JP3240319B2 - Spherical expandable resin particles and method for producing the same - Google Patents

Spherical expandable resin particles and method for producing the same

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Publication number
JP3240319B2
JP3240319B2 JP14808191A JP14808191A JP3240319B2 JP 3240319 B2 JP3240319 B2 JP 3240319B2 JP 14808191 A JP14808191 A JP 14808191A JP 14808191 A JP14808191 A JP 14808191A JP 3240319 B2 JP3240319 B2 JP 3240319B2
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JP
Japan
Prior art keywords
weight
resin particles
parts
monomer
spherical
Prior art date
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Expired - Fee Related
Application number
JP14808191A
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Japanese (ja)
Other versions
JPH04345639A (en
Inventor
輝弘 山室
千昭 細井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
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Priority to JP14808191A priority Critical patent/JP3240319B2/en
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、耐熱性に優れ、かつ発
泡性、成形性の良好な球状の発泡性樹脂粒子およびその
工業的に有利な製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to spherical expandable resin particles having excellent heat resistance and good foamability and moldability, and an industrially advantageous method for producing the same.

【0002】[0002]

【従来の技術】従来、発泡性樹脂としては、発泡性ポリ
スチレン樹脂が安価であることから広く用いられ、その
発泡性ポリスチレン樹脂から容易に型発泡成形品が得ら
れることから工業的に生産され利用されている。しかし
ながら、該発泡成形品は構成する重合体がスチレン樹脂
であるため、比較的高い温度となる部位の断熱材、例え
ば屋根用断熱材、自動車部材、ソーラシステム用保温材
等には使用できない欠点がある。
2. Description of the Related Art Conventionally, expandable polystyrene resins have been widely used because of their inexpensiveness, and foamed polystyrene resins are industrially produced and used because mold foamed products can be easily obtained from the expandable polystyrene resins. Have been. However, since the polymer constituting the foam molded product is a styrene resin, it cannot be used as a heat insulating material at a relatively high temperature, such as a heat insulating material for a roof, an automobile member, a heat insulating material for a solar system, and the like. is there.

【0003】これに対して、耐熱性に優れた発泡性樹脂
として、ポリスチレン樹脂に不飽和ジカルボン酸イミド
誘導体、あるいは不飽和ジカルボン酸イミド誘導体と他
の熱可塑性樹脂をブレンドした発泡性樹脂組成物が知ら
れている。例えば、特開昭60−184546号公報、
特開昭62−235340号公報には、マレイミド系重
合体とアクリロニトリル・ブタジエン・スチレン共重合
樹脂等の相溶性を有する樹脂をヘンシェルミキサーで混
合した後、押出機等で混練して一体化させ、ペレット状
とした後、発泡剤を含浸させた発泡性樹脂組成物が開示
されている。
On the other hand, foamable resins having excellent heat resistance include foamable resin compositions obtained by blending an unsaturated dicarboxylic acid imide derivative or an unsaturated dicarboxylic acid imide derivative with another thermoplastic resin in a polystyrene resin. Are known. For example, JP-A-60-184546,
JP-A-62-235340 discloses that a maleimide polymer and a resin having compatibility such as acrylonitrile / butadiene / styrene copolymer resin are mixed with a Henschel mixer, and then kneaded with an extruder or the like to be integrated, Disclosed is a foamable resin composition which is formed into a pellet and then impregnated with a foaming agent.

【0004】しかしながら、これ等のペレット状の発泡
性樹脂は、原料の2種以上の樹脂を機械的に混合し、押
出しにより混練するために製造工程が煩雑であり、得ら
れた発泡性樹脂は最小で直径0.8〜1mm以上の大き
な柱状粒子(ペレット)であり、金型に充填して発泡す
る際に、充填性が密にならないために、得られた発泡成
形品は表面の木目が粗く、見栄えが悪くなり、また緻密
な構造の成形品や、薄肉の成形品を作成することが困難
な欠点があった。
[0004] However, the production process of these pellet-shaped foamable resins is complicated because two or more kinds of raw materials are mechanically mixed and kneaded by extrusion. It is a large columnar particle (pellet) with a minimum diameter of 0.8 to 1 mm or more. When filling in a mold and foaming, the filling property does not become dense, so the obtained foam molded product has a grain of surface. There are drawbacks that it is coarse and unattractive, and that it is difficult to produce a molded product having a dense structure and a thin molded product.

【0005】[0005]

【発明が解決しようとする課題】本発明者らは、従来の
ペレット状の発泡性樹脂の上記のような欠点を改良すべ
く鋭意研究した結果、実用性に十分な耐熱性を有し、表
面が緻密な発泡成形品を得ることができる新規な球状発
泡性樹脂粒子およびその製造方法を得ることに成功し、
本発明に到ったものである。
The present inventors have conducted intensive studies to improve the above-mentioned drawbacks of the conventional pellet-shaped foamable resin, and as a result, have sufficient heat resistance for practical use, Succeeded in obtaining a novel spherical expandable resin particles and a method for producing the same, which can obtain a dense foam molded article,
The present invention has been made.

【0006】[0006]

【課題を解決するための手段】すなわち、本発明は、ゴ
ム状重合体0〜40重量%、芳香族ビニル単量体残基3
0〜70重量%、不飽和ジカルボン酸イミド単量体残基
30〜60重量%、不飽和ジカルボン酸無水物単量体残
基0〜20重量%およびその他のビニル単量体残基0〜
40重量%からなる不飽和ジカルボン酸イミド誘導体残
基を含む共重合体(A)10〜60重量部の存在下に、
芳香族ビニル単量体、シアン化ビニル単量体およびこれ
らと共重合可能なビニル単量体から選ばれた一種または
二種以上の単量体(B)40〜90重量部を懸濁重合し
て得られた球状の樹脂粒子に、該樹脂粒子の重合中また
は重合後に樹脂粒子100重量部に対し易揮発性発泡剤
2〜15重量部を含浸させてなる球状の発泡性樹脂粒子
である。
That is, the present invention provides
Rubber polymer 0 to 40% by weight, aromatic vinyl monomer residue 3
0 to 70% by weight, unsaturated dicarboxylic acid imide monomer residue
30 to 60% by weight, residual unsaturated dicarboxylic anhydride monomer
0-20% by weight of the group and other vinyl monomer residues 0
40% by weight of unsaturated dicarboxylic imide derivative residue
In the presence of 10 to 60 parts by weight of a copolymer (A) containing a group,
Aromatic vinyl monomer, vinyl cyanide monomer and this
One selected from vinyl monomers copolymerizable with
A suspension polymerization of 40 to 90 parts by weight of two or more monomers (B) is carried out.
During the polymerization of the resin particles,
Is a volatile foaming agent based on 100 parts by weight of resin particles after polymerization.
Spherical foamable resin particles impregnated with 2 to 15 parts by weight
It is.

【0007】また、本発明は、ゴム状重合体0〜40重
量%、芳香族ビニル単量体残基30〜70重量%、不飽
和ジカルボン酸イミド単量体残基30〜60重量%、不
飽和ジカルボン酸無水物単量体残基0〜20重量%およ
びその他のビニル単量体残基0〜40重量%からなる不
飽和ジカルボン酸イミド誘導体残基を含む共重合体
(A)10〜60重量部の存在下に、芳香族ビニル単量
体、シアン化ビニル単量体およびこれらと共重合可能な
ビニル単量体から選ばれた一種または二種以上の単量体
(B)40〜90重量部を懸濁重合して樹脂粒子を生成
し、該樹脂粒子の重合中または重合後に樹脂粒子100
重量部に対し易揮発性発泡剤2〜15重量部を含浸させ
ることを特徴とする球状の発泡性樹脂粒子の製造方法で
ある。
Further , the present invention relates to a rubbery polymer having 0 to 40
%, Aromatic vinyl monomer residue 30 to 70% by weight, unsaturated
30-60% by weight of the dicarboxylic acid imide monomer residue,
0-20% by weight of saturated dicarboxylic acid anhydride monomer residues and
And other vinyl monomer residues from 0 to 40% by weight.
Copolymer containing saturated dicarboxylic imide derivative residue
(A) An aromatic vinyl monomer in the presence of 10 to 60 parts by weight
, Vinyl cyanide monomer and copolymerizable with them
One or more monomers selected from vinyl monomers
(B) Suspension polymerization of 40 to 90 parts by weight to produce resin particles
During or after polymerization of the resin particles,
Impregnated with 2 to 15 parts by weight of a volatile foaming agent per part by weight
The method for producing spherical expandable resin particles, characterized in that
is there.

【0008】[0008]

【0009】[0009]

【0010】以下、本発明を詳細に説明する。本発明
は、ビニル系単量体に合成樹脂の耐熱性改質材として知
られているスチレン・マレイミド系重合体などの不飽和
ジカルボン酸イミド誘導体残基を含む共重合体を溶解
し、懸濁重合により実質的に一体化された球状の樹脂粒
子とし、この樹脂粒子に易揮発性発泡剤を含有させるこ
とにより目的が達成できることを見い出したものであ
る。
Hereinafter, the present invention will be described in detail. The present invention dissolves a copolymer containing an unsaturated dicarboxylic acid imide derivative residue such as a styrene / maleimide polymer known as a heat resistance modifier for a synthetic resin in a vinyl monomer, and suspends and dissolves the copolymer. It has been found that the purpose can be achieved by forming spherical resin particles which are substantially integrated by polymerization and by adding an easily volatile foaming agent to the resin particles.

【0011】まず、(A)成分の不飽和ジカルボン酸イ
ミド誘導体残基を含む共重合体(以下、(A)成分の共
重合体と記す)およびその製法から説明する。
First, a copolymer containing an unsaturated dicarboxylic acid imide derivative residue of the component (A) (hereinafter, referred to as a copolymer of the component (A)) and a method for producing the same will be described.

【0012】(A)成分の共重合体の製法としては、第
1の製法として、必要ならゴム状重合体の存在下、芳香
族ビニル単量体、不飽和ジカルボン酸イミド単量体、不
飽和ジカルボン酸無水物単量体及びこれらと共重合可能
なビニル単量体混合物を共重合させる方法、第2の製法
として、必要ならゴム状重合体の存在下、芳香族ビニル
単量体、不飽和ジカルボン酸無水物単量体及びこれらと
共重合可能なビニル単量体混合物を共重合させた重合体
にアンモニア及び/又は第1級アミンを反応(イミド化
反応)させて酸無水物基の一部又は全部をイミド基に変
換させる方法が挙げられる。
As a first method for producing the copolymer of the component (A), an aromatic vinyl monomer, an unsaturated dicarboxylic acid imide monomer, and an unsaturated vinyl monomer are used in the presence of a rubbery polymer, if necessary. A method for copolymerizing a dicarboxylic anhydride monomer and a vinyl monomer mixture copolymerizable therewith. As a second production method, an aromatic vinyl monomer and an unsaturated vinyl monomer are used in the presence of a rubbery polymer if necessary. A polymer obtained by copolymerizing a dicarboxylic anhydride monomer and a vinyl monomer mixture copolymerizable therewith is reacted with ammonia and / or a primary amine (imidation reaction) to form an acid anhydride group. A method of converting part or all of the compound into an imide group can be given.

【0013】芳香族ビニル単量体としては、例えばスチ
レン,α−メチルスチレン,ビニルトルエン,t−ブチ
ルスチレン,クロロスチレン等のスチレン単量体および
その置換単量体が挙げられ、これらの中でスチレンが特
に好ましい。
The aromatic vinyl monomer includes, for example, styrene monomers such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, chlorostyrene and the like, and substituted monomers thereof. Styrene is particularly preferred.

【0014】不飽和ジカルボン酸イミド単量体として
は、例えばマレイミド,N−メチルマレイミド,N−ブ
チルマレイミド,N−フェニルマレイミド,N−メチル
フェニルマレイミド,N−ヒドロキシフェニルマレイミ
ド,N−メトキシフェニルマレイミド,N−クロロフェ
ニルマレイミド,N−カルボキシフェニルマレイミド,
N−ニトロフェニルマレイミド,N−シクロヘキシルマ
レイミド,N−イソプロピルマレイミド等のマレイミド
誘導体、N−メチルイタコン酸イミド,N−フェニルイ
タコン酸イミド等のイタコン酸イミド誘導体等が挙げら
れるが、これ等の中でN−フェニルマレイミドが特に好
ましい。
Examples of the unsaturated dicarboxylic imide monomer include maleimide, N-methylmaleimide, N-butylmaleimide, N-phenylmaleimide, N-methylphenylmaleimide, N-hydroxyphenylmaleimide, N-methoxyphenylmaleimide, N-chlorophenylmaleimide, N-carboxyphenylmaleimide,
Maleimide derivatives such as N-nitrophenylmaleimide, N-cyclohexylmaleimide and N-isopropylmaleimide, and itaconic imide derivatives such as N-methylitaconimide and N-phenylitaconimide are exemplified. N-phenylmaleimide is particularly preferred.

【0015】また、不飽和ジカルボン酸無水物単量体と
しては、例えばマレイン酸,イタコン酸,シトラコン
酸,アコニット酸等の無水物が挙げられ、特にマレイン
酸無水物(無水マレイン酸)が好ましい。
The unsaturated dicarboxylic anhydride monomer includes, for example, anhydrides such as maleic acid, itaconic acid, citraconic acid and aconitic acid, and maleic anhydride (maleic anhydride) is particularly preferred.

【0016】また、これらと共重合可能なビニル単量体
を共重合させてもよい。共重合可能なビニル単量体とし
ては、例えばアクリロニトリル,メタクリロニトリル,
α−クロロアクリロニトリル等のシアン化ビニル単量
体、アクリル酸メチル,アクリル酸エチル等のアクリル
酸エステル単量体、メタクリル酸メチル,メタクリル酸
エチル等のメタクリル酸エステル単量体、アクリル酸,
メタクリル酸等のビニルカルボン酸単量体、アクリル酸
アミド、メタクリル酸アミド等が挙げられ、これらの中
でアクリロニトリル、メタクリル酸エステル、アクリル
酸、メタクリル酸などの単量体が好ましい。
Further, a vinyl monomer copolymerizable therewith may be copolymerized. Examples of the copolymerizable vinyl monomer include acrylonitrile, methacrylonitrile,
vinyl cyanide monomers such as α-chloroacrylonitrile, acrylate monomers such as methyl acrylate and ethyl acrylate, methacrylate monomers such as methyl methacrylate and ethyl methacrylate, acrylic acid,
Examples thereof include vinyl carboxylic acid monomers such as methacrylic acid, acrylic acid amide, and methacrylic acid amide. Among these, monomers such as acrylonitrile, methacrylic acid ester, acrylic acid, and methacrylic acid are preferable.

【0017】また、ゴム状重合体としては、ブタジエン
重合体、ブタジエンと共重合可能なビニル単量体との共
重合体、エチレン−プロピレン共重合体、エチレン−プ
ロピレン−ジエン共重合体、ブタジエンと芳香族ビニル
とのブロック共重合体、アクリル酸エステル重合体及び
アクリル酸エステルとこれと共重合可能なビニル単量体
との共重合体等が用いられる。
Examples of the rubbery polymer include a butadiene polymer, a copolymer of a vinyl monomer copolymerizable with butadiene, an ethylene-propylene copolymer, an ethylene-propylene-diene copolymer, and a butadiene. A block copolymer with aromatic vinyl, an acrylate polymer, a copolymer of an acrylate ester and a vinyl monomer copolymerizable therewith, and the like are used.

【0018】また、第2の製法において、イミド化反応
に用いるアンモニアや第1級アミンは無水又は水溶液の
いずれの状態であってもよい。また、第1級アミンの例
としては、例えばメチルアミン,エチルアミン,ブチル
アミン,シクロヘキシルアミン等のアルキルアミン、お
よびこれらのクロル又はブロム置換アルキルアミン、ア
ニリン,トリルアミン,ナフチルアミン等の芳香族アミ
ンおよびクロル又はブロム置換アニリン等のハロゲン置
換芳香族アミン等が挙げられるが、これらの中で特にア
ニリンが好ましい。
In the second production method, the ammonia and the primary amine used for the imidization reaction may be in any of anhydrous and aqueous solutions. Examples of the primary amine include alkylamines such as methylamine, ethylamine, butylamine and cyclohexylamine, and aromatic amines such as chloro- or bromo-substituted alkylamines, aniline, tolylamine and naphthylamine, and chloro- or bromo-amines. Examples include halogen-substituted aromatic amines such as substituted anilines, and among them, aniline is particularly preferable.

【0019】さらに、イミド化反応を溶液状態又は懸濁
状態で行なう場合は、通常の反応容器、例えばオートク
レーブなどを用いるのが好ましく、塊状溶融状態で行な
う場合は、脱揮装置の付いた押出し機を用いてもよい。
また、イミド化する際に触媒を存在させてもよく、例え
ば第3級アミン等が好ましく用いられる。
Further, when the imidization reaction is carried out in a solution state or a suspension state, it is preferable to use a usual reaction vessel, for example, an autoclave, and when the imidization reaction is carried out in a bulk molten state, an extruder equipped with a devolatilizer is used. May be used.
In addition, a catalyst may be present at the time of imidization, and for example, a tertiary amine or the like is preferably used.

【0020】イミド化反応の温度は、通常は約80〜3
50℃であり、好ましくは100〜300℃である。8
0℃未満の場合には反応速度が遅く、反応に長時間を要
し実用的でなく、一方350℃を越える場合には重合体
の熱分解による物性低下をきたす。
The temperature of the imidation reaction is usually about 80-3.
The temperature is 50 ° C, preferably 100 to 300 ° C. 8
When the temperature is lower than 0 ° C., the reaction speed is slow, and the reaction requires a long time, which is not practical. On the other hand, when the temperature is higher than 350 ° C., the physical properties are deteriorated due to thermal decomposition of the polymer.

【0021】(A)成分の共重合体は、ゴム状重合体0
〜40重量%、好ましくは0〜30重量%、芳香族ビニ
ル単量体残基30〜70重量%、好ましくは40〜70
重量%、不飽和ジカルボン酸イミド単量体残基30〜6
0重量%、好ましくは30〜55重量%、不飽和ジカル
ボン酸無水物単量体残基0〜20重量%、好ましくは0
〜15重量%、及びこれら以外のビニル単量体残基0〜
40重量%より構成される共重合体である。
The copolymer of the component (A) is a rubbery polymer 0
-40% by weight, preferably 0-30% by weight, aromatic vinyl monomer residue 30-70% by weight, preferably 40-70% by weight.
% By weight, unsaturated dicarboxylic acid imide monomer residue 30 to 6
0% by weight, preferably 30 to 55% by weight, 0 to 20% by weight, preferably 0 to 20% by weight of unsaturated dicarboxylic anhydride monomer residues.
~ 15% by weight, and other vinyl monomer residues 0 ~
It is a copolymer composed of 40% by weight.

【0022】次に、本発明における(B)成分は、芳香
族ビニル単量体、シアン化ビニル単量体およびこれらと
共重合可能なビニル単量体から選ばれた一種または二種
以上の単量体である。
Next, the component (B) in the present invention comprises one or two or more monomers selected from aromatic vinyl monomers, vinyl cyanide monomers and vinyl monomers copolymerizable therewith. Is a monomer.

【0023】芳香族ビニル系単量体としては、例えばス
チレン,α−メチルスチレン,ビニルトルエン,t−ブ
チルスチレン,クロロスチレン等のスチレン単量体及び
その置換単量体が挙げられ、これらの中でスチレンおよ
びα−メチルスチレンなどの単量体が特に好ましい。
Examples of the aromatic vinyl monomer include styrene monomers such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, chlorostyrene and the like, and substituted monomers thereof. And monomers such as styrene and α-methylstyrene are particularly preferred.

【0024】シアン化ビニル単量体としては、例えばア
クリロニトリル,メタクリロニトリル,α−クロロアク
リロニトリル等が挙げられ、特にアクリロニトリルが好
ましい。
Examples of the vinyl cyanide monomer include, for example, acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, etc., and acrylonitrile is particularly preferred.

【0025】これらと共重合可能なビニル単量体として
は、アクリル酸メチル,アクリル酸エチル,アクリル酸
ブチル等のアクリル酸エステル単量体、メタクリル酸メ
チル,メタクリル酸エチル等のメタクリル酸エステル単
量体、アクリル酸,メタクリル酸等のビニルカルボン酸
単量体、アクリル酸アミド、メタクリル酸アミド等が挙
げられ、これらの中でメタクリル酸メチル、アクリル
酸、メタクリル酸が特に好ましい。
The vinyl monomers copolymerizable therewith include acrylate monomers such as methyl acrylate, ethyl acrylate and butyl acrylate, and methacrylate monomers such as methyl methacrylate and ethyl methacrylate. And vinyl carboxylic acid monomers such as acrylic acid and methacrylic acid, acrylamide, and methacrylamide. Of these, methyl methacrylate, acrylic acid, and methacrylic acid are particularly preferable.

【0026】(B)成分の単量体の好ましい組成は、ス
チレン,スチレン−アクリロニトリル,α−メチルスチ
レン−アクリロニトリルからなるものが挙げられる。
The preferred composition of the monomer (B) is, for example, one composed of styrene, styrene-acrylonitrile and α-methylstyrene-acrylonitrile.

【0027】本発明の球状の樹脂粒子は(A)成分の共
重合体の存在下に、(B)成分の単量体を懸濁重合して
得られるが、樹脂粒子に含有される(A)成分の共重合
体の量は所望する耐熱性によって決められるが、通常1
0〜60重量部、好ましくは10〜40重量部の範囲で
あり、10重量部未満では耐熱性の向上はわずかであ
り、60重量部を越える量では(B)成分の単量体へ溶
解した際の溶解液の粘度が高くなりすぎ懸濁重合が困難
になる。また、30〜50倍の発泡成形体で100℃の
耐熱性を得るには、(A)成分の共重合体15〜25重
量部の範囲の量を必要とし、5〜15倍の発泡成形体で
110℃の耐熱性を得るには、(A)成分の共重合体2
0〜30重量部の範囲の量を必要とする。
The spherical resin particles of the present invention are prepared by subjecting the monomer of the component (B) to suspension polymerization in the presence of the copolymer of the component (A).
Although the amount of the copolymer of the component (A) contained in the resin particles is determined by the desired heat resistance, it is usually 1%.
The amount is in the range of 0 to 60 parts by weight, preferably 10 to 40 parts by weight. When the amount is less than 10 parts by weight, the heat resistance is slightly improved, and when the amount exceeds 60 parts by weight, the component (B) is dissolved in the monomer. In this case, the viscosity of the solution becomes too high, and suspension polymerization becomes difficult. Further, in order to obtain heat resistance of 100 ° C. with a foam molded product of 30 to 50 times, an amount of the copolymer of the component (A) in the range of 15 to 25 parts by weight is required, and a foam molded product of 5 to 15 times is required. In order to obtain a heat resistance of 110 ° C., the copolymer (A)
Quantities in the range of 0 to 30 parts by weight are required.

【0028】一方、球状の樹脂粒子に含有される(B)
成分の単量体の量は通常40〜90重量部、好ましくは
40〜80重量部の範囲であり、40重量部未満では懸
濁重合が困難となり、90重量部を越える量では耐熱性
が不十分となり好ましくない。
On the other hand, (B) contained in spherical resin particles
The amount of the monomer component is usually in the range of 40 to 90 parts by weight, preferably 40 to 80 parts by weight. If the amount is less than 40 parts by weight, suspension polymerization becomes difficult. It is not preferable because it is sufficient.

【0029】また、発泡体に耐油性を付与させるために
は、(B)成分の単量体の中にアクリロニトリルを使用
することが有用である。
In order to impart oil resistance to the foam, it is useful to use acrylonitrile among the monomers of the component (B).

【0030】さらに、発泡体の改質のために、ジビニル
ベンゼン、エチレングリコールジメタクリレート、トリ
メチロールプロパントリメタクリレート等の多官能性単
量体を添加することも有用である。多官能性単量体の添
加量は(B)成分の単量体100重量部に対して0.0
1〜3重量部の範囲である。
Further, it is also useful to add a polyfunctional monomer such as divinylbenzene, ethylene glycol dimethacrylate, trimethylolpropane trimethacrylate for modifying the foam. The amount of the polyfunctional monomer to be added is 0.0 to 100 parts by weight of the monomer (B).
The range is 1 to 3 parts by weight.

【0031】次に、本発明の球状の発泡性樹脂粒子は、
上記の(A)成分の共重合体の存在下に、(B)成分の
単量体を懸濁重合して得られた樹脂粒子に、易揮発性発
泡剤を含浸させてなる樹脂粒子である。
Next, the spherical expandable resin particles of the present invention are:
In the presence of the copolymer of component (A), the component (B)
Resin particles obtained by impregnating a resin particle obtained by suspension polymerization of a monomer with a volatile foaming agent.

【0032】本発明で使用できる易揮発性発泡剤として
は、プロパン,ブタン,ペンタン等の脂肪族炭化水素、
シクロブタン,シクロペンタン,シクロヘキサン等の環
式脂肪族炭化水素及び1−クロロ1,1−ジフロロエタ
ン,1,1−ジクロロ1−フロロエタン,クロロジフロ
ロメタン等のハロゲン化炭化水素などが挙げられる。こ
れらの易揮発性発泡剤の使用量は、所望する発泡倍率に
よって異なるが、樹脂粒子100重量部に対して通常2
〜15重量部を含有させ、2〜60倍の発泡体を得るこ
とができる。好ましくは3〜10重量部の範囲である。
The volatile volatile blowing agents usable in the present invention include aliphatic hydrocarbons such as propane, butane and pentane;
Examples thereof include cycloaliphatic hydrocarbons such as cyclobutane, cyclopentane, and cyclohexane, and halogenated hydrocarbons such as 1-chloro-1,1-difluoroethane, 1,1-dichloro-1-fluoroethane, and chlorodifluoromethane. The amount of these volatile foaming agents varies depending on the desired expansion ratio, but is usually 2 to 100 parts by weight of the resin particles.
To 15 parts by weight to obtain a 2 to 60-fold foam. Preferably it is in the range of 3 to 10 parts by weight.

【0033】本発明の球状の樹脂粒子および発泡性樹脂
粒子は、懸濁重合法により製造される。
The spherical resin particles and expandable resin particles of the present invention are produced by a suspension polymerization method.

【0034】本発明の球状の樹脂粒子は、上記の(A)
成分の共重合体10〜60重量部の存在下に、(B)成
分を構成する、芳香族ビニル単量体、シアン化ビニル単
量体およびこれらと共重合可能なビニル単量体から選ば
れた一種または二種以上の単量体40〜90重量部を懸
濁重合するにより得られる。
The spherical resin particles of the present invention can be obtained by using the above (A)
In the presence of 10 to 60 parts by weight of the component copolymer, (B)
Suspend 40 to 90 parts by weight of one or more monomers selected from aromatic vinyl monomers, vinyl cyanide monomers and vinyl monomers copolymerizable therewith , constituting Obtained by polymerization.

【0035】本発明における懸濁重合法で使用する分散
剤には、ポリビニールアルコール、ポリビニールピロリ
ドン、メチルセルロース等の水溶性高分子化合物、リン
酸カルシュウム、ピロリン酸マグネシュウム、炭酸マグ
ネシュウム等の水不溶性または難溶性の無機化合物が用
いられる。水性分散媒中の分散剤の濃度は0.01〜2
重量%の範囲である。また、水溶性の界面活性剤も必要
に応じて使用出来る。
Examples of the dispersant used in the suspension polymerization method of the present invention include water-soluble polymer compounds such as polyvinyl alcohol, polyvinyl pyrrolidone, and methylcellulose; and water-insoluble or water-insoluble compounds such as calcium phosphate, magnesium pyrophosphate, and magnesium carbonate. Insoluble inorganic compounds are used. The concentration of the dispersant in the aqueous dispersion medium is 0.01 to 2
% By weight. Further, a water-soluble surfactant can be used if necessary.

【0036】本発明における懸濁重合法で用いる重合開
始剤には特別な制限はなく、一般的な有機過酸化物、例
えばベンゾイルパーオキサイド、t−ブチルパーオキシ
ベンゾエート等が用いられ、また多官能性有機過酸化
物、例えば1,1−ジ−t−ブチルパーオキシ−3,
3,5−トリメチルシクロヘキサン、ジ−t−ブチルパ
ーオキシヘキサハイドロテレフタレート、トリス(t−
ブチルパーオキシ)トリアジン等も使用できる。さら
に、アゾビスイソブチルニトリル,アゾビス1−シクロ
ヘキサンカ−ボニトリル等のジアゾ系も使用出来る。こ
れらの重合開始剤を単独で使用してもよいが、分解温度
の異なる数種を併用する方法が重合の所要時間を短縮で
きる点で好ましい。重合開始剤の使用量はビニル系単量
体の総量100重量部に対して0.1〜2重量部の範囲
である。
The polymerization initiator used in the suspension polymerization method of the present invention is not particularly limited, and general organic peroxides such as benzoyl peroxide and t-butylperoxybenzoate are used. Organic peroxides such as 1,1-di-t-butylperoxy-3,
3,5-trimethylcyclohexane, di-t-butylperoxyhexahydroterephthalate, tris (t-
Butylperoxy) triazine and the like can also be used. Further, diazo compounds such as azobisisobutylnitrile and azobis 1-cyclohexanecarbonitrile can be used. These polymerization initiators may be used alone, but a method in which several kinds having different decomposition temperatures are used in combination is preferable in that the time required for polymerization can be shortened. The amount of the polymerization initiator used is in the range of 0.1 to 2 parts by weight based on 100 parts by weight of the total amount of the vinyl monomer.

【0037】本発明における懸濁重合法における重合温
度は、使用する重合開始剤の分解温度に基づき広範囲に
変化させることができるが、一般的には中温分解型の開
始剤と高温分解型の開始剤を併用して、重合の前半を1
00℃以下、後半を100℃以上の温度で重合させる方
法が有利である。
The polymerization temperature in the suspension polymerization method of the present invention can be varied over a wide range based on the decomposition temperature of the polymerization initiator to be used. The first half of the polymerization is 1
A method in which the polymerization is carried out at a temperature of not higher than 00 ° C. and the latter half at a temperature of not lower than 100 ° C. is advantageous.

【0038】また、本発明の球状の発泡性樹脂粒子は、
上記の(A)成分の共重合体10〜60重量部の存在下
に、(B)成分を構成する、芳香族ビニル単量体、シア
ン化ビニル単量体およびこれらと共重合可能なビニル単
量体から選ばれた一種または二種以上の単量体40〜9
0重量部を懸濁重合して樹脂粒子を生成し、該樹脂粒子
の重合中または重合後に樹脂粒子100重量部に対し易
揮発性発泡剤2〜15重量部を含浸させることにより得
られる。この様に、発泡性を付与するための易揮発性発
泡剤は、重合中あるいは重合後のいずれの時期に添加し
てもよい。また、いったん樹脂粒子を取り出し、目的に
応じた大きさの粒子にふるい分けた後、再度水性分散媒
中に懸濁させた状態で易揮発性発泡剤を添加し、該樹脂
粒子に含浸せしめる方法でもよい。
In addition, the spherical expandable resin particles of the present invention include:
In the presence of 10 to 60 parts by weight of the copolymer of the component (A), an aromatic vinyl monomer, a vinyl cyanide monomer, and a vinyl monomer copolymerizable therewith , constituting the component (B). One or more monomers 40 to 9 selected from monomers
0 parts by weight are subjected to suspension polymerization to produce resin particles, and the resin particles are obtained by impregnating 100 parts by weight of the resin particles with 2 to 15 parts by weight of a volatile foaming agent during or after the polymerization of the resin particles. Thus, the easily volatile foaming agent for imparting foaming property may be added at any time during or after the polymerization. Also, once the resin particles are taken out, sieved into particles of a size according to the purpose, a volatile foaming agent is added again in a state of being suspended in an aqueous dispersion medium, and the resin particles are impregnated. Good.

【0039】さらに、樹脂の発泡速度等を調製するため
に、トルエン、キシレン等の溶剤またはフタル酸エステ
ル等の可塑剤を添加することもできる。これらを添加す
る場合は、あらかじめ単量体に混合して重合させる方法
でもよく、または発泡剤と同時に含浸させる方法でもよ
いが、一般的には後者の方法が採用される。その添加量
は樹脂粒子100重量部に対して0.1〜2重量部の範
囲である。
Further, in order to adjust the foaming speed of the resin and the like, a solvent such as toluene and xylene or a plasticizer such as a phthalic acid ester can be added. When these are added, a method of preliminarily mixing and polymerizing with a monomer or a method of impregnating simultaneously with a foaming agent may be used, but the latter method is generally employed. The addition amount is in the range of 0.1 to 2 parts by weight based on 100 parts by weight of the resin particles.

【0040】上記の様にして、本発明の方法により得ら
れる球状の発泡性樹脂粒子は、水蒸気、熱風等により加
熱して予備発泡させた後、閉鎖し得るが密閉し得ない型
内に充填され、水蒸気等によって再度加熱することによ
り、所望する形の耐熱性及び耐油性を有する発泡成形体
を得ることができる。
As described above, the spherical expandable resin particles obtained by the method of the present invention are pre-foamed by heating with steam, hot air or the like, and then filled into a mold that can be closed but cannot be sealed. Then, by heating again with steam or the like, a foamed molded article having desired heat resistance and oil resistance can be obtained.

【0041】また、本発明の球状の樹脂粒子は、上記の
(A)成分の共重合体の存在下に、(B)成分を構成す
、芳香族ビニル単量体、シアン化ビニル単量体および
これらと共重合可能なビニル単量体から選ばれた一種ま
たは二種以上の単量体を懸濁重合してなる混合重合体粒
子でもよい。さらに、球状の発泡性樹脂粒子としては、
該混合重合体粒子の重合中または重合後に重合体粒子に
易揮発性発泡剤を含浸させて得られる樹脂粒子でもよ
い。
Further, the spherical resin particles of the present invention constitute the component (B) in the presence of the copolymer of the component (A) .
That, aromatic vinyl monomers, vinyl cyanide monomers and mixtures polymer particles obtained by suspension polymerization of a copolymerizable with these selected from vinyl monomers one or two or more monomers May be. Furthermore, as spherical expandable resin particles,
Resin particles obtained by impregnating the polymer particles with a volatile foaming agent during or after the polymerization of the mixed polymer particles may be used.

【0042】また、本発明の発泡性樹脂粒子には、さら
に酸化防止剤、難燃剤、帯電防止剤、紫外線吸収剤、可
塑剤、滑剤、着色剤などを目的に応じて添加することも
可能である。
Further, an antioxidant, a flame retardant, an antistatic agent, an ultraviolet absorber, a plasticizer, a lubricant, a coloring agent, and the like can be further added to the expandable resin particles of the present invention according to the purpose. is there.

【0043】本発明の懸濁重合法により製造される樹脂
粒子および発泡性樹脂粒子の粒子径は、使用される目的
によって決められるものである。一般的には平均粒子径
が0.1〜2.5mm、好ましくは0.4〜1.2mm
の球状の粒子であり、易揮発性発泡剤を含浸させても球
状を保持している。また、懸濁重合法により製造される
ために、製造工程が簡単であり、かつ球状粒子を得るの
に適しており、得られた球状の発泡性樹脂粒子は金型に
充填して発泡する際に、充填性が密になり、得られた発
泡成形品は表面がなめらかであり、また緻密な構造の成
形品および薄肉の成形品を得ることができる。さらに、
得られた樹脂粒子および発泡性樹脂粒子の粒子径を目的
に応じてととのえることができる。
The particle size of the resin particles and expandable resin particles produced by the suspension polymerization method of the present invention is determined depending on the purpose of use. Generally, the average particle size is 0.1 to 2.5 mm, preferably 0.4 to 1.2 mm
And retains a spherical shape even when impregnated with a volatile foaming agent. In addition, since it is manufactured by a suspension polymerization method, the manufacturing process is simple and suitable for obtaining spherical particles.When the obtained spherical expandable resin particles are filled in a mold and foamed, In addition, the filling property is increased, and the obtained foamed molded product has a smooth surface, and a molded product having a dense structure and a thin molded product can be obtained. further,
The particle size of the obtained resin particles and expandable resin particles can be determined according to the purpose.

【0044】[0044]

【実施例】以下、本発明を実施例により具体的に説明す
るが、これにより本発明の範囲が限定されるものではな
い。ただし、特に説明がないかぎり、部は重量部を示
す。
EXAMPLES Hereinafter, the present invention will be described specifically with reference to examples, but the scope of the present invention is not limited by these examples. However, unless otherwise specified, parts are parts by weight.

【0045】実施例1 (1)マレイミド系共重合体(A−1) 撹拌機を備えたオートクレーブ中にスチレン60部、メ
チルエチルケトン50部を仕込み、系内を窒素ガスで置
換した後、温度を85℃に昇温し、無水マレイン酸40
部とベンゾイルパーオキサイド0.15部をメチルエチ
ルケトン250部に溶解した溶液を8時間で連続的に添
加した。添加後、更に3時間温度を85℃に保った。
Example 1 (1) Maleimide copolymer (A-1) 60 parts of styrene and 50 parts of methyl ethyl ketone were charged into an autoclave equipped with a stirrer, and the system was purged with nitrogen gas. ℃ to 40 ℃, maleic anhydride 40
And a solution prepared by dissolving 0.15 parts of benzoyl peroxide in 250 parts of methyl ethyl ketone were continuously added over 8 hours. After the addition, the temperature was kept at 85 ° C. for a further 3 hours.

【0046】粘稠な反応液の一部をサンプリングしてガ
スクロマトグラフィーにより重合率の定量を行なった結
果、スチレン99%、無水マレイン酸99%であった。
ここで得られた共重合体溶液に無水マレイン酸に対して
0.90モル当量のアニリン34部、トリエチルアミン
0.3部を加え、140℃で7時間反応を行った。反応
溶液にメチルエチルケトン200部を加え、室温まで冷
却し、激しく撹拌したメタノール1500部に注ぎ、析
出、濾別、乾燥しイミド化共重合体を得た。C−13N
MR分析より無水マレイン酸単量体残基は3.1重量%
であった。これを共重合体A−1とした。
A portion of the viscous reaction solution was sampled, and the degree of polymerization was determined by gas chromatography. As a result, it was found to be 99% styrene and 99% maleic anhydride.
To the copolymer solution obtained here, 34 parts of aniline and 0.3 part of triethylamine were added at 0.90 molar equivalents relative to maleic anhydride, and the mixture was reacted at 140 ° C. for 7 hours. 200 parts of methyl ethyl ketone was added to the reaction solution, cooled to room temperature, poured into 1500 parts of vigorously stirred methanol, precipitated, separated by filtration and dried to obtain an imidized copolymer. C-13N
According to MR analysis, the maleic anhydride monomer residue was 3.1% by weight.
Met. This was designated as copolymer A-1.

【0047】(2)発泡性樹脂粒子の製造 スチレン60部とアクリロニトリル20部とを混合した
単量体に、撹拌しながらマレイミド系共重合体(A−
1)20部を加え、次いで40℃に加温してマレイミド
系共重合体(A−1)を溶かした(以下、これを単量体
溶液と略記する。)。単量体溶液を室温まで冷却した
後、ベンゾイルパーオキサイド0.1部、1,1−ジ−
t−ブチルパーオキシ−3,3,5−トリメチルシクロ
ヘキサン0.2部を加えた。
(2) Production of expandable resin particles A monomer obtained by mixing 60 parts of styrene and 20 parts of acrylonitrile was added to a maleimide copolymer (A-
1) 20 parts were added and then heated to 40 ° C. to dissolve the maleimide-based copolymer (A-1) (hereinafter, this is abbreviated as a monomer solution). After cooling the monomer solution to room temperature, 0.1 part of benzoyl peroxide, 1,1-di-
0.2 parts of t-butylperoxy-3,3,5-trimethylcyclohexane was added.

【0048】撹拌機の付いたオートクレーブに水100
部、リン酸カルシウュム0.2部、ドデシルベンゼンス
ルホン酸ナトリュウム0.002部を仕込んだ。この水
性分散媒中に前記単量体溶液を懸濁し、撹拌しながら3
時間で100℃まで昇温し、次いで100℃で1時間、
110℃で1時間加熱して重合させた。
In an autoclave equipped with a stirrer, 100
Parts, 0.2 parts of calcium phosphate and 0.002 parts of sodium dodecylbenzenesulfonate. The monomer solution is suspended in the aqueous dispersion medium, and the suspension is stirred for 3 hours.
Temperature to 100 ° C. for 1 hour, then 1 hour at 100 ° C.
The polymerization was carried out by heating at 110 ° C. for 1 hour.

【0049】得られた樹脂粒子の一部を取り出し、JI
S標準ふるいでふるいわけた結果、直径が大部分は2.
38〜0.25mmの範囲の球状粒子であった。一旦、
100℃に冷却してから、ブタン6部を加え、この温度
で5時間含浸させて球状発泡性樹脂粒子を得た。
A part of the obtained resin particles was taken out and subjected to JI
As a result of sieving with an S standard sieve, most of the diameter is 2.
The spherical particles ranged from 38 to 0.25 mm. Once
After cooling to 100 ° C., 6 parts of butane was added and impregnated at this temperature for 5 hours to obtain spherical expandable resin particles.

【0050】この球状発泡性樹脂粒子を直径1.19〜
0.59mmの範囲にととのえ、水蒸気で加熱して見か
け倍率10倍に予備発泡してから、閉鎖し得るが密閉し
得ない金型に充填し、再度水蒸気で加熱することにより
15cm×15cm×1cmの表面の緻密な板状発泡成
形品を得た。この板状発泡成形品をJISK6767に
準拠して、熱風循環式乾燥機内で1週間加熱した後の寸
法変化率を表1に示した。
The spherical expandable resin particles have a diameter of 1.19 to
Heated with steam, prefoamed to an apparent magnification of 10 times, filled in a mold that can be closed but not sealed, and heated again with steam to obtain a 15 cm × 15 cm × 1 cm. A dense plate-shaped foam molded product having a surface of was obtained. Table 1 shows the dimensional change after heating this plate-like foam molded article in a hot air circulation type dryer for one week in accordance with JIS K6767.

【0051】実施例2〜4 重合体を構成する成分をそれぞれ表1のようにした以外
は実施例1と同様にして球状発泡性樹脂粒子を得た。得
られた球状発泡性樹脂粒子を実施例1と同様に予備発泡
後、成形して発泡成形品とし、同様の方法で評価した。
結果は表1に示した。
Examples 2 to 4 Spherical expandable resin particles were obtained in the same manner as in Example 1 except that the components constituting the polymer were as shown in Table 1. The obtained spherical expandable resin particles were prefoamed in the same manner as in Example 1 and then molded to obtain a foam molded article, which was evaluated in the same manner.
The results are shown in Table 1.

【0052】なお、発泡剤を含浸する前の樹脂粒子は、
いずれも大部分が直径2.38〜0.25mmの範囲の
球状粒子であった。
The resin particles before impregnation with the foaming agent are as follows:
Most of them were spherical particles having a diameter of 2.38 to 0.25 mm.

【0053】比較例1〜3 重合体を構成する成分をそれぞれ表1のようにした以外
は実施例1と同様にして発泡成形品を得た。実施例1と
同様に評価した結果を表1に示した。
Comparative Examples 1 to 3 Except that the components constituting the polymer were as shown in Table 1, foamed molded articles were obtained in the same manner as in Example 1. Table 1 shows the results of the evaluation performed in the same manner as in Example 1.

【0054】[0054]

【表1】 [Table 1]

【0055】実施例5〜6 重合体を構成する組成を表2記載の通りとし、重合開始
剤としてベンゾイルパーオキサイド0.2部、1,1−
ジ−t−ブチルパーオキシ−3,3,5−トリメチルシ
クロヘキサン0.4部、t−ブチルパーオキシベンゾエ
ート0.05部を使用し、発泡剤としてブタン10部
を、また発泡剤含浸と同時に溶剤としてトルエン1.2
部を添加した以外は実施例1と同様にして直径が大部分
は2.38〜0.25mmの範囲の球状発泡性樹脂粒子
を得た。
Examples 5 to 6 The compositions constituting the polymer were as shown in Table 2, and 0.2 parts of benzoyl peroxide and 1,1-
0.4 parts of di-t-butylperoxy-3,3,5-trimethylcyclohexane and 0.05 parts of t-butylperoxybenzoate were used, 10 parts of butane was used as a blowing agent, and the solvent was added simultaneously with impregnation with the blowing agent. As toluene 1.2
In the same manner as in Example 1 except that a part was added, spherical expandable resin particles having a diameter mostly in the range of 2.38 to 0.25 mm were obtained.

【0056】得られた球状発泡性樹脂粒子を直径1.1
9〜0.59mmの範囲の粒子にととのえ、水蒸気で加
熱して見かけ倍率40倍に予備発泡した後、閉鎖し得る
が密閉し得ない金型に充填し、再度水蒸気で加熱するこ
とにより15cm×15cm×1cmの板状発泡成形品
を得た。この発泡成形品を実施例1と同様に評価した。
結果を表2に示した。
The obtained spherical expandable resin particles were adjusted to have a diameter of 1.1.
The particles in the range of 9 to 0.59 mm were mixed, heated with steam and prefoamed to an apparent magnification of 40 times, then filled in a mold that could be closed but could not be sealed, and heated again with steam to obtain 15 cm × A 15 cm × 1 cm plate-like foam molded product was obtained. This foam molded article was evaluated in the same manner as in Example 1.
The results are shown in Table 2.

【0057】[0057]

【表2】 [Table 2]

【0058】実施例7 重合体の組成をマレイミド系共重合体20部、スチレン
80部、エチレングリコールジメタクリレート0.1部
とした以外は実施例5と同様にして発泡性球状樹脂粒子
を得た。大部分は直径2.38〜0.25mmの範囲の
球状粒子であった。その後、実施例5と同様にして発泡
成形品とし、評価した。100℃で1週間加熱した場合
の寸法変化率は−1.1%であった。
Example 7 Expandable spherical resin particles were obtained in the same manner as in Example 5, except that the polymer composition was changed to 20 parts of a maleimide copolymer, 80 parts of styrene, and 0.1 part of ethylene glycol dimethacrylate. . Most were spherical particles ranging in diameter from 2.38 to 0.25 mm. Thereafter, a foam molded article was produced in the same manner as in Example 5, and evaluated. The dimensional change after heating at 100 ° C. for one week was -1.1%.

【0059】[0059]

【発明の効果】以上説明した様に、本発明の球状の発泡
性樹脂粒子によれば、実用性に十分な耐熱性を有し、表
面が緻密な発泡成形品を得ることができる効果が得られ
る。
As described above, according to the spherical expandable resin particles of the present invention, it is possible to obtain a foam molded article having sufficient heat resistance for practical use and a dense surface. Can be

【0060】また、本発明の製造方法によれば、懸濁重
合法の簡単な製造工程により、球状の樹脂粒子および発
泡性樹脂粒子を容易に得ることができる。
Further, according to the production method of the present invention, spherical resin particles and expandable resin particles can be easily obtained by a simple production process of the suspension polymerization method.

フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C08J 9/16 Continuation of front page (58) Field surveyed (Int.Cl. 7 , DB name) C08J 9/16

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 ゴム状重合体0〜40重量%、芳香族ビ
ニル単量体残基30〜70重量%、不飽和ジカルボン酸
イミド単量体残基30〜60重量%、不飽和ジカルボン
酸無水物単量体残基0〜20重量%およびその他のビニ
ル単量体残基0〜40重量%からなる不飽和ジカルボン
酸イミド誘導体残基を含む共重合体(A)10〜60重
量部の存在下に、芳香族ビニル単量体、シアン化ビニル
単量体およびこれらと共重合可能なビニル単量体から選
ばれた一種または二種以上の単量体(B)40〜90重
量部を懸濁重合して得られた球状の樹脂粒子に、該樹脂
粒子の重合中または重合後に樹脂粒子100重量部に対
し易揮発性発泡剤2〜15重量部を含浸させてなる球状
の発泡性樹脂粒子。
1. A rubbery polymer of 0 to 40% by weight, an aromatic vinyl monomer residue of 30 to 70% by weight, an unsaturated dicarboxylic acid imide monomer residue of 30 to 60% by weight, and an unsaturated dicarboxylic anhydride. (A) 10 to 60 parts by weight of a copolymer containing an unsaturated dicarboxylic acid imide derivative residue consisting of 0 to 20% by weight of a monomer residue and 0 to 40% by weight of another vinyl monomer residue Below, 40 to 90 parts by weight of one or more monomers (B) selected from an aromatic vinyl monomer, a vinyl cyanide monomer and a vinyl monomer copolymerizable therewith are suspended. Spherical foamed resin particles obtained by impregnating spherical resin particles obtained by turbid polymerization with 2 to 15 parts by weight of a volatile foaming agent per 100 parts by weight of resin particles during or after polymerization of the resin particles .
【請求項2】 前記球状の樹脂粒子は、共重合体(A)2. The spherical resin particles comprise a copolymer (A)
を単量体(B)に溶解して懸濁重合して得られたものでIs obtained by dissolving in the monomer (B) and subjecting to suspension polymerization.
ある請求項1記載の球状の発泡性樹脂粒子。The spherical expandable resin particles according to claim 1.
【請求項3】 ゴム状重合体0〜40重量%、芳香族ビ
ニル単量体残基30〜70重量%、不飽和ジカルボン酸
イミド単量体残基30〜60重量%、不飽和ジカルボン
酸無水物単量体残基0〜20重量%およびその他のビニ
ル単量体残基0〜40重量%からなる不飽和ジカルボン
酸イミド誘導体残基を含む共重合体(A)10〜60重
量部の存在下に、芳香族ビニル単量体、シアン化ビニル
単量体およびこれらと共重合可能なビニル単量体から選
ばれた一種または二種以上の単量体(B)40〜90重
量部を懸濁重合して樹脂粒子を生成し、該樹脂粒子の重
合中または重合後に樹脂粒子100重量部に対し易揮発
性発泡剤2〜15重量部を含浸させることを特徴とする
球状の発泡性樹脂粒子の製造方法。
3. A rubbery polymer of 0 to 40% by weight, an aromatic vinyl monomer residue of 30 to 70% by weight, an unsaturated dicarboxylic acid imide monomer residue of 30 to 60% by weight, and an unsaturated dicarboxylic anhydride. (A) 10 to 60 parts by weight of a copolymer containing an unsaturated dicarboxylic acid imide derivative residue consisting of 0 to 20% by weight of a monomer residue and 0 to 40% by weight of another vinyl monomer residue Below, 40 to 90 parts by weight of one or more monomers (B) selected from an aromatic vinyl monomer, a vinyl cyanide monomer and a vinyl monomer copolymerizable therewith are suspended. Spherical foaming resin particles characterized by impregnating with 2 to 15 parts by weight of a readily volatile blowing agent with respect to 100 parts by weight of resin particles during or after polymerization of the resin particles by turbid polymerization to produce resin particles. Manufacturing method.
【請求項4】 前記共重合体(A)を単量体(B)に溶4. The copolymer (A) is dissolved in the monomer (B).
解して懸濁重合して樹脂粒子を生成する請求項3記載の4. The method according to claim 3, wherein the resin particles are disintegrated and subjected to suspension polymerization to produce resin particles.
球状の発泡性樹脂粒子の製造方法。A method for producing spherical expandable resin particles.
JP14808191A 1991-05-24 1991-05-24 Spherical expandable resin particles and method for producing the same Expired - Fee Related JP3240319B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14808191A JP3240319B2 (en) 1991-05-24 1991-05-24 Spherical expandable resin particles and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14808191A JP3240319B2 (en) 1991-05-24 1991-05-24 Spherical expandable resin particles and method for producing the same

Publications (2)

Publication Number Publication Date
JPH04345639A JPH04345639A (en) 1992-12-01
JP3240319B2 true JP3240319B2 (en) 2001-12-17

Family

ID=15444806

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3240319B2 (en)

Also Published As

Publication number Publication date
JPH04345639A (en) 1992-12-01

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