JP3283379B2 - Reference pin for tapering the small end of the connecting rod - Google Patents

Reference pin for tapering the small end of the connecting rod

Info

Publication number
JP3283379B2
JP3283379B2 JP12863994A JP12863994A JP3283379B2 JP 3283379 B2 JP3283379 B2 JP 3283379B2 JP 12863994 A JP12863994 A JP 12863994A JP 12863994 A JP12863994 A JP 12863994A JP 3283379 B2 JP3283379 B2 JP 3283379B2
Authority
JP
Japan
Prior art keywords
small end
connecting rod
hole
pin
reference pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP12863994A
Other languages
Japanese (ja)
Other versions
JPH07332332A (en
Inventor
理広 亀島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daihatsu Motor Co Ltd
Original Assignee
Daihatsu Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daihatsu Motor Co Ltd filed Critical Daihatsu Motor Co Ltd
Priority to JP12863994A priority Critical patent/JP3283379B2/en
Publication of JPH07332332A publication Critical patent/JPH07332332A/en
Application granted granted Critical
Publication of JP3283379B2 publication Critical patent/JP3283379B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Insertion Pins And Rivets (AREA)
  • Jigs For Machine Tools (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、コネクティング・ロッ
ド(以下、コンロッドと略す。)の小端部のテーパ加工
工程で使用する位置決め用の基準ピンに係り、特に、ピ
ストンピン穴の内周面に開口した油孔の開口端を基準ピ
ンで閉塞したものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a reference pin for positioning used in a tapering process of a small end portion of a connecting rod (hereinafter, abbreviated as a connecting rod), and more particularly to an inner peripheral surface of a piston pin hole. The present invention relates to an oil hole in which the open end of the oil hole is closed with a reference pin.

【0002】[0002]

【従来の技術】図2を参照しながらコンロッド小端部の
テーパ加工の従来例を説明する。
2. Description of the Related Art A conventional example of tapering a small end of a connecting rod will be described with reference to FIG.

【0003】コンロッド(10)はエンジンのクランク
シャフトとピストンを連結するロッド状部材であって、
クランクシャフト側が大端部(2)、ピストン側が小端
部(1)になっている。コンロッド(10)の長手方向
軸線に沿って延びる連結部(3)には、大端部(2)の
クランクピン穴の内周面上部と小端部(1)のピストン
ピンの内周面(4)下部を連通する油孔(5)が形成さ
れ、エンジンの運転時に小端部(1)のピストンピン穴
内周面(4)に十分な量の潤滑油が行き渡るようにされ
ている。この油孔(5)は、特にディーゼルエンジンで
は高圧縮比が採用されているため必ず設けられている。
[0003] The connecting rod (10) is a rod-shaped member that connects the crankshaft and the piston of the engine.
The large end (2) is on the crankshaft side and the small end (1) is on the piston side. A connecting portion (3) extending along the longitudinal axis of the connecting rod (10) has an upper portion of the inner peripheral surface of the crankpin hole at the large end (2) and an inner peripheral surface of the piston pin at the small end (1) ( 4) An oil hole (5) communicating with the lower portion is formed so that a sufficient amount of lubricating oil can be distributed to the inner peripheral surface (4) of the piston pin hole of the small end (1) during operation of the engine. The oil hole (5) is always provided because a high compression ratio is adopted particularly in a diesel engine.

【0004】小端部(1)の両側面は、重量の軽減を図
るため、回転軸(7)の先端に取付けられた回転刃
(8)によって、テーパ加工される。コンロッド(1
0)は、小端部(1)を上に、大端部(2)を下にした
状態で、トランスファ装置(13)の支持ピン(14)
を小端部(1)のピストンピン穴(4)内に嵌め込み、
連結部(3)を図示しない把持アームで把持した状態で
固定ブロック(6A)(6B)への受渡し位置迄搬送さ
れる(図2(D)参照)。
[0004] Both sides of the small end (1) are tapered by a rotary blade (8) attached to the tip of a rotary shaft (7) in order to reduce the weight. Connecting rod (1
0) is the support pin (14) of the transfer device (13) with the small end (1) up and the large end (2) down.
Into the piston pin hole (4) at the small end (1),
The connecting portion (3) is conveyed to a transfer position to the fixed blocks (6A) and (6B) while being gripped by a gripping arm (not shown) (see FIG. 2D).

【0005】受渡し位置に到達したコンロッド(10)
は、小端部(1)を支持ピン(14)から固定ブロック
(6A)の基準ピン(12)に受渡し、大端部(2)を
固定ブロック(6B)で支持される。この受渡し動作が
終了した後、クーラント(9)を噴射しつつコンロッド
(10)の小端部(1)の側面部分(15)に、回転刃
(8)による切削加工が施こされ、重量軽減用のテーパ
部が形成される(図2(A)(B)参照)。小端部
(1)の一方の端面でテーパ加工が完了した時点で、コ
ンロッド(10)は、固定ブロック(6A)(6B)か
ら再度トランスファ装置(13)の支持ピン(14)に
受渡され、回転刃(8)による切削加工面の位置を18
0゜反転させた状態で次工程に供給され、別の固定ブロ
ック(6A)(6B)に移し替え、この状態で小端部
(1)の他方の端面に前記同様のテーパ加工を施こす。
[0005] Connecting rod (10) that has reached the delivery position
The small end (1) is transferred from the support pin (14) to the reference pin (12) of the fixed block (6A), and the large end (2) is supported by the fixed block (6B). After this delivery operation is completed, the side portion (15) of the small end portion (1) of the connecting rod (10) is cut by the rotary blade (8) while spraying the coolant (9) to reduce the weight. (See FIGS. 2A and 2B). When the taper processing is completed on one end face of the small end portion (1), the connecting rod (10) is transferred from the fixed blocks (6A) and (6B) to the support pins (14) of the transfer device (13) again, The position of the cutting surface by the rotary blade (8) is set to 18
It is supplied to the next step in a state where it is inverted by 0 °, and is transferred to another fixed block (6A) (6B). In this state, the other end face of the small end (1) is subjected to the same taper processing as described above.

【0006】[0006]

【発明が解決しようとする課題】コンロッド(10)の
小端部(1)の端面部分にテーパ加工を施こす際に発生
する切粉(11)は、切削加工面に向って噴射されるク
ーラント(9)によって洗い流され系外に排出されるが
一部は小端部(1)のピストンピン穴(4)内に入り、
その内周面に開口している油孔(5)内に入り込むこと
がある。切粉(11)を除去するため、後工程で油孔
(5)内に大端部(2)側から洗浄液が注入されるが、
切粉(11)はカール状乃至スプリング状を呈している
ため、油孔(5)の壁面に食い込み易い状態になってい
る。このため、洗浄液を注入しても切粉(11)の排出
が完全ではなく、油孔(5)内に切粉(11)が残った
ままコンロッド(10)がエンジン組立工程に供給され
ることがある。
The chips (11) generated when the end face of the small end (1) of the connecting rod (10) is subjected to a taper process are cooled by a coolant sprayed toward the cut surface. It is washed out by (9) and discharged out of the system, but a part enters the piston pin hole (4) at the small end (1),
The oil may enter the oil hole (5) opened on the inner peripheral surface. In order to remove the chips (11), the cleaning liquid is injected into the oil hole (5) from the large end (2) side in a later step.
Since the cuttings (11) have a curl shape or a spring shape, they are in a state where they can easily bite into the wall surface of the oil hole (5). For this reason, even if the cleaning liquid is injected, the discharge of the chips (11) is not complete, and the connecting rod (10) is supplied to the engine assembly process with the chips (11) remaining in the oil hole (5). There is.

【0007】切粉(11)が油孔(5)内に残っている
と、エンジンの運転時に潤滑油の流れが阻害され、焼付
き等の事故が発生する。また、テーパ加工の後工程で、
小端部(1)の内周面(4)をダイヤモンドチップで加
工するときに、切粉(11)を巻き込むことによって、
内周面(4)の傷付きや、ダイヤモンドチップの破損等
の問題が発生する。
If the chips (11) remain in the oil hole (5), the flow of the lubricating oil during the operation of the engine is obstructed, and an accident such as seizure occurs. Also, in the post-step of taper processing,
When the inner peripheral surface (4) of the small end portion (1) is machined with a diamond chip, the cutting chips (11) are rolled up.
Problems such as damage to the inner peripheral surface (4) and breakage of the diamond chip occur.

【0008】[0008]

【課題を解決するための手段】上記課題の解決手段とし
て本発明は、小端部と大端部を連結する連結部に、前記
小端部のピストンピン穴と前記大端部のクランクピン穴
を連通する油孔を形成してなるコンロッドを、前記小端
部両側面のテーパ加工工程において、前記小端部を上側
にした状態で前記ピストンピン穴に固定ブロックから突
出した基準ピンを嵌合して位置決め固定する位置決め用
固定ブロックにおいて、前記基準ピンの先端部分を、前
記ピストンピン穴の内周面に開口した油孔の開口端まで
延長し、該延長部分で前記油孔の開口端を閉塞した。
In order to solve the above-mentioned problems, the present invention provides a connecting portion for connecting a small end portion and a large end portion with a piston pin hole at the small end portion and a crank pin hole at the large end portion. A connecting rod formed with an oil hole that communicates with the piston pin protrudes from a fixed block into the piston pin hole with the small end facing upward in the tapering step on both sides of the small end.
In the positioning fixing block for fitting and positioning and fixing the output reference pin, the tip portion of the reference pin is extended to the opening end of the oil hole opened on the inner peripheral surface of the piston pin hole, and the extension portion The open end of the oil hole was closed.

【0009】[0009]

【作用】固定ブロックの基準ピンで油孔の開口端が閉塞
されるので、油孔に対する切粉の侵入が完全に防止され
る。
Since the opening end of the oil hole is closed by the reference pin of the fixed block, the penetration of chips into the oil hole is completely prevented.

【0010】[0010]

【実施例】以下、図1(A)(B)を参照しながら本発
明の一具体例を説明する。尚、以下の記述において、従
来技術を示す図2と同一の構成部材は、原則として同一
の参照番号で表示し、重複する事項に関しては説明を省
略する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. In the following description, the same components as those in FIG. 2 showing the related art are denoted by the same reference numerals in principle, and the description of the same items will not be repeated.

【0011】固定ブロック(6A)は、基本構造として
図1(A)に示すようにコンロッド(10)の小端部
(1)に設けられた穴内に嵌まり込む基準ピン(16)
の先端部分を、その軸線方向に沿って、前記ピストンピ
ン穴(4)の内周面に開口している油孔(5)の開口端
迄延長し、この延長部分を油孔(5)の閉塞部材として
機能させている。
As shown in FIG. 1A, the fixed block (6A) has, as a basic structure, a reference pin (16) which fits into a hole provided in the small end (1) of the connecting rod (10).
Is extended along the axial direction thereof to the open end of an oil hole (5) opened in the inner peripheral surface of the piston pin hole (4), and this extended portion is connected to the oil hole (5). It functions as a closing member.

【0012】更に好ましい実施態様として、図1(B)
に示すように基準ピン(16)は、先端部分の下部だけ
をピストンピン(4)の内周面の下方に開口している油
孔(5)の開口端迄延長することによって油孔(5)の
小端部(1)側の開口端を全面的に閉塞すると共に、こ
の基準ピン(16)の延長部分(21)の先端部分上部
を基準ピン(16)の基端部方向に傾斜させて基準ピン
(16)の先端を傾斜部(17)とする。
As a further preferred embodiment, FIG.
As shown in FIG. 7, the reference pin (16) is formed by extending only the lower portion of the tip portion to the opening end of the oil hole (5) opening below the inner peripheral surface of the piston pin (4). ), The open end on the side of the small end (1) is completely closed, and the upper end of the extension (21) of the reference pin (16) is inclined toward the base end of the reference pin (16). The tip of the reference pin (16) is used as an inclined portion (17).

【0013】傾斜部(17)に対応して、トランスファ
装置(13)の支持ピン(18)の先端部分を基準ピン
(16)の先端部分の直近まで延長し、かつ基準ピン
(16)の傾斜部(17)とほぼ平行な傾斜部(19)
とする。
In accordance with the inclined portion (17), the distal end of the support pin (18) of the transfer device (13) is extended to the vicinity of the distal end of the reference pin (16), and the inclination of the reference pin (16) is increased. Inclined part (19) substantially parallel to part (17)
And

【0014】尚、トランスファ装置(13)の支持ピン
(18)は、固定ブロック(6A)と反対方向から穴内
に嵌まり込む必要があり、このためコンロッド(10)
の受渡しに先立って、支持ピン(18)は、軸線を固定
ブロック(6A)の基準ピンの軸線と一致させるように
予め位置合わせされる。
The support pin (18) of the transfer device (13) needs to be fitted into the hole from the opposite direction to the fixing block (6A).
Prior to delivery, the support pin (18) is pre-aligned so that the axis is aligned with the axis of the reference pin of the fixed block (6A).

【0015】トランスファ装置(13)と固定ブロック
(6A)(6B)の間で実行されるコンロッド(10)
の受渡し動作は、図2に示す従来例と同様であるが、ピ
ストンピン穴(4)内の油孔(5)の上端開口部が、基
準ピン(16)延長部分(21)で閉塞されているか
ら、小端部(1)の側面テーパ加工工程において、油孔
(5)内への切粉(11)の侵入が完全に防止され、こ
れより後工程での油孔(5)の洗浄が不要になり、油孔
(5)内の残留切粉(11)によるピストンピン穴
(4)内周面加工用ダイヤモンドチップの破損を防止で
きる。しかも、トランスファ装置(13)の支持ピン
(18)の必要な挿入深さが、傾斜部(17)と(1
9)の対向構造により確保されているから、搬送時にお
ける支持ピン(18)からのコンロッド(10)の脱落
を確実に防止できる。
Connecting rod (10) executed between transfer device (13) and fixed blocks (6A) (6B)
2 is the same as that of the conventional example shown in FIG. 2, but the upper end opening of the oil hole (5) in the piston pin hole (4) is closed by the reference pin (16) extension (21). Therefore, in the side tapering step of the small end portion (1), the intrusion of the cuttings (11) into the oil hole (5) is completely prevented, and the oil hole (5) is cleaned in a subsequent step. Can be eliminated, and damage of the diamond pin for processing the inner peripheral surface of the piston pin hole (4) due to the residual chips (11) in the oil hole (5) can be prevented. Moreover, the required insertion depth of the support pin (18) of the transfer device (13) is smaller than that of the inclined portions (17) and (1).
9), the connecting rod (10) can be reliably prevented from falling off from the support pin (18) during transport.

【0016】なお、本発明は請求項1以外の次のような
構成態様も可能である。
The present invention can also have the following configuration other than the first aspect.

【0017】基準ピンの先端部分下部を油孔の開口端ま
で延長し、前記基準ピンの先端部分上部は前記基準ピン
の基端部方向に傾斜させ、かつ前記基準ピンの挿入側と
は反対側からピストンピン穴に挿入されるトランスファ
装置の支持ピン先端部分を、前記基準ピンの先端部分の
傾斜面とほぼ平行な傾斜面にし、前記基準ピンの先端部
に隣接させたことを特徴とする請求項1記載のコンロッ
ド小端部のテーパ加工用基準ピン。
The lower end of the reference pin extends to the opening end of the oil hole, the upper end of the reference pin is inclined toward the base end of the reference pin, and is opposite to the insertion side of the reference pin. The tip of the support pin of the transfer device inserted into the piston pin hole from (1) is formed with a slope substantially parallel to the slope of the tip of the reference pin, and is adjacent to the tip of the reference pin. Item 2. A reference pin for tapering a small end of a connecting rod according to Item 1.

【0018】[0018]

【発明の効果】本発明は前述の如く、基準ピンの先端部
分でピストンピン内の油孔の開口端を閉塞するので、コ
ンロッド小端部のテーパ加工で発生する切粉が油孔内に
侵入するのを完全に防止でき、切粉排出のための油孔の
洗浄工程を不要化できる。また後工程でピストンピン穴
内周面を加工するダイヤモンドチップの切粉による破損
を防止できるから、ダイヤモンドチップの消耗率を低減
でき、破損チップによる不良品の発生を防止でき、さら
にピストンピン穴内周面の加工良否の検査工程も簡略化
できる。
As described above, according to the present invention, since the open end of the oil hole in the piston pin is closed at the tip of the reference pin, chips generated by tapering the small end of the connecting rod enter the oil hole. Can be completely prevented, and the step of cleaning the oil hole for discharging chips can be eliminated. In addition, it is possible to prevent diamond chips used to machine the inner peripheral surface of the piston pin hole in the subsequent process from being damaged by cutting chips, thereby reducing the wear rate of diamond chips, preventing defective products due to broken chips, and furthermore, preventing the inner peripheral surface of the piston pin hole from being damaged. The inspection process of the quality of processing can be simplified.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(A)は小端部のテーパ加工工程におけるコン
ロッドの断面図、(B)はコンロッド受渡し時のコンロ
ッド小端部の断面図。
FIG. 1A is a cross-sectional view of a connecting rod in a tapering step of a small end, and FIG. 1B is a cross-sectional view of a small connecting rod end when a connecting rod is delivered.

【図2】(A)はコンロッドと従来の固定ブロックの断
面図、(B)はコンロッド小端部の正面図、(C)は延
長した基準ピンを具えた固定ブロックとコンロッド小端
部の一部破断側面図、(D)は固定ブロックとトランス
ファ装置の従来例を示すコンロッド小端部の断面図。
2A is a cross-sectional view of a connecting rod and a conventional fixing block, FIG. 2B is a front view of a connecting rod small end, and FIG. 2C is a fixing block provided with an extended reference pin and one of the connecting rod small ends. FIG. 4D is a sectional view of a small end portion of a connecting rod showing a conventional example of a fixed block and a transfer device.

【符号の説明】[Explanation of symbols]

1 コンロッドの小端部 5 油孔 6A 固定ブロック 6B 固定ブロック 10 コンロッド 15 小端部の側面部分(テーパ加工部) 16 基準ピン 17 傾斜部 18 支持ピン 19 傾斜部 DESCRIPTION OF SYMBOLS 1 Small end of connecting rod 5 Oil hole 6A Fixed block 6B Fixed block 10 Connecting rod 15 Side part of small end (tapered portion) 16 Reference pin 17 Inclined portion 18 Support pin 19 Inclined portion

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) F16B 19/02 B23Q 3/18 B23Q 11/00 F16C 7/02 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) F16B 19/02 B23Q 3/18 B23Q 11/00 F16C 7/02

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 小端部と大端部を連結する連結部に、前
記小端部のピストンピン穴と前記大端部のクランクピン
穴を連通する油孔を形成してなるコンロッドを、前記小
端部両側面のテーパ加工工程において、前記小端部を上
側にした状態で前記ピストンピン穴に固定ブロックから
突出した基準ピンを嵌合して位置決め固定する位置決め
用固定ブロックにおいて、 前記基準ピンの先端部分を、前記ピストンピン穴の内周
面に開口した油孔の開口端まで延長し、該延長部分で前
記油孔の開口端を閉塞したことを特徴とするコンロッド
小端部のテーパ加工用基準ピン。
A connecting rod for connecting a piston pin hole at the small end and a crankpin hole at the large end at a connecting portion connecting the small end and the large end; In the tapering step on both side surfaces of the small end, from the fixed block to the piston pin hole with the small end facing upward.
In a positioning fixing block for fitting and positioning and fixing a protruding reference pin, a tip portion of the reference pin is extended to an opening end of an oil hole opened on an inner peripheral surface of the piston pin hole, and the extension portion A reference pin for tapering a small end of a connecting rod, wherein an opening end of the oil hole is closed.
JP12863994A 1994-06-10 1994-06-10 Reference pin for tapering the small end of the connecting rod Expired - Fee Related JP3283379B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12863994A JP3283379B2 (en) 1994-06-10 1994-06-10 Reference pin for tapering the small end of the connecting rod

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12863994A JP3283379B2 (en) 1994-06-10 1994-06-10 Reference pin for tapering the small end of the connecting rod

Publications (2)

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JPH07332332A JPH07332332A (en) 1995-12-22
JP3283379B2 true JP3283379B2 (en) 2002-05-20

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CN109249245A (en) * 2018-08-24 2019-01-22 青岛锦瑞特园林工具有限公司 The Machining of Connecting Rod technique of connecting rod smart car mold and the application mold

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