JP3282436B2 - Injection compression molding method and injection compression molding apparatus - Google Patents

Injection compression molding method and injection compression molding apparatus

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Publication number
JP3282436B2
JP3282436B2 JP08214795A JP8214795A JP3282436B2 JP 3282436 B2 JP3282436 B2 JP 3282436B2 JP 08214795 A JP08214795 A JP 08214795A JP 8214795 A JP8214795 A JP 8214795A JP 3282436 B2 JP3282436 B2 JP 3282436B2
Authority
JP
Japan
Prior art keywords
mold clamping
injection
mold
clamping force
setting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP08214795A
Other languages
Japanese (ja)
Other versions
JPH08276478A (en
Inventor
昭男 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP08214795A priority Critical patent/JP3282436B2/en
Publication of JPH08276478A publication Critical patent/JPH08276478A/en
Application granted granted Critical
Publication of JP3282436B2 publication Critical patent/JP3282436B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は射出圧縮成形方法に係
り、さらに詳しくは操作性を改善するとともに高品質の
成形品を連続安定的に供給する射出圧縮成形方法に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection compression molding method, and more particularly to an injection compression molding method for improving the operability and supplying a high-quality molded product continuously and stably.

【0002】[0002]

【従来の技術】トグル機構により型締を行なう射出成形
装置を用いて射出圧縮成形する場合、 (1)トグル機構が伸び切った状態で型締を完了すると
ともに、この状態で金型に所定の隙間を確保しておく。
そして溶融樹脂を金型内に射出充填後、可動盤あるいは
固定盤に別途付設した圧縮専用の油圧シリンダなどによ
り圧縮を行なう。 (2)トグル式の型締機構では、トグル機構が伸び切ら
ない状態下で最大型締力以下の比較的小さい型締力とな
るようにトグル機構のクロスヘッド位置と可動盤の変位
量(型開量、型締力)の幾何学的関係を用いてクロスヘ
ッドの位置に換算した設定値に基づく制御によりトグル
機構を停止させて型締を行なった後、金型内に溶融樹脂
を射出充填し、その後トグル機構を再駆動により伸び切
った状態にして圧縮を行なう。
2. Description of the Related Art When performing injection compression molding using an injection molding apparatus that performs mold clamping by a toggle mechanism, (1) mold clamping is completed in a state where the toggle mechanism is fully extended, and in this state, a predetermined amount is applied to a mold. Keep a gap.
Then, after the molten resin is injected and filled into the mold, compression is performed by a hydraulic cylinder for compression or the like separately provided on the movable platen or the fixed platen. (2) In the toggle-type mold clamping mechanism, the crosshead position of the toggle mechanism and the displacement amount of the movable platen (mold) are set so that a relatively small mold clamping force equal to or less than the maximum mold clamping force is obtained when the toggle mechanism is not fully extended. Stopping the toggle mechanism by control based on the set value converted to the position of the crosshead using the geometric relationship of the opening amount and the mold clamping force), clamping the mold, and then injecting the molten resin into the mold Thereafter, compression is performed with the toggle mechanism fully extended by re-driving.

【0003】[0003]

【発明が解決しようとする課題】このような従来の射出
圧縮成形では、次のような問題があった。 (1)トグル機構が伸び切った状態で型締を完了し、こ
の状態で金型内に溶融樹脂を射出充填する方法では、ト
グル機構側には何ら特別な改造を必要としないが、トグ
ル機構とは別に圧縮専用の油圧シリンダなどが必要なた
め、成形機の複雑化・コスト高を招く。 (2)トグル機構の幾何学的関係に基づいて、型開量や
型締力をクロスヘッド位置に換算した設定値で型締を制
御する方法では、前記(1)のようにトグル機構とは別
に圧縮専用の油圧シリンダなどを必要としないもののト
グル機構のクロスヘッド位置と可動盤の変位量、換言す
れば型開量や型締力の幾何学的関係は、取付ける金型の
厚さに応じた型厚設定値と金型の大きさに応じて型締完
了時の最大発生型締力を増減させるダイハイト調整値の
組合せによって関係式は無限大に存在するため、使用す
る金型毎に幾何学的関係に基づいて計算しなければなら
ず操作性は極めて悪く非実用的である。仮に、上記トグ
ル機構の幾何学的関係をプログラミングし自動演算処理
させる手段を組み込んで、無限大に近い種々の変数の組
合せ数を演算処理によって所望の結果を得ようとする
と、ソフト・ハードの複雑でかつ大型化は避けられずコ
スト高を招き適切でないといった問題がある。
The conventional injection compression molding has the following problems. (1) In the method in which the mold clamping is completed with the toggle mechanism fully extended and the molten resin is injected and filled in the mold in this state, no special modification is required on the toggle mechanism side. Separately, a hydraulic cylinder dedicated to compression is required, which leads to an increase in complexity and cost of the molding machine. (2) In the method of controlling the mold clamping with a set value obtained by converting the mold opening amount and the mold clamping force into the crosshead position based on the geometric relationship of the toggle mechanism, the toggle mechanism as described in (1) above is used. The geometric relationship between the crosshead position of the toggle mechanism and the amount of displacement of the movable platen, in other words, the mold opening and the mold clamping force, depends on the thickness of the mold to be mounted, although it does not require a dedicated hydraulic cylinder for compression. Since the relational expression is infinite due to the combination of the die height adjustment value that increases or decreases the maximum generated mold clamping force at the completion of mold clamping according to the mold thickness setting value and the size of the mold, the geometrical shape is different for each mold used. Operability is extremely poor and impractical. If means for programming the geometric relationship of the toggle mechanism and performing automatic arithmetic processing are incorporated to obtain a desired result by arithmetic processing on the number of combinations of various variables close to infinity, the complexity of software and hardware becomes complicated. In addition, there is a problem that the size is unavoidable and the cost is high, which is not appropriate.

【0004】(3)さらに、従来の方法はいずれも、所
定の型締力あるいは型開量となるような金型位置に設定
した後に射出充填を行なうため、また、高速でトグル機
構を動作させると慣性力によって正確な位置停止ができ
ないため低速動作となり、その結果、通常の成形方法と
比較して、成形サイクルは同等かむしろ長くなる傾向を
示すため、生産性が低いといった欠点がある。本発明
は、上記問題点に鑑みてなされたもので、本発明の目的
は、現行のトグル機構の成形機を大幅に改造することな
く、射出圧力と型締力の圧力制御のみの簡単な制御で高
精度な射出プレス成形ができ、さらに短い成形サイクル
で安定して良品を連続的に供給する。
(3) Further, in all of the conventional methods, the injection filling is performed after the mold is set to a predetermined mold clamping force or a mold opening amount, and the toggle mechanism is operated at a high speed. In addition, since accurate position stop cannot be performed due to the inertial force, the operation is performed at a low speed. As a result, the molding cycle tends to be equal or longer than that of a normal molding method, and thus there is a disadvantage that productivity is low. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object of the present invention is to provide a simple control of only injection pressure and pressure control of a mold clamping force without largely modifying a molding machine of an existing toggle mechanism. Injection molding can be performed with high precision, and non-defective products can be supplied stably in a shorter molding cycle.

【0005】[0005]

【課題を解決するための手段】以上の課題を解決するた
め、本発明では、第1の発明においては、トグル機構を
用いて型締を行なう射出成形装置を用いて、射出充填工
程時に射出機構側であらかじめ樹脂の冷却固化収縮量を
算出しておき、該収縮量を加えた樹脂量を金型キャビテ
ィ内に充填可能な射出圧力で射出圧力制御を行なうとと
もに、型締機構側ではあらかじめ金型キャビティ内に充
填された樹脂圧によって前記樹脂の冷却固化収縮量に相
当する型開量までタイバーが延伸することによって金型
が開くことを許容する型締力を設定しておき、トグル機
構を介して可動盤を前進させて該トグル機構が伸び切ら
ない状態で両金型をタッチさせた状態から前記型締力の
設定値までトグル機構を延伸させ、前記射出充填工程で
は型締機構の該型締力設定動作中に射出充填動作を行な
い、射出充填完了後に射出充填動作中に後退した可動盤
を前進させて型締力を増圧させるようにした。また、第
2の発明では、さらに、あらかじめタイバーに組み込ん
だ型締力検出部を用いて両金型がタッチした状態を検知
してトグル機構に連結される型締シリンダのストローク
を原点設定し、設定型締力に達するまでトグル機構を延
伸させた後、設定型締力に達した型締シリンダのストロ
ーク位置を保持するように型締シリンダの油圧を制御す
るようにした。さらに、第3の発明の射出圧縮成形装置
においては、射出充填量設定手段と射出圧力設定手段を
備え、該両設定手段に基づいて射出充填を行なう射出制
御部と、該射出充填によって樹脂の冷却固化収縮量に相
当する型開量までタイバーが延伸することによって金型
が開くことを許容する型締力を設定する型締力設定手段
と、型締シリンダのストロークを検出する型締シリンダ
ストロークセンサと、タイバーに組み込まれ型締工程の
型締力の検知を行なう型締力検出部と、該型締力検出部
の検出信号に基づいて金型タッチ点を設定する金型タッ
チ点設定部と、前記型締力設定手段の設定値と前記型締
シリンダストロークセンサの検出信号を比較してトグル
機構と連結している型締シリンダのストロークを制御し
て型締を行なう型締制御部を具備するとともに、前記金
型タッチ点設定部は原点設定完了後に前記型締制御部へ
型締力設定開始信号を発信するとともに前記射出制御部
へ射出開始信号を発信する機能を有し、射出充填完了信
号を発信する射出充填完了検出部と、該射出充填完了検
出部からの検出信号に基づいて前記型締制御部へ型締増
圧信号を発信する比較制御部を備えた構成とした。
In order to solve the above problems, according to the first aspect of the present invention, there is provided an injection molding apparatus which performs mold clamping by using a toggle mechanism, and uses an injection mechanism during an injection filling step. Calculates the amount of shrinkage due to cooling and solidification of the resin in advance, and controls the injection pressure with the injection pressure that can fill the amount of resin with the amount of shrinkage into the mold cavity. A mold clamping force that allows the mold to open by the tie bar extending to the mold opening amount corresponding to the cooling, solidifying, and shrinking amount of the resin due to the resin pressure filled in the cavity is set, and is set via a toggle mechanism. The movable mechanism is advanced to extend the toggle mechanism from a state where both molds are touched in a state where the toggle mechanism is not fully extended to the set value of the mold clamping force, and the mold of the mold clamp mechanism is used in the injection filling step. Performs injection filling operation while force setting operation, and so as to boosted clamping force by advancing the movable platen which is retracted during injection filling operation after completion injection filling. Further, in the second invention, the stroke of the mold clamping cylinder connected to the toggle mechanism is set by using the mold clamping force detecting unit incorporated in the tie bar in advance to detect a state in which both molds are touched, After the toggle mechanism is extended until the set mold clamping force is reached, the hydraulic pressure of the mold clamp cylinder is controlled so as to maintain the stroke position of the mold clamp cylinder that has reached the set mold clamp force. Further, the injection compression molding apparatus of the third invention comprises an injection filling amount setting means and an injection pressure setting means, an injection control section for performing injection filling based on the both setting means, and cooling of the resin by the injection filling. Mold clamping force setting means for setting a mold clamping force that allows the mold to open by extending the tie bar to the mold opening amount corresponding to the amount of solidification shrinkage, and a mold clamping cylinder stroke sensor for detecting the stroke of the mold clamping cylinder A mold clamping force detecting unit incorporated in the tie bar for detecting a mold clamping force in a mold clamping process, and a mold touch point setting unit for setting a mold touch point based on a detection signal of the mold clamping force detecting unit. A mold clamping control unit that compares a set value of the mold clamping force setting means with a detection signal of the mold clamping cylinder stroke sensor to control a stroke of a mold clamping cylinder connected to a toggle mechanism to perform mold clamping. In addition, the mold touch point setting unit has a function of transmitting a mold clamping force setting start signal to the mold clamping control unit after the origin setting is completed and transmitting an injection start signal to the injection control unit. An injection / fill completion detecting unit for transmitting a signal, and a comparison control unit for transmitting a mold clamping pressure increasing signal to the mold clamping control unit based on a detection signal from the injection / fill completion detecting unit are provided.

【0006】[0006]

【作用】射出充填工程時は充填可能な圧力制御とするこ
とで充填初期には金型のキャビティ内の樹脂流動抵抗が
小さいため高速充填となり、充填後期には樹脂流動抵抗
が大きくなるため充填速度は自然減速されるため、樹脂
充填中は自動的に連続的な速度勾配を有し、かつパック
圧を生じない理想的な自然充填流れ(ナチュラルフロ
ー)となり得る。また、樹脂の冷却固化収縮量を加えた
樹脂量を充填し、かつ、充填された樹脂圧によって樹脂
の冷却固化収縮量に相当する型開量までタイバーが延伸
することによって金型が開くことを許容する型締力設定
をすることで射出充填完了時においても、金型へ樹脂は
ほぼ満充填(ジャストパック)の状態であるため、ま
た、延伸されたタイバーが弾性的に柔軟性を有するこ
と、およびタイバーの弾性回復力によって常時樹脂の冷
却固化収縮挙動に対応した圧縮作用が付加されているこ
とにより、型締増圧の切替えに際しても金型内の樹脂流
速の不連続に起因するフローマークなどの欠陥発生の影
響を全く受けない。したがって、従来行なわれてきた型
締増圧開始の複雑かつ高度なタイミング制御が不要とな
る。さらに、型締力の検知をタイバーに組み込んだ型締
力検出部で行なっているので、型厚設定、ダイハイト調
整の影響を全く受けず高精度な型締力が直接検出でき
る。また、型締力設定動作と平行して射出充填工程を行
なうことで、また、型締動作時間の大部分の金型タッチ
状態までは高速動作が可能となることから、成形サイク
ルの短縮化が図れ、その結果、生産性が著しく向上す
る。
In the injection filling process, the filling is controlled so that the filling can be performed at a high speed in the initial stage of filling because the flow resistance of the resin in the mold cavity is small, and in the latter stage of the filling, the flow resistance of the resin increases so that the filling speed is increased. Is naturally decelerated, so that the resin has a continuous speed gradient automatically during resin filling, and can be an ideal natural filling flow (natural flow) that does not generate pack pressure. In addition, the mold is opened by filling the resin amount to which the amount of cooling solidification shrinkage of the resin is added, and extending the tie bar to the mold opening amount corresponding to the amount of cooling solidification shrinkage of the resin by the filled resin pressure. Even if injection filling is completed by setting the allowable mold clamping force, the mold is almost completely filled with resin (just pack), and the stretched tie bar has elastic flexibility. , And the elastic recovery force of the tie bar constantly adds a compression action corresponding to the cooling, solidification, and shrinkage behavior of the resin, so that the flow mark due to the discontinuity of the resin flow velocity in the mold even when switching the mold clamping pressure increase. And is not affected at all by the occurrence of defects. Therefore, complicated and sophisticated timing control for starting the mold clamping pressure increase, which has been conventionally performed, becomes unnecessary. Further, since the mold clamping force is detected by the mold clamping force detector incorporated in the tie bar, a highly accurate mold clamping force can be directly detected without any influence from the setting of the mold thickness and the die height adjustment. In addition, by performing the injection filling process in parallel with the mold clamping force setting operation, and by enabling high-speed operation until the mold is touched for most of the mold clamping operation time, the molding cycle can be shortened. As a result, productivity is remarkably improved.

【0007】[0007]

【実施例】以下図面に基づいて本発明の実施例の詳細に
ついて説明する。図1〜図3は本発明に係り、図1は射
出成形装置の全体構成図、図2は設定型締力とタイバー
伸び量との相関を示す説明図、図3は射出圧縮成形の各
工程を説明する状態説明図である。なお、図1の射出成
形装置の上半分は、射出充填前の型締力設定時の状態を
示し、下半分は圧縮工程時の型締完了状態を示してい
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described below in detail with reference to the drawings. 1 to 3 relate to the present invention, FIG. 1 is an overall configuration diagram of an injection molding apparatus, FIG. 2 is an explanatory view showing a correlation between a set mold clamping force and a tie bar elongation amount, and FIG. FIG. 6 is a state explanatory diagram for explaining a state. The upper half of the injection molding apparatus in FIG. 1 shows a state at the time of setting a mold clamping force before injection filling, and the lower half shows a state of mold clamping completed in a compression step.

【0008】図1に示すように、射出圧縮成形を行なう
射出成形装置100は、大別すると型締装置20と射出
装置40と制御部60とから構成され、型締装置20
は、リンクハウジング1、固定盤2、可動盤3、型締シ
リンダ8、トグル機構6(トグルリンク6a、ミッドリ
ンク6b、クロスヘッドリンク6c)、クロスヘッド
7、ピストンロッド9、ガイドロッド10、金型4(可
動金型4a、固定金型4b)、キャビティ5、タイバー
11などから構成される。
As shown in FIG. 1, an injection molding apparatus 100 for performing injection compression molding is roughly composed of a mold clamping device 20, an injection device 40, and a control unit 60.
Are the link housing 1, fixed plate 2, movable plate 3, mold clamping cylinder 8, toggle mechanism 6 (toggle link 6a, mid link 6b, crosshead link 6c), crosshead 7, piston rod 9, guide rod 10, gold It comprises a mold 4 (movable mold 4a, fixed mold 4b), cavity 5, tie bar 11, and the like.

【0009】つぎに、射出装置40について述べる。本
実施例における射出装置40はバレル41内にスクリュ
42が配設され、ホッパ43内の樹脂原料が供給ゾー
ン、圧縮ゾーンにおいて加熱圧縮され、計量ゾーンにお
いて溶融計量され、そして射出ゾーンを経てノズル44
内へ射出されるように構成されている。そして、バレル
41の外周面には樹脂原料を外部加熱するためのヒータ
が設けられており、樹脂原料がスクリュ42の回転によ
って前方へ送られるようになっている。符号46は射出
シリンダ、47は正逆転用モータであってスクリュ42
に直結されており、スクリュ42を正逆回転するように
なっている。
Next, the injection device 40 will be described. In the injection device 40 in this embodiment, a screw 42 is provided in a barrel 41, and a resin material in a hopper 43 is heated and compressed in a supply zone and a compression zone, melted and weighed in a measurement zone, and passed through an injection zone to a nozzle 44.
It is configured to be injected into the interior. A heater for externally heating the resin material is provided on the outer peripheral surface of the barrel 41, and the resin material is sent forward by the rotation of the screw 42. Reference numeral 46 denotes an injection cylinder, and 47 denotes a forward / reverse rotation motor.
, So that the screw 42 rotates forward and backward.

【0010】つぎに、制御部60について述べる。制御
部60は射出充填量設定手段61、射出圧力設定手段6
2、射出制御部63、油圧制御弁64、圧力センサ6
5、油圧制御弁67、油圧供給源68a、68b、射出
充填完了検出部69、タイマ70、時間設定部71、比
較制御部72、型締制御部73、型締シリンダストロー
クセンサ74、型締力検出部75、型締力設定手段7
6、金型タッチ点設定部78などから構成される。そし
て、射出充填量設定手段61と射出圧力設定手段62が
射出制御部63に接続され、射出制御部63は射出シリ
ンダ46の動作を制御する油圧制御弁64と正逆転用モ
ータ47の動作を制御する図示しない制御装置にそれぞ
れ接続されている。また、射出シリンダ46内の作動油
圧は圧力センサ65で検知され、射出充填完了検出部6
9、タイマ70、比較制御部72を経由して型締制御部
73へ送られるとともに、型締シリンダストロークセン
サ74によって検知される位置情報と型締力検出部75
によって検知される型締力情報がそれぞれ型締力設定手
段76へ送信され、型締制御部73へ動作信号が発信さ
れ、型締シリンダ8を制御する油圧制御弁67へ動作指
令を与えるようになっている。なお、型締力検出部75
はタイバー11に組み込まれ、例えばロードメータなど
が使用される。型締シリンダストロークセンサ74は型
締シリンダ8のピストンロッド9に取付けられ、エンコ
ーダやリニアスケールが採用される。また、金型タッチ
点設定部78におけるタッチ情報が型締制御部73や射
出制御部63へ即座に送られるようなラインが設けられ
る。
Next, the control unit 60 will be described. The control unit 60 includes an injection filling amount setting unit 61 and an injection pressure setting unit 6
2. Injection controller 63, hydraulic control valve 64, pressure sensor 6
5. Hydraulic control valve 67, hydraulic supply sources 68a, 68b, injection filling completion detecting section 69, timer 70, time setting section 71, comparison control section 72, mold clamping control section 73, mold clamping cylinder stroke sensor 74, mold clamping force Detector 75, mold clamping force setting means 7
6. It comprises a mold touch point setting unit 78 and the like. The injection filling amount setting means 61 and the injection pressure setting means 62 are connected to the injection control section 63, and the injection control section 63 controls the operation of the hydraulic control valve 64 for controlling the operation of the injection cylinder 46 and the operation of the forward / reverse rotation motor 47. Connected to control devices (not shown). The operating oil pressure in the injection cylinder 46 is detected by the pressure sensor 65, and the injection filling completion detection unit 6
9, a position information detected by a mold clamping cylinder stroke sensor 74 and a mold clamping force detecting unit 75 which are sent to the mold clamping control unit 73 via the timer 70 and the comparison control unit 72.
Is transmitted to the mold clamping force setting means 76, an operation signal is transmitted to the mold clamping control unit 73, and an operation command is given to the hydraulic control valve 67 for controlling the mold clamping cylinder 8. Has become. The clamping force detecting unit 75
Is incorporated in the tie bar 11, for example, a load meter is used. The mold clamping cylinder stroke sensor 74 is attached to the piston rod 9 of the mold clamping cylinder 8, and employs an encoder and a linear scale. Also, a line is provided so that touch information in the mold touch point setting unit 78 is immediately sent to the mold clamping control unit 73 and the injection control unit 63.

【0011】このように構成された射出成形装置100
における射出圧縮成形方法の操作手順について次に説明
する。
[0011] The injection molding apparatus 100 configured as described above.
The operation procedure of the injection compression molding method in the above will be described below.

【0012】まず、固定金型4bと可動金型4aで画成
されるキャビティ容積に樹脂物性に係り算出される樹脂
の冷却固化収縮量を加えた樹脂量を計量値として射出充
填量設定手段61で設定するとともに、キャビティ5内
へ充填可能でバリを発生しない射出充填圧力範囲から射
出効率の最もよい射出圧力条件を射出圧力値として射出
圧力設定手段62で設定する。同時に、設定した計量値
および射出圧力値と、キャビティ容積およびキャビティ
投影面積から射出充填完了時に樹脂の冷却固化収縮量に
相当する型開量まで射出充填挙動によってタイバー11
が伸延することにより金型が開くことを許容する型締力
を型締力設定手段76で設定する。
First, an injection filling amount setting means 61 is defined as a resin amount obtained by adding a cooling solidification shrinkage amount of a resin calculated according to resin physical properties to a cavity volume defined by the fixed mold 4b and the movable mold 4a. And the injection pressure setting means 62 sets an injection pressure condition with the best injection efficiency from an injection filling pressure range in which the cavity 5 can be filled and does not generate burrs as an injection pressure value. At the same time, the tie bar 11 is subjected to the injection filling behavior from the set measurement value and injection pressure value, the cavity volume and the projected area of the cavity to the mold opening amount corresponding to the amount of cooling, solidification and shrinkage of the resin when the injection filling is completed.
The mold clamping force setting means 76 sets a mold clamping force that allows the mold to open due to the extension.

【0013】この場合、トグル機構6は伸び切らない状
態であり、図2を用いてタイバー伸び量と設定型締力の
関係について詳しく説明する。すなわち、トグル式型締
装置20における型締力の発生原理は、トグル機構6を
駆動させて可動盤3を前進させ、可動金型4aと固定金
型4bがタッチした状態(この時、トグル機構6は未だ
伸び切っていない、Ko 値)からさらに可動盤3を固定
盤2側へ押圧させてダイバー11を延伸させることによ
って(型締シリンダ8を前進させる)型締力が発生す
る。そして、トグル機構6が最も伸び切った状態で型締
力は最大値(ただし、金型保護のため金型サイズにより
キャビティ投影面積に応じた型締力値にダイハイト調整
した場合、Kmax値)を示し、この時、タイバー11
は最大値(△lmax値)まで伸びていることになる。
In this case, the toggle mechanism 6 is not fully extended, and the relationship between the tie bar extension amount and the set mold clamping force will be described in detail with reference to FIG. That is, the principle of generating the mold clamping force in the toggle mold clamping device 20 is that the movable mechanism 3 is advanced by driving the toggle mechanism 6 and the movable mold 4a and the fixed mold 4b are touched (at this time, the toggle mechanism 6 is not stretched yet, Ko value), and the movable platen 3 is further pressed toward the fixed platen 2 to extend the diver 11, thereby generating a mold clamping force (moving the mold clamping cylinder 8 forward). When the toggle mechanism 6 is fully extended, the mold clamping force has a maximum value (however, when the die height is adjusted to a mold clamping force value according to the cavity projection area according to the mold size to protect the mold, a Kmax value). At this time, the tie bar 11
Is extended to the maximum value (△ lmax value).

【0014】このタイバー11が伸びることを利用して
射出圧縮成形を行なう場合、タイバー11の最大許容伸
び量(△lmax値)が、射出充填圧による型開量の調
整可能な範囲となる。ここで、射出充填完了時の樹脂の
冷却固化収縮量に相当する型開量をS値とすると、最大
型締力Kmax値よりも小さい型締力Ks 値になるよう
に型締力を設定すれば型開量S値を確保することができ
る。なお、この状態においても、トグル機構6は最も伸
び切った状態(直線状態)に極めて近い状態であるため
射出充填圧によって可動盤3が後退することは皆無であ
る。
When the injection compression molding is performed by utilizing the extension of the tie bar 11, the maximum allowable extension amount (△ lmax value) of the tie bar 11 is in a range where the mold opening amount can be adjusted by the injection filling pressure. Here, assuming that the mold opening amount corresponding to the amount of resin solidification shrinkage at the time of completion of injection filling is an S value, the mold clamping force is set so that the mold clamping force Ks becomes smaller than the maximum mold clamping force Kmax. As a result, the mold opening amount S can be secured. Even in this state, since the toggle mechanism 6 is in a state very close to the most extended state (linear state), the movable platen 3 does not retreat due to the injection filling pressure.

【0015】さらに、射出充填完了時に溶融樹脂が金型
へほぼ満充填されている状態(ジャストパック)を適正
型開量とする。こうすることにより、射出充填完了から
圧縮工程へ移行する際に樹脂の流動変化が生じないため
に、これに起因するフローマークなどの欠陥の発生はな
く、射出工程と型締増圧開始を連動させる必要はない。
Further, a state in which the molten resin is almost completely filled in the mold at the completion of the injection filling (just pack) is defined as an appropriate mold opening amount. By doing this, there is no change in the flow of the resin when moving from the completion of the injection filling to the compression process, so there are no defects such as flow marks caused by this, and the injection process and the start of mold clamping pressure increase are linked. You don't have to.

【0016】また、射出充填に伴う型開挙動はタイバー
11が伸びることにより与えられる結果であり、タイバ
ー11が伸びた分だけ設定型締力は同じであるが、実際
に金型に負荷される型締力は増加する傾向を示すことに
より、射出充填圧と型開量および型締力の相互関係が自
動的にバランスをとる方向へ作用することが判った。す
なわち、トグル式型締装置20においては適正型開量の
設定に際し、適正型締力値の条件設定を多少ラフに行な
ってもタイバー11が伸びることによる型締力の自動バ
ランス補正により、直圧式型締装置の場合と比較して、
成形制御が容易となる利点も得られた。
The mold opening behavior accompanying the injection filling is a result given by the extension of the tie bar 11, and the set mold clamping force is the same as the extension of the tie bar 11, but is actually applied to the mold. Since the mold clamping force showed a tendency to increase, it was found that the relationship between the injection filling pressure, the mold opening amount, and the mold clamping force acted in a direction to automatically balance. That is, in the toggle type mold clamping device 20, when setting the appropriate mold opening amount, even if the condition of the appropriate mold clamping force value is set somewhat rough, the direct pressure type is achieved by the automatic balance correction of the mold clamping force due to the extension of the tie bar 11. Compared to the case of the mold clamping device,
An advantage that molding control becomes easy was also obtained.

【0017】以上述べたように初期設定を完了すると、
図3に示すとおり、次は成形動作に入る。 (1)型締力設定手段76で設定した型締力設定値に基
づいて、型締制御部73は型締シリンダ8の動作を制御
して型締(1次圧)を行なう。 (2)型締動作中の型締力の検知はタイバー11に組み
込まれた型締力検出部75で行なう。そのメリットは、 トグル機構6の型締力の発生原理であるタイバー1
1の伸延(応力)挙動を直接計測しているので最も計測
精度は高い。 従来のトグル機構6の幾何学的関係に基づいて算出
する方法の場合の欠点(無限大に近い演算プログラムの
蓄積、あくまでも演算推定による精度の低さ)は皆無で
ある。 金型取付部とは無関係の位置なので、取扱性が極め
て良好である。
When the initial setting is completed as described above,
Next, as shown in FIG. 3, the molding operation starts. (1) The mold clamping control unit 73 controls the operation of the mold clamping cylinder 8 to perform mold clamping (primary pressure) based on the mold clamping force set value set by the mold clamping force setting means 76. (2) The detection of the mold clamping force during the mold clamping operation is performed by the mold clamping force detector 75 incorporated in the tie bar 11. The advantage is that the tie bar 1 which is the principle of generating the mold clamping force of the toggle mechanism 6
Since the elongation (stress) behavior of No. 1 is directly measured, the measurement accuracy is the highest. There is no disadvantage in the conventional method of calculating based on the geometric relationship of the toggle mechanism 6 (accumulation of operation programs close to infinity, low accuracy due to operation estimation). Since the position is irrelevant to the mold mounting portion, the handleability is extremely good.

【0018】(3)型締動作中の金型タッチ状態を型締
力検出部75で検知して以後の成形動作の基準とするた
め、型締シリンダストロークを0点リセットして型締原
点設定する。 (4)設定型締力に達した時の型締シリンダ8のストロ
ークを型締シリンダストロークセンサ74で検出し、以
後はこの検出信号値を介して制御を行なう。すなわち、
検出信号値をキープするように型締シリンダ油圧を制御
する。(型締シリンダ位置保持制御)。ここで、トグル
機構6の特性(型締シリンダストロークが1mm程度変
動しても可動盤の位置変動は1/数十mm以下であり、
したがって、型締力への影響は極めて小さい。実際型締
シリンダストロークは1mm〜1/10mmの精度で保
持できる。)と前述した射出充填圧と型開量および型締
力の相互関係の自動バランス作用により、極めて高精度
な型締力制御が容易にできる。
(3) In order to detect the touch state of the mold during the mold clamping operation by the mold clamping force detecting unit 75 and use it as a reference for the subsequent molding operation, the mold clamping cylinder stroke is reset to zero and the mold clamping origin is set. I do. (4) The stroke of the mold clamping cylinder 8 at the time when the set mold clamping force is reached is detected by the mold clamping cylinder stroke sensor 74, and thereafter control is performed based on the detected signal value. That is,
The mold cylinder pressure is controlled so as to keep the detection signal value. (Mold clamping cylinder position holding control). Here, the characteristics of the toggle mechanism 6 (the position variation of the movable platen is 1 / several tens mm or less even if the mold clamping cylinder stroke varies by about 1 mm,
Therefore, the influence on the mold clamping force is extremely small. In fact, the mold clamping cylinder stroke can be held with an accuracy of 1 mm to 1/10 mm. ) And the above-described automatic balance operation of the interrelationship between the injection filling pressure, the mold opening amount and the mold clamping force, makes it possible to easily control the mold clamping force with extremely high precision.

【0019】(5)なお、上記(2)〜(4)は、金型
および圧縮工程時の型締力設定値(ダイハイト調整によ
る)を変更しない限り、成形動作前に1回設定すればよ
く、実際の成形動作は先に設定した金型タッチ状態(原
点)および設定型締力に相当する型締シリンダ8のスト
ローク位置を基準に行ない、一旦金型タッチ状態までは
高速で型締動作を行ない、その後、低速で型締力設定位
置まで型締シリンダ8を前進させるとともに、射出充填
動作を平行して行なう。なお型締力設定動作は射出充填
完了前までに終了しておく必要がある。 (6)金型タッチ状態後、金型タッチ点設定部78は型
締制御部73へ型締力設定開始信号を発信させるととも
に、射出制御部63へ射出開始信号を発信する。ここで
射出充填動作は射出充填量設定手段61、射出圧力設定
手段62で設定した樹脂計量値、射出充填圧力の設定値
に基づいて射出制御部63は、充填可能な1圧の圧力制
御で射出充填を行なう。すなわち、射出初期にはキャビ
ティ5内の流動抵抗が小さいので高速充填となり、射出
後期にはキャビティ5内の流動抵抗の増加に伴い、充填
速度は自然減速し、その結果連続的な速度勾配を有し、
かつパック圧を発生しない理想的な自然充填流れ(ナチ
ュラルフロー)となる。また、射出開始と平行して型締
(1次圧)設定を行なっているので、金型に負荷される
型締力も次第に増加するため、上記のナチュラルフロー
をより促進する方向へ働く。さらに、本実施例では射出
充填工程時には射出シリンダ46の圧力制御よりスクリ
ュ42が前進限に至るまでのいわゆるクッション量を残
さない射切り状態に射出制御される方法とした。こうす
ることにより、後述する射出充填完了の確認のための検
知が極めて容易かつ正確となる上に計量および射出充填
制御も簡単となる。
(5) The above (2) to (4) need only be set once before the molding operation unless the mold and the set value of the mold clamping force in the compression step (by adjusting the die height) are changed. The actual molding operation is performed based on the previously set mold touch state (origin) and the stroke position of the mold clamping cylinder 8 corresponding to the set mold clamping force. After that, the mold clamping cylinder 8 is advanced at a low speed to the mold clamping force setting position, and the injection filling operation is performed in parallel. Note that the mold clamping force setting operation needs to be completed before the injection filling is completed. (6) After the mold touch state, the mold touch point setting unit 78 transmits a mold clamping force setting start signal to the mold clamping control unit 73 and transmits an injection start signal to the injection control unit 63. Here, the injection filling operation is performed by the injection control section 63 based on the resin metering value set by the injection filling amount setting means 61 and the injection pressure setting means 62 and the injection filling pressure based on the set value of the injection filling pressure. Perform filling. That is, in the early stage of injection, the flow resistance in the cavity 5 is small, so that high-speed filling is performed. In the late stage of injection, the filling speed is naturally reduced with an increase in the flow resistance in the cavity 5, resulting in a continuous speed gradient. And
In addition, an ideal natural filling flow (natural flow) that does not generate a pack pressure is obtained. Further, since the mold clamping (primary pressure) is set in parallel with the start of injection, the mold clamping force applied to the mold gradually increases, so that the above-mentioned natural flow is promoted. Further, in the present embodiment, during the injection filling step, the injection control is performed such that the screw 42 is cut off so as not to leave a so-called cushion amount until the screw 42 reaches the forward limit by the pressure control of the injection cylinder 46. By doing so, the detection for confirming the completion of injection filling described later is extremely easy and accurate, and the weighing and injection filling control are also simplified.

【0020】(7)射出充填完了後(この時点では既に
型締力設定動作は完了しており、設定型締力にキープさ
れている。)は型締側で圧縮工程を行なう。射出充填に
対応してタイバー11が伸びることによって型開し、射
出充填完了後に型開量は最大となる。ここで、射出充填
完了後、金型内の溶融樹脂はジャストパック状態である
こととタイバー11の延伸挙動が弾性的に作用し、かつ
弾性回復力によって樹脂の冷却固化収縮に応じた圧縮が
付加されていることにより射出工程から圧縮工程への切
替に際してもフローマークなどの欠陥の発生は全くな
い。なお、圧縮に伴い、射出シリンダ46内の作動油圧
を上昇させれば(ただし射出シリンダは前進しない)ノ
ズル44内からキャビティ5までの通路中には樹脂が充
満されているので金型内の樹脂の逆流は完全に防止でき
る。 (8)射出充填完了検知は前述した射切り状態において
射出シリンダ46内の作動油圧値の変化、あるいは射出
ピストン48の前進動作(射出速度)の変化により求ま
る。すなわち、射出充填開始から射出完了直前までは射
出充填圧力が一定となるようにスクリュ42の前進動作
と合せて射出シリンダ46内の作動油圧値は一定に制御
されているために射出完了時、すなわちスクリュ42が
前進限に達するとスクリュ42の前進動作は停止し、射
出シリンダ46内の作動油圧値は一時的に急激に上昇す
る。したがって、射出シリンダ46内の作動油圧値を検
出することにより射出充填完了が正確に検知できる。し
かしながら、これに限定するものでなくスクリュ42の
前進動作あるいは射出ピストン48の前進動作を停止し
た時を射出充填完了として検知してもよい。さらに、前
記のような射出充填完了を確認検知する方法を組合せて
使うことも可能である。
(7) After the injection filling is completed (at this point, the mold clamping force setting operation has already been completed and kept at the set mold clamping force), the compression step is performed on the mold clamping side. The mold is opened by the extension of the tie bar 11 in response to the injection filling, and the mold opening amount becomes maximum after the injection filling is completed. Here, after the injection filling is completed, the molten resin in the mold is in a just-packed state, the stretching behavior of the tie bar 11 acts elastically, and the compression according to the cooling solidification shrinkage of the resin is added by the elastic recovery force. As a result, no defect such as a flow mark occurs at the time of switching from the injection process to the compression process. If the operating oil pressure in the injection cylinder 46 is increased with the compression (the injection cylinder does not advance), the resin is filled in the passage from the nozzle 44 to the cavity 5, so that the resin in the mold is filled. Backflow can be completely prevented. (8) The detection of the completion of the injection filling is obtained by a change in the operating oil pressure value in the injection cylinder 46 or a change in the forward movement (injection speed) of the injection piston 48 in the above-described cutoff state. That is, since the working oil pressure value in the injection cylinder 46 is controlled to be constant along with the forward movement of the screw 42 so that the injection filling pressure is constant from the start of the injection filling to just before the injection is completed, When the screw 42 reaches the forward limit, the forward movement of the screw 42 stops, and the operating oil pressure value in the injection cylinder 46 temporarily and rapidly rises. Therefore, by detecting the operating oil pressure value in the injection cylinder 46, the completion of the injection filling can be accurately detected. However, the present invention is not limited to this, and when the forward movement of the screw 42 or the forward movement of the injection piston 48 is stopped, the completion of the injection filling may be detected. Furthermore, it is also possible to use a method for confirming and detecting the completion of injection filling as described above in combination.

【0021】(9)こうして射出充填完了検出部69で
射出充填完了を検知するとタイマ70が起動して圧縮工
程を制御するのである。ここで、時間設定部71にあら
かじめ型締増圧(2次圧)開始時間と計量開始時間およ
び保圧冷却時間を入力させておく。計量開始はゲートシ
ールをする時間を基準とし、シャットオフバルブが組み
込まれている成形機ではシャットオフバルブ閉動作完了
時間を基準として設定する。保圧冷却時間は、樹脂温
度、金型冷却能力、成形品形状などによって樹脂の冷却
固化時間を算出し、圧縮完了時間として設定する。型締
増圧開始時間は計量開始時間設定と同じとすることによ
り、型締増圧による金型キャビティ5から射出側への樹
脂の逆流が防止できる。ここで射出充填完了から型締増
圧開始まで若干のタイムラグが生じるが、型締1次圧の
継続によるタイバー11の弾性回復力の圧縮作用は、樹
脂の冷却固化収縮に対応して付加されているので、タイ
ムラグに起因する欠陥発生は皆無となる。 (10)タイマ70のタイムアウト信号と時間設定部7
1の設定値を比較制御部72で比較して各々の設定値に
達していることが判明すると計量開始信号を射出制御部
63へ出力し、型締増圧開始時間と圧縮完了信号を型締
制御部73へ出力して型開きに引続き製品取出しを行な
った後次の成形動作に入る。 (11)なお、型締増圧後の型締力(2次型締圧力)値
は成形品の転写性をアップさせる目的で付加させるので
あって、1次型締圧力と成形機の最大型締圧力間の型締
圧力範囲の中で、例えば成形後の成形品の転写性を評価
して必要最小型締力値を型締力設定手段76で求めるこ
ともできる。また、2次型締力と1次型締力の設定値を
同一とすることも可能であり、この場合においては圧縮
工程はタイバー11の弾性回復力のみによって付加され
ることとなり、特に成形品の残留歪を低減させて、変形
の極めて少ない高品質の成形品を得る場合に高い効果が
期待される。
(9) When the completion of the injection and filling is detected by the injection and filling completion detecting section 69, the timer 70 is started to control the compression process. Here, the time at which the mold clamping pressure increase (secondary pressure) start time, the measurement start time, and the holding pressure cooling time are input to the time setting unit 71 in advance. The start of metering is set on the basis of the time for sealing the gate, and in a molding machine incorporating a shut-off valve, the time is set based on the completion time of the closing operation of the shut-off valve. The holding pressure cooling time is calculated as the compression solidification time of the resin based on the resin temperature, the mold cooling capacity, the shape of the molded product, and the like, and set as the compression completion time. By setting the mold clamping pressure increase start time to be the same as the measurement start time setting, it is possible to prevent the resin from flowing back from the mold cavity 5 to the injection side due to the mold clamping pressure increase. Here, a slight time lag occurs from the completion of the injection filling to the start of the mold clamping pressure increase. However, the compressive action of the elastic recovery force of the tie bar 11 due to the continuation of the mold clamping primary pressure is added in accordance with the cooling solidification shrinkage of the resin. Therefore, there is no defect caused by the time lag. (10) Timeout signal of timer 70 and time setting section 7
The set value of 1 is compared by the comparison control unit 72, and when it is found that each set value has been reached, a measurement start signal is output to the injection control unit 63, and the mold clamping pressure increasing start time and the compression completion signal are compared with the mold clamping signal. After the output to the control section 73 and the removal of the product following the mold opening, the next molding operation is started. (11) The value of the clamping force (secondary clamping pressure) after increasing the clamping pressure is added for the purpose of improving the transferability of the molded product. Within the mold clamping pressure range between the clamping pressures, for example, the transferability of the molded article after molding can be evaluated to determine the required minimum mold clamping force value by the mold clamping force setting means 76. Further, it is also possible to make the set values of the secondary mold clamping force and the primary mold clamping force the same, and in this case, the compression step is added only by the elastic recovery force of the tie bar 11, especially the molded product Is expected to be highly effective in reducing the residual strain of the molded article and obtaining a high-quality molded article with extremely little deformation.

【0022】[0022]

【発明の効果】以上説明したことからも明らかなよう
に、本発明においては 射出充填工程および圧縮工程は射出圧力と型締力の
圧力制御のみの簡単な制御方法でよいため操作性は極め
て容易となる。 また、射出充填可能な射出圧力制御とすることで、
製品形状に応じた連続的な速度勾配を有し、パック圧発
生のない、かつ短時間充填が可能な理想的な射出充填制
御が極めて簡単に自動設定できるため、制御の操作性が
極めて容易である。 射出充填完了時においても、溶融樹脂はジャストパ
ック状態であるため、樹脂流れの不連続に起因するフロ
ーマークなどの欠陥発生が皆無となり、その結果、射出
充填工程から圧縮工程切替に際しての極めて高度なタイ
ミング制御が不要となるため、さらに制御の操作性を簡
単にすることができる。 射出充填制御は射出圧力制御とするとともにクッシ
ョン量を残さずに充填することにより、射出充填完了検
知は簡単かつ正確に検出できることと、型締開始制御が
簡単にできることと合せて、射出充填完了以降の圧縮工
程および計量開始などの制御はタイマによる簡単な制御
で可能となり、高品質な成形品を極めて容易な操作で得
ることができる。 型締力の検知を、トグル式型締機構の型締力の発生
原理であるタイバー部で直接行なっているため、計測精
度が極めて高く、いかなる条件の金型サイズあるいは型
締力設定に対して対応可能であるために、制御の操作性
・精度が極めて良好となる。 型締力設定動作と平行して射出充填工程を行なうこ
と、および金型タッチ状態までの型締動作が高速となる
ことから、成形サイクルの短縮化が図れ、生産性が著し
く向上する。
As is apparent from the above description, in the present invention, the injection filling step and the compression step need only be a simple control method of controlling the injection pressure and the mold clamping force, so that the operability is extremely easy. Becomes In addition, by using injection pressure control that allows injection filling,
The ideal injection filling control that has a continuous speed gradient according to the product shape, does not generate pack pressure, and enables short-time filling can be set very easily and automatically, making control operability extremely easy. is there. Even when the injection filling is completed, the molten resin is in a just-packed state, so that there is no defect such as a flow mark caused by the discontinuity of the resin flow. Since timing control is not required, operability of control can be further simplified. Injection filling control is injection pressure control and filling is performed without leaving a cushion amount, so that injection filling completion detection can be detected easily and accurately, and mold clamping start control can be simplified. The control of the compression process and the start of weighing can be performed by simple control using a timer, and a high-quality molded product can be obtained by an extremely easy operation. Since the mold clamping force is detected directly at the tie bar, which is the principle of the mold clamping force of the toggle mold clamping mechanism, the measurement accuracy is extremely high, and the mold clamping force can be set under any conditions. Because it can be handled, the operability and accuracy of the control are extremely good. Since the injection filling process is performed in parallel with the mold clamping force setting operation and the mold clamping operation up to the touch state of the mold is performed at a high speed, the molding cycle can be shortened, and the productivity is significantly improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係る射出成形機の全体構成図
である。
FIG. 1 is an overall configuration diagram of an injection molding machine according to an embodiment of the present invention.

【図2】本発明の実施例に係る設定型締力とタイバー伸
び量との相関を示す説明図である。
FIG. 2 is an explanatory diagram showing a correlation between a set mold clamping force and a tie bar elongation amount according to the embodiment of the present invention.

【図3】本発明の実施例に係る射出圧縮成形方法の状態
説明図である。
FIG. 3 is an explanatory view of a state of an injection compression molding method according to an embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 リンクハウジング 2 固定盤 3 可動盤 4 金型 4a 可動金型 4b 固定金型 5 キャビティ 6 トグル機構 7 クロスヘッド 8 型締シリンダ 9 ピストンロッド 10 ガイドロッド 11 タイバー 20 型締装置(トグル式型締装置) 40 射出装置 41 バレル 42 スクリュ 43 ホッパ 44 ノズル 46 射出シリンダ 47 正逆転用モータ 48 ピストン 60 制御部 61 射出充填量設定手段 62 射出圧力設定手段 63 射出制御部 64 油圧制御弁 65 圧力センサ 67 油圧制御弁 68a、68b 油圧供給源 69 射出充填完了検出部 70 タイマ 71 時間設定部 72 比較制御部 73 型締制御部 74 型締シリンダストロークセンサ 75 型締力検出部 76 型締力設定手段 78 金型タッチ点設定部 100 射出成形装置 DESCRIPTION OF SYMBOLS 1 Link housing 2 Fixed board 3 Movable board 4 Mold 4a Movable mold 4b Fixed mold 5 Cavity 6 Toggle mechanism 7 Crosshead 8 Mold clamping cylinder 9 Piston rod 10 Guide rod 11 Tie bar 20 Mold clamping device (Toggle type clamping device) 40) Injection device 41 Barrel 42 Screw 43 Hopper 44 Nozzle 46 Injection cylinder 47 Forward / reverse rotation motor 48 Piston 60 Control unit 61 Injection filling amount setting means 62 Injection pressure setting means 63 Injection control unit 64 Hydraulic control valve 65 Pressure sensor 67 Hydraulic control Valves 68a, 68b Hydraulic pressure supply source 69 Injection and filling completion detection unit 70 Timer 71 Time setting unit 72 Comparison control unit 73 Mold clamping control unit 74 Mold clamping cylinder stroke sensor 75 Mold clamping force detection unit 76 Mold clamping force setting means 78 Mold touch Point setting unit 100 Injection molding device

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 トグル機構を用いて型締を行なう射出成
形装置を用いて、射出充填工程時に射出機構側であらか
じめ樹脂の冷却固化収縮量を算出しておき、該収縮量を
加えた樹脂量を金型キャビティ内に充填可能な射出圧力
で射出圧力制御を行なうとともに、型締機構側ではあら
かじめ金型キャビティ内に充填された樹脂圧によって前
記樹脂の冷却固化収縮量に相当する型開量までタイバー
が延伸することによって金型が開くことを許容する型締
力を設定しておき、トグル機構を介して可動盤を前進さ
せて該トグル機構が伸び切らない状態で両金型をタッチ
させた状態から前記型締力の設定値までトグル機構を延
伸させ、前記射出充填工程では型締機構の該型締力設定
動作中に射出充填動作を行ない、射出充填完了後に射出
充填動作中に後退した可動盤を前進させて型締力を増圧
させるようにした射出圧縮成形方法。
1. An injection molding apparatus which performs mold clamping by using a toggle mechanism, calculates a cooling solidification shrinkage amount of a resin in advance at an injection mechanism side in an injection filling step, and adds the shrinkage amount to a resin amount. The injection pressure is controlled by the injection pressure which can be filled in the mold cavity, and the mold clamping mechanism side is controlled by the pressure of the resin previously filled in the mold cavity to a mold opening amount corresponding to the amount of the resin which is cooled, solidified and contracted. A mold clamping force was set to allow the mold to open by the extension of the tie bar, and the movable plate was advanced through the toggle mechanism, and both molds were touched in a state where the toggle mechanism was not fully extended. The toggle mechanism is extended from the state to the set value of the mold clamping force.In the injection filling step, the injection filling operation is performed during the mold clamping force setting operation of the mold clamping mechanism, and after the injection filling is completed, the injection mechanism is retracted during the injection filling operation. An injection compression molding method in which the movable platen is advanced to increase the mold clamping force.
【請求項2】 あらかじめタイバーに組み込んだ型締力
検出部を用いて両金型がタッチした状態を検知してトグ
ル機構に連結される型締シリンダのストロークを原点設
定し、設定型締力に達するまでトグル機構を延伸させた
後、設定型締力に達した型締シリンダのストローク位置
を保持するように型締シリンダの油圧を制御する請求項
1記載の射出圧縮成形方法。
2. Using a mold clamping force detector incorporated in a tie bar in advance, detecting a state in which both molds are touched, setting the stroke of a mold clamping cylinder connected to a toggle mechanism to an origin, and setting the stroke to a set mold clamping force. 2. The injection compression molding method according to claim 1, wherein the hydraulic pressure of the mold clamping cylinder is controlled so as to maintain the stroke position of the mold clamping cylinder that has reached the set mold clamping force after extending the toggle mechanism until the toggle mechanism reaches the set position.
【請求項3】 射出充填量設定手段と射出圧力設定手段
を備え、該両設定手段に基づいて射出充填を行なう射出
制御部と、該射出充填によって樹脂の冷却固化収縮量に
相当する型開量までタイバーが延伸することによって金
型が開くことを許容する型締力を設定する型締力設定手
段と、型締シリンダのストロークを検出する型締シリン
ダストロークセンサと、タイバーに組み込まれ型締工程
の型締力の検知を行なう型締力検出部と、該型締力検出
部の検出信号に基づいて金型タッチ点を設定する金型タ
ッチ点設定部と、前記型締力設定手段の設定値と前記型
締シリンダストロークセンサの検出信号を比較してトグ
ル機構と連結している型締シリンダのストロークを制御
して型締を行なう型締制御部を具備するとともに、前記
金型タッチ点設定部は原点設定完了後に前記型締制御部
へ型締力設定開始信号を発信するとともに前記射出制御
部へ射出開始信号を発信する機能を有し、射出充填完了
信号を発信する射出充填完了検出部と、該射出充填完了
検出部からの検出信号に基づいて前記型締制御部へ型締
増圧信号を発信する比較制御部を備えた射出圧縮成形装
置。
3. An injection control unit which comprises an injection filling amount setting means and an injection pressure setting means, and performs injection filling based on the both setting means, and a mold opening amount corresponding to a cooling solidification shrinkage amount of the resin by the injection filling. A mold clamping force setting means for setting a mold clamping force that allows the mold to open by extending the tie bar, a mold clamping cylinder stroke sensor for detecting a stroke of the mold clamping cylinder, and a mold clamping process incorporated in the tie bar. A mold clamping force detecting section for detecting the mold clamping force, a mold touch point setting section for setting a mold touch point based on a detection signal of the mold clamping force detecting section, and setting of the mold clamping force setting means. A mold clamping control unit for performing a mold clamping by controlling a stroke of a mold clamping cylinder connected to a toggle mechanism by comparing a value with a detection signal of the mold clamping cylinder stroke sensor, and setting the mold touch point. Department An injection filling completion detection unit that transmits a mold clamping force setting start signal to the mold clamping control unit after the origin setting is completed and transmits an injection start signal to the injection control unit, and transmits an injection filling completion signal. An injection compression molding apparatus comprising a comparison control unit for transmitting a mold clamping pressure increasing signal to the mold clamping control unit based on a detection signal from the injection filling completion detecting unit.
JP08214795A 1995-04-07 1995-04-07 Injection compression molding method and injection compression molding apparatus Expired - Fee Related JP3282436B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08214795A JP3282436B2 (en) 1995-04-07 1995-04-07 Injection compression molding method and injection compression molding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08214795A JP3282436B2 (en) 1995-04-07 1995-04-07 Injection compression molding method and injection compression molding apparatus

Publications (2)

Publication Number Publication Date
JPH08276478A JPH08276478A (en) 1996-10-22
JP3282436B2 true JP3282436B2 (en) 2002-05-13

Family

ID=13766332

Family Applications (1)

Application Number Title Priority Date Filing Date
JP08214795A Expired - Fee Related JP3282436B2 (en) 1995-04-07 1995-04-07 Injection compression molding method and injection compression molding apparatus

Country Status (1)

Country Link
JP (1) JP3282436B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4528450B2 (en) * 2001-01-31 2010-08-18 パナソニック株式会社 Mold clamping control method and molding machine
KR102159724B1 (en) * 2020-06-11 2020-09-24 엘에스엠트론 주식회사 Clamping apparatus of toggle type for injection molding machine

Also Published As

Publication number Publication date
JPH08276478A (en) 1996-10-22

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