JP3279209B2 - Manufacturing method of surface treated steel sheet with excellent paint adhesion - Google Patents

Manufacturing method of surface treated steel sheet with excellent paint adhesion

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Publication number
JP3279209B2
JP3279209B2 JP34832196A JP34832196A JP3279209B2 JP 3279209 B2 JP3279209 B2 JP 3279209B2 JP 34832196 A JP34832196 A JP 34832196A JP 34832196 A JP34832196 A JP 34832196A JP 3279209 B2 JP3279209 B2 JP 3279209B2
Authority
JP
Japan
Prior art keywords
steel sheet
chromate
adhesion
coating
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP34832196A
Other languages
Japanese (ja)
Other versions
JPH10183367A (en
Inventor
正規 辻
宏之 土屋
隆男 中原
洋二 北山
俊一 丸
敏夫 木屋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Asahi Chemical Co Ltd
Original Assignee
Asahi Chemical Co Ltd
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Co Ltd, Sumitomo Metal Industries Ltd filed Critical Asahi Chemical Co Ltd
Priority to JP34832196A priority Critical patent/JP3279209B2/en
Publication of JPH10183367A publication Critical patent/JPH10183367A/en
Application granted granted Critical
Publication of JP3279209B2 publication Critical patent/JP3279209B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/37Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds
    • C23C22/38Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds containing also phosphates

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、リン酸亜鉛処理
(ボンデ処理) を行わずに塗装しても塗装密着性に優れ
た塗膜を形成することができ、同時に耐食性も良好で未
塗装でも使用できる、亜鉛系めっき鋼板をベースとする
表面処理鋼板を製造する方法に関する。
TECHNICAL FIELD The present invention relates to a zinc phosphate treatment.
Surface-treated steel sheets based on galvanized steel sheets that can form a coating film with excellent coating adhesion even when painted without performing (bonding treatment), and at the same time have good corrosion resistance and can be used even when unpainted. It relates to a method of manufacturing.

【0002】[0002]

【従来の技術】亜鉛系めっき鋼板を母材とする表面処理
鋼板について、製造工程の合理化によるコスト削減の観
点より、リン酸亜鉛処理を行わずに塗装密着性と耐食性
を要求する声が家電産業等で高まっている。また、塗装
用途と同時に、裸 (未塗装) での使用も考慮に入れる必
要性が増えている。なぜなら、塗装用材料と裸使用材料
とで使い分けると、少なくとも2種類の表面処理鋼板の
在庫を抱えていなければならず、在庫の量が増えがち
で、コスト面で不利であるからである。
2. Description of the Related Art From the viewpoint of cost reduction by rationalizing the manufacturing process, there has been demand for coating adhesion and corrosion resistance without zinc phosphate treatment for surface-treated steel sheets using zinc-based plated steel sheets as a base material. And so on. There is also an increasing need to consider naked (unpainted) use as well as painting applications. This is because, when the coating material and the bare material are used separately, at least two types of surface-treated steel sheets must be kept in stock, which tends to increase the stock, which is disadvantageous in terms of cost.

【0003】従って、1種類の表面処理鋼板で塗装用途
と未塗装用途の両方に使用できることが望ましい。その
ためには、表面処理鋼板が、リン酸亜鉛処理を行わずに
塗装しても塗装密着性に優れていると同時に、未塗装で
の耐食性が十分に高いことが要求される。このような要
求を満たしうる表面処理鋼板として、亜鉛系めっき鋼板
をクロメート処理したクロメート処理めっき鋼板が考え
られ、これまでにも各種のクロメート処理めっき鋼板が
提案されている。
Accordingly, it is desirable that one type of surface-treated steel sheet can be used for both painted and unpainted applications. For that purpose, the surface-treated steel sheet is required to have excellent coating adhesion even when coated without performing the zinc phosphate treatment, and to have sufficiently high corrosion resistance without coating. As a surface-treated steel sheet that can satisfy such demands, a chromate-treated plated steel sheet obtained by chromating a zinc-based plated steel sheet is considered, and various chromate-treated plated steel sheets have been proposed so far.

【0004】例えば、特開平2−163385号、同4−9477
号、および同4−9478号各公報は、塗装密着性および耐
食性に優れたクロメート処理めっき鋼材に関する。しか
し、これら各公報に記載の表面処理鋼板は、フッ素化合
物を含有しておらず、耐食性が不十分で、かつ湿潤環境
での塗装密着性も低いという難点もある。
For example, JP-A-2-163385 and JP-A-4-9477
And JP-A-4-9478 relate to a chromate-plated steel material having excellent paint adhesion and corrosion resistance. However, the surface-treated steel sheets described in each of these publications do not contain a fluorine compound, have insufficient corrosion resistance, and have poor paint adhesion in a wet environment.

【0005】家電製品の場合、屋外で使用されたり
(例、エアコンの室外機) 或いは湿気の高い浴室近辺で
使用されたり (例、洗濯機) するものがあり、またわが
国の夏期の高温多湿の環境から、湿潤環境下での塗装密
着性は必須の特性である。この特性がないと、湿潤環境
下で使用しているうちに、塗膜の膨れや剥離により錆び
が発生し易くなる。
[0005] In the case of home appliances,
(E.g., outdoor units for air conditioners) or those used near humid bathrooms (e.g., washing machines) .Coating adhesion in a humid environment is essential due to the high temperature and high humidity in Japan in the summer. It is the characteristic of. Without this property, rust is likely to occur due to swelling and peeling of the coating film during use in a humid environment.

【0006】特開昭64−56878 号公報には、Cr3+/全Cr
≧0.3 となるように部分還元したクロメート処理液を用
いて塗装性の優れたクロメート処理めっき鋼板を製造す
ることが開示されている。しかし、得られた表面処理鋼
板は、塗装後に湿潤環境で放置されるとCr6+の溶出が激
しく、塗装密着性の確保が困難となる場合がある。ま
た、この公報には、シランカップリング剤の添加により
塗装密着性が確保されることが記載されているが、シラ
ンカップリング剤を単に添加しただけでは、塗装後に湿
潤環境で放置された時にシランカップリング剤の極性官
能基に水分子が吸着し、クロメート皮膜の塗装密着性に
寄与しているシランカップリング剤と塗料との水素結合
を阻害するので、塗装密着性が低下する。
JP-A-64-56878 discloses Cr 3+ / all Cr
It is disclosed that a chromate-treated plated steel sheet having excellent coatability is manufactured using a chromate-treatment solution partially reduced to satisfy ≧ 0.3. However, when the obtained surface-treated steel sheet is left in a humid environment after coating, Cr 6+ is strongly eluted, and it may be difficult to secure coating adhesion. This publication also describes that the coating adhesion is ensured by the addition of a silane coupling agent, but the silane coupling agent is simply added to the silane coupling agent when left in a wet environment after coating. Water molecules are adsorbed to the polar functional groups of the coupling agent, and inhibit the hydrogen bond between the silane coupling agent and the paint, which contribute to the paint adhesion of the chromate film, so that the paint adhesion is reduced.

【0007】特開昭63−171685号公報には、Cr3+/全Cr
= 0.1〜0.7 のクロメート処理液を用いた耐食性白色ク
ロメート処理方法が開示されている。しかし、この方法
では湿潤環境における塗装密着性が必ずしも十分高くな
らない。また、使用するクロメート処理液がMg2+、C
a2+、Sr2+、Ba2+、Al3+、Zn2+、Ni2+、Co2+、Fe2+、Sn
2+のうちの1種以上を含有するが、これら金属イオンは
亜鉛系めっき鋼板に塗布したときにZnとの局部電池反応
によりZnと置換して鋼板上に優先析出する。そのため、
クロメート液の消費速度に比べて金属イオンの消費速度
が速くなり、処理液組成を一定に維持する浴管理が困難
となり、クロメート皮膜の組成 (従って、その特性) が
変動し易い。また、Ca2+、Ba2+、Sr2+等のアルカリ土類
金属イオンは亜鉛のエッチングを妨げるため、クロメー
ト皮膜のめっき表面への密着を阻害し、ひいては耐食
性、耐水二次塗装密着性を妨げる結果となる。
[0007] JP-A-63-171685 discloses that Cr 3+ / total Cr
A corrosion-resistant white chromate treatment method using a chromate treatment solution of 0.1 to 0.7 is disclosed. However, this method does not always provide sufficiently high coating adhesion in a wet environment. In addition, the chromate treatment solution used is Mg 2+ , C
a 2+ , Sr 2+ , Ba 2+ , Al 3+ , Zn 2+ , Ni 2+ , Co 2+ , Fe 2+ , Sn
Although containing one or more of 2+ , these metal ions are substituted for Zn by local cell reaction with Zn when applied to a zinc-based plated steel sheet and preferentially precipitate on the steel sheet. for that reason,
The consumption rate of the metal ions is higher than the consumption rate of the chromate solution, so that it is difficult to control the bath to keep the composition of the treatment solution constant, and the composition of the chromate film (therefore, its characteristics) tends to fluctuate. In addition, alkaline earth metal ions such as Ca 2+ , Ba 2+ , and Sr 2+ hinder the etching of zinc, which hinders the adhesion of the chromate film to the plating surface, and as a result, the corrosion resistance and the water-resistant secondary coating adhesion. The consequences are disturbing.

【0008】[0008]

【発明が解決しようとする課題】本発明は、従来のクロ
メート処理めっき鋼板の持つ欠点が解消された表面処理
鋼板の製造方法を提供するものである。具体的には、リ
ン酸亜鉛処理を行わずに塗装でき、塗装後に湿潤環境で
放置されても、塗装密着性を長期間保持することができ
る優れた塗装密着性を有し、同時に裸 (未塗装) での使
用にも耐える良好な耐食性を示す、クロメート処理亜鉛
系めっき鋼板からなる表面処理鋼板の製造方法を提供す
ることが本発明の課題である。
SUMMARY OF THE INVENTION The present invention provides a method for producing a surface-treated steel sheet in which the drawbacks of the conventional chromate-coated steel sheet have been eliminated. Specifically, it can be painted without zinc phosphate treatment, has excellent paint adhesion that can maintain paint adhesion for a long time even if left in a wet environment after painting, An object of the present invention is to provide a method for producing a surface-treated steel sheet made of a chromate-treated galvanized steel sheet, which exhibits good corrosion resistance that can withstand use in (painting).

【0009】[0009]

【課題を解決するための手段】本発明者らは、クロメー
ト処理液中に残留する未反応の還元剤がクロメート皮膜
形成後もCr6+の還元能力を持つことに着目して検討を重
ねた。その結果、還元剤にエチレングリコールを使用
し、かつクロメート皮膜中に未反応のエチレングリコー
ルがある程度残存していると、クロメート皮膜形成後の
還元により皮膜中のCr6+の含有量が低減し、そのため塗
装密着性や耐食性に優れたクロメート皮膜が得られ、上
記課題を解決することができることを見出した。
Means for Solving the Problems The present inventors have repeated studies focusing on the fact that the unreacted reducing agent remaining in the chromate treatment liquid has the ability to reduce Cr 6+ even after the formation of a chromate film. . As a result, if ethylene glycol is used as the reducing agent and unreacted ethylene glycol remains in the chromate film to some extent, the Cr 6+ content in the film is reduced by reduction after the formation of the chromate film, Therefore, it has been found that a chromate film having excellent paint adhesion and corrosion resistance can be obtained, and the above-mentioned problems can be solved.

【0010】本発明は、CrO3換算で10〜100 g/l のクロ
ム酸水溶液をエチレングリコール/Cr重量比=0.22〜0.
35のエチレングリコールで還元してCr3+/全Cr= 0.4〜
0.65とした水溶液中に、 H3PO4/Cr重量比=0.45〜1.5
のリン酸と、SiO2/Cr重量比=2〜5の粒径10〜100 nm
の湿式シリカと、H2SiF6/Cr重量比= 0.1〜0.3 のヘキ
サフルオロケイ酸とを含有させたクロメート処理液を、
亜鉛系めっき鋼板に塗布し、40〜140 ℃で加熱乾燥し
て、Cr重量で5〜60 mg/m2のクロメート皮膜をめっき上
に形成することを特徴とする、塗装密着性に優れた表面
処理鋼板の製造方法である。
According to the present invention, an aqueous solution of chromic acid of 10 to 100 g / l in terms of CrO 3 is prepared by adding an ethylene glycol / Cr weight ratio of 0.22 to 0.2.
Cr 3+ / total Cr = 0.4 ~
In an aqueous solution of 0.65, the weight ratio of H 3 PO 4 /Cr=0.45 to 1.5
Phosphoric acid and SiO 2 / Cr weight ratio = 2-5 particle size 10-100 nm
A wet-process silica and a hexafluorosilicic acid having a H 2 SiF 6 / Cr weight ratio of 0.1 to 0.3,
A surface with excellent paint adhesion, characterized in that it is applied to a galvanized steel sheet and dried by heating at 40-140 ° C to form a chromate film with a Cr weight of 5-60 mg / m 2 on the plating. This is a method for producing a treated steel sheet.

【0011】好適態様にあっては、クロメート処理液が
さらにアクリル系水性エマルジョン樹脂およびアクリル
スチレン系水性エマルジョン樹脂から選んだ少なくとも
1種の樹脂を、樹脂固形分/Cr重量比= 0.5〜5の割合
で含有する。
In a preferred embodiment, the chromate treatment liquid further comprises at least one resin selected from an acrylic aqueous emulsion resin and an acrylic styrene aqueous emulsion resin in a ratio of resin solids / Cr weight ratio of 0.5 to 5. Contained in.

【0012】[0012]

【発明の実施の形態】本発明により製造する表面処理鋼
板は、亜鉛系めっき鋼板を母材とし、これに塗布型クロ
メート処理を施したものである。めっき鋼板が両面めっ
きである場合、クロメート処理は両面に施すことが好ま
しいが、用途によっては片面のみでもよい。
BEST MODE FOR CARRYING OUT THE INVENTION A surface-treated steel sheet manufactured according to the present invention is a zinc-plated steel sheet as a base material, which is subjected to a coating type chromate treatment. When the plated steel sheet is plated on both sides, it is preferable to perform the chromate treatment on both sides, but depending on the application, only one side may be used.

【0013】母材の亜鉛系めっき鋼板は、亜鉛めっき鋼
板と亜鉛合金めっき鋼板の総称である。めっき手法は電
気めっきと溶融めっきのいずれでもよい。亜鉛系めっき
鋼板には、電気亜鉛めっき鋼板、電気亜鉛合金めっき鋼
板(例、Zn−Ni、Zn−Fe、Zn−Co、Zn−Cr等) 、溶融亜
鉛めっき鋼板、溶融亜鉛合金めっき鋼板 (例、Zn−Al
等) 、ならびに合金化溶融亜鉛めっき鋼板が含まれる。
2層以上のめっき層を持つ複層めっき鋼板も母材として
使用でき、その場合には最上層が亜鉛系めっき層であれ
ばよい。亜鉛系めっき鋼板のめっき付着量は特に制限さ
れず、従来と同様でよい。
The base material zinc-coated steel sheet is a general term for a zinc-coated steel sheet and a zinc alloy-coated steel sheet. The plating technique may be either electroplating or hot-dip plating. Galvanized steel sheets include electro-galvanized steel sheets, electro-zinc alloy-coated steel sheets (eg, Zn-Ni, Zn-Fe, Zn-Co, Zn-Cr, etc.), hot-dip galvanized steel sheets, hot-dip galvanized steel sheets (e.g., , Zn-Al
Etc.), as well as galvannealed steel sheets.
A multi-layer plated steel sheet having two or more plating layers can also be used as a base material, in which case the top layer may be a zinc-based plating layer. The coating weight of the galvanized steel sheet is not particularly limited, and may be the same as the conventional one.

【0014】本発明の特徴は、母材の亜鉛系めっき鋼板
に塗布するクロメート処理液の組成と塗布後の乾燥条件
にある。本発明で用いるクロメート処理液の第1の特徴
は、CrO3換算で10〜100 g/l の濃度のクロム酸水溶液
を、エチレングリコール/Cr重量比=0.22〜0.35となる
量のエチレングリコールで還元して、Cr3+/全Cr (Cr還
元率) = 0.4〜0.65とすることである。
The features of the present invention reside in the composition of the chromate treatment solution applied to the zinc-coated steel base material and the drying conditions after application. The first feature of the chromate treatment liquid used in the present invention is that a chromic acid aqueous solution having a concentration of 10 to 100 g / l in terms of CrO 3 is reduced with ethylene glycol in an amount of ethylene glycol / Cr weight ratio of 0.22 to 0.35. Then, Cr 3+ / total Cr (Cr reduction ratio) = 0.4 to 0.65.

【0015】Cr6+の全量をCr3+に還元するのに必要なエ
チレングリコールの量は、酸化還元反応の理論式上は、
エチレングリコール/Cr重量比=0.35である。エチレン
グリコールによるCr6+の還元反応は比較的緩やかである
といわれているが、Cr6+を添加した直後は、還元反応に
よる発熱もあって、急激に反応が進行する。その後、還
元反応は次第に緩やかになり、最大約65%のエチレング
リコールの消費で溶液中での反応は停止してしまう。エ
チレングリコール/Cr重量比が一定である場合、クロム
酸水溶液中のクロム酸濃度が高いほど、反応停止時のCr
還元率が高くなる。これは、クロム酸濃度が高いほど反
応中の発熱量が多く、反応温度が高くなるためである。
The amount of ethylene glycol required to reduce the total amount of Cr 6+ to Cr 3+ is, according to the theoretical formula of the oxidation-reduction reaction,
The ethylene glycol / Cr weight ratio is 0.35. It is said that the reduction reaction of Cr 6+ with ethylene glycol is relatively slow, but immediately after the addition of Cr 6+ , the reaction progresses rapidly due to the heat generated by the reduction reaction. Thereafter, the reduction reaction becomes progressively slower, consuming up to about 65% of ethylene glycol, stopping the reaction in solution. If the ethylene glycol / Cr weight ratio is constant, the higher the chromic acid concentration in the aqueous chromic acid solution,
The reduction rate increases. This is because the higher the chromic acid concentration, the larger the amount of heat generated during the reaction and the higher the reaction temperature.

【0016】湿潤環境における塗装密着性を確保するに
は、クロメート皮膜中のCr6+含有率が少ない方がよい。
これは、Cr6+が水溶性であるためであり、乾燥後のクロ
メート皮膜中に最終的に残存するCr6+/全Cr (Cr未還元
率) ≦0.39 (即ち、Cr3+/全Cr≧0.61) であれば、湿潤
環境における塗装密着性が確保されることが判明した。
従って、溶液中のCr3+/全Cr≧0.61になるようにクロメ
ート処理液を予め還元しておくことが考えられる。例え
ば、上記還元反応を加熱下に実施すると、溶液中のCr3+
/全Cr≧0.61にすることができる。しかし、Cr3+/全Cr
≧0.65になると、クロム酸水溶液の安定性が急激に劣化
し、クロメート処理液のゲル化が促進される。従って、
還元反応は、反応熱のみを利用して、無加熱で行うこと
が好ましい。
In order to ensure coating adhesion in a wet environment, it is better that the Cr 6+ content in the chromate film is small.
This is because Cr 6+ is water-soluble, and finally Cr 6+ / total Cr (Cr unreduced ratio) ≦ 0.39 (that is, Cr 3+ / total Cr) in the chromate film after drying. ≧ 0.61), it was found that coating adhesion in a wet environment was ensured.
Therefore, it is conceivable that the chromate treatment liquid is reduced in advance so that Cr 3+ / total Cr ≧ 0.61 in the solution. For example, when the above reduction reaction is carried out under heating, Cr 3+
/ Total Cr ≧ 0.61. However, Cr 3+ / all Cr
When ≧ 0.65, the stability of the chromic acid aqueous solution is rapidly deteriorated, and the gelation of the chromate treatment liquid is promoted. Therefore,
The reduction reaction is preferably performed without heating using only reaction heat.

【0017】このゲル化を避け、かつ塗装密着性を確保
するには、Cr3+/全Cr=0.61〜0.65の非常に狭い範囲内
にクロメート処理液のCr還元率を制御しなければならな
いが、反応条件のわずかな変動により還元率が変動する
ことを考慮すると、このような狭い範囲内へのCr還元率
の制御は実質的に不可能である。そのため、本発明では
クロメート皮膜形成後に皮膜中に残存する未反応の還元
剤によるCr6+の還元を利用して、最終的にクロメート皮
膜中のCr3+量をCr3+/全Cr≧0.61に増大させることで湿
潤環境での塗装密着性を確保する。こうすれば、クロメ
ート処理液中のCr還元率はCr3+/全Cr<0.61であっても
よく、Cr還元率の制御が容易となる。
In order to avoid the gelation and secure the coating adhesion, the Cr reduction ratio of the chromate treatment liquid must be controlled within a very narrow range of Cr 3+ / total Cr = 0.61 to 0.65. In view of the fact that the reduction ratio fluctuates due to slight fluctuations in the reaction conditions, it is practically impossible to control the Cr reduction ratio within such a narrow range. Therefore, in the present invention by utilizing the reduction of Cr 6+ by unreacted reducing agent remaining in the film during the after chromate film formation, finally the Cr 3+ content in the chromate coating Cr 3+ / total Cr ≧ 0.61 To ensure coating adhesion in a humid environment. In this case, the Cr reduction ratio in the chromate treatment liquid may be Cr 3+ / total Cr <0.61, and the control of the Cr reduction ratio becomes easy.

【0018】前述のとおり、エチレングリコールは比較
的緩やかな還元剤であり、クロム酸水溶液中では完全に
消費される前に反応が停止するため、皮膜形成後も未反
応の還元剤が皮膜中に取り込まれている。そのため、皮
膜形成後の加熱乾燥時に緩やかに還元反応が進行する。
塗布した処理液中のCr還元率がCr3+/全Cr≧0.4 であれ
ば、このような未反応エチレングリコールによる皮膜形
成後の還元反応を利用して、最終的にCr3+/全Cr≧0.61
にすることができることが判明した。従って、Cr還元率
がCr3+/全Cr= 0.4〜0.65の範囲内であれば、クロメー
ト処理液のゲル化を生ずることなく、湿潤環境下での塗
装密着性に優れたクロメート皮膜を形成できる。
As described above, ethylene glycol is a relatively mild reducing agent, and the reaction stops before it is completely consumed in an aqueous chromic acid solution, so that the unreacted reducing agent remains in the film even after the film is formed. Has been captured. Therefore, the reduction reaction proceeds slowly during heating and drying after the formation of the film.
If the Cr reduction rate in the applied treatment liquid is Cr 3+ / total Cr ≧ 0.4, the reduction reaction after the film formation by the unreacted ethylene glycol is used to finally obtain Cr 3+ / total Cr. ≧ 0.61
It turns out that you can. Therefore, if the Cr reduction ratio is in the range of Cr 3+ / total Cr = 0.4 to 0.65, a chromate film having excellent coating adhesion in a wet environment can be formed without gelation of the chromate treatment solution. .

【0019】エチレングリコール添加量がエチレングリ
コール/Cr>0.35と多くなると、溶液中での還元時にCr
3+/全Cr>0.65となり、クロメート処理液のゲル化を生
じてしまう。一方、エチレングリコール添加量がエチレ
ングリコール/Cr<0.22と少ないと、皮膜形成時にCr3+
/全Cr≧0.61にすることができず、目的とする塗装密着
性を確保することができない。好ましくは、エチレング
リコール/Cr重量比=0.24〜0.32である。
When the amount of ethylene glycol added is as large as ethylene glycol / Cr> 0.35, Cr decreases during reduction in a solution.
3 + / total Cr> 0.65, resulting in gelation of the chromate treatment solution. On the other hand, if the amount of ethylene glycol added is as small as ethylene glycol / Cr <0.22, Cr 3+
/ The total Cr ≧ 0.61 cannot be achieved, and the desired coating adhesion cannot be ensured. Preferably, the ethylene glycol / Cr weight ratio is 0.24 to 0.32.

【0020】還元剤が次亜リン酸のように強力である
と、還元反応が早すぎて、還元剤が溶液中で完全に消費
されてしまうため、未反応の還元剤が皮膜中に取り込ま
れず、皮膜形成後の還元反応が期待できない。一方、還
元剤がグリセリンであると、還元反応が遅すぎて、クロ
ム酸水溶液中で所定のCr還元率を得ることが困難であ
り、さらに皮膜形成後の還元反応も進行しにくい。
If the reducing agent is as strong as hypophosphorous acid, the reduction reaction is too fast and the reducing agent is completely consumed in the solution, so that the unreacted reducing agent is not taken into the film. No reduction reaction after film formation can be expected. On the other hand, when the reducing agent is glycerin, the reduction reaction is too slow, and it is difficult to obtain a predetermined Cr reduction rate in a chromic acid aqueous solution, and furthermore, the reduction reaction after film formation does not easily proceed.

【0021】クロム酸水溶液の濃度はCrO3換算で10〜10
0 g/l とする。CrO3<10 g/lであると、水溶液中での還
元時の発熱量が少なすぎ、還元が起こりにくくなって、
必要な最低Cr還元率であるCr3+/全Cr=0.4 に到達しに
くくなる。逆に、CrO3>100g/l であると、この発熱量
が多すぎ、還元反応が進みすぎて、Cr3+/全Cr=0.65を
超過してしまう恐れがある。クロム酸水溶液の濃度は、
好ましくはCrO3=13〜80 g/lの範囲内である。
The concentration of the aqueous chromic acid solution is 10 to 10 in terms of CrO 3.
0 g / l. If CrO 3 <10 g / l, the calorific value at the time of reduction in an aqueous solution is too small, and reduction is difficult to occur,
It becomes difficult to reach the required minimum Cr reduction ratio of Cr 3+ / total Cr = 0.4. Conversely, if CrO 3 > 100 g / l, this calorific value is too large, and the reduction reaction may proceed too much, possibly exceeding Cr 3+ / total Cr = 0.65. The concentration of the chromic acid aqueous solution is
Preferably, CrO 3 is in the range of 13 to 80 g / l.

【0022】本発明で用いるクロメート処理液の第2の
特徴は、 H3PO4/Cr重量比=0.45〜1.5 となる範囲内で
リン酸を添加することである。リン酸の添加効果として
は、還元反応を促進すること、皮膜形成後のクロム溶出
の抑制により塗装の耐水密着性と耐食性を向上させるこ
と、Cr3+と錯体を形成してクロメート処理後の無色化を
促進させること等が挙げられる。塗装密着性と耐食性を
改善するには、クロメート処理液へのリン酸の添加は不
可欠である。また、着色が目立つ鋼板は、家電等での裸
使用時に意匠性に劣ることから敬遠される傾向にあり、
この点からもリン酸の添加が有利である。 H3PO4/Cr<
0.45であると、鋼板の着色 (黄色) が顕著となり、ま
た、耐食性や塗装密着性も所定の性能を得ることができ
なくなる。H3PO4/Cr>1.5 となると、リン酸が液中に
共存するSiO2と反応することによるクロメート処理液の
ゲル化が促進される。好ましいリン酸の添加量は H3PO4
/Cr=0.48〜1.3 である。
A second feature of the chromate treatment solution used in the present invention is that phosphoric acid is added within a range of H 3 PO 4 / Cr weight ratio = 0.45 to 1.5. Phosphoric acid has the following effects: it promotes the reduction reaction, improves the water adhesion and corrosion resistance of the coating by suppressing the elution of chromium after film formation, and forms a complex with Cr 3+ to form a colorless chromate treatment. For example, and the like. In order to improve paint adhesion and corrosion resistance, the addition of phosphoric acid to the chromate treatment solution is indispensable. In addition, steel sheets with noticeable coloring tend to be avoided because of poor design when used naked in home appliances, etc.
From this point, the addition of phosphoric acid is also advantageous. H 3 PO 4 / Cr <
When the ratio is 0.45, the coloring (yellow) of the steel sheet becomes remarkable, and the corrosion resistance and the paint adhesion cannot obtain predetermined performance. When H 3 PO 4 /Cr>1.5, the phosphoric acid reacts with SiO 2 coexisting in the solution to promote gelation of the chromate treatment solution. The preferred amount of phosphoric acid is H 3 PO 4
/Cr=0.48-1.3.

【0023】本発明で用いるクロメート処理液の第3の
特徴は、SiO2/Cr重量比=2〜5となる量で粒径10〜10
0 nmの湿式シリカ (シリカゾル) を添加することであ
る。シリカ添加の効果は、耐食性の向上、塗装密着性の
向上、色調の無色化、耐指紋性の向上等が挙げられる。
色調の無色化や耐指紋性の向上は、家電製品での裸使用
を考慮したときに求められる特性であり、耐食性の向上
も加わって、本発明の表面処理鋼板は、塗装用途のみな
らず、裸でも十分に使用可能となる。
The third feature of the chromate treatment solution used in the present invention is that the SiO 2 / Cr weight ratio is 2 to 5 and the particle size is 10 to 10.
This is to add 0 nm wet silica (silica sol). The effects of the addition of silica include improvement in corrosion resistance, improvement in coating adhesion, colorless color tone, improvement in fingerprint resistance, and the like.
Colorlessness of color tone and improvement of fingerprint resistance are properties required when considering naked use in home appliances, and in addition to the improvement of corrosion resistance, the surface-treated steel sheet of the present invention is not only used for painting, Even naked can be used sufficiently.

【0024】SiO2/Cr<2であると、上述したシリカ添
加の効果を十分に得ることができない。一方、SiO2/Cr
>5となると、リン酸との反応によりクロメート処理液
のゲル化が促進される上、塗装後に湿潤環境に保持され
たとき、極性を持つシリカに水分子が吸着してしまい、
塗装密着性に寄与しているシリカと塗料との水素結合が
阻害される結果、塗装密着性が低下する。好ましいSiO2
添加量は、SiO2/Cr=2.5〜4.0 である。
If SiO 2 / Cr <2, the above-mentioned effect of adding silica cannot be sufficiently obtained. On the other hand, SiO 2 / Cr
When it is> 5, the gelation of the chromate treatment solution is promoted by the reaction with phosphoric acid, and when held in a wet environment after coating, water molecules are adsorbed on the silica having polarity,
Hydrogen bonding between the silica and the paint, which contributes to the coating adhesion, is inhibited, resulting in a decrease in coating adhesion. Preferred SiO 2
The addition amount is SiO2 / Cr = 2.5 to 4.0.

【0025】乾式シリカを使用すると、塗装密着性は向
上するが、耐指紋性が非常に劣る。また、シリカの粒径
が10 nm 未満であると、シリカ同士の吸着が激しくな
り、クロメート処理液のゲル化を誘発する。一方、SiO2
粒径が100 nmを超えると、クロメート処理液中でのシリ
カの安定性が劣化し、沈降を生じ、鋼板に塗布しても所
定量のSiO2を皮膜に取り込むことができない。好ましい
シリカ粒径は10〜80 nmである。
When the fumed silica is used, the coating adhesion is improved, but the fingerprint resistance is very poor. On the other hand, when the particle size of the silica is less than 10 nm, the adsorption between the silicas becomes severe, and the gelation of the chromate treatment solution is induced. On the other hand, SiO 2
If the particle size exceeds 100 nm, the stability of the silica in the chromate treatment solution will be degraded, causing sedimentation, and even if applied to a steel plate, a predetermined amount of SiO 2 cannot be incorporated into the coating. The preferred silica particle size is between 10 and 80 nm.

【0026】本発明で用いるクロメート処理液の第4の
特徴は、H2SiF6/Cr重量比= 0.1〜0.3 となる量でヘキ
サフルオロケイ酸 (H2SiF6) を含有することである。H2
SiF6を添加すると、めっき皮膜の表面を軽度にエッチン
グし、クロメート皮膜とめっき被膜との密着性が向上
し、湿潤環境の長期間保持されても、塗装密着性を確保
することが可能となり、耐食性も向上する。
A fourth feature of the chromate treatment liquid used in the present invention is that it contains hexafluorosilicic acid (H 2 SiF 6 ) in such an amount that the H 2 SiF 6 / Cr weight ratio becomes 0.1 to 0.3. H 2
When SiF 6 is added, the surface of the plating film is lightly etched, the adhesion between the chromate film and the plating film is improved, and even if the wet environment is maintained for a long time, the coating adhesion can be secured. Corrosion resistance is also improved.

【0027】H2SiF6/Cr<0.1 であると、上記効果はほ
とんど期待できない。H2SiF6/Cr>0.3 になると、エッ
チングが過剰になって、めっき皮膜の表面が荒らされ、
暗い色調となって、意匠性に劣ることとなる。さらに、
H2SiF6の過剰添加は、共存する湿式シリカのゾル状態を
破壊し、シリカ添加の効果が得られないばかりか、クロ
メート処理液のゲル化をも促進してしまう。このフッ素
化合物の好ましい添加量は、H2SiF6/Cr=0.15〜0.25で
ある。
If H 2 SiF 6 /Cr<0.1, the above effect can hardly be expected. When H 2 SiF 6 /Cr>0.3, etching becomes excessive and the surface of the plating film becomes rough,
It becomes a dark color tone and is inferior in design. further,
Excessive addition of H 2 SiF 6 destroys the sol state of the coexisting wet silica, not only does not provide the effect of the addition of silica, but also promotes the gelation of the chromate treatment solution. The preferable addition amount of this fluorine compound is H 2 SiF 6 /Cr=0.15 to 0.25.

【0028】以上が本発明で用いるクロメート処理液の
必須成分であるが、これに加えて、アクリル系またはア
クリルスチレン系の少なくとも1種の水性エマルジョン
樹脂を、樹脂固形分/Cr重量比= 0.5〜5となる量でク
ロメート処理液中に含有させることが好ましい。
The above is an essential component of the chromate treatment solution used in the present invention. In addition, at least one type of acrylic or acrylstyrene-based aqueous emulsion resin is prepared by adding a resin solid content / Cr weight ratio of 0.5 to It is preferable to include the amount of 5 in the chromate treatment liquid.

【0029】アクリル系水性エマルジョン樹脂はアクリ
ル酸エステルのエステル基がSiO2に吸着しやすいため、
またアクリルスチレン系水性エマルジョン樹脂はスチレ
ン部の不飽和結合がSiO2に吸着しやすいため、いずれも
湿式シリカを含有するクロメート処理液中に容易に分散
させることができ、クロメート皮膜中に均一に取り込ま
れる。クロメート皮膜中に水性エマルジョン樹脂が存在
すると、樹脂中の極性基に塗料中の成分が水素結合する
ことで、湿式シリカと同様、塗装密着性と耐食性の向
上、色調の無色化、耐指紋性の向上といった効果を得る
ことができる。また、水性エマルジョン樹脂は上記吸着
によってシリカとリン酸との反応を抑えるため、クロメ
ート処理液のゲル化を抑制する効果があり、液寿命が長
くなる。
In the acrylic aqueous emulsion resin, since the ester group of the acrylate ester is easily adsorbed on SiO 2 ,
Since the acrylic styrene aqueous emulsion resin has an unsaturated bond of styrene unit easily adsorbed on SiO 2, both can be easily dispersed in chromating solution containing wet silica, uniformly incorporated into the chromate coating It is. When an aqueous emulsion resin is present in the chromate film, the components in the paint are hydrogen-bonded to the polar groups in the resin, improving the coating adhesion and corrosion resistance, making the color tone colorless and fingerprint resistance similar to wet silica. The effect of improvement can be obtained. In addition, since the aqueous emulsion resin suppresses the reaction between silica and phosphoric acid by the above-mentioned adsorption, the aqueous emulsion resin has an effect of suppressing gelation of the chromate treatment liquid, and prolongs the liquid life.

【0030】アクリル系またはアクリルスチレン系の水
性エマルジョン樹脂は、エマルジョン塗料に使用されて
いるものを利用できる。使用する樹脂は、ガラス転移点
(Tg)が50℃以下のものが好ましい。樹脂のTgが50℃より
高いと、短時間の乾燥で樹脂が軟化せず、皮膜中で樹脂
の分布が不均一となり、結果として耐食性が劣化する。
この水性エマルジョン樹脂の添加量が樹脂固形分/Cr<
0.5 では上記の添加効果がほとんど認められず、樹脂固
形分/Cr>5になると、樹脂成分が絶縁物質であるた
め、近年家電製品等で要求される性能の一つである電磁
波シールドに必要な導電性が阻害される。好ましい添加
量は樹脂固形分/Cr=0.75〜4である。
As the acrylic or acrylstyrene-based aqueous emulsion resin, those used in emulsion paints can be used. The resin used has a glass transition point
Those having a (Tg) of 50 ° C. or less are preferred. If the Tg of the resin is higher than 50 ° C., the resin does not soften by drying in a short time, the distribution of the resin in the film becomes uneven, and as a result, the corrosion resistance deteriorates.
When the amount of the aqueous emulsion resin added is resin solid content / Cr <
At 0.5, the above effect is hardly observed. When the resin solid content / Cr> 5, since the resin component is an insulating material, it is necessary for the electromagnetic wave shielding which is one of the performances required recently in home electric appliances. Conductivity is impaired. The preferable addition amount is resin solid content / Cr = 0.75-4.

【0031】本発明で用いるクロメート処理液は、以上
の成分に加えて、上述した各成分の添加効果を著しく阻
害しない範囲内の少量であれば、1種もしくは2種以上
の他成分 (例、界面活性剤) をさらに含有していてもよ
い。
The chromate treatment solution used in the present invention may contain one or more other components (eg, (Surfactant).

【0032】クロメート処理液を母材の亜鉛系めっき鋼
板に塗布した後、加熱乾燥して、めっき上にクロメート
皮膜を形成する。塗布は、ロール塗布、浸漬、噴霧等の
慣用手段により実施すればよい。塗布量は、乾燥後のク
ロメート皮膜の付着量がCr換算で5〜60 mg/m2となる量
とする。Cr付着量が5 mg/m2未満では十分な耐食性を得
ることができない。Cr付着量が60 mg/m2を超えると、塗
装した場合に、塗膜に強い応力が加わるとクロメート皮
膜にその応力が集中するため、塗装密着性が十分であっ
てもクロメート皮膜の凝集破壊を生じ、外観上は塗膜剥
離の状態となる。好ましいCr付着量は10〜50 mg/m2であ
る。
After the chromate treatment solution is applied to a zinc-based plated steel sheet as a base material, it is heated and dried to form a chromate film on the plating. The coating may be performed by a conventional means such as roll coating, dipping, spraying and the like. The amount of coating is such that the amount of the chromate film after drying is 5 to 60 mg / m 2 in terms of Cr. If the amount of Cr attached is less than 5 mg / m 2 , sufficient corrosion resistance cannot be obtained. When Cr deposition amount is more than 60 mg / m 2, when painted, because the stress on the chromate film a strong stress is applied to the coating film is concentrated, coating adhesion even cohesive failure of the chromate film to a sufficient , And the coating film is peeled off in appearance. The preferable Cr adhesion amount is 10 to 50 mg / m 2 .

【0033】塗布後の乾燥は40〜140 ℃の比較的低温で
行う。乾燥温度が40℃未満では、上述した皮膜形成後の
未反応エチレングリコールによるCr6+の還元が、短時間
の乾燥中に十分に進まず、皮膜中のCr3+量を、湿潤環境
下での塗装密着性の確保に必要なCr3+/全Cr≧0.61まで
確実に増大させることができない。一方、乾燥温度が14
0 ℃を超えると、皮膜中に取り込まれているエチレング
リコールが還元作用を発揮する前に揮発してしまい、や
はりCr3+量をCr3+/全Cr≧0.61まで確実に増加させるこ
とができない。乾燥温度は好ましくは70〜120 ℃であ
る。乾燥時間は、温度にもよるが、通常は 0.1〜10分間
程度がよい。
Drying after coating is performed at a relatively low temperature of 40 to 140 ° C. If the drying temperature is less than 40 ° C., the above-described reduction of Cr 6+ by unreacted ethylene glycol after film formation does not proceed sufficiently during the short-time drying, and the amount of Cr 3+ in the film is reduced in a humid environment. Cannot be reliably increased to Cr 3+ / total Cr ≧ 0.61, which is necessary for ensuring coating adhesion. On the other hand, when the drying temperature is 14
If the temperature exceeds 0 ° C, the ethylene glycol incorporated in the film volatilizes before exerting the reducing action, so that the Cr 3+ content cannot be reliably increased to Cr 3+ / total Cr ≧ 0.61 . The drying temperature is preferably between 70 and 120 ° C. The drying time depends on the temperature, but is usually preferably about 0.1 to 10 minutes.

【0034】こうして製造された表面処理鋼板は、前述
したように、耐食性が十分で、着色(黄色) が少ないか
無色化しており、また耐指紋性にも優れているので、そ
のまま裸 (未塗装) でも十分に使用できる。また、リン
酸亜鉛処理を行わずに直接塗装することができ、塗装後
に湿潤環境に長期間放置されても塗膜が剥離しない優れ
た塗装密着性を示すので、塗装用にも適しており、リン
酸亜鉛処理工程が省略できるという利点がある。塗料の
種類は特に制限されないが、アルキッド塗料、アクリル
塗料、メラミンアルキッド塗料などが適している。
As described above, the surface-treated steel sheet manufactured as described above has sufficient corrosion resistance, has little coloring (yellow) or is colorless, and has excellent fingerprint resistance. ) Can be used satisfactorily. In addition, it can be applied directly without zinc phosphate treatment, and it shows excellent coating adhesion that the coating does not peel even if left in a wet environment for a long time after coating, so it is also suitable for coating, There is an advantage that the zinc phosphate treatment step can be omitted. The type of paint is not particularly limited, but alkyd paint, acrylic paint, melamine alkyd paint, and the like are suitable.

【0035】[0035]

【実施例】両面溶融亜鉛めっき鋼板の片面に、表1に示
す組成を持つクロメート処理液をロール塗布した。クロ
メート処理液は、所定濃度のクロム酸水溶液に還元剤の
エチレングリコールを所定量添加し、室温で24時間攪拌
して還元反応を実施した後、所定量のリン酸、湿式シリ
カ (日産化学社製スノーテックス) 、H2SiF6、および場
合により水性エマルジョン樹脂を添加し、混合すること
により調製した。エチレングリコールで還元した後の水
溶液中のCr6+濃度を原子吸光法により測定し、その測定
値から算出した還元率 (Cr3+/全Cr比) を表1に併せて
示す。
EXAMPLE A chromate treatment solution having the composition shown in Table 1 was roll-coated on one surface of a double-sided hot-dip galvanized steel sheet. The chromate treatment solution is prepared by adding a predetermined amount of a reducing agent ethylene glycol to a predetermined concentration of a chromic acid aqueous solution, stirring the mixture at room temperature for 24 hours to perform a reduction reaction, and then adding a predetermined amount of phosphoric acid and wet silica (manufactured by Nissan Chemical Snowtex), H 2 SiF 6, and optionally adding an aqueous emulsion resin, was prepared by mixing. The concentration of Cr 6+ in the aqueous solution after reduction with ethylene glycol was measured by the atomic absorption method, and the reduction ratio (Cr 3+ / total Cr ratio) calculated from the measured value is also shown in Table 1.

【0036】使用した水溶性エマルジョン樹脂は、アク
リル系がモビニールDM774(Tg: 20℃、ヘキスト合成製)
、アクリルスチレン系がポリトロンF2000(Tg: 40℃、
旭化成製) であった。クロメート処理液を塗布した後、
鋼板を表1に示す温度で5分間加熱して、皮膜を乾燥さ
せ、表1に示すCr付着量のクロメート皮膜を形成した。
得られた表面処理鋼板の塗装密着性、耐食性、色調、耐
指紋性、導電性を次のようにして試験した。
The water-soluble emulsion resin used was acrylic resin Movinyl DM774 (Tg: 20 ° C., manufactured by Hoechst Synthesis).
, Acrylic styrene type is Polytron F2000 (Tg: 40 ° C,
Asahi Kasei). After applying the chromate treatment liquid,
The steel sheet was heated at a temperature shown in Table 1 for 5 minutes to dry the film, and a chromate film having a Cr adhesion amount shown in Table 1 was formed.
The obtained surface-treated steel sheet was tested for coating adhesion, corrosion resistance, color tone, fingerprint resistance and conductivity as follows.

【0037】塗装密着性 試験片のクロメート皮膜の上に、メラミンアルキッド系
塗料 (神東塗料製グリミン#500)またはアクリル系塗料
(神東塗料製スーパーグリミン#1000) を乾燥膜厚が20
μmになるようにロール塗布し、前者は120 ℃、後者は
130 ℃で塗膜を焼付けて、塗装試験片を作製した。各塗
装試験片の一次および二次密着性を次のようにして評価
した。
Coating adhesion On a chromate film of a test piece, a melamine alkyd-based paint (Glymin # 500 manufactured by Shinto Paint) or an acrylic paint
(Shinto Paint Super Glymin # 1000) dried film thickness 20
μm, the former is 120 ° C and the latter is
The coating film was baked at 130 ° C. to produce a painted test piece. The primary and secondary adhesion of each painted test piece was evaluated as follows.

【0038】一次密着性:塗装試験片に碁盤目 (1mm間
隔で100 目) を付与し、透明粘着テープで剥離する。 二次密着性:塗装試験片を80℃の温水中に2時間浸漬し
た後、上記と同様に碁盤目・テープ剥離試験を行う (二
次密着性は、湿潤環境中に長期間放置された時の塗装密
着性の指標となる) 。
[0038] Primary adhesion: The painted test specimen is grid-cut (100 grids at 1 mm intervals) and peeled off with a transparent adhesive tape. Secondary adhesion: After immersing the painted test piece in hot water at 80 ° C for 2 hours, perform a cross-cut and tape peeling test in the same manner as above (Secondary adhesion is measured when left in a wet environment for a long time) Is an indicator of paint adhesion).

【0039】耐食性:JIS Z2371 に準じて塩水噴霧試
験を72時間実施した時の白錆発生面積率 (%) にて次の
基準により評価。 5:0%、4:1〜5%、3:5〜10%、2:10〜15
%、1:15%以上。
Corrosion resistance: Evaluated according to the following criteria by the white rust generation area ratio (%) when a salt spray test was conducted for 72 hours in accordance with JIS Z2371. 5: 0%, 4: 1 to 5%, 3: 5 to 10%, 2: 10 to 15
%, 1: 15% or more.

【0040】色調:色差計 (ミノルタ製) で測定した
b値 (b値が大きいほど黄みが強く、小さいほど青みが
強い) から次の基準で評価。 5:b≦1 4:1<b≦2 3:2<b≦3 2:3<b≦4 1:4<b。
Color tone: Evaluated according to the following criteria based on the b value measured by a color difference meter (manufactured by Minolta). 5: b ≦ 14: 1 <b ≦ 2 3: 2 <b ≦ 3 2: 3 <b ≦ 4 1: 4 <b.

【0041】耐指紋性:指紋を実際に押捺し、目視に
より次の基準で評価。 5:全く見えない 4:光の角度によりかすかに見える 3:どの位置からもかすかに見える 2:どの位置からもはっきり見える1:変色あり。
Fingerprint resistance: A fingerprint was actually imprinted and visually evaluated according to the following criteria. 5: not visible at all 4: faint depending on the angle of light 3: faint from any position 2: clearly visible from any position 1: discoloration.

【0042】導電性:SQメーター (ヤマザキ製) にて
測定した0.9 mmφの触針当たりの表面抵抗の測定値に基
づいて次の基準で評価。 5: 10Ω以下 4: 10〜20Ω 3: 20〜30Ω 2: 30〜50Ω 1: 50Ω以上。 以上、いずれの項目も評点4と5が合格である。
Conductivity: Evaluated according to the following criteria based on the measured value of the surface resistance per 0.9 mmφ stylus measured with an SQ meter (manufactured by Yamazaki). 5: 10Ω or less 4: 10 to 20Ω 3: 20 to 30Ω 2: 30 to 50Ω 1: 50Ω or more. As described above, all of the items have passed the grades 4 and 5.

【0043】[0043]

【表1】 [Table 1]

【0044】上の表からわかるように、母材亜鉛系めっ
き鋼板に、適量のエチレングリコールでCr還元率が0.40
〜0.65の範囲内となるように部分還元したクロム酸水溶
液に適量のリン酸、平均粒径10〜100 nmの湿式シリカ、
およびH2SiF6を添加したクロメート処理液を塗布し、40
〜140 ℃で加熱乾燥して付着量5〜60 mg/m2のクロメー
ト皮膜を形成した本発明例の表面処理鋼板は、一次密着
性のみならず二次密着性も優れており、湿潤環境下に放
置されても塗装密着性を保持することが実証された。ま
た、耐食性、耐指紋性、色調、導電性にも優れており、
塗装用途だけでなく、裸でも使用できることも証明され
た。
As can be seen from the above table, the base material zinc-coated steel sheet was treated with an appropriate amount of ethylene glycol to reduce the Cr reduction ratio to 0.40.
Appropriate amount of phosphoric acid in chromic acid aqueous solution partially reduced so as to be within the range of ~ 0.65, wet silica having an average particle size of 10 to 100 nm,
And chromate treatment solution with H 2 SiF 6
The surface-treated steel sheet of the present invention, in which a chromate film having an adhesion amount of 5 to 60 mg / m 2 is formed by heating and drying at ~ 140 ° C, is excellent not only in primary adhesion but also in secondary adhesion, and is excellent in a wet environment. It was proved that the coating adhesion was maintained even when left unattended. It also has excellent corrosion resistance, fingerprint resistance, color tone, and conductivity,
It has been proved that it can be used not only for painting but also naked.

【0045】これに対し、エチレングリコール/Cr重量
比<0.22の液No.7では、還元剤が少なすぎてCr還元率が
0.40を下回り、クロメート皮膜中のCr6+量が多くなりす
ぎたため、湿潤環境放置後の塗装密着性 (二次密着性)
が著しく低下し、色調や耐食性も不十分となった。クロ
ム酸水溶液の濃度がCrO3<10 g/lの液No.1でも、発熱量
が不足して還元反応が進まず、Cr還元率が0.40を下回っ
て、上と同様の結果となった。
On the other hand, in liquid No. 7 having an ethylene glycol / Cr weight ratio of <0.22, the amount of the reducing agent was too small and the Cr reduction ratio was low.
Below 0.40, the amount of Cr 6+ in the chromate film was too large, so paint adhesion after leaving in a wet environment (secondary adhesion)
And the color tone and the corrosion resistance became insufficient. Even in liquid No. 1 in which the concentration of the chromic acid aqueous solution was CrO 3 <10 g / l, the calorific value was insufficient and the reduction reaction did not proceed, and the Cr reduction ratio was less than 0.40, and the same result as above.

【0046】一方、エチレングリコール/Cr重量比>0.
35の液No.6では、還元剤が多すぎてCr還元率が0.65を上
回り、クロメート処理液がゲル化した。CrO3濃度>100
g/lの液No.5でも、発熱で還元反応が進みすぎ、Cr還元
率が0.65を上回って、やはりクロメート処理液がゲル化
した。さらに、リン酸含有量が多すぎた液No.9と、湿式
シリカの粒径が小さすぎた液No.18 でもゲル化が起こっ
た。湿式シリカの粒径が大き過ぎた液No.21 では、シリ
カが沈降した。
On the other hand, the ethylene glycol / Cr weight ratio> 0.
In Liquid No. 6 of 35, the amount of the reducing agent was too large, and the Cr reduction ratio exceeded 0.65, and the chromate-treated liquid gelled. CrO 3 concentration> 100
Even with g / l liquid No. 5, the reduction reaction proceeded excessively due to heat generation, the Cr reduction ratio exceeded 0.65, and the chromate treatment liquid also gelled. Furthermore, gelation also occurred in Liquid No. 9 having too much phosphoric acid content and Liquid No. 18 having too small a particle diameter of wet silica. In Liquid No. 21 in which the particle diameter of the wet silica was too large, the silica precipitated.

【0047】リン酸量が少なすぎた液No.8では色調と耐
食性が低下し、湿式シリカが少なすぎた液No.10 では導
電性以外の全ての特性が低下し、H2SiF6が少なすぎた液
No.12では塗装密着性と耐食性が低下した。一方、湿式
シリカが多すぎた液No.11 では二次密着性が著しく低下
し、H2SiF6が多すぎた液No.13 では色調が悪化した。ま
た、水性エマルジョン樹脂の添加量が多すぎた液No.17
では、導電性が低下した。また、乾燥温度が低すぎたN
o.22 や高すぎたNo.23 では、二次密着性が低下し、耐
指紋性、色調、耐食性も低下した。。
In the liquid No. 8 in which the amount of phosphoric acid was too small, the color tone and the corrosion resistance deteriorated. In the liquid No. 10 in which the amount of wet silica was too small, all the properties except the conductivity were lowered, and the amount of H 2 SiF 6 was reduced. Too much liquid
In No. 12, the coating adhesion and corrosion resistance were reduced. On the other hand, in the liquid No. 11 containing too much wet silica, the secondary adhesion was significantly reduced, and in the liquid No. 13 containing too much H 2 SiF 6 , the color tone was deteriorated. Liquid No. 17 in which the amount of the aqueous emulsion resin added was too large.
Then, the conductivity decreased. Also, the drying temperature was too low N
In o.22 and No.23, which was too high, the secondary adhesion decreased, and the fingerprint resistance, color tone, and corrosion resistance also decreased. .

【0048】[0048]

【発明の効果】本発明の方法により、リン酸亜鉛処理を
行わずに直接塗装することができ、塗装後に湿潤環境下
で使用されても優れた塗装密着性を保持でき、さらに耐
食性、表面色調、耐指紋性、および導電性にも優れてい
て、塗装用途と未塗装用途のいずれにも使用できる表面
処理鋼板を得ることができる。
According to the method of the present invention, coating can be performed directly without performing zinc phosphate treatment, excellent coating adhesion can be maintained even when used in a wet environment after coating, and corrosion resistance and surface color tone can be maintained. It is possible to obtain a surface-treated steel sheet which is excellent in fingerprint resistance and electrical conductivity and can be used for both painted and unpainted applications.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 中原 隆男 和歌山市湊1850番地 住友金属工業株式 会社和歌山製鉄所内 (72)発明者 北山 洋二 和歌山市湊1850番地 住友金属工業株式 会社和歌山製鉄所内 (72)発明者 丸 俊一 大阪市城東区鴫野西4丁目1番24号 朝 日化学工業株式会社研究所内 (72)発明者 木屋 敏夫 大阪市城東区鴫野西4丁目1番24号 朝 日化学工業株式会社研究所内 (56)参考文献 特開 昭63−103082(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 22/00 - 22/86 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Takao Nakahara 1850 Minato, Wakayama-shi Sumitomo Metal Industries Co., Ltd.Wakayama Steel Works (72) Inventor Yoji Kitayama 1850 Minato, Wakayama-shi Sumitomo Metal Industries Co., Ltd.Wakayama Works (72) Inventor Shunichi Maru 4-1-24 Shigino Nishi, Joto-ku, Osaka Asahi Chemical Industry Co., Ltd. (72) Inventor Toshio Kiya 4-1-24 Shigino-nishi, Joto-ku, Osaka Asahi Chemical Industry Co., Ltd. (56) References JP-A-63-103082 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C23C 22/00-22/86

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 CrO3換算で10〜100 g/l のクロム酸水溶
液をエチレングリコール/Cr重量比=0.22〜0.35の量の
エチレングリコールで還元してCr3+/全Cr=0.4〜0.65
とした水溶液中に、 H3PO4/Cr重量比=0.45〜1.5 のリ
ン酸と、SiO2/Cr重量比=2〜5の粒径10〜100 nmの湿
式シリカと、H2SiF6/Cr重量比= 0.1〜0.3 のヘキサフ
ルオロケイ酸とを含有させたクロメート処理液を、亜鉛
系めっき鋼板に塗布し、40〜140 ℃で加熱乾燥して、Cr
重量で5〜60 mg/m2のクロメート皮膜をめっき上に形成
することを特徴とする、塗装密着性に優れた表面処理鋼
板の製造方法。
1. An aqueous chromic acid solution of 10 to 100 g / l in terms of CrO 3 is reduced with ethylene glycol in an amount of 0.22 to 0.35 by weight of ethylene glycol / Cr to obtain Cr 3+ / total Cr = 0.4 to 0.65.
Phosphoric acid having a H 3 PO 4 / Cr weight ratio of 0.45 to 1.5, wet silica having a particle size of 10 to 100 nm having a SiO 2 / Cr weight ratio of 2 to 5, and H 2 SiF 6 / A chromate treatment solution containing hexafluorosilicic acid having a Cr weight ratio of 0.1 to 0.3 is applied to a zinc-based plated steel sheet, and dried by heating at 40 to 140 ° C.
A method for producing a surface-treated steel sheet having excellent paint adhesion, characterized in that a chromate film having a weight of 5 to 60 mg / m 2 is formed on plating.
【請求項2】 クロメート処理液が、さらにアクリル系
水性エマルジョン樹脂およびアクリルスチレン系水性エ
マルジョン樹脂から選んだ少なくとも1種の樹脂を、樹
脂固形分/Cr重量比= 0.5〜5の割合で含有する、請求
項1記載の表面処理鋼板の製造方法。
2. The chromate treatment liquid further contains at least one resin selected from an acrylic aqueous emulsion resin and an acrylic styrene aqueous emulsion resin at a resin solids / Cr weight ratio of 0.5 to 5; A method for producing the surface-treated steel sheet according to claim 1.
JP34832196A 1996-12-26 1996-12-26 Manufacturing method of surface treated steel sheet with excellent paint adhesion Expired - Fee Related JP3279209B2 (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
JP34832196A JP3279209B2 (en) 1996-12-26 1996-12-26 Manufacturing method of surface treated steel sheet with excellent paint adhesion

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JP3279209B2 true JP3279209B2 (en) 2002-04-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6999085B2 (en) 2018-02-28 2022-01-18 シーカ・ハマタイト株式会社 Sealant composition and outer wall
CN111032570B (en) * 2017-08-31 2023-09-22 宇部爱科喜模株式会社 Black powder and method for producing same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005290465A (en) * 2004-03-31 2005-10-20 Nippon Steel Corp White chromate treatment method imparting excellent corrosion resistance, fingerprint resistance and weldability and steel sheet subjected to the white chromate treatment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111032570B (en) * 2017-08-31 2023-09-22 宇部爱科喜模株式会社 Black powder and method for producing same
JP6999085B2 (en) 2018-02-28 2022-01-18 シーカ・ハマタイト株式会社 Sealant composition and outer wall

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