JP3305135B2 - Developing device - Google Patents
Developing deviceInfo
- Publication number
- JP3305135B2 JP3305135B2 JP28618394A JP28618394A JP3305135B2 JP 3305135 B2 JP3305135 B2 JP 3305135B2 JP 28618394 A JP28618394 A JP 28618394A JP 28618394 A JP28618394 A JP 28618394A JP 3305135 B2 JP3305135 B2 JP 3305135B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- developer
- stirring
- opening
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Dry Development In Electrophotography (AREA)
- Electrophotography Configuration And Component (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、静電式複写機、プリン
タ等の、特にフルカラー画像等の多色画像形成装置の現
像装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developing device for a multi-color image forming apparatus such as a full-color image, such as an electrostatic copying machine and a printer.
【0002】[0002]
【従来の技術】従来、コンピュータ、CAD等の情報機
器の端末装置であるプリンタ、あるいは、ファクシミ
リ、複写機等に使用される画像形成装置としては、電子
写真方式の装置、即ち感光体ドラム等の像担持体上の静
電潜像を、現像剤で現像することにより単色又は多色の
画像を得る装置が一般的である。2. Description of the Related Art Conventionally, as a printer which is a terminal device of information equipment such as a computer and a CAD, or an image forming apparatus used for a facsimile, a copying machine or the like, an electrophotographic apparatus, that is, a photosensitive drum, etc. 2. Description of the Related Art In general, a device that obtains a monochromatic or multicolor image by developing an electrostatic latent image on an image carrier with a developer.
【0003】従って、この方式の装置においては、現像
剤の補給が必要となるが、その補給の方式には次のよう
なものがある。Therefore, in this type of apparatus, the developer needs to be replenished. The following replenishment methods are available.
【0004】まず、複写機等の画像形成装置本体中に現
像剤受入容器を備え、又現像剤の補給用として、現像剤
を予め充填した現像剤供給容器を、画像形成装置とは別
の独立した消費部材として用意しておき、上記現像剤受
入容器内の現像剤の残量が少なくなったときに、上記現
像剤供給容器内の現像剤を上記現像剤受入容器に一度に
全量供給する、補給型容器方式がある。First, a developer receiving container is provided in the main body of an image forming apparatus such as a copying machine, and a developer supply container filled with the developer in advance for supplying the developer is provided separately from the image forming apparatus. Prepared as a consumption member, when the remaining amount of the developer in the developer receiving container is reduced, the developer in the developer supply container is supplied to the developer receiving container in the entire amount at once, There is a supply type container system.
【0005】次に、上記方式と同様に現像剤供給容器を
用意するが、一度に全量供給せずに、画像形成装置本体
に現像剤供給容器を装着後、そのまま現像剤供給容器を
画像形成装置本体中に据え置きし、現像剤を使いきるま
で、現像剤撹拌装置を作動させることで徐々に現像器側
に現像剤を排出させていく、いわゆる据え置き型容器方
式がある。[0005] Next, a developer supply container is prepared in the same manner as in the above method, but without supplying the whole amount at once, the developer supply container is attached to the image forming apparatus main body, and the developer supply container is directly connected to the image forming apparatus. There is a so-called stationary container type in which the developer is stuck in a main body and the developer is gradually discharged by operating a developer stirring device until the developer is used up.
【0006】更に、感光体ドラム、クリーニング器、及
び現像剤を予め充填した現像装置等を一体に形成し、画
像形成装置本体に大して着脱自在としたプロセスカート
リッジ方式があり、この方式においても、一度画像形成
装置本体に装着すると、内蔵された現像剤を使いきるま
で、現像剤撹拌装置を作動させることによって、カート
リッジ内に設けられた現像剤収納部より徐々に現像スリ
ーブ及び感光体ドラム側に現像剤を排出させている。Further, there is a process cartridge system in which a photosensitive drum, a cleaning device, a developing device pre-filled with a developer and the like are integrally formed, and the process cartridge system is largely detachable to the image forming apparatus main body. When installed in the image forming apparatus main body, the developer agitating device is operated until the built-in developer is used up, so that the developer is gradually developed from the developer accommodating portion provided in the cartridge to the developing sleeve and the photosensitive drum side. The agent is being discharged.
【0007】しかし、いずれの場合でも、現像剤収納部
のトナー残量検出を行うことが必要であり、従来は光透
過方式によりトナー残量検出を行っているため、それに
伴い現像剤収納容器に光透過窓を設けている。However, in any case, it is necessary to detect the remaining amount of toner in the developer accommodating portion. Conventionally, the remaining amount of toner is detected by a light transmission method. A light transmission window is provided.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、上記の
ような従来技術のうち、現像剤撹拌装置を現像剤収納部
に配設した方式においては、撹拌翼が開口幅規制板の開
口摺擦時に、撹拌翼が開口部に引っかかり翼歪みが発生
してしまい、円滑なトナー循環・排出が出来ないという
問題があった。However, among the above-mentioned prior arts, in the system in which the developer agitating device is provided in the developer accommodating portion, the agitating blades open the opening width regulating plate.
During rubbing, the stirring blade gets caught in the opening, causing blade distortion
Thus, there is a problem that the toner cannot be circulated and discharged smoothly .
【0009】[0009]
【0010】[0010]
【0011】[0011]
【0012】[0012]
【0013】本出願に係る第1の発明の目的は、撹拌翼
が開口幅規制板の開口摺擦時に開口部において歪みを発
生することなく、容器内の円滑なトナー循環・排出がで
きる現像装置を提供することにある。An object of a first invention according to the present invention is to provide a developing device which can smoothly circulate and discharge toner in a container without generating a distortion at an opening when a stirring blade rubs an opening of an opening width regulating plate. Is to provide.
【0014】又、本出願に係る第2の発明の目的は、上
記目的の他、撹拌翼が歪みを発生させることなく、且つ
十分な強度を有している現像装置を提供することにあ
る。[0014] Another object of the second invention of the present application, in addition to the above object, without stirring blade generates the distortion is to provide a developing device having a and sufficient strength.
【0015】[0015]
【0016】[0016]
【0017】[0017]
【課題を解決するための手段】本出願に係る第1の発明
によれば、上記目的は、現像剤担持体と、この現像剤担
持体を収容する現像室と、現像剤が通過する細長い開口
を有する仕切りで現像室と仕切られており現像剤を収容
する現像剤収容室と、現像剤収容室の壁に設けられてお
り現像剤量検知用の発光素子から出射する光が透過する
二つの光透過窓と、撹拌板の先端に可撓性シートが取り
付けられており現像剤を現像室へ搬送すると共に二つの
光透過窓を摺擦する回転可能な撹拌部材とを有する現像
装置において、上記可撓性シートは上記撹拌部材の回転
により上記仕切りに接触し弾性変形するものであり、こ
の可撓性シートの先端には上記開口の長手方向の幅より
も僅かに狭い間隔で二つの切込みが設けられており、こ
の二つの切込みの間には他の切込みがないことにより達
成される。According to the first aspect of the present invention, the object is to provide a developer carrying member and a developer carrying member.
A developing chamber for holding the holding body and a narrow opening through which the developer passes
Contains a developer and is separated from the developing chamber
And a wall provided in the developer accommodating chamber.
Light emitted from the light emitting element for detecting the amount of developer is transmitted
Two light transmission windows and a flexible sheet at the tip of the stirring plate
And transports the developer to the developing chamber.
Having a rotatable stirring member for rubbing the light transmission window
In the apparatus , the flexible sheet rotates the stirring member.
This causes the partition to come into contact with the partition and elastically deform.
The width of the opening in the longitudinal direction of the opening is
Are also provided with two notches at slightly narrower intervals.
This is achieved by having no other cuts between the two cuts .
【0018】又、本出願に係る第2の発明によれば、上
記目的は、上記二つの切込みはいずれも上記開口の長手
方向端部より内側に0.5〜2.0mmのところに対応
する位置に設けられており、その切込み深さは上記可撓
性シートの短手長さに対し20〜40%であることによ
り達成される。Further, according to the second aspect of the present invention, the above object is achieved in that both of the two cuts are formed in the longitudinal direction of the opening.
0.5 to 2.0 mm inside from the direction end
The cutting depth is the above-mentioned flexible
This is achieved by being 20 to 40% of the short length of the flexible sheet .
【0019】[0019]
【0020】[0020]
【0021】[0021]
【0022】[0022]
【0023】[0023]
【作用】 本出願に係る第1の発明によれば、撹拌部材の
撹拌板を金属部材、撹拌翼を可撓性シート部材とし、該
撹拌翼には左右に半径方向の切込みを設けたので、撹拌
翼が開口部を摺擦する時でも歪みを発生させず、容器内
の円滑な現像剤循環・排出が行われる。According to the first invention according to the present application, stir plate metal member agitating member, the agitating blades and the flexible sheet member, since the said stirring blade is provided with notches in the radial direction to the left and right, Even when the stirring blade rubs the opening, no distortion is generated, and the developer is smoothly circulated and discharged in the container.
【0024】又、本出願に係る第2の発明によれば、上
記第1の発明において、撹拌翼の左右の半径方向の切込
みを、切込み間の幅が開口幅規制板の開口幅よりも両側
で0.5mm〜2.0mmづつ狭く、各切込みの深さが
撹拌翼短手の長さに対し20%〜40%としたので、開
口部を摺擦する時の歪みの発生を防止しつつ、十分な強
度により長期に渡って良好な撹拌動作が行われる。[0024] Further, according to the second invention of the present application, in the first invention, the radial cuts of the left and right of the stirring blade, both sides than the width the opening width of the opening width regulating plate between cuts And the depth of each cut is set to 20% to 40% with respect to the length of the short side of the stirring blade, thereby preventing the occurrence of distortion when rubbing the opening. With a sufficient strength, a good stirring operation is performed over a long period of time.
【0025】[0025]
【0026】[0026]
【0027】[0027]
【実施例】以下、本発明の好適な実施例の説明として、
まず第1の実施例について説明し、次に第2の実施例に
ついて説明した後、最後に実験結果を示す。DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described.
First, the first embodiment will be described, then the second embodiment will be described, and finally the experimental results will be shown.
【0028】(第1の実施例)本発明に係る第1の実施
例を図面を参照して具体的に説明する。ここでは、説明
の順序として、(1)電子写真方式を利用して多色画像
を得る多色画像形成装置の全体説明、(2)現像カート
リッジの構成、(3)現像剤収納容器の構成、(4)光
透過窓及び撹拌部材の構成の順に説明する。(First Embodiment) A first embodiment according to the present invention will be specifically described with reference to the drawings. Here, as the order of the description, (1) a general description of a multicolor image forming apparatus for obtaining a multicolor image using an electrophotographic method, (2) a configuration of a developing cartridge, (3) a configuration of a developer accommodating container, (4) The configuration of the light transmission window and the stirring member will be described in order.
【0029】(1)「多色画像形成装置の全体説明」(1) "Overall description of multicolor image forming apparatus"
【0030】画像形成装置は、図1に示すように、略中
央部に像担持体100を有しており、本実施例では、像
担持体100として、表面に感光層を有し、画像形成動
作に応じて回転可能な感光体ドラムを用いている。As shown in FIG. 1, the image forming apparatus has an image carrier 100 at a substantially central portion. In this embodiment, the image carrier 100 has a photosensitive layer on its surface, A photosensitive drum rotatable according to the operation is used.
【0031】この像担持体100の上方には、光学ユニ
ット107が設けられており、該光学ユニット107に
より、コントローラ(図示せず)から送られるビデオ信
号に基づいて上記像担持体100上への像露光が行わ
れ、その結果、像担持体100上には、単色画像を形成
する場合にはその画像全体に対応した潜像が形成され、
又多色画像の場合には各色毎の潜像が順次形成される。An optical unit 107 is provided above the image carrier 100. The optical unit 107 allows the optical unit 107 to transfer the image onto the image carrier 100 based on a video signal sent from a controller (not shown). Image exposure is performed, and as a result, when a monochromatic image is formed on the image carrier 100, a latent image corresponding to the entire image is formed,
In the case of a multicolor image, a latent image for each color is sequentially formed.
【0032】そして、この潜像は、単色画像の場合に
は、像担持体100の周囲に配置された各色の現像カー
トリッジD、即ちイエロー現像カートリッジDy,マゼ
ンタ現像カートリッジDm、シアン現像カートリッジD
c及びブラック現像カートリッジDbのいずれかにより
現像され、像担持体100上にいずれかの色のトナー像
が形成される。When the latent image is a monochromatic image, the developing cartridges D of the respective colors arranged around the image carrier 100, that is, a yellow developing cartridge Dy, a magenta developing cartridge Dm, and a cyan developing cartridge D
c and the black developing cartridge Db, and a toner image of any color is formed on the image carrier 100.
【0033】又、多色画像の場合には、像担持体100
上に形成される都度、上記各色の現像カートリッジDに
より順々に現像され、像担持体100上に各色のトナー
像が順次形成される。In the case of a multicolor image, the image carrier 100
Each time the toner image is formed on the image carrier 100, the toner image is sequentially developed by the developing cartridge D of each color, and a toner image of each color is sequentially formed on the image carrier 100.
【0034】一方、像担持体100の現像カートリッジ
Dと反対側には転写ドラム103が配置されており、該
転写ドラム103は、給紙部101から供給される用紙
102の先端を、転写ドラムの外周に備えたグリッパ1
03fにより把持し、転写ドラムの回転によりその外周
上に保持して像担持体100と対向する画像転写部まで
搬送する。On the other hand, a transfer drum 103 is disposed on the opposite side of the image carrier 100 from the developing cartridge D. The transfer drum 103 is used to transfer the leading end of the paper 102 supplied from the paper feeding unit 101 to the transfer drum. Gripper 1 provided on the outer circumference
The transfer drum is held by the transfer drum 03f, held on the outer periphery by the rotation of the transfer drum, and transported to an image transfer section facing the image carrier 100.
【0035】そして、像担持体100上に形成された上
記トナー像は、画像転写部において、転写ドラム103
の外周上に保持された用紙102上に、単色の場合には
単独で、又多色の場合には順次重ね合わせて転写され、
単色または4色のトナー像からなる多色画像が得られ
る。The toner image formed on the image carrier 100 is transferred to a transfer drum 103 at an image transfer section.
Is transferred on the paper 102 held on the outer periphery of the single color alone or in the case of multiple colors, sequentially superimposed,
A multicolor image composed of a single color or four color toner images is obtained.
【0036】単色または4色のトナー像転写された用紙
102は、その後、転写ドラム103から分離して定着
ユニット104に搬送され、そこでトナー像の溶融、特
に多色の場合には各色のトナーの混色が行われ、用紙1
02上に永久像として定着された後、排紙部105を経
て排紙トレー106上に排出される。The paper 102 onto which the single-color or four-color toner image has been transferred is then separated from the transfer drum 103 and conveyed to a fixing unit 104 where the toner image is melted. Color mixing is performed, and paper 1
After being fixed as a permanent image on the sheet 02, the sheet is discharged onto a sheet discharge tray 106 via a sheet discharge section 105.
【0037】以上のような本実施例装置において、上記
各色の現像カートリッジDは、現像カートリッジ切り替
え機構の保持部材(ロータリーユニット)108に保持
され、現像カートリッジ選択のための回転移動が行われ
る。In the apparatus of the present embodiment as described above, the developing cartridges D of the respective colors are held by a holding member (rotary unit) 108 of the developing cartridge switching mechanism, and are rotated for selecting the developing cartridge.
【0038】ロータリーユニット108は、4つ葉クロ
ーバー状の形状をしており、周方向に沿って4箇所に略
半円状の切り欠き部からなる収納穴が設けられており、
各現像カートリッジDは収納穴内にスラスト方向に収納
して保持される。The rotary unit 108 has a four-leaf clover shape, and is provided with storage holes each having a substantially semicircular cutout at four locations along the circumferential direction.
Each developing cartridge D is stored and held in the storage hole in the thrust direction.
【0039】又、ロータリーユニット108は、非回転
の中心軸(加圧制御軸)110を中心として回転し、現
像カートリッジD方向にスライド自在に収納された加圧
部材111が設けられており、この加圧動作によって、
現像カートリッジDの像担持体100に対しての現像位
置規制を行うことができる。The rotary unit 108 rotates about a non-rotating central axis (pressing control axis) 110 and is provided with a pressing member 111 housed slidably in the direction of the developing cartridge D. By pressurizing operation,
The development position of the developing cartridge D with respect to the image carrier 100 can be regulated.
【0040】(2)「現像カートリッジの構成」(2) "Configuration of developing cartridge"
【0041】各現像カートリッジDは、図2に示すよう
に、現像器20と、該現像器20を覆うシェル13とか
ら構成されている。As shown in FIG. 2, each developing cartridge D comprises a developing unit 20 and a shell 13 covering the developing unit 20.
【0042】シェル13は、その内部で現像器20を回
転可能(自転可能)に収納する円筒状の部材であり、現
像器20の回転支軸114が貫通している。但し、該回
転支軸114を用いなくても、シェル13の両端部にて
該シェル13を回転自在に支持し、回転位置規制を行う
ことのできる手段であれば良く、特に限定されない。現
像器20は大きく分けてトナー収納部19とその隣の現
像部12とからなり、トナー収納部19には、トナーt
を撹拌して現像部12に搬送する撹拌部材18が設けら
れ、現像部12には、現像剤担持体15、これにトナー
を供給して又その上の未現像のトナーを剥ぎ取るトナー
搬送ローラー17、及び現像剤担持体15上に担持され
たトナーの層厚を制御し又電荷を付与する現像ブレード
16が設けられている。The shell 13 is a cylindrical member that accommodates the developing device 20 in a rotatable (rotatable) manner therein, and the rotation shaft 114 of the developing device 20 penetrates. However, even if the rotating shaft 114 is not used, any means can be used as long as the shell 13 is rotatably supported at both ends of the shell 13 and the rotation position can be regulated. The developing device 20 is roughly divided into a toner storage section 19 and a development section 12 adjacent thereto.
A stirring member 18 for stirring the toner and transporting the toner to the developing unit 12 is provided. The developing unit 12 includes a developer carrier 15 and a toner transport roller that supplies toner to the developer carrier 15 and peels off undeveloped toner thereon. And a developing blade 16 for controlling the layer thickness of the toner carried on the developer carrying member 15 and applying an electric charge.
【0043】更に、図2に示すように、トナー収納部1
9のトナー残量検出の際、光透過方式を用いるが、この
検出のための光透過窓3a及び3bをトナー収納部19
の光路λに対向して設け、更にシェル13にも同光路に
透過穴132a及び132bを設ける。Further, as shown in FIG.
9, the light transmission method is used, and the light transmission windows 3a and 3b for this detection are provided in the toner storage section 19.
The shell 13 is further provided with transmission holes 132a and 132b in the same optical path.
【0044】シェル13の両側には脚部(図示せず)が
設けられており、この脚部が図1のロータリーユニット
108の収納穴内に設けられた段部108aに当接する
ことにより、収納穴内においてシェル13がロータリー
ユニット108に対し非回転に保持される。Legs (not shown) are provided on both sides of the shell 13, and the legs abut a step 108a provided in the storage hole of the rotary unit 108 in FIG. In the above, the shell 13 is held non-rotatably with respect to the rotary unit 108.
【0045】この脚部側と反対側のシェル13の面に
は、現像カートリッジDを現像位置に移動したときに、
シェル13内現像器20の現像剤担持体15を像担持体
100と対向させるために、開口部13bが設けられて
いる。When the developing cartridge D is moved to the developing position, the surface of the shell 13 opposite to the leg side is
An opening 13 b is provided to make the developer carrier 15 of the developing device 20 in the shell 13 face the image carrier 100.
【0046】(3)「現像剤収納容器の構成」(3) “Configuration of developer storage container”
【0047】現像剤収納容器たるトナー容器22は、図
3に示すように、トナー容器本体1と、該トナー容器本
体1に超音波溶着等により全周合体された開口幅規制板
2とで構成されており、該開口幅規制板2は、トナーシ
ール9にてシールされた蓋開口部6が所定位置にくるよ
うに容器開口部5を覆っている。As shown in FIG. 3, the toner container 22, which is a developer storage container, includes a toner container main body 1 and an opening width regulating plate 2 which is entirely integrated with the toner container main body 1 by ultrasonic welding or the like. The opening width regulating plate 2 covers the container opening 5 such that the lid opening 6 sealed by the toner seal 9 is at a predetermined position.
【0048】トナー容器本体1及び開口幅規制板2の材
質としては、製品としての落下・衝撃の物流条件に対し
て容器割れ等が生じないように、ブタジエンゴム等を添
加した耐衝撃ポリスチレン等が好ましく、更に現像カー
トリッジDとして本体中に搭載される場合、高圧電源や
熱定着器等によって発火し難いように、臭素系や燐系の
難燃剤を添加することがより望ましい。The material of the toner container main body 1 and the opening width regulating plate 2 is impact-resistant polystyrene or the like to which butadiene rubber or the like is added so that the container does not crack under the physical distribution conditions of drop and impact as a product. More preferably, when the developing cartridge D is mounted in the main body, it is more desirable to add a bromine-based or phosphorus-based flame retardant so that it is unlikely to be ignited by a high-voltage power supply or a heat fixing device.
【0049】トナーシール9は、図4に示すようにヒー
トシール等により開口幅規制板2の蓋開口部6をシール
するもので、折り返された自由端は、図5に示すよう
に、把手40に接着またはヒートシール等にて固定する
か、又はトナー容器本体1に直接シールしてもよい。
尚、この把手40は、図6に示すトナー容器本体1の把
手受け部41にスナップ止め方式等にて係止されるもの
である。The toner seal 9 seals the lid opening 6 of the opening width regulating plate 2 by heat sealing or the like as shown in FIG. 4, and the folded free end has a handle 40 as shown in FIG. Or it may be fixed by heat sealing or the like, or may be directly sealed to the toner container main body 1.
The handle 40 is locked to a handle receiving portion 41 of the toner container main body 1 shown in FIG.
【0050】又、トナーシール9は、フィルム状の可撓
性シートで、例えば、ポリエステル、ナイロン、ポリエ
チレン、エチレン=酢酸ビニル(=EVA)系接着剤を
積層してなり、厚さ約50μm〜200μm程度、より
好ましくは100μm〜150μm程度が好適である。The toner seal 9 is a flexible sheet in the form of a film, for example, laminated with polyester, nylon, polyethylene, ethylene = vinyl acetate (= EVA) based adhesive, and has a thickness of about 50 μm to 200 μm. And more preferably about 100 μm to 150 μm.
【0051】更に、トナーシール9は物流過程における
温湿度変動、気圧変動、振動、落下衝撃等によってもト
ナー漏れの発生を防止するに十分で、しかも開封可能な
強度で開口幅規制板2に固着させる。Further, the toner seal 9 is fixed to the opening width regulating plate 2 with sufficient strength to prevent toner leakage due to temperature / humidity fluctuations, pressure fluctuations, vibrations, drop impacts, etc. in the physical distribution process, and to be openable. Let it.
【0052】この開封強度は、上述したようなトナー容
器22と現像容器14の合体後、トナーシール9を18
0度折り返して長手方向に引いた場合で、最大10kg
以下、より好ましくは7kgf以下、最も好ましくは5
kgf以下とすることが望ましい。After the toner container 22 and the developing container 14 are combined as described above, the toner seal 9 is
When folded in 0 degrees and pulled in the longitudinal direction, a maximum of 10 kg
Or less, more preferably 7 kgf or less, most preferably 5 kgf or less.
It is desirable to be not more than kgf.
【0053】トナーシール9を開口幅規制板2に固着す
る方法としては、ヒートシール(熱板圧着)、インパル
スシール、超音波溶着、高周波溶着等が使用でき、特に
ヒートシールが好ましい。As a method for fixing the toner seal 9 to the opening width regulating plate 2, a heat seal (hot plate compression bonding), an impulse seal, an ultrasonic welding, a high frequency welding or the like can be used, and the heat seal is particularly preferable.
【0054】又、シールパターン9bとしては、図5に
示すように、先端及び後端を山形形状とした場合に開封
強度を低下することができる。Further, as shown in FIG. 5, the sealing pattern 9b can reduce the opening strength when the front end and the rear end have a mountain shape.
【0055】この山形形状の角度は小さい程開封強度を
低下できるが、望ましくは100度〜170度が望まし
く、更に望ましくは110度〜150度が望ましく、最
も望ましくは120度〜130度が望ましいく、逆にこ
の山形形状の角度を90度以下とした場合、山形形状部
にトナーが溜ってしまい、開封時にトナーが吹き出して
しまうので、好ましくない。The smaller the angle of the chevron shape, the lower the opening strength, but it is preferably 100 to 170 degrees, more preferably 110 to 150 degrees, most preferably 120 to 130 degrees. Conversely, if the angle of the chevron shape is set to 90 degrees or less, the toner accumulates in the chevron shape portion, and the toner blows out at the time of opening, which is not preferable.
【0056】以上のようにシールされ、内部にトナーt
を収納したトナー容器本体1の胴体部には、上述したよ
うに光透過窓3a及び3bが互いに対向して超音波溶着
等により係止されており、該光透過窓3a及び3bは光
路に対向して設けられている。The toner is sealed as described above.
The light transmitting windows 3a and 3b face each other and are locked by ultrasonic welding or the like on the body portion of the toner container main body 1 in which the light transmitting windows 3a and 3b face the optical path as described above. It is provided.
【0057】光透過窓3a及び3bの材質としては、光
透過率が900〜940nmにおいて約85%以上確保
でき、しかもトナー容器本体1との超音波溶着性が良好
でしかも溶着時に割れ難いような材質、例えばGP−P
S等の透明ポリスチレンが好ましく、難燃剤を添加する
ことがより望ましい。As a material of the light transmitting windows 3a and 3b, a light transmittance of about 85% or more can be secured at 900 to 940 nm, and the ultrasonic welding property with the toner container main body 1 is good and it is hard to be broken at the time of welding. Material, eg GP-P
Transparent polystyrene such as S is preferred, and it is more desirable to add a flame retardant.
【0058】本現像カートリッジDは、本体内で像担持
体100の回りを自転し、なおかつどの位置でも同じ体
制を保つ必要があるため、略円筒形である必要があり、
それに伴いトナー容器本体1も断面形状で略半円形とな
る。The developing cartridge D needs to be substantially cylindrical because it needs to rotate around the image carrier 100 in the main body and maintain the same structure at any position.
Accordingly, the toner container main body 1 also has a substantially semicircular cross-sectional shape.
【0059】そして、トナー容器本体1には、上述した
ようにトナー収納部19のトナーを現像部12側に撹拌
・排出するために撹拌部材18が設けられている。The toner container main body 1 is provided with the stirring member 18 for stirring and discharging the toner in the toner storage section 19 to the developing section 12 as described above.
【0060】したがって、トナー収納部19内を均一に
撹拌し、蓋開口部6より安定した排出を行うために、撹
拌部材18の撹拌軌道上には、開口幅規制板2の撹拌部
材摺動部7し、光透過窓3aの窓先端摺動部3a’が設
けられている。Therefore, in order to stir the inside of the toner storage unit 19 uniformly and to stably discharge the toner through the lid opening 6, the stirring member sliding portion of the opening width regulating plate 2 is provided on the stirring track of the stirring member 18. 7, a sliding portion 3a 'at the tip of the light transmitting window 3a is provided.
【0061】尚、撹拌部材摺動部7は射出成型を行う場
合、該摺動部7が部分的な厚肉であるので逆側が大きく
ヒケたり平面性が悪化する恐れがあり、更に成型タクト
が厚肉部のために大きくダウンしてしまうため、撹拌部
材摺動部7に中空成型部7aを設けた中空成型にて一体
成型を行う。When the stirring member sliding portion 7 is formed by injection molding, since the sliding portion 7 is partially thick, there is a possibility that the opposite side may be large and the flatness may be deteriorated. Since the thickness is greatly reduced due to the thick portion, integral molding is performed by hollow molding in which a hollow molding portion 7a is provided in the stirring member sliding portion 7.
【0062】これにより、開口幅規制板の寸法安定で画
像不良がなく、容器本体との安定した超音波溶着ができ
る。Thus, the opening width regulating plate is dimensionally stable, free from image defects, and can be stably ultrasonically welded to the container body.
【0063】撹拌部材18は、図3及び図6に示すよう
に、撹拌板18a及び撹拌翼18bからなり、撹拌板1
8aの両端を、撹拌ギア10bと一体に形成された撹拌
板支持部材10、及び撹拌板支持部材11にて保持して
おり、該撹拌板支持部材10及び撹拌板支持部材11
は、それぞれトナー容器本体1の摺動部1b及び摺動部
1cにて回転自在に支持されている。As shown in FIGS. 3 and 6, the stirring member 18 includes a stirring plate 18a and a stirring blade 18b.
8a are held at both ends by a stirring plate supporting member 10 and a stirring plate supporting member 11 formed integrally with the stirring gear 10b, and the stirring plate supporting member 10 and the stirring plate supporting member 11 are held.
Are rotatably supported by a sliding portion 1b and a sliding portion 1c of the toner container body 1, respectively.
【0064】撹拌ギア10bと一体に形成された撹拌板
支持部材10を、トナー容器本体1に係止する方法とし
ては、撹拌板支持部材10にスナップ止めの可能な爪部
を設け、容器内壁に係止する方法もあるが、本実施例の
場合、図3及び図4に示すように、撹拌板支持部材10
にスナップピン穴10cを設け、スナップピン30とワ
ッシャー31にて係止する方法を用いる。As a method of locking the stirring plate support member 10 formed integrally with the stirring gear 10b to the toner container main body 1, a claw portion capable of being snapped to the stirring plate support member 10 is provided, and the container inner wall is provided. Although there is a locking method, in the case of this embodiment, as shown in FIGS.
A method is provided in which a snap pin hole 10c is provided and the snap pin 30 and the washer 31 are engaged.
【0065】一方、撹拌板支持部材11は、摺動部1c
にてスラスト方向に移動自在に配設されており、該摺動
部1cは、図7に示すように、撹拌部材18の円滑な回
転撹拌を確保しつつトナー充填時の充填口の役目も行う
ように、十字リブ32の中心部に位置するように構成さ
れ、トナー充填後は、図8に示すようなポリエチレン等
からなる充填口キャップ33にて係止される。On the other hand, the stirring plate supporting member 11 is
As shown in FIG. 7, the sliding portion 1c also serves as a filling port for filling the toner while ensuring smooth rotation of the stirring member 18 as shown in FIG. As shown in FIG. 8, after the toner is filled, it is locked by the filling port cap 33 made of polyethylene or the like.
【0066】以上のような構成のトナー容器22は、図
9に示すように、現像剤担持体15及び現像ブレード1
6、トナー搬送ローラー17、現像ブレード16等を搭
載した現像容器14と合体され、現像器20となる。As shown in FIG. 9, the toner container 22 having the above-described structure includes the developer carrier 15 and the developing blade 1.
6. The developing device 20 is combined with the developing container 14 on which the toner conveying roller 17 and the developing blade 16 are mounted.
【0067】トナー容器22と現像容器14の合体方法
は、トナー容器本体1と現像容器14との長手両端のみ
超音波溶着等により合体され、短手両端部は発泡ポリウ
レタン等のスペーサーにてトナーシール9を開封後に現
像カートリッジDよりトナー漏れが発生しないように間
隙を封止する。In the method of combining the toner container 22 and the developing container 14, only the longitudinal ends of the toner container main body 1 and the developing container 14 are combined by ultrasonic welding or the like, and the short ends are sealed with a spacer made of polyurethane foam or the like. After opening the gap 9, the gap is sealed so that toner does not leak from the developing cartridge D.
【0068】(4)「光透過窓及び撹拌部材の構成」 本発明の多色画像形成装置は、図1に示すように、現像
CRG選択の為に像担持体100の周りをロータリーユ
ニットにより現像カートリッジDが回転し、尚且つトナ
ー片割防止、飛散防止のためにどの位置においても同じ
体勢を保つ必要があるため、現像カートリッジDはシェ
ル内で現像器が回転できるよう円筒形である必要があ
り、それに伴い、トナー容器22は図3に示すように略
半円筒形となる。(4) “Configuration of Light Transmission Window and Stirring Member” In the multicolor image forming apparatus of the present invention, as shown in FIG. 1, the periphery of the image carrier 100 is developed by a rotary unit for selection of development CRG. Since the cartridge D rotates and it is necessary to maintain the same posture at any position in order to prevent toner splitting and scattering, the developing cartridge D needs to be cylindrical so that the developing device can rotate in the shell. Accordingly, the toner container 22 becomes substantially semi-cylindrical as shown in FIG.
【0069】ところで、トナー容器22内のトナー残量
検知のため、前述のように光透過窓3a及び3bをトナ
ー容器本体1に設けるが、上記の通りトナー容器22は
略半円筒形となるので、該容器本体1の胴体部に、光透
過窓3a及び3bを対向して設ける。The light transmitting windows 3a and 3b are provided in the toner container main body 1 as described above for detecting the remaining amount of toner in the toner container 22, but the toner container 22 has a substantially semi-cylindrical shape as described above. Light transmitting windows 3a and 3b are provided on the body of the container body 1 so as to face each other.
【0070】更に、トナー容器22内で撹拌部材18が
回転撹拌する際、撹拌部材18の回転軌道上に光透過窓
3a及び3bの先端表面部が位置しなくてはならず、尚
且つ上記のとおりトナー容器22は略半円筒形となるの
で、光透過窓の一方、即ち現像カートリッジDの本体設
置状態において上側となる光透過窓3aの先端部を図3
に示すように突出させ、撹拌軌道に対応したR取りを行
った、窓先端摺擦部3a’を設ける。Further, when the stirring member 18 is rotated and stirred in the toner container 22, the front end portions of the light transmitting windows 3a and 3b must be located on the rotation path of the stirring member 18, and Since the toner container 22 has a substantially semi-cylindrical shape as shown in FIG.
As shown in FIG. 5, a window tip rubbing portion 3a 'is provided, which is protruded and rounded in accordance with the stirring track.
【0071】前記R取りがない場合、光透過窓3aのト
ナー拭き取り効果が悪くなり、トナー容器22内のトナ
ー残量検知が正確に行えない。If the R removal is not performed, the toner wiping effect of the light transmission window 3a is deteriorated, and the remaining toner amount in the toner container 22 cannot be accurately detected.
【0072】又、撹拌部材18は、図10に示すよう
に、厚さ0.5mm〜1.2mm程度のSUS304等
の金属板からなる撹拌板18a、及び厚さ50μm〜1
20μm程度のポリエステル等の可撓性シートからなる
撹拌翼18bを、翼接着部18cにて両面テープ等にて
合体し作成する。As shown in FIG. 10, the stirring member 18 includes a stirring plate 18a made of a metal plate such as SUS304 having a thickness of about 0.5 mm to 1.2 mm and a thickness of 50 μm to 1 mm.
A stirring blade 18b made of a flexible sheet of about 20 μm of polyester or the like is formed by combining with a double-sided tape or the like at the blade bonding portion 18c.
【0073】撹拌板18aの左右方向の中心には、トナ
ー容器22内のトナー残量検知を行う透過光が通過する
ための撹拌板光透過部18dを設ける。At the center in the left-right direction of the stirring plate 18a, there is provided a stirring plate light transmitting portion 18d through which transmitted light for detecting the remaining amount of toner in the toner container 22 passes.
【0074】又、撹拌板18aの両端に凸部18e及び
18fを設け、撹拌ギア及び撹拌軸受け11にて保持し
つつ、トナー容器本体1の容器ギア摺動部1b及び容器
軸受け摺動部1cに固定する。Further, the projections 18e and 18f are provided at both ends of the stirring plate 18a, and the projections 18e and 18f are provided on the container gear sliding portion 1b and the container bearing sliding portion 1c of the toner container main body 1 while being held by the stirring gear and the stirring bearing 11. Fix it.
【0075】更に、撹拌部材18が回転撹拌する際、開
口幅規制板2の開口摺擦時に、撹拌翼18bが蓋開口部
6に引っかかり歪みを発生した場合、円滑なトナー循環
・排出ができないばかりか蓋開口部6よりトナーが一部
飛散することを防止するために、撹拌翼18bの左右に
切込み18b’を入れる。Further, when the stirring member 18 rotates and stirs, when the stirring blade 18b is caught in the lid opening 6 and the distortion occurs when the opening width regulating plate 2 is rubbed with the opening, smooth toner circulation and discharge cannot be performed. Cuts 18b 'are made on the left and right sides of the stirring blade 18b in order to prevent the toner from partially scattering from the lid opening 6.
【0076】左右の切込み18b’の幅は、開口幅規制
板2の開口幅に対し両側0.5mm〜2.5mm狭いこ
とが望ましく、更に望ましくは1.0mm〜2.3mm
狭いことが望ましく、更に望ましくは1.5mm〜2.
0mm狭いことが望ましい。前記切込み16b’がない
場合、もしくは所定の範囲外の場合、蓋開口部6よりト
ナー飛散し、濃度ムラ等の画像不良が発生する。The width of the left and right cuts 18 b ′ is preferably smaller by 0.5 mm to 2.5 mm on both sides than the opening width of the opening width regulating plate 2, and more preferably, 1.0 mm to 2.3 mm.
It is desirable to be narrow, more preferably 1.5 mm to 2.
Desirably, it is 0 mm narrow. If there is no cut 16b ', or if the cut 16b' is out of the predetermined range, the toner is scattered from the lid opening 6, and an image defect such as uneven density occurs.
【0077】又、切込み18b’の深さは、撹拌翼短手
の長さに対し20%〜40%であることが強度的に望ま
しい。The depth of the cut 18b 'is desirably 20% to 40% with respect to the length of the short side of the stirring blade.
【0078】本実施例では、撹拌翼18bが厚さ75μ
mのポリエステルフィルムで、左右の切込み18b’の
幅が214mmに対し、開口幅規制板2の開口幅が21
6mm、撹拌翼18bの切込み18b’の深さが3.5
mmに対し、撹拌翼18bの短手の長さが13mmであ
り、翼接着部18cの短手の長さが3.5mmであり、
撹拌翼18bの、開口幅規制板2の開口摺擦時に発生す
る歪み防止及び強度的に非常に良好である。In this embodiment, the stirring blade 18b has a thickness of 75 μm.
The width of the left and right cuts 18b 'is 214 mm and the opening width of the opening width regulating plate 2 is 21 mm.
6 mm, depth of cut 18b 'of stirring blade 18b is 3.5
mm, the short length of the stirring blade 18b is 13 mm, the short length of the blade bonding portion 18c is 3.5 mm,
The stirring blade 18b is very good in terms of distortion prevention and strength generated when the opening width regulating plate 2 is rubbed against the opening.
【0079】又、撹拌部材18の撹拌翼18bと光透過
窓3a及び3bとの摺擦量は、1.0mm〜2.5mm
が望ましく、更に望ましくは1.5mm〜2.0mmが
望ましい。The amount of friction between the stirring blade 18b of the stirring member 18 and the light transmitting windows 3a and 3b is 1.0 mm to 2.5 mm.
And more preferably 1.5 mm to 2.0 mm.
【0080】前記摺擦量が1.0mm未満の場合は、光
透過窓3a及び3bのトナー拭き取り効果が悪くトナー
容器22内のトナー残量が正確に検知できない。When the rubbing amount is less than 1.0 mm, the toner wiping effect of the light transmitting windows 3a and 3b is so poor that the remaining amount of toner in the toner container 22 cannot be accurately detected.
【0081】又、逆に前記摺擦量が2.5mmより大き
い場合、撹拌翼18bの永久歪みが発生し、画出し耐久
中に中央部、すなわち光透過窓3a及び3bとの摺擦部
分の撹拌翼18bが均一なトナー搬送が出来ず、画像中
央部の濃度低下不良を発生する。On the other hand, if the rubbing amount is larger than 2.5 mm, permanent deformation of the stirring blade 18b is generated, and the central portion, that is, the rubbing portion with the light transmitting windows 3a and 3b during image formation durability. The toner cannot be uniformly transported by the agitating blade 18b, and a density reduction defect at the center of the image occurs.
【0082】ところで、撹拌翼18bの形状としては、
図11に示すように、撹拌板18aの上下方向それぞれ
対称位置に1枚ずつ貼り付けた場合には、図9に示すよ
うに撹拌翼1枚の場合に比較して、以下のような問題が
発生するため、本発明の撹拌部材18は撹拌翼片翼方式
とする。The shape of the stirring blade 18b is as follows.
As shown in FIG. 11, when one piece is stuck at each symmetrical position in the vertical direction of the stirring plate 18a, the following problems are caused as compared with the case of one stirring blade as shown in FIG. Therefore, the stirring member 18 of the present invention is of a single blade type with a stirring blade.
【0083】即ち、図11及び図12に示すように、撹
拌翼18bが対称位置にある2枚若しくは4枚方式で
は、現像カートリッジDの本体設置状態において上側と
なる、光透過窓3aを撹拌・摺擦する際、窓先端摺擦部
3a’の掻き落したトナーが、下側の光透過窓3bに降
り掛かってしまい、拭き取り効果が悪くなり、正確にト
ナー残量検知できない問題が発生する。That is, as shown in FIGS. 11 and 12, in the two- or four-sheet system in which the stirring blades 18b are located symmetrically, the light transmitting window 3a, which is on the upper side when the developing cartridge D is installed in the main body, is stirred. At the time of rubbing, the toner scraped off from the window tip rubbing portion 3a 'falls on the lower light transmitting window 3b, so that the wiping effect is deteriorated and a problem that the remaining toner amount cannot be accurately detected occurs.
【0084】従って、本発明のトナー容器22の構成
上、撹拌部材18は撹拌翼片翼方式とする。Therefore, due to the configuration of the toner container 22 of the present invention, the stirring member 18 is of a single blade type with a stirring blade.
【0085】(第2の実施例)次に本発明の第2の実施
例を図13及び図14について説明する。尚、第1の実
施例との共通箇所には同一符号を付して説明を省略す
る。(Second Embodiment) Next, a second embodiment of the present invention will be described with reference to FIGS. Note that the same parts as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted.
【0086】前述した実施例では、撹拌部材18は撹拌
翼片翼方式としたが、図13に示すように撹拌板18a
を中央部で折り曲げ、曲げ角度θを20度〜45度、望
ましくは30度〜40度とした撹拌翼非対称2枚方式と
してもよい。In the above-described embodiment, the stirring member 18 is of a single-blade type with a stirring blade, but as shown in FIG.
May be bent at the center, and the bending angle θ may be 20 to 45 degrees, desirably 30 to 40 degrees.
【0087】上記の場合、光透過窓3aを撹拌・摺擦す
る際、窓先端摺擦部3a’の掻き落したトナーが、下側
の光透過窓3bに降り掛かることがなく、従って正確に
トナー残量検知することが出来る。In the above case, when the light transmitting window 3a is agitated and rubbed, the toner scraped off the rubbing portion 3a 'at the window tip does not fall on the lower light transmitting window 3b, so that it can be accurately formed. The remaining amount of toner can be detected.
【0088】更に、図14に示すように、撹拌板18a
及び撹拌翼を少なくとも2枚が非対称となる3枚方式と
しても、窓先端摺擦部3a’の掻き落したトナーが、下
側の光透過窓3bに降り掛かることがなく、充分使用可
能である。Further, as shown in FIG. 14, the stirring plate 18a
Even if the agitating blade is a three-sheet system in which at least two agitating blades are asymmetric, the toner scraped off from the window tip rubbing portion 3a 'does not fall on the lower light transmitting window 3b, so that it can be used sufficiently. .
【0089】又、前記多現像カートリッジDによってト
ナー像を形成する像担持体100としては、前述した第
1の実施例の感光体ドラムに限定されることなく、例え
ば次のものが含まれる。The image carrier 100 on which the toner image is formed by the multi-developing cartridge D is not limited to the photosensitive drum of the first embodiment, but includes the following.
【0090】まず感光体としては光導電体が用いられ、
光導電体としては例えばアモルファスシリコン、アモル
ファスセレン、酸化亜鉛、酸化チタン及び有機光導電体
(OPC)等が含まれる。また前記感光体を搭載する形
状としては、例えばドラム状、ベルト状等の回転体及び
シート状等が含まれる。尚、一般的にはドラム状又はベ
ルト状のものが用いられており、例えばドラムタイプの
感光体にあっては、アルミ合金等のシリンダー上に光導
電体を蒸着又は塗工等を行ったものである。First, a photoconductor is used as the photoconductor.
The photoconductor includes, for example, amorphous silicon, amorphous selenium, zinc oxide, titanium oxide, and organic photoconductor (OPC). The shape on which the photoconductor is mounted includes, for example, a rotating body such as a drum or a belt, and a sheet. In general, a drum-shaped or belt-shaped one is used. For example, in the case of a drum-type photoconductor, a photoconductor is deposited or coated on a cylinder of an aluminum alloy or the like. It is.
【0091】更に前述した第1の実施例では、現像カー
トリッジDを用いた画像形成装置としてレーザービーム
プリンタを例示したが、トナーを使用して画像を形成す
る装置であれば、前記レーザービームプリンタに限定す
る必要はなく、例えばLEDプリンタ、電子写真複写
機、ファクシミリ装置等であっても本発明を適用するこ
とが可能であることはいうまでもない。Further, in the above-described first embodiment, a laser beam printer is exemplified as an image forming apparatus using the developing cartridge D. However, if the apparatus forms an image using toner, the laser beam printer may be used. It is not necessary to limit the present invention, and it goes without saying that the present invention can be applied to LED printers, electrophotographic copying machines, facsimile machines, and the like.
【0092】(実験結果) {実験−1}前述した第1の実施例で示した現像カート
リッジDを用い、光透過窓3aの先端部である窓先端摺
擦部3a’の形状を撹拌部材18の撹拌軌道に対応した
R取りを行った場合と、全くR取りを行わない場合の、
窓先端摺擦部3a’のトナー拭き取り状況の確認、及び
それぞれの場合の画出し耐久テストを行い、トナー残量
検知のバラツキを確認した。(Experimental Result) {Experiment-1} Using the developing cartridge D shown in the first embodiment, the shape of the window tip rubbing portion 3a ', which is the tip of the light transmitting window 3a, was changed by the stirring member 18. In the case of performing R removal corresponding to the stirring orbit of, and the case of not performing R removal at all,
The toner wiping state of the window tip rubbing portion 3a 'was confirmed, and an image endurance test was performed in each case, and the variation in the toner remaining amount detection was confirmed.
【0093】尚、トナーとしてはポリエステル系バイン
ダーを用いた平均粒径約8μmの非磁性1成分トナーを
約130g充填し、撹拌部材18の回転撹拌速度は約5
0rpm、画出し耐久テストは保証枚数である約300
0枚での連続画出し耐久テストを行った。The toner is filled with about 130 g of a non-magnetic one-component toner having an average particle diameter of about 8 μm using a polyester-based binder.
0 rpm, image output durability test is guaranteed number of about 300
A continuous image endurance test was performed on 0 sheets.
【0094】[0094]
【表1】 [Table 1]
【0095】結果を表1に示すとおり、R取りを行った
場合はトナー拭き取り効果が良好で、しかもトナー残量
もバラツキが2g以内で問題ないレベルであり、正確な
トナー残量検知を得ることができた。As shown in Table 1, when the R removal was performed, the toner wiping effect was good, and the remaining amount of the toner was within a level of 2 g with no problem. Was completed.
【0096】一方、R取りを行わない場合はトナー拭き
取り効果にムラが発生し、これによりトナー残量もバラ
ツキが20gと大きく、正確なトナー残量検知を得るこ
とができず、最悪の場合、最低保証枚数をクリア出来な
かった。On the other hand, when R removal is not performed, unevenness occurs in the toner wiping effect. As a result, the variation in the remaining amount of toner is as large as 20 g, so that accurate detection of the remaining amount of toner cannot be obtained. The minimum guaranteed number could not be cleared.
【0097】{実験−2}前記実験−1と同様な現像カ
ートリッジDを用い、撹拌翼18bの形状を1枚、非対
称2枚、非対称3枚、対称2枚、対称4枚=十字タイ
プ、の5種類を用いてそれぞれのトナー容器Tの光透過
窓3bへのトナー降り掛かりの状態確認、及びそれぞれ
の現像カートリッジDのトナー残量検知のバラツキを確
認した。{Experiment-2} Using the same developing cartridge D as in Experiment-1, the shape of the stirring blade 18b was one, two asymmetric, three asymmetric, two symmetric, and four symmetric = cross type. Using five types, the state of toner falling on the light transmission window 3b of each toner container T and the variation in the remaining toner amount detection of each developing cartridge D were confirmed.
【0098】[0098]
【表2】 [Table 2]
【0099】結果を表2に示すとおり、撹拌翼18bの
形状が1枚、非対称2枚、非対称3枚の場合は光透過窓
3bへのトナー降り掛かりがなく、しかもトナー残量も
バラツキが2g以内で問題なく、正確なトナー残量検知
を得ることが出来た。As shown in Table 2, when the shape of the stirring blade 18b is one, two asymmetric, and three asymmetric, the toner does not fall onto the light transmission window 3b, and the amount of toner remaining varies by 2 g. Within this range, accurate detection of the remaining amount of toner could be obtained.
【0100】一方、撹拌翼18bの形状が対称2枚、対
称4枚=十字タイプの場合は、光透過窓3bへのトナー
降り掛かりが確認され、これによりトナー残量もバラツ
キが20gと大きく、正確なトナー残量検知を得ること
が出来ず、最悪の場合、最低保証枚数をクリア出来なか
った。On the other hand, when the shape of the agitating blade 18b is symmetrical 2 sheets and symmetrical 4 sheets = cross type, it is confirmed that the toner falls on the light transmission window 3b, and the toner remaining amount is also large and the dispersion is as large as 20 g. In the worst case, the minimum guaranteed number of sheets could not be cleared.
【0101】{実験−3}前記実験−1と同様な現像カ
ートリッジDを用い、開口幅規制板2の開口幅に対する
撹拌翼の切込み幅を表3のように−0.3mm〜−3.
0mmと変化させてみた場合及び撹拌翼18bの切込み
をなくした場合の、蓋開口部6の摺擦時の撹拌翼歪みの
確認、及び撹拌翼歪みが原因でのトナー飛散があった場
合の画像影響を確認した。{Experiment-3} Using the same developing cartridge D as in Experiment-1, the cutting width of the stirring blade with respect to the opening width of the opening width regulating plate 2 was -0.3 mm to -3.
Image of the case where it was changed to 0 mm and the case where the incision of the stirring blade 18b was eliminated, the confirmation of the stirring blade distortion when the lid opening 6 was rubbed, and the case where the toner was scattered due to the stirring blade distortion. The effect was confirmed.
【0102】[0102]
【表3】 [Table 3]
【0103】結果を表3に示すとおり、開口幅規制板2
の開口幅に対する撹拌翼の切込み幅が所定の範囲の場合
は、蓋開口部6の摺擦時の撹拌翼歪みがなく、従って撹
拌翼歪みが原因でのトナー飛散もなく、画像上問題がな
かった。As shown in Table 3, the results are shown in Table 3.
In the case where the cutting width of the stirring blade with respect to the opening width is within a predetermined range, there is no stirring blade distortion when the lid opening 6 is rubbed, so that there is no toner scattering due to the stirring blade distortion, and there is no problem on the image. Was.
【0104】一方、撹拌翼の切込み幅が所定外の場合及
び撹拌翼の切込みをなくした場合は、蓋開口部6の摺擦
時の撹拌翼歪みが発生し、撹拌翼歪みが原因でのトナー
飛散が確認され、画像濃度ムラが発生した。On the other hand, when the cut width of the stirring blade is out of the predetermined range or when the cut of the stirring blade is eliminated, the stirring blade distortion occurs when the lid opening 6 is rubbed, and the toner due to the stirring blade distortion is generated. Scattering was observed, and image density unevenness occurred.
【0105】{実験−4}前記実験−1と同様な現像カ
ートリッジDを用い、撹拌翼18bと光透過窓3a及び
3bとの摺擦量を表4のように−0.5mm〜3.0m
mと変化させた場合の、光透過窓の拭き取り状況の確
認、及び撹拌翼の永久歪みの確認、更にトナー残量検知
のバラツキと耐久画像上の影響を確認した。{Experiment-4} Using the same developing cartridge D as in Experiment-1, the rubbing amount between the stirring blade 18b and the light transmitting windows 3a and 3b was -0.5 mm to 3.0 m as shown in Table 4.
When the value was changed to m, the wiping state of the light transmission window, the permanent distortion of the stirring blade, the variation in the detection of the remaining amount of toner, and the effect on the durability image were confirmed.
【0106】[0106]
【表4】 [Table 4]
【0107】結果を表4に示すとおり、撹拌翼18bと
光透過窓3a及び3bとの摺擦量が所定の範囲の場合
は、光透過窓の拭き取り効果が良好であり、しかも撹拌
翼の永久歪みもなく、しかもトナー残量検知のバラツキ
が少なく、耐久画像上も問題ないことが確認された。As shown in Table 4, when the amount of rubbing between the stirring blade 18b and the light-transmitting windows 3a and 3b is within a predetermined range, the effect of wiping the light-transmitting window is good and the stirring blade has a permanent effect. It was confirmed that there was no distortion, there was little variation in the toner remaining amount detection, and there was no problem in durable images.
【0108】一方、撹拌翼18bと光透過窓3a及び3
bとの摺擦量が0.5mmと所定範囲より少ない場合、
光透過窓の拭き取り状況が不良であり、トナー残量検知
のバラツキが大きく、正確なトナー残量検知を得ること
ができず、最悪の場合、最低保証枚数をクリア出来なか
った。On the other hand, the stirring blade 18b and the light transmitting windows 3a and 3a
When the amount of rubbing with b is 0.5 mm, which is smaller than a predetermined range,
The wiping state of the light transmitting window was poor, the variation in the toner remaining amount detection was large, and accurate toner remaining amount detection could not be obtained. In the worst case, the minimum guaranteed number of sheets could not be cleared.
【0109】又、撹拌翼18bと光透過窓3a及び3b
との摺擦量が3.0mmと所定範囲より多い場合、撹拌
翼の永久歪みが発生し、画像中央部の濃度低下が発生し
た。Further, the stirring blade 18b and the light transmitting windows 3a and 3b
When the amount of rubbing with と was 3.0 mm, which was larger than the predetermined range, permanent deformation of the stirring blade occurred, and a decrease in density occurred at the center of the image.
【0110】[0110]
【0111】[0111]
【発明の効果】 以上説明したように 、本出願に係る第1
の発明によれば、撹拌部材の撹拌板を金属部材、撹拌翼
を可撓性シート部材とし、該撹拌翼には左右に半径方向
の切込みを設けたので、撹拌翼が開口部を摺擦する時で
も歪みが発生することがなく、容器内の円滑な現像剤循
環・排出を行うことができる。 As described above, according to the present invention, first according to the application
According to the invention, the stirring plate of the stirring member is a metal member, the stirring blade is a flexible sheet member, and the stirring blades are provided with radial cuts on the left and right, so that the stirring blades rub the opening. Even in such a case, no distortion occurs, and the developer can be smoothly circulated and discharged from the container.
【0112】又、本出願に係る第2の発明によれば、上
記第1の発明において、撹拌翼の左右の半径方向の切込
みを、切込み間の幅が開口幅規制板の開口幅よりも両側
で0.5mm〜2.0mmづつ狭く、各切込みの深さが
撹拌翼短手の長さに対し20%〜40%としたので、開
口部を摺擦する時でも歪みが発生せず、十分な強度によ
り長期に渡って良好な撹拌動作を行うことができる。[0112] Further, according to the second invention of the present application, in the first invention, the radial cuts of the left and right of the stirring blade, both sides than the width the opening width of the opening width regulating plate between cuts And the depth of each cut is 20% to 40% with respect to the length of the short side of the stirring blade. Therefore, even when the opening is rubbed, no distortion is generated. Good stirring operation can be performed over a long period of time due to the high strength.
【0113】[0113]
【0114】[0114]
【図1】本発明の第1の実施例における画像形成装置の
全体構成説明図である。FIG. 1 is an explanatory diagram of an overall configuration of an image forming apparatus according to a first embodiment of the present invention.
【図2】本発明の第1の実施例における現像カートリッ
ジの断面説明図である。FIG. 2 is an explanatory sectional view of a developing cartridge according to the first embodiment of the present invention.
【図3】本発明の第1の実施例におけるトナー容器の断
面説明図である。FIG. 3 is an explanatory sectional view of a toner container according to the first embodiment of the present invention.
【図4】本発明の第1の実施例におけるトナー容器蓋と
トナーシールの係止説明図である。FIG. 4 is an explanatory view of locking of a toner container lid and a toner seal according to the first embodiment of the present invention.
【図5】本発明の第1の実施例におけるトナーシールの
先端及び後端の形状を示す図である。FIG. 5 is a diagram illustrating shapes of a front end and a rear end of the toner seal according to the first embodiment of the present invention.
【図6】本発明の第1の実施例における撹拌部材の支持
方法について説明する図である。FIG. 6 is a diagram illustrating a method of supporting a stirring member according to the first embodiment of the present invention.
【図7】本発明の第1の実施例における撹拌部材の支持
部材を支持する摺動部に設けられた充填口を示す図であ
る。FIG. 7 is a view showing a filling port provided in a sliding portion for supporting a support member of a stirring member in the first embodiment of the present invention.
【図8】図7の充填口にキャップを取り付けた状態を示
す図である。FIG. 8 is a view showing a state where a cap is attached to the filling port of FIG. 7;
【図9】本発明の第1の実施例おけるトナー容器と現像
器の取り付け状態を示す図である。FIG. 9 is a diagram showing a state where the toner container and the developing device are attached in the first embodiment of the present invention.
【図10】本発明の第1の実施例おける撹拌部材の構成
を示す図である。FIG. 10 is a diagram showing a configuration of a stirring member in the first embodiment of the present invention.
【図11】本発明と比較される従来の撹拌部材の構成を
示す図である。FIG. 11 is a diagram showing a configuration of a conventional stirring member to be compared with the present invention.
【図12】本発明と比較される従来の他の撹拌部材の構
成を示す図である。FIG. 12 is a diagram showing a configuration of another conventional stirring member to be compared with the present invention.
【図13】本発明の第2の実施例の撹拌部材の構成を示
す図である。FIG. 13 is a view illustrating a configuration of a stirring member according to a second embodiment of the present invention.
【図14】本発明の第2の実施例の他の撹拌部材の構成
を示す図である。FIG. 14 is a view showing a configuration of another stirring member according to the second embodiment of the present invention.
2 開口規制板 3a,3b 光透過窓 5 容器開口部 18 撹拌部材 18a 撹拌板 18b 撹拌翼 22 トナー容器(現像剤収納容器) D 現像カートリッジ t トナー(現像剤) 2 Opening control plate 3a, 3b Light transmission window 5 Container opening 18 Stirring member 18a Stirring plate 18b Stirring blade 22 Toner container (developer storage container) D Developing cartridge t Toner (developer)
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) G03G 13/08 - 13/095 G03G 15/08 - 15/095 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. 7 , DB name) G03G 13/08-13/095 G03G 15/08-15/095
Claims (2)
容する現像室と、現像剤が通過する細長い開口を有する
仕切りで現像室と仕切られており現像剤を収容する現像
剤収容室と、現像剤収容室の壁に設けられており現像剤
量検知用の発光素子から出射する光が透過する二つの光
透過窓と、撹拌板の先端に可撓性シートが取り付けられ
ており現像剤を現像室へ搬送すると共に二つの光透過窓
を摺擦する回転可能な撹拌部材とを有する現像装置にお
いて、 上記可撓性シートは上記撹拌部材の回転により上記仕切
りに接触し弾性変形するものであり、この可撓性シート
の先端には上記開口の長手方向の幅よりも僅かに狭い間
隔で二つの切込みが設けられており、この二つの切込み
の間には他の切込みがないことを特徴とする現像装置。1. A developer carrying member, comprising : a developer carrying member;
Having a developing chamber for accommodating and an elongated opening through which the developer passes
Development that is separated from the development chamber by a partition and contains developer
A developer storage chamber and a developer provided on a wall of the developer storage chamber.
Two lights through which the light emitted from the light emitting element for quantity detection is transmitted
A flexible sheet is attached to the transmission window and the tip of the stirring plate.
Transports the developer to the development room and has two light transmission windows
And a rotatable stirring member for rubbing the flexible sheet , wherein the flexible sheet is separated from the partition by rotation of the stirring member.
This flexible sheet is elastically deformed by contact with
At the tip of the opening is slightly smaller than the longitudinal width of the opening
There are two cuts at a distance, and these two cuts
A developing device characterized in that there is no other cut between the two .
長手方向端部より内側に0.5〜2.0mmのところに
対応する位置に設けられており、その切込み深さは上記
可撓性シートの短手長さに対し20〜40%であること
とする請求項1に記載の現像装置。 2. The two cuts are formed in the opening.
At the 0.5~2.0mm than the inside longitudinal end
It is provided at the corresponding position, and the cutting depth is
2. The developing device according to claim 1 , wherein the width is 20 to 40% of the short length of the flexible sheet .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28618394A JP3305135B2 (en) | 1994-10-27 | 1994-10-27 | Developing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28618394A JP3305135B2 (en) | 1994-10-27 | 1994-10-27 | Developing device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08123178A JPH08123178A (en) | 1996-05-17 |
JP3305135B2 true JP3305135B2 (en) | 2002-07-22 |
Family
ID=17701025
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JP28618394A Expired - Fee Related JP3305135B2 (en) | 1994-10-27 | 1994-10-27 | Developing device |
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JP (1) | JP3305135B2 (en) |
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CN109960122A (en) * | 2017-12-26 | 2019-07-02 | 京瓷办公信息系统株式会社 | Toner container and image forming apparatus |
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JP4574720B2 (en) | 2008-05-27 | 2010-11-04 | キヤノン株式会社 | Developing device, process cartridge, and electrophotographic image forming apparatus |
-
1994
- 1994-10-27 JP JP28618394A patent/JP3305135B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109960122A (en) * | 2017-12-26 | 2019-07-02 | 京瓷办公信息系统株式会社 | Toner container and image forming apparatus |
CN109960122B (en) * | 2017-12-26 | 2021-12-03 | 京瓷办公信息系统株式会社 | Toner container and image forming apparatus |
Also Published As
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JPH08123178A (en) | 1996-05-17 |
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