JP3303893B2 - Control of acid backwashing time of cationic electrodeposition coating liquid and new acid backwashing method - Google Patents

Control of acid backwashing time of cationic electrodeposition coating liquid and new acid backwashing method

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Publication number
JP3303893B2
JP3303893B2 JP23224393A JP23224393A JP3303893B2 JP 3303893 B2 JP3303893 B2 JP 3303893B2 JP 23224393 A JP23224393 A JP 23224393A JP 23224393 A JP23224393 A JP 23224393A JP 3303893 B2 JP3303893 B2 JP 3303893B2
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JP
Japan
Prior art keywords
acid
membrane module
membrane
backwashing
backwash
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP23224393A
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Japanese (ja)
Other versions
JPH0762598A (en
Inventor
進二 水野
育郎 東郷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Corp
Original Assignee
Asahi Kasei Corp
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Filing date
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Priority to JP23224393A priority Critical patent/JP3303893B2/en
Publication of JPH0762598A publication Critical patent/JPH0762598A/en
Application granted granted Critical
Publication of JP3303893B2 publication Critical patent/JP3303893B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、限外濾過膜などの選択
透過性濾過膜のモジュールを利用して、濾液で被塗物を
水洗することにより塗料回収を行うと共に、使用済みカ
チオン電着塗料中から無機塩などの不用成分を分離する
に際し、膜モジュールの濾液量を高く保持できる、カチ
オン電着塗装液の新規な酸逆洗方法に関するものであ
る。さらに、本発明は、膜モジュールの特定条件下での
新規な酸逆洗により、通常の操業なら膜モジュールの膜
面の外側に沈着する主に炭酸鉛などの無機塩の結晶のみ
ならず、内断面に沈着する主にリン酸鉛などの無機塩の
結晶をも溶出し、かつ内側に沈着する電着塗料、顔料な
どのゲル層形成を阻止するカチオン電着塗装液の新規な
酸逆洗方法に関するものである。さらに、本発明は、膜
モジュールに設ける酸逆洗孔の位置等を改良した、カチ
オン電着塗装液の新規な酸逆洗方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention utilizes a module of a selectively permeable filtration membrane, such as an ultrafiltration membrane, to recover a paint by washing an object to be coated with water with a filtrate and to use a used cationic electrodeposition. The present invention relates to a novel acid backwashing method for a cationic electrodeposition coating solution, which can keep a filtrate amount of a membrane module high when separating unnecessary components such as inorganic salts from a paint. Furthermore, the present invention provides a novel acid backwash under specific conditions of the membrane module, which is not only a crystal of inorganic salts such as mainly lead carbonate deposited on the outside of the membrane surface of the membrane module under normal operation, but also an inner salt. A new acid backwashing method for cationic electrodeposition coating liquid that elutes mainly the crystals of inorganic salts such as lead phosphate deposited on the cross section and prevents the formation of gel layers such as electrodeposition paints and pigments deposited on the inside It is about. Further, the present invention relates to a novel method for backwashing a cationic electrodeposition coating solution, wherein the position of an acid backwash hole provided in a membrane module is improved.

【0002】また、本発明は、酸逆洗開始時期を決定す
る新規な管理方法に関するものである。より詳細には、
本発明は、酸逆洗開始時期を決定する要素を (イ)化成処
の最終水洗後の被塗物の付着水の比電導度、 (ロ)塗料
原液中のリン酸根、 (ハ)膜モジュールを出る濾液量につ
いて特定の要素単独又はそれらの組合せが許容限界値
を外れる場合とする新規な管理方法に関するものであ
る。また、本発明は、酸逆洗に当たり、特定の全ての条
件を満たす範囲で膜モジュールの膜断面に酸液を接触さ
せるカチオン電着塗装液の酸逆洗方法に関するもの であ
る。より詳細には、本発明は、特定範囲の(a)酸濃度、
(b)酸逆洗時間、(c)酸逆洗速度及び(d)酸逆洗量の全て
の条件を満たす範囲による酸逆洗を膜モジュールに適用
した、カチオン電着塗装液の新規な酸逆洗方法に関する
ものである。
[0002] The present invention also relates to a novel management method for determining the start time of acid backwashing. More specifically,
The present invention, the factors that determine the Sangyakuarai start timing (b) Chemical treatment
Specific electric conductivity of the water adhered management of an object to be coated after final wash, (ii) phosphorus in the coating stock solution acid radical, the filtrate volume leaving the (c) membrane module Nitsu
In addition, the present invention relates to a novel management method in which a specific element alone or a combination thereof is out of an allowable limit value. In addition, the present invention, in the acid backwash, all specific conditions
Contact the acid solution to the membrane cross section of the membrane module as long as the conditions are satisfied.
Der relates acid backwash method of cationic electrodeposition coating liquid for
You. More specifically, the present invention provides a specific range of (a) acid concentration,
(b) Sangyakuarai time, (c) Sangyakuarai speed and (d) Sangyakuarai amount of all
The present invention relates to a novel acid backwashing method for a cationic electrodeposition coating liquid, in which an acid backwash in a range satisfying the condition (1) is applied to a membrane module.

【0003】[0003]

【従来の技術】電着技術の発達と共に、カチオン電着塗
装液の管理は重要な問題となっている。 すなわち、カ
チオン電着塗装液は塩基性樹脂が酸によって可溶化され
た状態で水性媒体中に含有されており、その使用につれ
て塩基性樹脂は基質上に塗膜として電着されるため、電
着溶液中には前記可溶化に使用された酸が残存する。ま
た、使用につれて大気中からの二酸化炭素や補給物から
の有機溶媒や前処理(化成処理)からの各種塩類や樹脂
等からの分解物等の不用成分が、電着塗装液中に蓄積す
ることになる。その結果、電着塗膜の仕上がりが悪くな
ると共に、電気効率が悪化するなどの種々の欠点を生じ
る。従って、塗料の回収と共に電着塗装液から前述の不
用成分を除去し、その組成を常に使用当初と大差ない状
態に維持することは、電着塗装における大きな課題とな
っている。現に、多数の処理方法が提案されるに至って
いる。この中、最も効率的なものとしては、有効成分を
回収・再生使用し、不用成分を分離して得られた濾液を
安定して循環使用する、限外濾過膜などを使用した膜処
理方法がある。
2. Description of the Related Art With the development of electrodeposition technology, management of a cationic electrodeposition coating liquid has become an important problem. In other words, the cationic electrodeposition coating liquid is contained in an aqueous medium in a state where the basic resin is solubilized by an acid, and as the basic resin is used, the basic resin is electrodeposited as a coating film on the substrate. The acid used for the solubilization remains in the solution. In addition, unnecessary components such as carbon dioxide from the atmosphere, organic solvents from supplements, various salts from pretreatment (chemical conversion treatment), and decomposition products from resins, etc. accumulate in the electrodeposition coating liquid during use. become. As a result, various drawbacks such as deterioration of the electrodeposition coating film and deterioration of electric efficiency occur. Therefore, it is a major challenge in electrodeposition coating to remove the above-mentioned unnecessary components from the electrodeposition coating solution while collecting the paint, and to maintain the composition always in a state not much different from the initial use. In fact, many processing methods have been proposed. Among them, the most efficient one is a membrane treatment method using an ultrafiltration membrane that collects and regenerates the active ingredient and stably circulates the filtrate obtained by separating the unnecessary ingredient. is there.

【0004】この膜処理方法では、電着塗料の安定性、
塗料濃度の変化、不純物の混入の理由から、濾液量を高
いレベルで安定化できる方法が求められている。その解
決法として、電着塗料圧力を増大する方法がとられた
が、その方法では圧力をかければかける程膜モジュール
の目づまりが多くなり、膜の性能を長期的に安定かつ高
レベルにするのには問題があった。
In this film processing method, the stability of the electrodeposition paint is
There is a need for a method that can stabilize the amount of filtrate at a high level because of changes in paint concentration and contamination with impurities. The solution to this problem was to increase the pressure of the electrodeposition paint.However, the more pressure applied, the more clogging of the membrane module became, and the performance of the membrane became stable and high level in the long term. Had a problem.

【0005】[0005]

【発明が解決しようとする課題】膜モジュールの目づま
りを解決する基本的手段として、膜モジュールに酸逆洗
する方法も開発された(特公昭59−52240号公
報)。図2は、膜モジュールを連続運転した場合に、膜
モジュールの断面に結晶が沈着した状態を示す模式図で
ある。その場合に、図2−(イ)に示されるような膜モジ
ュールの外側(濾液側)の結晶析出を防止できるもの
の、長期運転を実施すると、図2−(ロ)に示されるよう
な膜モジュールの内断面や内側に次第に被覆が形成さ
れ、膜モジュールの目づまりが新たに生ずるという問題
があり、それらの根本的な解決が要望されている。ま
た、上記のような酸逆洗により膜モジュールの目づまり
の防止を試みても、酸逆洗の開始時期については、定期
的に又は非定期的に操業を一時休止する時を利用すると
か、或いは膜モジュールに結晶析出や被覆が形成するこ
れまでの経験を生かして一時的に酸逆洗を実施するなど
その場かぎりの対応に追われ、システマチックな解決に
はほど遠いものであり、その解決が望まれていた。
As a basic means for solving clogging of a membrane module, a method of backwashing a membrane module with an acid has also been developed (Japanese Patent Publication No. 59-52240). FIG. 2 is a schematic diagram showing a state where crystals are deposited on a cross section of the membrane module when the membrane module is continuously operated. In this case, although crystal precipitation on the outside (filtrate side) of the membrane module as shown in FIG. 2- (A) can be prevented, if the long-term operation is performed, the membrane module as shown in FIG. 2- (B) There is a problem that a coating is gradually formed on the inner cross section and the inner side, and clogging of the membrane module newly occurs, and a fundamental solution thereof is demanded. In addition, even if an attempt is made to prevent clogging of the membrane module by the above-described acid backwashing, the time for starting the acid backwashing may be a time when the operation is temporarily or irregularly temporarily stopped, or Taking advantage of the experience of crystal precipitation and coating formation on the membrane module, the company has been forced to take temporary measures such as temporarily performing acid backwashing, and is far from a systematic solution. Was desired.

【0006】[0006]

【課題を解決するための手段】本発明者は、上記の課題
について種々検討した結果、上記膜モジュールの内断面
などに沈着する結晶被覆が通常の酸逆洗では溶出せず
その原因が化成処理工程で使用されたリン酸が被塗物の
付着水中に残存し、そのリン酸イオンが塗料中の鉛イオ
ンと結びつきリン酸鉛となり、それがリン酸鉛結晶とし
て析出して膜モジュール内断面に沈着したことによるこ
とを発見し、膜モジュール膜面への酸逆洗の開始時期
特定の検知事項による管理により決定し、並びに特定の
全ての条件を満たす範囲で酸逆洗を行うことにより、膜
モジュールの目づまりを全面的に防止できることを見出
し、本発明を完成するに至った。
As a result of various studies on the above-mentioned problems, the present inventors have found that the crystal coating deposited on the inner cross section of the above-mentioned membrane module does not elute by ordinary acid backwashing.
The cause is that the phosphoric acid used in the chemical conversion treatment process remains in the adhesion water of the object to be coated, and the phosphate ions combine with the lead ions in the paint to become lead phosphate, which precipitates as lead phosphate crystals. discovered that due to the deposited film module section, the start timing of Sangyakuarai to the membrane module membrane surface
Determined by management based on specific detection items , and
By performing the acid backwash in a range that satisfies all conditions found to be able to fully prevent the clogging of the membrane module, thereby completing the present invention.

【0007】また、詳細には、本発明者は、酸逆洗の開
始時期が、経験的に (イ)化成処理の最終水洗後の被処理
物(ワーク)の付着水の比電導度 (ロ)塗料原液中のリ
ン酸根 (ハ)濾液量の許容限界値と密接な関係にあるこ
とを実験的に確認し、かつその許容限界値の組合せを見
出すことによって、本発明を完成するに至った。更に、
詳細には、本発明者は、酸逆洗が、(a) 酸濃度、 (b)酸
逆洗時間、(c)酸逆洗速度(酸逆洗流量)、(d) 酸逆洗
量の各要素全てと密接な関係にあること を実験的に確認
することによって、本発明を完成するに至った
More specifically, the inventor of the present invention has empirically determined that the acid backwashing start time is determined by: (a) the specific conductivity of the water adhering to the object to be processed (work) after the final water washing of the chemical conversion treatment ; (B) Phosphate groups in the undiluted paint solution , (c) The present invention is completed by experimentally confirming a close relationship with the permissible limit of the amount of filtrate, and finding a combination of permissible limits. Reached. Furthermore,
Specifically, the inventor of the present invention has found that acid backwashing is performed when (a) acid concentration, (b) acid
Backwash time, (c) acid backwash rate (acid backwash flow rate), (d) acid backwash
Experimentally confirm that all elements of quantity are closely related
As a result, the present invention has been completed .

【0008】すなわち、本発明は: 膜処理法により
カチオン電着塗装液を回収する工程において、膜モジュ
ールの膜断面に間歇連続的に脂肪族及び芳香族の一価又
は多価酸含有液を酸逆洗するに当たり、酸逆洗の開始を
下記( )、( ) のいずれか、或いは ( )+( )の組合せ、
( )+( ) の組合せ、( )+( )又は( )+( )+( )の組合せ
からなる電着塗装工程における検知事項の許容限界値を
外れた時に実施する、カチオン電着塗装液の酸逆洗時期
の管理方法を提供する。 (イ)化成処理の最終水洗後の被塗物の付着水の比電導
度、 (ロ)電着塗料原液中のリン酸根、 (ハ)膜モジュールを出る濾液量。 膜処理法により
カチオン電着塗装液を回収する工程において、膜モジュ
ールの膜断面に間歇連続的に脂肪族及び芳香族の一価又
は多価酸含有液を酸逆洗するに当たり、下記(a)〜(d)の
全ての条件を満たす範囲で膜モジュールの膜断面に該酸
液を接触させる、カチオン電着塗装液の酸逆洗方法を提
供する。 (a) 酸濃度:600ppm以上、 (b) 酸逆洗時間:60秒以上/30分〜24時間の間
隔での間歇連続 (c) 酸逆洗速度(酸逆洗流量):5L/分/モジュー
ル以上、 (d) 酸逆洗量:5L/モジュール以上。 又はにおいて、酸逆洗が膜モジュールの濾水配
管のある端部とは逆に位置する反対端部に設けられた酸
逆洗孔から膜モジュールの膜断面に該酸液を接触させる
方法である点にも特徴を有する。 又はにおい
て、酸逆洗が膜モジュールの上下端部或いは中間に複数
個設けられた酸逆洗孔から膜モジュールの膜断面に該酸
液を接触させる方法である点にも特徴を有する。
That is, the present invention provides:
In the process of recovering the cationic electrodeposition coating solution,
Of the aliphatic or aromatic monovalent or intermittent
Starts acid backwashing when backwashing a polyacid-containing solution.
following( I ), ( B ) Or ( I ) + ( B ) Combination,
( I ) + ( C ) Combination, ( B ) + ( C ) Or ( I ) + ( B ) + ( C ) Combination
Limit of detection items in the electrodeposition coating process consisting of
Pickling time of the cationic electrodeposition coating liquid to be carried out when it comes off
To provide a management method. (B) Specific conductivity of the water adhering to the substrate after the final rinsing of the chemical conversion treatment
(B) Phosphate groups in the stock solution of electrodeposition paint, (c) The amount of filtrate leaving the membrane module.  By membrane treatment method
In the process of recovering the cationic electrodeposition coating solution,
Of the aliphatic or aromatic monovalent or intermittent
In the acid backwashing of the polyacid containing solution,(a) to (d)
All ofThe acid is added to the membrane section of the membrane module within the range that satisfies the conditions.
A method of backwashing the cationic electrodeposition coating solution by contacting the solution.
Offer. (a) Acid concentration: 600 ppm or more, (b) Acid backwashing time: 60 seconds or more / between 30 minutes and 24 hours
(C) Acid backwashing rate (acid backwashing flow rate): 5 L / min / module
(D) Acid backwashing amount: 5 L / module or more.  Or, in the backwash, the drainage distribution of the membrane module
Acid provided at the opposite end, opposite to the end with the tube
Bring the acid solution into contact with the membrane section of the membrane module through the backwash hole
Another feature is that it is a method.  Or smell
And acid backwashing at the upper and lower ends or in the middle of the membrane module
The acid backwash hole provided on the membrane section of the membrane module
Another feature is that it is a method of contacting a liquid.

【0009】以下、図面等に基づいて本発明を詳細に説
明する。図3は、本発明の方法に従ってカチオン電着塗
装を行うフローチャートを示す模式図である。カチオン
電着塗装工程は、基本的に脱脂工程、化成処理工程、電
着(塗装)工程、水洗工程、焼付工程の5つの工程より
なる。この工程において、膜モジュール1は、電着工程
と水洗工程を結ぶ工程で用いられる。
Hereinafter, the present invention will be described in detail with reference to the drawings and the like. FIG. 3 is a schematic diagram showing a flowchart for performing cationic electrodeposition coating according to the method of the present invention. The cationic electrodeposition coating step basically includes five steps: a degreasing step, a chemical conversion step, an electrodeposition (coating) step, a washing step, and a baking step. In this step, the membrane module 1 is used in a step that connects the electrodeposition step and the washing step.

【0010】即ち、代表的には、膜モジュール1は、電
着槽15中で使用され、汚染された電着塗料(塗料原
液)2中から、水、その他の低分子成分を抜き取り、濃
縮塗料2’として電着槽15に戻し、他方抜取られた
水、その他の低分子成分を含む濾液3は、水洗液として
複数の水洗槽16からなる水洗工程へ戻される。
That is, typically, the membrane module 1 is used in an electrodeposition bath 15 to extract water and other low-molecular components from the contaminated electrodeposition paint (stock solution) 2 to form a concentrated paint. The filtrate 3 containing the water and other low-molecular components is returned to the electrodeposition tank 15 as 2 ′, and is returned to the water washing step including a plurality of water washing tanks 16 as a water washing liquid.

【0011】本発明で言う膜モジュールとは、原則的
に、電着塗料中の樹脂、顔料等の有効成分と水、夾雑イ
オンその他低分子成分などの不用成分とを分離できるも
のなら何でもよいが、平均孔径1μm以下の膜から構成
されることが好ましい。これ以上の孔径では、電着に有
効な塗料成分、樹脂、顔料などを透過させてしまう。好
ましくは、平均孔径0.5μm以下又は分画分子量50
0万以下の限外濾過膜(UF)、逆浸透膜(RO)、ミ
クロフィルター(MF)等を挙げることができ、それら
単独若しくは複数個を連結しても良い。特に、限外濾過
膜(UF)が好ましい。
The membrane module referred to in the present invention is basically any membrane module which can separate an effective component such as a resin and a pigment in an electrodeposition coating material from unnecessary components such as water, impurity ions and other low molecular components. , And a film having an average pore diameter of 1 μm or less. If the pore diameter is larger than this, a coating component, a resin, a pigment, and the like effective for electrodeposition will be transmitted. Preferably, the average pore size is 0.5 μm or less or the molecular weight cut off is 50.
Ultrafiltration membranes (UF), reverse osmosis membranes (RO), microfilters (MF) and the like having a molecular weight of 100,000 or less may be mentioned, and these may be used alone or in combination. Particularly, an ultrafiltration membrane (UF) is preferable.

【0012】なお、表面にスキン層を有して大分子を阻
止し小分子のみを透過させる選択透過能を持つ孔があ
り、その下に連続的に孔が大きくなるような支持層を持
つ、いわゆる非対称膜も使用可能である。また、本発明
の膜モジュールに塗料原液2を入れる前に、バッグフィ
ルターなどのプレフィルターを設け、凝集物等を分離・
除去しても良い。さらに、詳細に述べる。
In addition, there are pores having a skin layer on the surface and having selective permeation ability for blocking large molecules and permeating only small molecules, and a supporting layer below which pores are continuously increased. So-called asymmetric membranes can also be used. In addition, a pre-filter such as a bag filter is provided before the stock solution 2 is put into the membrane module of the present invention to separate aggregates and the like.
It may be removed. Further details will be described.

【0013】脱脂工程とは、金属鋼板などの被塗物9の
表面に付着している油汚れを脱脂浴10中でアルカリ液
などを用いて洗浄し、次いで水洗浴11で水洗して、電
着工程において被塗物9表面へ効率的に電着塗料を電着
できるようにする工程である。化成処理工程とは、塗装
密着性と耐食性を向上させるために、電着塗装の下処理
として行うもので、化成浴12中で被塗物9の表面を通
常リン酸被膜処理が行われ、次いで水洗浴13で水洗し
て被塗物9の表面に残存するリン酸を洗い流す工程であ
る。カチオン電着工程とは、被塗物9をマイナス電極に
して、プラス電荷を持つ電着塗料を被塗物9の表面に析
出させる工程である。水洗工程とは、複数の水洗槽1
6、16’からなり、被塗物9の表面に付着した過剰の
塗料成分を水洗液(濾液)で洗浄して、電着に有効な成
分を電着槽15にオーバーフローさせる工程である。
In the degreasing step, oil stains adhering to the surface of the object 9 such as a metal steel plate are washed in a degreasing bath 10 using an alkaline solution and the like, and then washed in a washing bath 11 to remove electricity. This is a step in which the electrodeposition paint can be efficiently electrodeposited on the surface of the article 9 in the application step. The chemical conversion treatment step is performed as a pretreatment for electrodeposition coating in order to improve coating adhesion and corrosion resistance. In the chemical conversion bath 12, the surface of the article 9 is usually subjected to a phosphoric acid coating treatment, In this step, the phosphoric acid remaining on the surface of the article 9 by washing with the washing bath 13 is washed away. The cation electrodeposition step is a step of using the object 9 as a negative electrode and depositing an electrodeposition paint having a positive charge on the surface of the object 9. The washing process is a process in which a plurality of washing tanks 1
This is a step of washing the excess paint components adhered to the surface of the article 9 with a washing liquid (filtrate) and overflowing the components effective for electrodeposition into the electrodeposition tank 15.

【0014】水洗工程からオーバーフローさせた電着液
と、膜モジュール1などで分離され濃縮された電着液と
の量をコントロールすることにより、電着槽15中の電
着液の濃度を一定に保つことができるのである。しか
し、膜モジュール1による電着塗料の濾過を長期連続運
転すると、従来法に従って膜モジュール1を酸逆洗させ
ると、図2−(イ)に示されるような膜モジュールの外
側に炭酸鉛を主体とする無機炭酸塩の結晶の沈着は見ら
れなくなるが、図2−(ロ)に示されるように膜モジュ
ールの内断面に次第に結晶の沈着が形成されると共に、
膜モジュールの内側に樹脂と顔料からなるゲル層も形成
されて、膜モジュールの目づまりが新たに生ずるように
なる。
By controlling the amount of the electrodeposition solution overflowed from the washing step and the amount of the electrodeposition solution separated and concentrated in the membrane module 1 or the like, the concentration of the electrodeposition solution in the electrodeposition tank 15 can be kept constant. You can keep it. However, when the filtration of the electrodeposition paint by the membrane module 1 is continuously performed for a long period of time, when the membrane module 1 is backwashed with an acid according to the conventional method, lead carbonate is mainly contained outside the membrane module as shown in FIG. The deposition of crystals of the inorganic carbonate is no longer observed, but as shown in FIG. 2- (b), the deposition of crystals is gradually formed on the inner cross section of the membrane module.
A gel layer made of a resin and a pigment is also formed inside the membrane module, and the membrane module is newly clogged.

【0015】ところが、本発明は、下記の特定の全ての
条件を満たす範囲での酸逆洗により上記の膜モジュール
の内断面及び内側の目づまりが解消されるに至るのであ
る。図1は、本発明の方法により酸逆洗を行う膜モジュ
ール中に設ける酸逆洗孔の位置を示す模式図である。す
なわち、図1で示されるように、膜モジュール1の酸逆
洗(孔)4から脂肪族及び芳香族の一価又は多価酸含有
液を下記の特定の条件を全て満たす範囲で膜モジュール
1の膜断面に逆洗することにより、膜モジュールの外
側、内断面、内側の目づまりが生じない。 (a) 酸濃度:600ppm以上、 (b) 酸逆洗時間:60秒以上/30分〜24時間の間
隔での間歇連続 (c) 酸逆洗速度(酸逆洗流量):5L/分/モジュー
ル以上、 (d) 酸逆洗量:5L/モジュール以上。
[0015] However, the present invention is from reaching the inner cross-section and inner clogging of the membrane modules is eliminated by acid backwash in the range that meet certain all <br/> conditions below. FIG. 1 is a schematic diagram showing the positions of acid backwash holes provided in a membrane module for performing acid backwash according to the method of the present invention. That is, as shown in FIG. 1, an aliphatic and aromatic monovalent or polyvalent acid-containing solution is supplied from the acid backwash (hole) 4 of the membrane module 1 within a range satisfying all of the following specific conditions. by acid backwash the membrane cross-section, outer membrane module, the inner cross-section, the inner clogging does not occur. (a) Acid concentration: 600 ppm or more, (b) Acid backwashing time: 60 seconds or more / intermittent continuous at intervals of 30 minutes to 24 hours (c) Acid backwashing speed (acid backwashing flow rate): 5 L / min / (D) Acid backwash: 5 L / module or more.

【0016】本発明に用いる酸液とは、脂肪族及び芳香
族の一価又は多価酸、例えば酢酸、ギ酸、ヒドロキシ酢
酸、グリコール酸、乳酸などの酸単独またはそれらの組
合せの酸液を指す。酢酸の使用が好ましい。ここで、酸
逆洗とは、膜モジュールの膜断面に、所定濃度で酸液含
有濾液を逆洗することを言う。従って、例えば図
(イ)に示される従来例のように膜モジュール1の濾液の
排出孔をそのまま用いて、濾液に(a) 〜(d) の特定の全
ての条件を満たす範囲で酸液を注入した上送り込むケー
スに限らず、図− (ロ)に示されるように、濾液孔と酸
逆洗孔とを別に設けることの方が好ましい。即ち、酸逆
洗孔の設置箇所が膜モジュールの濾水配管のある端部と
は逆に位置する反対端部に設けられる場合である。さら
に、図− (ハ)に示されるように、2ケ所など複数ケ所
設けることが、酸液の膜モジュールへの供給が均一にな
るので好ましい。また、酸逆洗孔の設置箇所としては膜
モジュールの上下端部が効率がよい。膜モジュールの中
間に設けても良い。即ち、酸逆洗孔を膜モジュールの上
下端部或いは中間に複数個設けられる場合である
The acid solution used in the present invention refers to an acid solution of an acid such as an aliphatic or aromatic monohydric or polyhydric acid such as acetic acid, formic acid, hydroxyacetic acid, glycolic acid, lactic acid alone or a combination thereof. . The use of acetic acid is preferred. Here, the acid backwash refers to backwashing the filtrate containing the acid solution at a predetermined concentration on the membrane cross section of the membrane module. Thus, for example, Figure 1 -
As in the conventional example shown in (a), the filtrate discharge hole of the membrane module 1 is used as it is, and the specific amount of (a) to (d) is added to the filtrate.
Not only conditions the case of feeding on the injection of the acid solution in a range satisfying the Te, 1 - as shown in (b), towards providing separate and filtrate holes and Sangyaku washing hole is preferred. That is, acid reverse
The location of the washing hole is the end of the membrane module where the drainage pipe is located.
Is a case where it is provided at the opposite end located oppositely . Further, as shown in FIG. 1- (C), it is preferable to provide a plurality of places such as two places because the supply of the acid solution to the membrane module becomes uniform. In addition, the upper and lower ends of the membrane module are more efficient as the location of the acid backwashing hole. It may be provided in the middle of the membrane module. That is, the acid backwash hole is placed above the membrane module.
This is a case where a plurality is provided at the lower end or at the middle .

【0017】本発明の上記方法によると、特に、膜モジ
ュールの内断面に沈着したリン酸鉛を主体とする無機炭
酸塩の結晶を積極的に溶解することができるので好まし
い手法である。本発明において、酸逆洗を特定の全ての
条件を満たす範囲で行うことが必要である。 即ち、(a) 酸濃度が500ppm以上、好ましくは50
0〜5,000ppm、より好ましくは700〜2,0
00ppmである。 (b)酸逆洗時間が60秒以上/30分〜24時間の間
隔、好ましくは60〜600秒/30分〜24時間の間
隔、より好ましくは60〜240秒/30分〜24時間
の間隔である。 (c) 酸供給速度が5L/分/モジュール以上、好ましく
は6〜10L/分/モジュール、より好ましくは6〜8
L/分/モジュールである。 (d) 酸逆洗量が5L/分/モジュール以上、好ましくは
6〜15L/分/モジュール、より好ましくは6〜12
L/分/モジュールである。
According to the above method of the present invention, in particular, a crystal of inorganic carbonate mainly composed of lead phosphate deposited on the inner cross section of the membrane module can be positively dissolved, which is a preferable method. In the present invention, it is necessary to carry out the acid backwash in a range that meet certain all <br/> conditions. That is, (a) the acid concentration is 500 ppm or more, preferably 50 ppm
0 to 5,000 ppm, more preferably 700 to 20,000 ppm
00 ppm. (b) Acid backwashing time of 60 seconds or more / 30 minutes to 24 hours, preferably 60 to 600 seconds / 30 minutes to 24 hours, more preferably 60 to 240 seconds / 30 minutes to 24 hours. It is. (c) The acid supply rate is 5 L / min / module or more, preferably 6 to 10 L / min / module, more preferably 6 to 8 L / min / module.
L / min / module. (d) The acid backwashing amount is 5 L / min / module or more, preferably 6-15 L / min / module, more preferably 6-12.
L / min / module.

【0018】本発明において、酸濃度(a) が極端に多い
と、電着液中でのpHが大幅に低下し、悪影響を与え
る。また、酸濃度(a) が500ppm未満の場合には膜
面に析出した炭酸鉛及びリン酸鉛などを充分に溶解する
ことができない。また、酸逆洗時間 (b)が60秒/30
分〜24時間の間隔未満で低すぎると、膜面に析出した
炭酸鉛及びリン酸鉛などを充分に溶解することができな
い。また、酸逆洗時間 (b)が極端に多いと、濾過効率の
低下を招くことになる。酸供給速度(c) が5L/分/モ
ジュール未満であると、逆洗の効果が少なくなる。ま
た、極端に速いと逆洗圧力が高くなり膜が破損する。酸
逆洗量(d) が5L/分/モジュール未満で少ないと、膜
の内断面を通過する酸の量が少なくなり酸逆洗の効果が
少なくなる。また、酸逆洗量(d) が極端に多いと、塗料
管理の中和剤量(MEQ;酸量)の上限値をオーバー
し、塗装に悪影響を与える。
In the present invention, when the acid concentration (a) is extremely high, the pH in the electrodeposition solution is greatly reduced, which has an adverse effect. If the acid concentration (a) is less than 500 ppm, lead carbonate and lead phosphate deposited on the film surface cannot be sufficiently dissolved. The acid backwashing time (b) is 60 seconds / 30.
If the interval is less than minutes to 24 hours, lead carbonate and lead phosphate deposited on the film surface cannot be sufficiently dissolved. If the acid backwashing time (b) is extremely long, the filtration efficiency will be reduced. When the acid supply rate (c) is less than 5 L / min / module, the effect of backwashing is reduced. On the other hand, if the speed is extremely high, the backwash pressure increases and the film is damaged. If the acid backwashing amount (d) is less than 5 L / min / module, the amount of acid passing through the inner cross section of the membrane decreases, and the effect of acid backwashing decreases. On the other hand, if the acid backwashing amount (d) is extremely large, it exceeds the upper limit of the amount of neutralizing agent (MEQ; acid amount) in the paint control, which adversely affects the coating.

【0019】本発明において、塗料の中和剤値が高くな
ったら、濾液を廃棄することが好ましい。特に、酸逆洗
直後に濾液を抜き取ると効果的である。この発明におけ
る特定の酸逆洗の開始時期は、本発明による特定の酸逆
洗開始時期の開始方法によって定めることが望ましい
が、これに制限されず、例えば膜モジュールに無機塩な
どの不用成分が一定量沈着した時期にバッチで行っても
良いし、また、これまでの操業における経験を生かして
予め決めた一定時期になったら、定期的に特定の酸逆洗
の操作による管理を行っても良い。
In the present invention, it is preferable to discard the filtrate when the value of the neutralizing agent of the paint becomes high. In particular, it is effective to drain the filtrate immediately after the acid backwash. The start time of the specific acid backwashing in the present invention is desirably determined by the method of starting the specific acid backwashing start time according to the present invention, but is not limited thereto, and for example, unnecessary components such as inorganic salts may be contained in the membrane module. It may be carried out in batches at a certain amount of deposition time, or it may be carried out periodically by using a specific acid backwashing operation at a predetermined time, taking advantage of the experience in the operation up to now. good.

【0020】次に、酸逆洗の開始時期は、従来経験的に
バッチで決定していたが、本発明の管理方法によると、
下記の下記 (イ)〜 (ハ)の特定の要素単独或いはそれらの
組合せ( )、( ) のいずれか、或いは ( )+( )の組合
せ、( )+( ) の組合せ、( )+( )又は( )+( )+( )の組
合せ〕からなる電着塗装工程における検知事項の許容限
界値を外れた時に実施する、カチオン電着塗装液の酸逆
洗時期の管理方法を採用することが効率上望ましい。 (イ)化成処理の最終水洗後の被塗物の付着水の比電導
度、 (ロ)電着塗料原液中のリン酸根、 (ハ)膜モジュールを出る濾液量。より具体的には、本発
明は以下の酸逆洗時期の管理条件下で行なうことが好ま
しい。
Next, the start time of the acid backwashing has been conventionally determined on a batch basis empirically, but according to the control method of the present invention,
The following specific elements (a) to (c) below alone or
Union of the combination [(a), (b) any one of, or (a) + (b)
So, the combination of (a) + (c), a set of (b) + (c) or (b) + (b) + (c)
It carried out when an off-allowable limit value of the detection item in comprising electrodeposition coating process from combined], it is the efficiency desirable to employ management methods acid backwash time of cationic electrodeposition coating solution. (B) Specific conductivity of water adhering to the substrate after the final washing of the chemical conversion treatment; (b) Phosphate groups in the stock solution of electrodeposition paint; and (c) the amount of filtrate leaving the membrane module. More specifically, the present invention is preferably carried out under the following conditions for controlling the timing of acid backwashing.

【0021】即ち、 (イ)化成処理の最終水洗後の被塗物
の付着水の比電導度が30〜60S/cmを越えた場
合、 (ロ)電着塗料原液中のリン酸根が10〜30ppmを越
えた場合、 (ハ)膜モジュールを出る濾液量が設定値の80〜95%
を下回った場合。また、上記管理方法の実施に当たり、
上記 (イ)〜 (ハ)の点検箇所から発せられた酸逆洗開始信
号を膜モジュールと連結した位置にある酸逆洗ポンプに
伝達し、該ポンプを作動することにより、酸逆洗を開始
する方法の採用が望ましい。もちろん、本発明の管理方
法の実施により酸逆洗時期が到達したら手動により酸逆
洗ポンプを作動させても構わない。
(A) When the specific conductivity of the water adhering to the object after the final washing of the chemical conversion treatment exceeds 30 to 60 S / cm, (b) the phosphate group in the undiluted solution of the electrodeposition paint is 10 to 10 S / cm. If the concentration exceeds 30 ppm, (c) the amount of filtrate exiting the membrane module is 80 to 95% of the set value.
If it falls below. In implementing the above management method,
The acid backwashing start signal issued from the inspection points (a) to (c) above is transmitted to the acid backwash pump located at the position connected to the membrane module, and the pump is operated to start the acid backwash. It is desirable to adopt a method of doing so. Of course, when the acid backwash time has arrived by the implementation of the management method of the present invention, the acid backwash pump may be manually operated.

【0022】上記酸逆洗時期の管理方法における許容限
界値を決める (ハ)の設定値とは、カチオン電着塗料の種
類、濃度、配合される中和剤(酸)、顔料などの添加剤
の種類により定められる塗料原液が膜モジュールを出る
濾液量によって決定される値である。本発明の酸逆洗時
期の管理は、上記許容限界値を外れないように管理する
ことが、膜モジュールに無機塩などの不用成分が常に沈
着せず、安定してカチオン電着塗装を行う上で重要であ
る。
The permissible limit value in the method of controlling the timing of the acid backwash is determined by (c): the type and concentration of the cationic electrodeposition paint, the neutralizing agent (acid) to be incorporated, and additives such as pigment. Is a value determined by the amount of filtrate in which the stock solution of the paint determined by the type of the liquid exits the membrane module. The acid backwashing time of the present invention is controlled so as not to deviate from the permissible limit value, so that unnecessary components such as inorganic salts are not always deposited on the membrane module, and a stable cationic electrodeposition coating is performed. Is important.

【0023】該許容限界値は (イ)比電導度が30〜60
μS/cm、好ましくは30〜 50μS/cm、より
好ましくは30〜40μS/cmを越えた場合、 (ロ)リ
ン酸根が10〜30ppm、好ましくは10〜20pp
m、より好ましくは10〜15ppmを越えた場合、
(ハ)濾液量が設定値の80〜95%、好ましくは85〜
95%、より好ましくは90〜95%を下回った場合で
ある。該許容限界値が上記の範囲において所期の効果を
奏することができる。
The allowable limit value is as follows: (a) The specific conductivity is 30 to 60.
When it exceeds μS / cm, preferably 30 to 50 μS / cm, more preferably 30 to 40 μS / cm, (b) the phosphate group is 10 to 30 ppm, preferably 10 to 20 pp
m, more preferably more than 10-15 ppm,
(C) The amount of the filtrate is 80 to 95% of the set value, preferably 85 to 95%.
95%, more preferably below 90-95%. When the permissible limit value is in the above range, the desired effect can be obtained.

【0024】以下、図面に基づいて具体的に説明する。
図3において、化成浴12を出た被塗物9を水洗浴13
で水洗した後の付着水14中の比電導度を比電導度計に
より自動的に測定し、 (イ)その比電導度が30〜60μ
S/cmを越えた場合に、その信号を酸逆洗ポンプ21
に伝達し、作動して酸逆洗を開始する。その際に、酸タ
ンク18より酸を酸逆洗ポンプ21と同時に作動する酸
注入ポンプ(図示されない)により汲み上げ、一方濾液
タンク17より濾液を注入して所定の濃度の酸液として
酸逆洗ポンプ21を作動させて酸逆洗孔より所定時間で
かつ逆洗速度で所定の逆洗量を流入させ、膜モジュール
1の膜面に接触させる。また、電着槽15中に塗料のリ
ン酸根測定器を入れ自動的に測定し、 (ロ)そのリン酸根
が10〜30ppmを越えた場合に、その信号を酸逆洗
ポンプ21に伝達し、作動して酸逆洗を開始する。ま
た、濾液流量計23の値が (ハ)濾液量の設定値の80〜
95%を下回った場合に、その信号を酸逆洗ポンプ21
に伝達し、作動して酸逆洗を開始する。本発明の場合に
は、( )、( ) のいずれか、或いは ( )+( )の組合せ、
( )+( )の組合せ、( )+( )又は( )+( )+( )の組合せ
に限られる。(イ)〜 (ハ)の許容値を検知する計測器具と
しては、例えば (イ)は比導電計を、(ロ)はイオン計を、
(ハ)は濾液流量計を用いることができる。
Hereinafter, a specific description will be given with reference to the drawings.
In FIG. 3, the object 9 having left the chemical conversion bath 12 is washed with a washing bath 13.
The specific conductivity in the attached water 14 after washing with water is automatically measured by a specific conductivity meter, and (a) the specific conductivity is 30 to 60 μm.
If the signal exceeds S / cm, the signal is sent to the acid backwash pump 21.
To start the acid backwash. At that time, the acid is pumped up from the acid tank 18 by an acid injection pump (not shown) which operates simultaneously with the acid backwash pump 21, while the filtrate is injected from the filtrate tank 17 to obtain an acid solution having a predetermined concentration and the acid backwash pump. By operating 21, a predetermined amount of backwash flows through the acid backwash hole for a predetermined time and at a backwash speed, and is brought into contact with the membrane surface of the membrane module 1. In addition, a phosphate measuring device for paint is put in the electrodeposition tank 15 and automatically measured. (B) When the phosphate exceeds 10 to 30 ppm, the signal is transmitted to the acid backwashing pump 21, Activate and start pickling. Further, the value of the filtrate flow meter 23 is (c) the set value of the filtrate amount of 80 to 80%.
When the signal falls below 95%, the signal is sent to the acid backwash pump 21.
To start the acid backwash. In the present case, the combination of (a), (b) either, or (b) + (B),
The combination of (a) + (c), the combination of (b) + (c) or (b) + (b) + (c)
Limited to As measuring instruments for detecting the allowable values of (a) to (c), for example, (a) is a specific conductivity meter, (b) is an ion meter,
For (c), a filtrate flow meter can be used.

【0025】[0025]

【実施例】本発明は下記の実施例により具体的に説明さ
れるが、これらは本発明の範囲を制限しない。 (実施例1) 図3の電着塗装工程に従って、日本ペイント(株)製P
TU−1000の電着塗料を旭化成工業(株)製UFモ
ジュールKCV−3010を用いて、本発明の酸逆洗時
期の管理方法の(ロ)時期として電着塗料原液中のリン
酸根が45ppmの時に限外濾過を行い、酢酸を酸逆洗
液として用い、下記の条件下で酸逆洗した結果を下記表
にまとめた。 NV(不揮発分) 20±1% pH 6.3±0.2 MEQ(酢酸の中和剤量) 27±2 比伝導度(μS/cm) 1550±100 Pb 1500ppm PO4 45ppm UF運転条件 入口/出口 2.8/0.8(kg/
cm2 ) 酸逆洗条件(下表) 逆洗/濾過 60秒/60分間の濾過間隔で連続運
The present invention is illustrated by the following examples, which do not limit the scope of the invention. (Example 1) According to the electrodeposition coating process of FIG.
Using the UF-1000 electrodeposition paint of Asahi Kasei Kogyo Co., Ltd., UF module KCV-3010, as the (b) time of the method of controlling the acid backwashing time of the present invention, the phosphoric acid root in the stock solution of the electrodeposition paint was 45 ppm. Ultrafiltration was sometimes performed, and acetic acid was used as an acid backwashing solution, and the results of acid backwashing under the following conditions were summarized in the following table. NV (non-volatile content) 20 ± 1% pH 6.3 ± 0.2 MEQ (amount of acetic acid neutralizer) 27 ± 2 Specific conductivity (μS / cm) 1550 ± 100 Pb 1500 ppm PO 4 45 ppm UF Operating conditions Inlet / Exit 2.8 / 0.8 (kg /
cm 2 ) Acid backwash conditions (table below) Backwash / filtration Continuous operation at a filtration interval of 60 seconds / 60 minutes

【0026】[0026]

【表1】 [Table 1]

【0027】[0027]

【表2】 <濾液量推移>[Table 2] <Change in filtrate volume>

【0028】[0028]

【表3】 <膜モジュール解析の結果:2年経過後>[Table 3] <Results of membrane module analysis: after 2 years>

【0029】(比較例A) また、実施例1と同様の条件下で酸逆洗を行うが、 (ロ)
時期として電着塗料原液中のリン酸根が7ppmで行う
と円滑なカチオン電着塗装を行うことができない。そし
て、本発明の酸逆洗時期の管理方法の (イ)、 (ハ)時期に
ついてもその許容値を外れた場合に円滑なカチオン電着
塗装を行うことができない。
(Comparative Example A) Further, acid backwashing is carried out under the same conditions as in Example 1;
When the concentration of the phosphate group in the stock solution of the electrodeposition paint is 7 ppm, smooth cationic electrodeposition cannot be performed. Also, when the acid backwashing time management method (A) and (C) of the present invention also deviate from the allowable values, a smooth cationic electrodeposition coating cannot be performed.

【0030】(実施例2) 図3の電着塗装工程に従って、関西ペイント(株)製E
L−0400の電着塗料を旭化成工業(株)製UFモジ
ュールKCV−3010を用いて限外濾過を行い、酢酸
を酸逆洗液として用い、下記の条件下で酸逆洗した結果
を下記表4〜5にまとめた。
Example 2 According to the electrodeposition coating process of FIG. 3, E manufactured by Kansai Paint Co., Ltd.
The electrodeposition paint of L-0400 was subjected to ultrafiltration using UF module KCV-3010 manufactured by Asahi Kasei Kogyo Co., Ltd., and acid backwashing was performed under the following conditions using acetic acid as an acid backwashing solution. 4 to 5.

【0031】塗料 NV(不揮発分) 10±1% pH 6.5±0.2 MEQ(酢酸の中和剤量) 30±2 比伝導度(μS/cm) 1600±100 前処理水洗付着水 比伝導度(μS/cm) 90 UF運転条件 入口/出口 2.5/0.5(kg/
cm2 ) 酸逆洗条件 600ppm 逆洗圧力過 2.0(kg/ cm2
Paint NV (non-volatile) 10 ± 1% pH 6.5 ± 0.2 MEQ (amount of acetic acid neutralizer) 30 ± 2 Specific conductivity (μS / cm) 1600 ± 100 Conductivity (μS / cm) 90 UF Operating conditions Inlet / outlet 2.5 / 0.5 (kg /
cm 2 ) Acid backwashing conditions 600 ppm Backwash pressure excess 2.0 (kg / cm 2 )

【0032】[0032]

【表4】 表5においては、膜モジュール中の酸逆洗孔の形態は比
較例3は図1− (イ)を、実施例2は図1− (ロ)を採用し
た。
[Table 4] In Table 5, as for the form of the acid backwashing hole in the membrane module, FIG. 1- (a) was used for Comparative Example 3, and FIG. 1- (B) was used for Example 2.

【0033】[0033]

【表5】 <濾液量推移/膜解析結果>[Table 5] <Change in filtrate volume / Results of membrane analysis>

【0034】[0034]

【発明の効果】本発明によるカチオン電着塗装液の新規
な酸逆洗方法により、膜モジュールの濾液量を高く保持
でき、かつ膜モジュールの膜面の外側、内断面、内側に
沈着する炭酸鉛の結晶やリン酸鉛の結晶や電着塗料、顔
料のゲル層形成を阻止できて膜モジュールの目づまりを
防止できる。また、本発明の酸逆洗の特定の管理方法に
より、酸逆洗開始時期合理的に決めることができる。
また、特定の全ての条件を満たす範囲で酸逆洗を円滑に
行うことができる
According to the novel acid backwashing method of the cationic electrodeposition coating solution according to the present invention, the filtrate amount of the membrane module can be kept high, and lead carbonate deposited on the outside, inside section and inside of the membrane surface of the membrane module. And the formation of gel layers of lead phosphate crystals, electrodeposition paints, and pigments, thereby preventing clogging of the membrane module. Further, the acid backwashing start time can be rationally determined by the specific method of controlling the acid backwash according to the present invention.
Also, smooth acid backwashing within the range that satisfies all specific conditions
Can be done .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の方法により酸逆洗を行う膜モジュール
中に設ける酸逆洗孔の位置を示す模式図である。
FIG. 1 is a schematic view showing the positions of acid backwash holes provided in a membrane module for performing acid backwash according to the method of the present invention.

【図2】膜モジュールを連続運転した場合に、膜モジュ
ールの断面に結晶が沈着した状態を示す模式図である。
FIG. 2 is a schematic diagram showing a state where crystals are deposited on a cross section of the membrane module when the membrane module is operated continuously.

【図3】本発明の方法に従ってカチオン電着塗装を行う
フローチャートを示す模式図である。
FIG. 3 is a schematic diagram showing a flowchart for performing cationic electrodeposition coating according to the method of the present invention.

【符号の説明】[Explanation of symbols]

1 膜モジュール 2 電着塗料(塗料原液) 2’ 濃縮塗料 3 濾液(孔) 4 酸逆洗(孔) 9 被塗物 10 脱脂浴 11、13 水洗浴 12 化成浴 14 付着水 15 電着槽 16、16’ 水洗槽 17 濾液タンク 18 酸タンク 19 信号 20 循環ポンプ 21 酸逆洗ポンプ 22 濾液ポンプ 23 濾液流量計 24 濾液排出流量計 イ 比伝導度 ロ 塗料のリン酸根 ハ 濾液量 DESCRIPTION OF SYMBOLS 1 Membrane module 2 Electrocoat (paint undiluted solution) 2 'Concentrated paint 3 Filtrate (hole) 4 Acid backwash (hole) 9 Coating object 10 Degreasing bath 11, 13 Rinse bath 12 Chemical bath 14 Adhered water 15 Electroplating tank 16 , 16 'Rinse tank 17 Filtrate tank 18 Acid tank 19 Signal 20 Circulation pump 21 Acid backwash pump 22 Filtrate pump 23 Filtrate flow meter 24 Filtrate discharge flow meter A Specific conductivity B Paint phosphate root C Filtrate amount

フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C25D 13/24 301 B01D 61/22 B01D 65/06 Continuation of front page (58) Field surveyed (Int.Cl. 7 , DB name) C25D 13/24 301 B01D 61/22 B01D 65/06

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 膜処理法によりカチオン電着塗装液を回
収する工程において、膜モジュールの膜断面に間歇連続
的に脂肪族及び芳香族の一価又は多価酸含有液を酸逆洗
するに当たり、酸逆洗の開始を下記( )、( ) のいずれ
か、或いは ( )+( )の組合せ、( )+( ) の組合せ、( )+
( )又は( )+( )+( )の組合せからなる電着塗装工程に
おける検知事項の許容限界値を外れた時に実施すること
を特徴とする、カチオン電着塗装液の酸逆洗時期の管理
方法。 (イ)化成処理の最終水洗後の被塗物の付着水の比電導
度、 (ロ)電着塗料原液中のリン酸根、 (ハ)膜モジュールを出る濾液量。
In the step of recovering a cationic electrodeposition coating solution by a membrane treatment method, an acid or aromatic monovalent or polyvalent acid-containing solution is intermittently and continuously backwashed on a cross section of a membrane of a membrane module. , Start of acid backwashing in any of the following ( a ) and ( b )
Or ( a ) + ( b ) combination, ( b ) + ( c ) combination, ( b ) +
( C ) or ( b ) + ( b ) + ( c ), the acid reversal of the cation electrodeposition coating liquid, which is carried out when the detection limit in the electrodeposition coating process is out of the permissible limit value of the combination. How to manage the washing time. (B) Specific conductivity of water adhering to the object after the final washing in the chemical conversion treatment; (b) Phosphate groups in the stock solution of electrodeposition paint; and (c) the amount of filtrate leaving the membrane module.
【請求項2】 酸逆洗が膜モジュールの濾水配管のある
端部とは逆に位置する反対端部に設けられた酸逆洗孔か
ら膜モジュールの膜断面に該酸液を接触させる方法であ
ることを特徴とする、請求項1記載のカチオン電着塗装
液の酸逆洗時期の管理方法
2. An acid backwash is provided with a drainage pipe of the membrane module.
Acid backwash holes provided at the opposite end opposite to the end
A method for bringing the acid solution into contact with the membrane cross section of the membrane module.
The cationic electrodeposition coating according to claim 1, characterized in that:
How to control the timing of acid backwashing of liquid .
【請求項3】 酸逆洗が膜モジュールの上下端部或いは
中間に複数個設けられた酸逆洗孔から膜モジュールの膜
断面に該酸液を接触させる方法であることを特徴とす
る、請求項1記載のカチオン電着塗装液の酸逆洗時期の
管理方法
3. The method according to claim 3, wherein the acid backwash is performed at the upper and lower ends of the membrane module or
From the acid backwash holes provided in the middle, the membrane of the membrane module
Characterized in that it is a method of bringing the acid solution into contact with a cross section.
The acid backwashing time of the cationic electrodeposition coating solution according to claim 1
Management method .
【請求項4】 膜処理法によりカチオン電着塗装液を回
収する工程において、膜モジュールの膜断面に間歇連続
的に脂肪族及び芳香族の一価又は多価酸含有液を酸逆洗
するに当たり、下記(a)〜(d)の全ての条件を満たす範囲
で膜モジュールの膜断面に該酸液を接触させることを特
徴とする、カチオン電着塗装液の酸逆洗方法。 (a) 酸濃度:600ppm以上、 (b) 酸逆洗時間:60秒以上/30分〜24時間の間
隔での間歇連続 (c) 酸逆洗速度(酸逆洗流量):5L/分/モジュー
ル以上、 (d) 酸逆洗量:5L/モジュール以上。
4. In the step of recovering a cationic electrodeposition coating solution by a membrane treatment method, an acid and / or aromatic monovalent or polyvalent acid-containing solution is intermittently and continuously backwashed on a membrane section of the membrane module. An acid backwashing method for a cationic electrodeposition coating solution, wherein the acid solution is brought into contact with the membrane section of the membrane module within a range satisfying all of the following conditions (a) to (d) . (a) Acid concentration: 600 ppm or more, (b) Acid backwashing time: 60 seconds or more / intermittent continuous at intervals of 30 minutes to 24 hours (c) Acid backwashing speed (acid backwashing flow rate): 5 L / min / (D) Acid backwash: 5 L / module or more.
【請求項5】 酸逆洗が膜モジュールの濾水配管のある
端部とは逆に位置す る反対端部に設けられた酸逆洗孔か
ら膜モジュールの膜断面に該酸液を接触させる方法であ
ることを特徴とする、請求項4記載のカチオン電着塗装
液の酸逆洗方法
5. An acid backwash is provided with a drainage pipe of the membrane module.
Acid or backwash holes provided on the opposite end you located opposite to the end portion
A method for bringing the acid solution into contact with the membrane cross section of the membrane module.
The cationic electrodeposition coating according to claim 4, characterized in that:
Acid backwashing method of liquid .
【請求項6】 酸逆洗が膜モジュールの上下端部或いは
中間に複数個設けられた酸逆洗孔から膜モジュールの膜
断面に該酸液を接触させる方法であることを特徴とす
る、請求項4記載のカチオン電着塗装液の酸逆洗方法
6. An acid backwash is performed at the upper and lower ends of the membrane module or
From the acid backwash holes provided in the middle, the membrane of the membrane module
Characterized in that it is a method of bringing the acid solution into contact with a cross section.
The method for backwashing a cationic electrodeposition coating solution according to claim 4 .
JP23224393A 1993-08-26 1993-08-26 Control of acid backwashing time of cationic electrodeposition coating liquid and new acid backwashing method Expired - Fee Related JP3303893B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23224393A JP3303893B2 (en) 1993-08-26 1993-08-26 Control of acid backwashing time of cationic electrodeposition coating liquid and new acid backwashing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23224393A JP3303893B2 (en) 1993-08-26 1993-08-26 Control of acid backwashing time of cationic electrodeposition coating liquid and new acid backwashing method

Publications (2)

Publication Number Publication Date
JPH0762598A JPH0762598A (en) 1995-03-07
JP3303893B2 true JP3303893B2 (en) 2002-07-22

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ID=16936221

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Country Link
JP (1) JP3303893B2 (en)

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DE19931261C2 (en) * 1999-07-07 2001-06-21 Roland Damm Method and device for micro filtration in cathodic immersion painting
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