG. 3 shows two side portions 41a and 41b, a top plate portion 42 connected to one side portion 41a, and a joint portion 10 connected to the two side portions 41a and 41b. FIG. 3A is a development view,
FIG. 3B is a perspective view.
【0049】2つの側方部41a,41bは共に、接合
部10の両端部(例えば幅:0.4mm)で連接されて
いる。また、その両端部からは両端部よりも幅の狭い支
柱部(例えば幅:0.2mm)が延設されている。そし
て、天板部42が連接される一方の側方部41aでは、
この支柱部における両端部の反対側(先端側)に天板部
42が連接されている。一方、天板部42が連接されな
い他方の側方部41bでは、この支柱部の先端側が連結
されている。そして、側方部41aと天板部42の連接
部分43の内側に天板部42側への切り欠き44が形成
され、この切り欠き44によって、天板部42には、舌
状部45が形成される。したがって、図3(b)に示す
ように舌状部45が天板部42の一部として平行に突出
し、つまり、図3(b)中の記号Lで示す方向から見る
と、図4に示すように、連接部分43がある半径で折り
曲げられても、舌状部45は、天板部42と平行にな
り、吸着面42aの一部をなしている。The two side portions 41a and 41b are connected at both ends (for example, 0.4 mm in width) of the joint portion 10. Further, from both ends, a column (for example, width: 0.2 mm) having a width smaller than both ends is extended. And in one side part 41a to which the top plate part 42 is connected,
On the opposite side (tip side) of both ends of the support portion, a top plate portion 42 is connected. On the other hand, in the other side portion 41b to which the top plate portion 42 is not connected, the distal end side of the support portion is connected. A notch 44 toward the top plate 42 is formed inside the connection portion 43 between the side portion 41a and the top plate 42, and a tongue 45 is formed on the top plate 42 by the notch 44. It is formed. Accordingly, as shown in FIG. 3B, the tongue-shaped portion 45 projects in parallel as a part of the top plate portion 42, that is, when viewed from the direction indicated by the symbol L in FIG. As described above, even if the connecting portion 43 is bent at a certain radius, the tongue portion 45 is parallel to the top plate portion 42 and forms a part of the suction surface 42a.
【0050】また、天板部42が連接された側方部41
aに対し、天板部42に連接されない側方部41bが僅
かに短く形成され、図4に示すような、側方部41bの
先端部分と天板部42との間に隙間β(例えば0.1m
m以下)が設けられている。さらに、吸着部40の天板
部42と接合部10との間に、導電部材1の重心が存在
するように接触部20、保護部30を含めた各部が構成
されている。The side portion 41 to which the top plate portion 42 is connected is connected.
4A, the side portion 41b not connected to the top plate portion 42 is formed slightly shorter, and as shown in FIG. .1m
m or less). Furthermore, each part including the contact part 20 and the protection part 30 is configured between the top plate part 42 of the suction part 40 and the joint part 10 so that the center of gravity of the conductive member 1 exists.
【0051】以上のように構成された本実施例の導電部
材1は、図5に示すように、プリント配線板200の導
体パターン210に半田220で半田付けされ、その状
態でプリント配線板200が固定されると、実接触部2
3が接地導体300に圧接し、プリント配線板200の
導体パターン210と接地導体300とを電気的に接続
する。このとき、実接触部23が上方から押し下げられ
ると、腕部24の先端部分が接合部10に当接しながら
バネ部21側に移動し、バネ部21の折り返し部分(記
号γで示した)に限らず、実接触部23から腕部24の
折り曲げ部分(記号εで示した)や、支持部22と実接
触部23との連接部分(記号δで示した)を中心に弾性
変形が生じる。これによって、実接触部23が接地導体
300に確実に圧接する。As shown in FIG. 5, the conductive member 1 of the present embodiment having the above-described structure is soldered to the conductor pattern 210 of the printed wiring board 200 with solder 220. When fixed, the actual contact portion 2
3 presses against the ground conductor 300 to electrically connect the conductor pattern 210 of the printed wiring board 200 and the ground conductor 300. At this time, when the actual contact portion 23 is pushed down from above, the distal end portion of the arm portion 24 moves toward the spring portion 21 while abutting on the joint portion 10, and moves to the folded portion (indicated by the symbol γ) of the spring portion 21. Not limited to this, elastic deformation occurs from the actual contact portion 23 to the bent portion (indicated by the symbol ε) of the arm portion 24 and the connection portion (indicated by the symbol δ) between the support portion 22 and the actual contact portion 23. This ensures that the actual contact portion 23 is pressed against the ground conductor 300.
【0052】このような導電部材1を用いると、従来の
導電部材と比較して、自動実装効率が向上する。以下、
これについて説明する。すなわち、図4に示すように、
天板部42には平行に舌状部45が突出し、吸着面42
aの一部をなすため、図12に例示したような従来の導
電部材と異なり、天板部42と吸着口410との間に隙
間が生じない。したがって本実施例の導電部材1によれ
ば、吸着効率が悪化することがなくなり、自動実装効率
を向上させることができる。特に、例えば数千〜数万と
いった数の導電部材1を連続してプリント配線板上に載
置する場合には、その効果は顕著となる。また、天板部
42の端に近い部分で導電部材が吸着された場合であっ
ても、導電部材が傾くことがなく、導電部材は常に平行
に持ち上げられる。したがって、この点においても、自
動実装効率を向上させることができる。When such a conductive member 1 is used, the automatic mounting efficiency is improved as compared with a conventional conductive member. Less than,
This will be described. That is, as shown in FIG.
A tongue-like portion 45 protrudes from the top plate portion 42 in parallel with the suction surface 42.
Since a part of “a” is formed, there is no gap between the top plate portion 42 and the suction port 410 unlike the conventional conductive member illustrated in FIG. Therefore, according to the conductive member 1 of the present embodiment, the adsorption efficiency does not deteriorate, and the automatic mounting efficiency can be improved. In particular, when thousands or tens of thousands of conductive members 1 are successively mounted on a printed wiring board, the effect is remarkable. Further, even when the conductive member is sucked at a portion near the end of the top plate portion 42, the conductive member does not tilt and the conductive member is always lifted in parallel. Therefore, also in this respect, the automatic mounting efficiency can be improved.
【0053】また、従来、導電部材をプリント配線板の
導体パターン上に載置するとき、真空吸着装置の可動範
囲、プリント配線板の配置位置、導電部材における天板
部の高さ等、導電部材の載置に関連する部分の公差によ
って、吸着ノズルが吸着部を押し下げる可能性があり、
吸着部が永久変形することがあった。これは所定割合の
ものが不良となることを意味しており、結果的に自動実
装効率を下げる原因となっていた。Conventionally, when a conductive member is placed on a conductive pattern on a printed wiring board, the movable range of the vacuum suction device, the arrangement position of the printed wiring board, the height of the top plate portion of the conductive member, and the like have been known. The suction nozzle may push down the suction part due to the tolerance of the part related to the placement of
The suction part may be permanently deformed. This means that a predetermined percentage of the components are defective, and as a result, the automatic mounting efficiency is reduced.
【0054】これに対して、本実施例では、図4に示す
ように、側方部41bの先端部分と天板部42との間に
隙間β(例えば、0.1mm以下)を設けたため、吸着
ノズル400が天板部42を押し下げても、天板部42
が接合部10側へ移動するため、吸着部40が永久変形
する可能性を小さくなる。結果として、自動実装効率の
さらなる向上を実現する。On the other hand, in the present embodiment, as shown in FIG. 4, a gap β (for example, 0.1 mm or less) is provided between the tip of the side portion 41b and the top plate 42. Even if the suction nozzle 400 pushes down the top plate portion 42,
Move to the joint portion 10 side, the possibility that the suction portion 40 is permanently deformed is reduced. As a result, the automatic mounting efficiency is further improved.
【0055】さらにまた、本実施例では、実接触部23
の先端側に腕部24を設けた。これによって、図5に示
すように、実接触部23が上方から押し下げられると、
腕部24が接合部10に当接しながらバネ部21側に移
動し、実接触部23から腕部24の折り曲げ部分(記号
εで示した)や、支持部22と実接触部23との連接部
分(記号δで示した)を中心に弾性変形する。つまり、
バネ部21の弾性変形による反力に加えて腕部24の弾
性変形による反力が生じるため、支持部22の幅が小さ
くなっていても十分な接地圧が確保される。また、仮に
自動実装時における外的な作用が接触部20に加わって
も、いわゆる不良となるものが少なくなるため、自動実
装効率のさらなる向上を図ることができる。Further, in this embodiment, the actual contact portion 23
Is provided with an arm 24 at the tip side. Thereby, as shown in FIG. 5, when the actual contact portion 23 is pushed down from above,
The arm portion 24 moves toward the spring portion 21 while abutting on the joint portion 10, and the bent portion (indicated by the symbol ε) of the arm portion 24 from the actual contact portion 23 and the connection between the support portion 22 and the actual contact portion 23. It is elastically deformed around the part (indicated by the symbol δ). That is,
Since a reaction force due to the elastic deformation of the arm portion 24 is generated in addition to the reaction force due to the elastic deformation of the spring portion 21, a sufficient contact pressure is ensured even when the width of the support portion 22 is small. Further, even if an external action during automatic mounting is applied to the contact portion 20, so-called defective ones are reduced, so that the automatic mounting efficiency can be further improved.
【0056】また、上述したように、吸着部40の天板
部42と接合部10との間に、導電部材1の重心が存在
するように接触部20、保護部30を含めた各部が構成
されている。これによって、吸着ノズル400に吸着さ
れて導電部材1が持ち上げられる際に、導電部材1が水
平方向から傾くことを防止でき、導電部材1の自動実装
効率の向上に寄与する。Further, as described above, each part including the contact part 20 and the protection part 30 is constituted between the top plate part 42 of the suction part 40 and the joint part 10 so that the center of gravity of the conductive member 1 exists. Have been. Thereby, when the conductive member 1 is lifted by being sucked by the suction nozzle 400, the conductive member 1 can be prevented from tilting from the horizontal direction, and this contributes to an improvement in the automatic mounting efficiency of the conductive member 1.
【0057】以上、本発明はこのような実施例に何等限
定されるものではなく、本発明の主旨を逸脱しない範囲
において種々なる形態で実施し得る。 (イ)例えば、吸着時に吸着ノズル400が天板部の幅
方向にずれる可能性を考慮して、図6に示すような吸着
部を形成することが考えられる。つまり、図6(a)に
示すように、舌状部55を連接部分53よりも側方部5
1a方向に長く形成する。このようにすれば、図6
(b)に示すように連接部分53で天板部52を折り曲
げたとき、舌状部55によって形成される吸着面が大き
くなる。これによって、吸着ノズルが天板部52の幅方
向にずれても、吸着効率が低下することを防止できる。As described above, the present invention is not limited to the above embodiments, and can be implemented in various modes without departing from the gist of the present invention. (A) For example, in consideration of the possibility that the suction nozzle 400 is shifted in the width direction of the top plate portion during suction, it is conceivable to form a suction portion as shown in FIG. That is, as shown in FIG.
It is formed long in the 1a direction. By doing so, FIG.
As shown in (b), when the top plate portion 52 is bent at the connecting portion 53, the suction surface formed by the tongue portion 55 becomes large. Thereby, even if the suction nozzle is displaced in the width direction of the top plate portion 52, it is possible to prevent the suction efficiency from lowering.
【0058】(ロ)また、図7(a)及び(b)に例示
する吸着部を構成することが考えられる。すなわち、側
方部61b,71bに連接されない天板部62,72の
端部65b,75bが側方部61b,71bよりも外側
に位置するようにしてもよい。このようにすれば、天板
部62,72の幅方向両側に吸着面を拡大することがで
きる。なお、図7(a)では、舌状部65aと同様の形
状に端部65bを形成している。この場合、単純に端部
を長くする図7(b)の構成と比べ、端部の角の部分が
ないため、導電部材がよりコンパクトになるという点で
有利である。(B) Further, it is conceivable to construct an adsorption section exemplified in FIGS. 7 (a) and 7 (b). That is, the ends 65b and 75b of the top plate portions 62 and 72 that are not connected to the side portions 61b and 71b may be located outside the side portions 61b and 71b. In this way, the suction surfaces can be enlarged on both sides in the width direction of the top plate portions 62, 72. In FIG. 7A, the end 65b is formed in the same shape as the tongue 65a. In this case, as compared with the configuration of FIG. 7B in which the end is simply lengthened, there is no corner at the end, which is advantageous in that the conductive member becomes more compact.
【0059】(ハ)さらにまた、図10に例示したよう
な、天板部に接触部が連接され、天板部の両側に側方部
が連接されるような導電部材に適用することも可能であ
る。この場合、図8に示すように2つの側方部81a,
81bとの連接部分83の内側にそれぞれ舌状部85を
形成すればよい。このとき、舌状部85を長く形成して
吸着面を大きくすることもできる。また、図9に示すよ
うに、側方部91a,91bの下方を折り曲げて接合部
96を形成してもよい。この場合、接合面96aが大き
くなり、プリント配線板に確実に半田付けすることがで
きる。(C) Further, the present invention can be applied to a conductive member in which a contact portion is connected to a top plate portion and side portions are connected to both sides of the top plate portion as illustrated in FIG. It is. In this case, as shown in FIG. 8, the two side portions 81a,
A tongue 85 may be formed inside each of the connection portions 83 with 81b. At this time, the tongue-shaped portion 85 can be formed long to enlarge the suction surface. In addition, as shown in FIG. 9, the lower part of the side parts 91a and 91b may be bent to form the joint 96. In this case, the joining surface 96a becomes large, and it can be securely soldered to the printed wiring board.
【0060】(ニ)また、本実施例では、ベリリウム銅
を用いて導電部材を構成したが、弾性の大きな金属を用
いればよい。例えば燐青銅などが考えられる。また、接
触導電性及び耐錆性を高めるためにメッキ処理を施して
もよい。例えばニッケルメッキを下地とする金メッキや
ロジウムメッキを施すことが考えられる。(D) In this embodiment, the conductive member is made of beryllium copper, but a metal having high elasticity may be used. For example, phosphor bronze can be considered. Further, plating treatment may be performed to enhance contact conductivity and rust resistance. For example, gold plating or rhodium plating with nickel plating as a base may be applied.
【図1】(a)は実施例の導電部材の正面図であり、
(b)は実施例の導電部材の背面図である。FIG. 1A is a front view of a conductive member according to an embodiment,
(B) is a rear view of the conductive member of the example.
【図2】実施例の導電部材の平面図である。FIG. 2 is a plan view of the conductive member of the embodiment.
【図3】実施例の導電部材の吸着部の構造を示すもので
あり、(a)は展開図であり、(b)は斜視図である。FIGS. 3A and 3B show a structure of a suction portion of the conductive member of the embodiment, in which FIG. 3A is a developed view and FIG. 3B is a perspective view.
【図4】実施例の導電部材の吸着部の構造及び吸着ノズ
ルとの関係を側面方向から見た説明図である。FIG. 4 is an explanatory view of a structure of a suction portion of a conductive member and a relationship with a suction nozzle of the embodiment viewed from a side.
【図5】実施例の導電部材の使用状態を示す説明図であ
る。FIG. 5 is an explanatory diagram showing a use state of the conductive member of the example.
【図6】別実施例の導電部材の吸着部の構造を示すもの
であり、(a)は展開図であり、(b)は斜視図であ
る。FIGS. 6A and 6B show a structure of a suction portion of a conductive member according to another embodiment, wherein FIG. 6A is a developed view and FIG. 6B is a perspective view.
【図7】別実施例の導電部材の吸着部の構造を示す斜視
図である。FIG. 7 is a perspective view illustrating a structure of a suction portion of a conductive member according to another embodiment.
【図8】別実施例の導電部材の吸着部の構造を示すもの
であり、(a)は展開図であり、(b)は斜視図であ
る。8A and 8B show a structure of a suction portion of a conductive member according to another embodiment, where FIG. 8A is a developed view and FIG. 8B is a perspective view.
【図9】別実施例の導電部材の吸着部の構造を示す斜視
図である。FIG. 9 is a perspective view showing a structure of a suction portion of a conductive member according to another embodiment.
【図10】従来の導電部材を例示するものであり、(a)
は正面図、(b)は平面図、(c)は側面図である。FIG. 10 illustrates a conventional conductive member, in which (a)
Is a front view, (b) is a plan view, and (c) is a side view.
【図11】従来の導電部材の吸着ノズルとの関係を示す説
明図である。FIG. 11 is an explanatory diagram showing a relationship between a conventional conductive member and a suction nozzle.
【図12】従来の導電部材の真空吸着に係る問題を示す説
明図である。FIG. 12 is an explanatory diagram showing a problem related to vacuum suction of a conventional conductive member.
1…導電部材 10…接合部 10a…接合面 20…接触部 21…バネ部 22…支持部 23…実接触部 24…腕部 30…保護部 40…吸着部 41a,51a,61a,71a,81a,91a…
(一方の)側方部 41b,51b,61b,71b,81b,91b…
(他方の)側方部 42,52,62,72,82,92…天板部 42a,82a…吸着面 43,53,83…連接部分 44,54,84…切り欠き 45,55,65a,75a,85,95…舌状部 65b,75b…端部 96…接合部 96a…接合面 200…プリント配線板 210…導体パターン 220…はんだ 300…接地導体 400…吸着ノズル 410…吸着口DESCRIPTION OF SYMBOLS 1 ... Conductive member 10 ... Joint part 10a ... Joint surface 20 ... Contact part 21 ... Spring part 22 ... Support part 23 ... Actual contact part 24 ... Arm part 30 ... Protective part 40 ... Suction part 41a, 51a, 61a, 71a, 81a. , 91a ...
(One) side portions 41b, 51b, 61b, 71b, 81b, 91b ...
(The other) side portions 42, 52, 62, 72, 82, 92 ... top plate portions 42a, 82a ... suction surfaces 43, 53, 83 ... connecting portions 44, 54, 84 ... notches 45, 55, 65a, 75a, 85, 95 ... tongue 65b, 75b ... end 96 ... joining part 96a ... joining surface 200 ... printed wiring board 210 ... conductor pattern 220 ... solder 300 ... grounding conductor 400 ... suction nozzle 410 ... suction port
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H05K 3/34 H01R 11/01 H01R 13/24 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) H05K 3/34 H01R 11/01 H01R 13/24
Claims (9)
空吸着装置を用いて配置可能となるように、当該真空吸
着装置の吸着ノズルに吸着される吸着面を有した吸着部
と、プリント配線板の導体パターンに半田付けされる接
合面を有した接合部と、前記プリント配線板に表面実装
された状態でプリント配線板を固定することによって接
地導体にその一部が圧接する接触部とが予め定められた
形状の薄板状部材を折り曲げることによって形成され、
前記プリント配線板の導体パターンを前記接地導体に電
気的に接続する導電部材において、 前記吸着部は、本体の両側に立設された側方部と、当該
側方部の少なくとも一方から前記接合面に平行に折り曲
げて形成され、一方の面が前記吸着面をなす天板部とを
備えており、 前記側方部から前記天板部の折り曲げ方向に対し垂直な
方向の両端で前記天板部を当該側方部と連接させ、か
つ、当該連接部分の内側に前記天板部方向への切り欠き
を設けることによって、前記天板部に舌状部を形成し、
前記連接部分で折り曲げたときに前記舌状部を前記天板
部の一部として平行に突出させ、当該舌状部によって前
記吸着面の一部が形成されるようにしたことを特徴とす
る導電部材。1. A suction section having a suction surface to be sucked by a suction nozzle of a vacuum suction apparatus so that the suction section can be disposed at a predetermined position on a printed wiring board using a vacuum suction apparatus; A bonding portion having a bonding surface to be soldered to a conductor pattern of the board, and a contact portion of which a part is pressed against a ground conductor by fixing the printed wiring board in a state of being surface-mounted on the printed wiring board, Formed by bending a sheet-like member of a predetermined shape,
In a conductive member for electrically connecting a conductor pattern of the printed wiring board to the ground conductor, the adsorbing portion includes a side surface erected on both sides of a main body and the joining surface from at least one of the side portions. And a top plate portion having one surface forming the suction surface. The top plate portion is provided at both ends in a direction perpendicular to a bending direction of the top plate portion from the side portion. Is connected to the side portion, and by providing a cutout in the direction of the top plate portion inside the connection portion, a tongue portion is formed on the top plate portion,
A conductive portion, wherein the tongue-shaped portion is projected in parallel as a part of the top plate portion when bent at the connecting portion, and the tongue-shaped portion forms a part of the suction surface. Element.
に長く形成し、 前記連接部分で前記天板部を折り曲げたときに、前記舌
状部によって形成される前記吸着面の面積を大きくした
ことを特徴とする導電部材。2. The conductive member according to claim 1, wherein said tongue-shaped portion is formed longer on said side portion side than said connection portion, and said top plate portion is bent at said connection portion. A conductive member, wherein the area of the suction surface formed by the tongue-shaped portion is increased.
て、 前記天板部が前記側方部の一方から折り曲げられて形成
される場合、前記側方部に連接されない前記天板部の端
部が当該側方部よりも外側に位置するようにして、前記
吸着面の面積を大きくしたことを特徴とする導電部材。3. The conductive member according to claim 1, wherein, when the top plate is formed by being bent from one of the side portions, an end of the top plate not connected to the side portion. A conductive member, characterized in that the portion is located outside the side portion and the area of the suction surface is increased.
において、 前記天板部が前記側方部の一方から折り曲げられて形成
される場合、前記天板部に連接された一方の側方部に対
し前記天板部に連接されない他方の側方部を僅かに短く
形成することによって、前記他方の側方部の先端部分と
前記天板部との間に隙間を設けたことを特徴とする導電
部材。4. The conductive member according to claim 1, wherein the top plate is formed by being bent from one of the side portions. By forming the other side portion that is not connected to the top plate portion slightly shorter than the side portion, a gap is provided between the tip portion of the other side portion and the top plate portion. Characteristic conductive member.
空吸着装置を用いて配置可能となるように、当該真空吸
着装置の吸着ノズルに吸着される吸着面を有した吸着部
と、プリント配線板の導体パターンに半田付けされる接
合面を有した接合部と、前記プリント配線板に表面実装
された状態でプリント配線板を固定することによって接
地導体にその一部が圧接する接触部とが予め定められた
形状の薄板状部材を折り曲げることによって形成され、
前記プリント配線板の導体パターンを前記接地導体に電
気的に接続する導電部材において、 前記吸着部は、本体の両側に立設された側方部と、当該
側方部の一方から前記接合面に平行に折り曲げて形成さ
れ、一方の面が前記吸着面をなす天板部とを備えてお
り、 前記天板部に連接された一方の側方部に対し前記天板部
に連接されない他方の側方部を僅かに短く形成すること
によって、前記他方の側方部の先端部分と前記天板部と
の間に隙間を設けたことを特徴とする導電部材。5. A suction section having a suction surface to be sucked by a suction nozzle of the vacuum suction apparatus so that the suction section can be disposed at a predetermined position on the printed wiring board using a vacuum suction apparatus; A bonding portion having a bonding surface to be soldered to a conductor pattern of the board, and a contact portion of which a part is pressed against a ground conductor by fixing the printed wiring board in a state of being surface-mounted on the printed wiring board, Formed by bending a sheet-like member of a predetermined shape,
In a conductive member for electrically connecting a conductor pattern of the printed wiring board to the ground conductor, the attraction portion includes a side portion erected on both sides of a main body, and one of the side portions to the joining surface. A top plate portion formed so as to be bent in parallel and having one surface forming the suction surface, and the other side not connected to the top plate portion with respect to one side portion connected to the top plate portion A conductive member, characterized in that a gap is provided between the top portion and the tip of the other side by slightly shortening the side.
において、 前記接合部を長尺状に形成し、当該接合部から前記接合
面の反対側へ折り曲げて当該接合部の短手方向両側に前
記側方部を立設し、さらに一方の側方部の先端側を折り
曲げて前記天板部を形成し、 前記接触部が、前記接合部の長手方向端部から前記接合
面の反対側へ折り返されたバネ部と、当該バネ部に連接
された支持部と、当該支持部の先端側に連接され、前記
バネ部を中心とした弾性変形によって前記接地導体に圧
接する実接触部とを備える構成として、前記天板部と前
記接合部との間を通るように前記支持部を配設したこと
を特徴とする導電部材。6. The conductive member according to claim 1, wherein said joining portion is formed in a long shape, and said joining portion is bent to a side opposite to said joining surface to be shorter than said joining portion. The side portions are erected on both sides in the direction, and the top side portion is further formed by bending the tip side of one side portion, and the contact portion is formed from the longitudinal end of the joining portion to the joining surface. A spring portion folded back to the opposite side, a support portion connected to the spring portion, and an actual contact portion connected to the distal end side of the support portion and pressed against the ground conductor by elastic deformation around the spring portion A conductive member, wherein the support portion is disposed so as to pass between the top plate portion and the joint portion.
れた腕部を備え、 当該腕部を前記接合部側へ折り曲げることによって、前
記バネ部を中心とした弾性変形が生じると、前記腕部の
先端部に加わる前記接合部からの抗力によって当該折り
曲げ部分を中心とした弾性変形を生じるようにしたこと
を特徴とする導電部材。7. The conductive member according to claim 6, wherein the contact portion further includes an arm connected to a tip side of the actual contact portion, and the arm is bent toward the joint. A conductive member that, when elastic deformation occurs around the spring portion, elastic deformation occurs around the bent portion by a reaction force from the joint portion applied to the tip portion of the arm portion. .
て、 前記天板部の両側に前記側方部が連接されており、当該
側方部の前記天板部から遠い部分に前記接合部を形成
し、 前記接触部が、前記天板部から前記接合部側へ折り返さ
れたバネ部と、当該バネ部に連接された支持部と、当該
支持部の先端側に連接され、前記バネ部を中心とした弾
性変形によって前記接地導体に圧接する実接触部とを備
える構成として、前記天板部と前記接合部との間を通る
ように前記支持部を配設したことを特徴とする導電部
材。8. The conductive member according to claim 1, wherein the side portion is connected to both sides of the top plate portion, and the joining portion is connected to a portion of the side portion far from the top plate portion. Forming a spring portion folded back from the top plate portion to the joint portion side, a support portion connected to the spring portion, and a tip end side of the support portion, wherein the spring portion And a contact portion that is pressed against the ground conductor by elastic deformation with the center as the center, wherein the support portion is disposed so as to pass between the top plate portion and the joint portion. Element.
において、 前記天板部と前記接合部との間に重心が位置するように
したことを特徴とする導電部材。9. The conductive member according to claim 6, wherein a center of gravity is located between said top plate and said joint.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000021598A JP3321133B2 (en) | 2000-01-31 | 2000-01-31 | Conductive material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000021598A JP3321133B2 (en) | 2000-01-31 | 2000-01-31 | Conductive material |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2001217535A JP2001217535A (en) | 2001-08-10 |
JP3321133B2 true JP3321133B2 (en) | 2002-09-03 |
Family
ID=18547986
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000021598A Expired - Fee Related JP3321133B2 (en) | 2000-01-31 | 2000-01-31 | Conductive material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3321133B2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5124789B2 (en) * | 2008-05-09 | 2013-01-23 | 北川工業株式会社 | Surface mount contact |
JP5627221B2 (en) * | 2009-11-30 | 2014-11-19 | 竹内工業株式会社 | Surface mount contact |
EP2363919B1 (en) * | 2010-02-22 | 2012-07-04 | Tyco Electronics Nederland B.V. | Contact member for electrical connectors |
JP6020509B2 (en) * | 2014-04-22 | 2016-11-02 | Smk株式会社 | Circuit board connection terminal |
JP7076132B2 (en) | 2018-05-02 | 2022-05-27 | 北川工業株式会社 | contact |
-
2000
- 2000-01-31 JP JP2000021598A patent/JP3321133B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2001217535A (en) | 2001-08-10 |
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