JP3267964B1 - Apparatus for sorting soups - Google Patents

Abstract

An object of the present invention is to provide a subdivision device that can subdivide a component and a soup liquid into substantially constant amounts without separating them, and can efficiently subdivide even when freeze-dried soups or the like are used. . An apparatus for dividing a soup containing ingredients into a soup liquid containing a substantially constant amount of ingredients comprises a container having stirring blades for stirring and mixing the soup with ingredients in the container. A metering cylinder having an opening communicating with the opening at the lower end of the container, and a push rod tightly slidably fitted to the metering cylinder, the forward / backward movement of the push rod being air. It is characterized in that it is carried out in such a manner that there is no inflow / exhaust of water.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention relates to a method for separating soups such as miso soup, curry, soup and the like into a substantially constant amount without separating them into ingredients and soups. The present invention relates to a subdivision device that can efficiently perform subdivision even when used.

[0002]

2. Description of the Related Art In the food service industry, restaurants and canteens of factories, canned or retorted cans or retorts of about 10 to 20 liters prepared in another place in advance, miso soup of frozen foods,
Curry, corn soup, corn chowder, etc. were put into a large pot, and this was constantly heated and when serving to a customer, a predetermined amount was dropped into the container while stirring the pot.

[0003] As described above, soups are constantly heated, so that it is necessary to frequently stir them so as not to burn. Therefore, a dedicated worker was required, and there was a problem that the cost of soups was high in terms of labor costs. In addition, the mixing amount of the ingredients varies, and the ingredients are deformed due to frequent stirring, and the lid is opened each time it is divided, so that garbage and insects are mixed in the soup, There were unsanitary problems.

[0004] In addition, heating is performed only when serving to a customer without constantly heating, but in this case, it takes a certain amount of time until the soups are warmed, so that the soup cannot be provided to the customer immediately. There was a problem that could occur.

[0005] In order to solve such a problem, the present applicant uses a rod-shaped body (screw valve) having a spiral mountain shape to divide the liquid into predetermined amounts so that the soup liquid is not scorched. We developed a stirring device and applied for a patent earlier.

[0006] However, this apparatus is extremely innovative in solving the above-mentioned problems, but has a drawback in that the apparatus is expensive. In addition, recently, freeze-dried soups, which are made into soups by adding water to powder and stirring and heating, are being used extensively, but this becomes a lump unless water is added little by little and stirred. However, sufficient stirring could not be achieved by stirring through a conventional screw valve. Therefore, in the above-described apparatus, it takes time to subdivide the soups, and there is a problem that the efficiency of subdivision does not increase. In addition, even if it is other than freeze-dried soups, when a plurality of soups are exchanged and subdivided, the efficiency of subdivision work similarly does not increase.

[0007]

According to the first aspect of the present invention, it is possible to divide an ingredient and a soup liquid into substantially constant amounts without separating them, and to freeze-dry soups and the like. It is an object of the present invention to provide a subdivision device that can efficiently perform subdivision even when used.

[0008] The invention described in claim 6 is the first invention.
Another object of the present invention is to provide a subdivision device capable of substituting and exchanging a plurality of types of soups without any trouble.

[0009]

Means for Solving the Problems In order to achieve the above object, the present invention according to claim 1 of the present invention relates to an apparatus for subdividing a soup containing ingredients into a soup liquid containing a substantially constant amount of ingredients. In the apparatus, the container may have a stirring blade for stirring and mixing the soups contained in the container, a quantitative cylinder having an opening communicating with an opening at a lower end of the container, and may slide on the quantitative cylinder. A push rod closely fitted to the push rod as described above is characterized in that the forward / backward movement of the push rod is subdivided while stirring so as to keep no air inflow / outflow.

The forward and backward movements of the push rod are controlled by the inflow of air and the
In order to maintain a state where there is no discharge, make sure that the push rod is in full contact with the soup when the push rod is pushed out, and the push rod is retracted to a predetermined position, and at the same time, the soup containing ingredients is placed in the fixed amount cylinder. You should just pull in.

[0011] The soups containing the ingredients used in the present invention include:
It is a soup in which the ingredients are mixed almost uniformly by stirring with a stirring blade, and it is preferable to divide the soup while stirring.

The cross section of the container used in the present invention is preferably circular or substantially circular. By using such a container, it is possible to effectively prevent the shape of the tool from being lost during stirring.

In the present invention, a stirring blade is provided at the lower portion of the container, and the stirring blade is rotated clockwise and counterclockwise alternately to mix the ingredient and soup substantially uniformly. (Claim 4).

In the stirring blade accommodating chamber at the lower end of the container of the present invention,
The cylinder is rotatably fitted, an opening is formed in the outer peripheral facing surface of the cylinder, and when one opening communicates with the inside of the container, the other opening communicates with the fixed quantity cylinder. (Claim 5).

A cut-off valve having a fixed amount cylinder is mounted on a frame (server main body) 36, and the opening at the lower end of the container and the cut-off valve are detachably connected to each other, so that a plurality of types of soups and freezes can be obtained. Add water to the dry soup and stir
The soups formed by heating can be subdivided without hindrance.

In order to make the container accommodating the stirring blade detachable, the rotation shaft of the stirring blade and the rotation shaft of the motor can be attached and detached via both fitting members each having a fitting concave portion or a fitting convex portion. It is good to be constituted as follows (claim 7).

By aligning the opening of the metering cylinder with the opening of the lower end of the container and retracting the push rod from the fully pushed position to a predetermined position, a predetermined amount of the utensil and the soup liquid are accommodated in a chamber of a predetermined volume. After that, by rotating the metering cylinder, the discharge port formed on the lower surface of the cutout valve and the opening of the metering cylinder coincide with each other, and by pushing the pushing rod fitted to the metering cylinder forward, the tool It is preferable to take out the soup solution into a predetermined container.

In short, according to the first aspect of the present invention, the extruding rod is moved forward and backward while maintaining a state in which no air flows in and out (vacuum state), so that the extruding rod can be smoothly divided even in a stirring state. The gist of the present invention is that, even when freeze-dried soups and the like are used, they can be efficiently divided into small portions because stirring blades are attached.

According to a sixth aspect of the present invention, a plurality of types of soups can be efficiently removed by detachably attaching a container containing the soups and a frame connected to the container to form a subdivision device. The gist of the present invention is that the exchange can be subdivided.

[0020]

Next, an embodiment of the present invention will be described.

FIGS. 1 and 2 show one embodiment of the present invention. A lid 2 is mounted on the upper end of a container 1 and a cylindrical stirring blade is accommodated in a lower portion of the container 1. The room 4 is provided continuously. A cylindrical inner valve 5 is fitted into the cylindrical stirring blade accommodating chamber 4, and openings 6, 6 ′ are formed on the outer peripheral surface of the inner valve 5.
Are formed. As shown in FIG. 2, when one opening 6 communicates with the inside of the container 1, the other opening 6 ′ communicates with the opening 8 of the metering cylinder 7. The opening and closing of the inner valve 5 is performed by rotating an on-off valve handle 31 provided in the stirring blade accommodating chamber 4.

As shown in FIG. 2, the stirring blade 3 shown in FIG.
Is detachably connected to a cut-out valve main body (outer valve) 32 in which a fixed amount cylinder 7 is rotatably incorporated.
In addition, the cut-off valve main body (outer valve) 32 and the fixed amount cylinder 7 constitute a rotary valve (cut-out valve).

The soup solution is 65 to 100 ° C., preferably 6 to 100 ° C.
It is preferable to heat to an appropriate temperature of about 5 to 70 ° C., but the heating means is not particularly limited. For example, in this apparatus, the outside of the container 1 is heated by the induction heater 9, and the soup liquid is preferably stirred by the stirring blade 3 at regular intervals so as not to be scorched. Thus, the induction heat
Heating with the heater 9 is preferable because there is no risk of the operator being burned and the time required for temperature rise is shortened. In the embodiment shown in FIG. 4, the induction heater 9 is formed in a cylindrical shape which is tapered downward, fits outside the lower part of the container 1, and further, the hopper cover 34 fits outside the outside. I have.

As shown in FIG. 2, when the soup solution is heated, it is rotated, for example, in the left (or right) direction for about 5 to 15 seconds, and then rotated in the opposite left (or right) direction for about 5 to 15 seconds. Good to let. By doing so, the ingredients can be mixed substantially uniformly and scorching can be effectively prevented. Then, the stirring is stopped for about 5 to 15 seconds, and this cycle is set as one cycle, and this cycle may be repeated in the same manner.
In the case of subdivision, it is preferable to perform the subdivision while stopping the stirring alternately for the predetermined time without stopping the stirring.

In the above embodiment, the shape of the container 1 is formed by connecting a cone to the lower end of the cylinder. This need not be the case, but the container 1 having a circular cross section (for example, a cylindrical shape or a conical shape) can effectively prevent the shape of the component from being lost during stirring. Experiments have shown what can be done.

As shown in FIGS. 3 and 4, a conical fitting convex member 10 or fitting concave member 11 is fixed to the rotating shaft of the stirring blade and the rotating shaft of the motor 17, respectively. The members 10 and 11 are urged by a coil spring (stirring blade compression spring) 12 and are in elastic contact.

In the above embodiment, the fitting convex member 10 is made of rubber, so that it does not slip. However, it is of course possible to fit it by a known fitting means so that it does not run idle.

The U-shaped clutch 13 is loosely fitted to the rotating shaft so that the fitting members 10 and 11 do not separate during stirring, thereby preventing the fitting concave member 11 from moving backward. Push down the lever 14 of the clutch 13 downward to release the clutch 1
3 is raised, the lever 14 is lifted upward, and the clutch 13 is depressed. Of course, other known means may be used as the stopper means.
In FIGS. 3 and 4, reference numeral 33 denotes a stirrer seal cover.

The container 1 shown in FIG. 1 shows an example in which a replaceable cartridge pot is constructed. As shown in FIG. 2, the container 1 is fitted so as to be detachable from the upper end opening 15 of the cut-out valve body 32. are doing. Therefore, with the clutch 13 depressed,
The container 1 can be removed by pushing and moving the fitting concave member 11 rearward.

Openings 15 and 16 are formed at the upper and lower ends of the cut-out valve body 32, respectively.
The lower end opening (discharge port) 16 and the upper end opening 15 communicate with the lower end opening, and can communicate with the opening 8 of the metering cylinder 7.

An extruding rod 19 is tightly fitted to the metering cylinder 7 so that it can be freely advanced and retracted by a piston control motor 18 which rotates in both directions. The push rod 19 is configured by connecting a piston portion to the tip of a rod 20.

The rear end of the rod 20 is formed in a cylindrical protrusion 21, which is fitted to a cup-shaped connection clutch 23 of a rod 22 which is advanced and retracted by a piston control motor 18.

As shown in FIG. 3, the convex portion of the cylindrical cut-out valve clutch 24 is fitted into the notch at the rear end of the fixed amount cylinder 7, and the female hole of the key formed on the inner surface of the cut-out valve clutch 24. (Not shown) is a cylindrical body 35 fitted to the member 28 having the gear 27.
Is slidably fitted to the male key <projection> 39.

A clutch spring (coil spring) 29 is interposed between the cutout valve clutch 24 and the member 28 having the gear 27. Therefore, the cut-off valve clutch 2
4 is urged to the rear end of the fixed amount cylinder 7 and moves rearward against the force of the coil spring 29 so that it can be separated from the rod 20 and the cup-shaped connection clutch 23. FIG. 4 shows a state in which the cutout valve clutch 24 is pushed rearward and locked by a stopper.

With the configuration described above, by rotating the cutout valve control motor 25, the gear 26 fixed to the rotating shaft of the cutout valve control motor 25 and the gear 27 meshing with the gear 26 are formed. The metering cylinder 7 is configured to rotate via the member 28 and the cutout valve clutch 28. In the figure, reference numeral 30 denotes a capacity sensor for controlling the retreat position of the push rod 19 in accordance with a preset subdivision capacity.

In order to make a soup from a freeze-dried soup, a powdered freeze-dried soup is put into a container 1 in the state shown in FIG. 2, a small amount of water is added, and the mixture is stirred. After the addition of the predetermined water, it is preferable to heat the mixture to a predetermined temperature with a heater and divide it as it is, or set it in the state shown in FIG. 1 and hold it in a suitable container as a spare.

In FIG. 4, an opening 37 of the server main body 36 is an accommodation room for the container 1 provided with the stirring blade, and below the container 1, the cut-out valve main body 32 is detachably attached to the container 1. It is arranged.

Next, a method of using the above-described apparatus of the present invention will be described.

In the state shown in FIG. 2, the stirring blade 3 is rotated counterclockwise (or clockwise) for 10 seconds, and then clockwise (or counterclockwise) for 10 seconds, and then the stirring is stopped for 10 seconds.
This cycle is repeated. When the temperature in the container 1 reaches a predetermined temperature (for example, about 80 ° C.), the heater is turned off. When the temperature of the soup drops to a predetermined temperature (for example, about 65 ° C.), the heater is turned on. It is good to configure as follows.

Then, while repeating the cycle of rotating the stirring blade 3 counterclockwise (or clockwise) for 10 seconds and then clockwise (or counterclockwise) for 10 seconds, the quantitative cylinder 7 is
From the state shown in FIG. 3, that is, the state in which the opening at the lower end of the container is aligned with the opening 8 of the metering cylinder and the pushing rod 19 is completely pushed, the pushing rod 19 is pulled to a predetermined rear position (determined by the volume to be divided). Then, the ingredients and the soup liquid are drawn into the fixed amount cylinder 7. As described above, the soups are agitated and the ingredients are subdivided in a uniformly dispersed state, so that the soups are subdivided into soup liquids containing the ingredients substantially uniformly.

When the chamber of the metering cylinder 7 is full, when the metering cylinder 7 is rotated by 180 ° from the state shown in FIGS. 2 and 3, the opening at the lower end of the container is closed, and the ingredients and the soup liquid are
Discharge port 1 of cutout valve body 32 communicating with opening of metering cylinder 7
From 6, it falls into the container to be subdivided on the take-out cup receiving stand 38. At the same time, the push rod 19 is advanced, so that the ingredients and the soup liquid in the fixed amount cylinder 7 can all be discharged.

Then, the quantitative cylinder 7 is rotated by 180 ° to return to the state shown in FIGS. 2 and 3, and one cycle is completed. In this one cycle, in the rotary valve,
There is no inflow of air, and the forward and backward movements of the push rod 19 maintain a vacuum state.

The apparatus of the present invention can be applied without any problem if the purpose is to subdivide soups mixed with ingredients such as miso soup, curry, soup, etc. into individual portions. In particular, you can exchange multiple types of soups and subdivide them,
Suitable for subdividing soup made from freeze-dried soup.

The apparatus of the present invention is mainly used for the purpose of subdividing one by one to serve customers, but it is also used for the purpose of filling and subdividing bottles or cans to be sold by vending machines or the like in predetermined amounts. Can also. In short, it can be used for any purpose as long as the purpose is to subdivide soups.

According to the present invention, the components in a state where the components are mixed substantially uniformly by stirring are subdivided in a state where there is no inflow / outflow of air, so that it is not necessary to use a screw valve for measuring the components. The device of the present invention can be simplified and can be formed at extremely low cost.

Further, since the container accommodating the soups and the frame provided with the cut-out valve forming the device for connecting and subdividing the containers are made detachable, any kind of soups can be efficiently manufactured. Can be subdivided into exchanges.

[0047]

According to the first aspect of the present invention, the distribution of the ingredients to the soups is achieved by rotating the stirring blade left and right and stirring and mixing without using a screw valve. Since the amount can be substantially constant, the apparatus can be supplied at extremely low cost because the apparatus is extremely simplified and maintenance costs can be reduced.

Also, since the stirring blades are installed, soups made from freeze-dried soup can be dispensed without any trouble, and insects and dust can be dispensed in a closed state without air inflow. Since there is no danger of mixing in the water, it is extremely hygienic and can be subdivided without any trouble even in a stirring state.

According to the sixth aspect of the invention, in addition to the above-described effects, several containers can be used in one server body, so that even when a plurality of types of soups are subdivided, it is extremely efficient. Can be subdivided.

[0050]

[Brief description of the drawings]

FIG. 1 is a cross-sectional view illustrating an example of a container equipped with a stirring blade of the present invention.

FIG. 2 is a schematic sectional view showing one embodiment of the present invention.

FIG. 3 is a schematic sectional view showing one embodiment of the present invention.

FIG. 4 is an exploded perspective view showing one embodiment of the present invention.

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 Container 2 Lid 3 Stirrer blade 4 Stirrer blade accommodating chamber 5 Inner valve 7 Metering cylinder 9 Induction heater 19 Push rod 32 Cutout valve body <Outer valve> 36 Frame (server body)

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int.Cl. ⁷ , DB name) A23L 1/39-1/48 A23G 3/02 B67D 3/00

Claims (8)

(57) [Claims] 1. An apparatus for subdividing a soup liquid containing ingredients into a soup solution containing a substantially constant amount of ingredients, the apparatus comprising: a container having stirring blades for stirring and mixing the soup with ingredients in the container; A fixed quantity cylinder having an opening communicating with the opening at the lower end of the container, and a push rod tightly fitted so as to be slidable on the fixed quantity cylinder, the forward and backward movement of the push rod, While stirring so that there is no inflow and outflow of air
Dispensing device of the sushi-containing soups, characterized in that the dispensing. Wherein said device containing soup is said by stirring by a stirring blade, a dispensing device for soups der Ru請 Motomeko 1 wherein ingredients are substantially uniformly mixed. 3. The subdivision device according to claim 1, wherein the cross section of the container is circular or substantially circular. 4. A stirring blade is provided at a lower portion of the container, and the stirring blade is rotated clockwise and counterclockwise alternately to mix the ingredient and soup substantially uniformly. Item 5. The subdivision device according to any one of Items 1 to 3. 5. A cylinder is rotatably fitted in a stirring blade accommodating chamber at a lower portion of the container, and an opening is formed in an outer peripheral facing surface of the cylinder, and one of the openings communicates with the inside of the container. The subdivision device according to claim 4, wherein the other opening is configured to communicate with the fixed amount cylinder. 6. The subdivision device according to claim 5, wherein a cut-off valve having the fixed amount cylinder is mounted on a frame, and the lower end opening of the container and the cut-off valve are connected to be detachable. 7. The rotating shaft of the stirring blade and the rotating shaft of the motor are elastically contacted so as to be detachable via both fitting members having fitting concave portions or fitting convex portions, respectively. The subdivision device according to any one of claims 1 to 6. 8. A predetermined amount of ingredients and soup in a chamber having a predetermined volume by aligning the opening of the metering cylinder with the opening of the lower end of the container and retreating the push rod from a fully pushed position to a predetermined position. After containing the liquid, the metering cylinder is rotated so that the discharge port formed on the lower surface of the outer valve containing the metering cylinder coincides with the opening of the metering cylinder, and is fitted to the metering cylinder. The subdivision apparatus according to any one of claims 1 to 7, wherein the tool and the soup liquid are taken out into a predetermined container by advancing the extruded rod.