JP3240127B2 - Manufacturing method of refractory double-layer pipe - Google Patents

Manufacturing method of refractory double-layer pipe

Info

Publication number
JP3240127B2
JP3240127B2 JP20771399A JP20771399A JP3240127B2 JP 3240127 B2 JP3240127 B2 JP 3240127B2 JP 20771399 A JP20771399 A JP 20771399A JP 20771399 A JP20771399 A JP 20771399A JP 3240127 B2 JP3240127 B2 JP 3240127B2
Authority
JP
Japan
Prior art keywords
outer tube
tube
reinforcing
long fibers
green sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP20771399A
Other languages
Japanese (ja)
Other versions
JP2001030225A (en
Inventor
雅弥 鈴木
正典 黒田
弘征 山岸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
A&A Material Corp
Original Assignee
A&A Material Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by A&A Material Corp filed Critical A&A Material Corp
Priority to JP20771399A priority Critical patent/JP3240127B2/en
Publication of JP2001030225A publication Critical patent/JP2001030225A/en
Application granted granted Critical
Publication of JP3240127B2 publication Critical patent/JP3240127B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】本発明は、不燃性の材料を積層してなる外
管と合成樹脂製の内管とからなる耐火二層管に関し、特
に外管の層間密着性を向上させ、耐衝撃性を強化した耐
火二層管の製造方法に関する。
[0001] The present invention relates to a fire-resistant double-layer pipe comprising an outer pipe formed by laminating non-combustible materials and an inner pipe made of synthetic resin, and in particular, to improve interlayer adhesion of the outer pipe and enhance impact resistance. The present invention relates to a method for producing a fire-resistant double-walled pipe.

【0002】[0002]

【従来の技術】近年、合成樹脂製の内管と不燃性材料か
らなる外管とを組み合わせた耐火二層管が、集合住宅等
の排水管や換気管に広く使用されている。耐火二層管の
内管は、塩ビ等の合成樹脂からなる管を用いており、耐
薬品性、耐腐食性、内面平滑性、施工性等に優れてい
る。その一方、耐火性に劣る欠点を不燃性の材料からな
る外管で被覆して補っている。このように耐火性を強化
してあることにより、仮に集合住宅の1箇所で出火した
としても、排水管等を伝わって他の部屋へ延焼すること
を防止できるようになっている。この耐火二層管の外管
には、補強用繊維として石綿を含有した不燃性材料が使
用されてきた。しかし近年では石綿の枯渇および人体に
対する有害性から石綿の代替品として、有機および無機
の短繊維による補強が試みられてきている。一般に短繊
維の補強は、セメント等の水硬性無機質材料に混合加水
混練されるため、外管内にランダムに配置されることと
なる。
2. Description of the Related Art In recent years, fire-resistant double-layered pipes in which an inner pipe made of a synthetic resin and an outer pipe made of a noncombustible material are combined are widely used for drainage pipes and ventilation pipes of apartment houses and the like. As the inner pipe of the fire-resistant double-layer pipe, a pipe made of a synthetic resin such as PVC is used, and is excellent in chemical resistance, corrosion resistance, inner surface smoothness, workability, and the like. On the other hand, the disadvantage of poor fire resistance is covered by covering with an outer tube made of a non-combustible material. By enhancing the fire resistance in this way, even if a fire starts in one place of an apartment house, it is possible to prevent the fire from spreading to another room through a drain pipe or the like. A non-combustible material containing asbestos as a reinforcing fiber has been used for the outer tube of the fire-resistant double-layer tube. However, in recent years, reinforcement with organic and inorganic short fibers has been attempted as an alternative to asbestos due to depletion of asbestos and harm to the human body. In general, short fibers are reinforced and mixed randomly with a hydraulic inorganic material such as cement, so that they are randomly arranged in the outer tube.

【0003】一方、これら不燃性の外管の補強方法に長
繊維およびネット状の繊維の使用が提案されている。例
えば、特開昭57−165226号公報には、布状体に
水硬性無機質材料の水混練物を塗布し、塗布面を内側に
して管状体(芯管)の外周面部に巻き付けて外管を製造
する際、水混練物を布状体の巻き終わり側近傍のみを残
して塗布し管状体外周部に巻き付け、外周面から押圧処
理する方法が開示されている。他の例として実開平4−
68277号公報に開示されているように、複数の補強
用長繊維(ネット状またはマット状であってもよい)を
外管の管軸方向に沿うように水硬性無機質材料に一層以
上巻き付けた外管を有する複合管が提案されている。
[0003] On the other hand, it has been proposed to use long fibers and net-like fibers for reinforcing these incombustible outer tubes. For example, Japanese Patent Application Laid-Open No. 57-165226 discloses a method of applying a water-kneaded material of a hydraulic inorganic material to a cloth-like body, winding the outer surface of a tubular body (core tube) with the application surface inside, and forming an outer tube. At the time of production, a method is disclosed in which a water-kneaded material is applied leaving only the vicinity of the winding end side of the cloth-like body, wound around the outer periphery of the tubular body, and pressed from the outer periphery. As another example, Hikai Hira 4-
As disclosed in Japanese Patent No. 68277, a plurality of reinforcing long fibers (which may be in a net shape or a mat shape) are wound around a hydraulic inorganic material one or more times along the axial direction of the outer tube. Composite tubes having tubes have been proposed.

【0004】[0004]

【発明が解決しようとする課題】ところで、耐火二層管
は、工場の生産完了から施工現場に至るまでに種々の過
程を経て施工される。まず、生産過程では水硬性無機質
材料をシート状に成形し(通常グリーンシートと呼ばれ
ている)、このシートを芯管の外周面部に複数回巻き付
けて不燃性の外管を製造する。そして、これを養生硬化
した後に芯管を引き抜くが、この工程で、該外管の端部
が破損し易く、不良品の発生と製造効率の低下の大きな
原因となっていた。そのため、外管端部を破損しにくく
するための補強が望まれていた。また、製品完成後の荷
扱いで、搬送による衝撃および荷積みの荷重、施工現場
での取り扱い上の衝撃等の各種の外力により外管に亀裂
が発生することがあった。この外管の亀裂は商品価値を
著しく低下させるだけでなく、最も重要な耐火性能をも
劣化させてしまう。これら耐衝撃性を向上させるため
に、上記特開昭57−165226号、実開平4−68
277号記載の技術では、補強用長繊維(ネット状また
はマット状を含む)での補強方法が提案されているが、
全面(全層間)に補強することによりコストアップが生
じ、加えて、ネット状補強繊維を挿入した部分の層間密
着不良による層間剥離の発生が起こり易くなるといった
問題があった。そこで、本発明の目的は、製造過程での
芯管の引き抜き時の端部の破損を防止し、製品の製造完
了から施工完了までの様々な過程において生じる外管の
亀裂を防止し、且つ外管の層間の剥離防止できる耐火二
層管の製造方法を提供することである。
The refractory double-layer pipe is constructed through various processes from the completion of the production of the factory to the construction site. First, in the production process, a hydraulic inorganic material is formed into a sheet (usually called a green sheet), and this sheet is wound around the outer peripheral surface of the core tube a plurality of times to produce a nonflammable outer tube. Then, after curing and curing, the core tube is pulled out. In this step, the end of the outer tube is easily broken, which is a major cause of occurrence of defective products and reduction of production efficiency. For this reason, there has been a demand for reinforcement to make the end of the outer tube difficult to break. In addition, in the handling of the product after completion of the product, a crack may be generated in the outer tube due to various external forces such as an impact due to transportation, a load of loading, and an impact in handling at a construction site. This crack in the outer tube not only significantly reduces the commercial value, but also degrades the most important fire resistance. In order to improve the impact resistance, Japanese Unexamined Patent Publication No. Sho 57-165226 and Japanese Utility Model Laid-Open Publication No.
In the technology described in Japanese Patent No. 277, a reinforcing method using reinforcing long fibers (including a net shape or a mat shape) has been proposed.
Reinforcement over the entire surface (all layers) raises the cost, and in addition, there is a problem that delamination is likely to occur due to poor interlayer adhesion at the portion where the net-like reinforcing fiber is inserted. Therefore, an object of the present invention is to prevent the end of the core tube from being damaged at the time of drawing out the core tube in the manufacturing process, to prevent the outer tube from cracking in various processes from the completion of the production to the completion of the product, and An object of the present invention is to provide a method for manufacturing a fire-resistant double-layer pipe capable of preventing peeling between pipe layers.

【0005】[0005]

【課題を解決するための手段】請求項1記載の発明で
は、不燃性の材料を複数層積層してなる外管と、この外
管より若干長く、且つ前記外管の内径より小さい外径を
有する合成樹脂製の内管とからなり、この内管を前記外
管に挿入してなる耐火二層管の製造方法において、所定
の原料液を抄造法で抄き出しグリーンシートを形成する
第1段階と、第1の段階で形成されたグリーンシート上
に補強用長繊維を配設する第2の段階と、第2の段階で
補強用長繊維が配設されたグリーンシートを芯管に複数
回巻き取る第3の段階と、第3の段階でグリーンシート
を巻き取った芯管を養生硬化後に抜き取り、外管を形成
する第4の段階と、第4の段階で形成された外管に合成
樹脂製の内管を挿入する第5の段階とからなり、前記第
2の段階で、形成される外管の長さ方向の両端から30
〜100mmの長さに、該外管の不燃性材料の層間に補
強用長繊維を所定の間隔をおいて複数本、円周方向に1
層または複数層に挿入する位置に補強用長繊維を配設す
ることにより、前記目的を達成する。
According to the first aspect of the present invention, an outer tube formed by laminating a plurality of layers of non-combustible material, and an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. In a method for manufacturing a fire-resistant double-layer pipe comprising an inner pipe made of synthetic resin having the inner pipe inserted into the outer pipe, a first raw material liquid is formed by a papermaking method to form a green sheet. A second step of disposing reinforcing long fibers on the green sheet formed in the first step, and a plurality of green sheets on which the reinforcing long fibers are disposed in the core tube in the second step. A third stage of winding, a fourth stage of extracting the core tube from which the green sheet has been wound in the third stage after curing and curing to form an outer tube, and an outer tube formed in the fourth stage. A fifth step of inserting an inner tube made of synthetic resin, and forming the inner tube in the second step. 30 from both ends in the longitudinal direction of the outer tube that
A plurality of reinforcing fibers at predetermined lengths between the layers of the non-combustible material of
The object is achieved by arranging reinforcing long fibers at positions where they are inserted into a layer or a plurality of layers.

【0006】請求項2記載の発明では、不燃性の材料を
複数層積層してなる外管と、この外管より若干長く、且
つ前記外管の内径より小さい外径を有する合成樹脂製の
内管とからなり、この内管を前記外管に挿入してなる耐
火二層管の製造方法において、所定の原料液を抄造法で
抄き出しグリーンシートを形成する第1段階と、第1の
段階で形成されたグリーンシート上に補強用長繊維を配
設する第2の段階と、第2の段階で補強用長繊維が配設
されたグリーンシートを芯管に複数回巻き取る第3の段
階と、第3の段階でグリーンシートを巻き取った芯管を
養生硬化後に抜き取り、外管を形成する第4の段階と、
第4の段階で形成された外管に合成樹脂製の内管を挿入
する第5の段階とからなり、前記第2の段階で、形成さ
れる外管の長さ方向一端から他端まで、外管の端部断面
に対し所定の角度をもって、30〜100mmの幅で所
定の間隔をおいて複数本の補強用長繊維をスパイラル状
に該外管の1層ないし複数層間に挿入する位置に補強用
長繊維を配設することにより、前記目的を達成する。
According to the second aspect of the present invention, an outer tube formed by laminating a plurality of layers of noncombustible material, and an inner tube made of a synthetic resin having an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. A method for producing a refractory double-layer pipe comprising inserting the inner pipe into the outer pipe, forming a green sheet by extracting a predetermined raw material liquid by a papermaking method; A second step of disposing the reinforcing long fibers on the green sheet formed in the step, and a third step of winding the green sheet on which the reinforcing long fibers are disposed in the second step a plurality of times around a core tube. A fourth step of extracting the core tube from which the green sheet has been wound in the third step after curing and curing, and forming an outer tube;
A fifth step of inserting an inner tube made of synthetic resin into the outer tube formed in the fourth step, and in the second step, from one end of the outer tube formed in the longitudinal direction to the other end thereof. At a position where a plurality of reinforcing long fibers are spirally inserted between one or more layers of the outer tube at a predetermined angle at a predetermined angle with respect to an end cross section of the outer tube and at a predetermined interval with a width of 30 to 100 mm. The above object is achieved by arranging reinforcing long fibers.

【0007】請求項3記載の発明では、不燃性の材料を
複数層積層してなる外管と、この外管より若干長く、且
つ前記外管の内径より小さい外径を有する合成樹脂製の
内管とからなり、この内管を前記外管に挿入してなる耐
火二層管の製造方法において、所定の原料液を抄造法で
抄き出しグリーンシートを形成する第1段階と、第1の
段階で形成されたグリーンシート上に補強用長繊維を配
設する第2の段階と、第2の段階で補強用長繊維が配設
されたグリーンシートを芯管に複数回巻き取る第3の段
階と、第3の段階でグリーンシートを巻き取った芯管を
養生硬化後に抜き取り、外管を形成する第4の段階と、
第4の段階で形成された外管に合成樹脂製の内管を挿入
する第5の段階とからなり、前記第2の段階で、形成さ
れる外管の長さ方向両端から30〜100mmの長さ
に、該外管の層間に補強用長繊維を所定の間隔をおいて
複数本、円周方向に1層または複数層に挿入し、且つ前
記補強用長繊維を挿入しない部分に、30〜100mm
の幅で所定の間隔をおいて複数本の補強用長繊維をスパ
イラル状に該外管の1層ないし複数層間に挿入する位置
に補強用長繊維を配設することにより、前記目的を達成
する。
According to the third aspect of the present invention, an outer tube formed by laminating a plurality of layers of noncombustible material and an inner tube made of a synthetic resin having an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. A method for producing a refractory double-layer pipe comprising inserting the inner pipe into the outer pipe, forming a green sheet by extracting a predetermined raw material liquid by a papermaking method; A second step of disposing the reinforcing long fibers on the green sheet formed in the step, and a third step of winding the green sheet on which the reinforcing long fibers are disposed in the second step a plurality of times around a core tube. A fourth step of extracting the core tube from which the green sheet has been wound in the third step after curing and curing, and forming an outer tube;
A fifth step of inserting an inner tube made of synthetic resin into the outer tube formed in the fourth step; and in the second step, 30 to 100 mm from both ends of the formed outer tube in the longitudinal direction. In the length, a plurality of reinforcing filaments are inserted at predetermined intervals between the layers of the outer tube, one or more layers are inserted in the circumferential direction, and a portion where the reinforcing filaments are not inserted is 30 parts. ~ 100mm
The above object is achieved by disposing reinforcing long fibers at positions where a plurality of reinforcing long fibers are spirally inserted between one or more layers of the outer tube at predetermined intervals with a width of. .

【0008】請求項4記載の発明では、請求項1、請求
項2または請求項3記載の発明において、前記第2の段
階でグリーンシート上に配設する補強用長繊維がネット
状であることにより、前記目的を達成する。
[0008] In the invention described in claim 4, in the invention described in claim 1, 2, or 3, the reinforcing long fibers disposed on the green sheet in the second step are net-shaped. Thereby, the above-mentioned object is achieved.

【0009】[0009]

【発明の実施の形態】以下、本発明の好適な実施の形態
を図1ないし図8を参照して詳細に説明する。図1は、
耐火二層管の構成を示した図である。この耐火二層管1
0は、合成樹脂製内管20を、この内管より若干短い不
燃性の外管30で覆うことにより構成されている。この
合成樹脂製内管20の外径は、不燃性の外管30の内径
より若干小さめになっており、容易にこの内管を外管に
挿入できるようになっている。この合成樹脂製内管20
と不燃性の外管30との間に若干の隙間を設けることに
より、熱湯等を排水した際に生じる合成樹脂製内管20
の熱膨張を吸収して、不燃性の外管30に応力が及ぶの
を防止している。ここでまず、この耐火二層管の一般的
な製造方法を説明する。内管である合成樹脂製の管は、
汎用品を使用する。一方、不燃性の材料を積層してなる
外管は、抄造法(丸網式抄造機、フローオン抄造機、長
網式抄造機)、押出成形法、射出式成形法等で成形され
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below in detail with reference to FIGS. FIG.
It is a figure showing composition of a refractory two-layer pipe. This fire-resistant double-layer tube 1
No. 0 is constituted by covering the synthetic resin inner tube 20 with a nonflammable outer tube 30 which is slightly shorter than the inner tube. The outer diameter of the synthetic resin inner tube 20 is slightly smaller than the inner diameter of the noncombustible outer tube 30 so that the inner tube can be easily inserted into the outer tube. This synthetic resin inner tube 20
By providing a small gap between the inner tube and the non-combustible outer tube 30, the inner tube 20 made of synthetic resin which is generated when hot water or the like is drained is formed.
By absorbing the thermal expansion of the non-flammable outer tube 30. Here, first, a general method of manufacturing this refractory double-layer pipe will be described. The inner tube made of synthetic resin is
Use general-purpose products. On the other hand, the outer tube formed by laminating non-combustible materials is formed by a papermaking method (round net paper machine, flow-on paper machine, fourdrinier paper machine), an extrusion molding method, an injection molding method, or the like.

【0010】図2では、フローオン抄造機による抄造の
例を示している。この装置には、原料液層であるバット
50、抄造したグリーンシート80を搬送するエンドレ
ス透水性ベルト(フェルト)52、グリーンシート80
を芯管に巻き取る巻き取り装置82、および芯管を供給
する芯管供給装置84を備えている。そして、図3に示
すように、抄造法で抄き出された薄いグリーンシート8
0を芯管70と呼ばれる鋼鉄管に巻き取り成形するが、
このグリーンシート80が極めて薄いものであるため、
複数回巻き取りグリーンシートを積層(層着)して外管
の所望の厚さに成形する。本実施の形態では、ここで、
グリーンシート80を芯管に巻き取る前に、グリーンシ
ート80上に補強用長繊維または補強用ネットを配設す
ることで、所望の位置に所望の形態で不燃性材料が積層
した外管の層の間に補強用長繊維または補強用ネットを
挿入している。
FIG. 2 shows an example of paper making by a flow-on paper making machine. The apparatus includes a bat 50 as a raw material liquid layer, an endless water-permeable belt (felt) 52 for conveying a formed green sheet 80, and a green sheet 80.
And a core tube supply device 84 for supplying the core tube. Then, as shown in FIG. 3, a thin green sheet 8 produced by the papermaking method
0 is wound and formed into a steel tube called a core tube 70,
Since the green sheet 80 is extremely thin,
The green sheets wound up a plurality of times are laminated (layered) and formed into a desired thickness of the outer tube. In the present embodiment,
Before winding the green sheet 80 around the core tube, by arranging a reinforcing long fiber or a reinforcing net on the green sheet 80, a layer of the outer tube in which a non-combustible material is laminated in a desired form at a desired position A reinforcing long fiber or a reinforcing net is inserted between them.

【0011】ここで用いる補強用長繊維および補強用ネ
ットは、有機質・無機質を問わない。有機質繊維として
は、ビニロン、ナイロン、ポリエチレン、ポリプロピレ
ン、ポリビニールアルコール、等の繊維から構成される
もの、あるいは、ユリア樹脂、メラニン樹脂、フェノー
ル樹脂、レゾルシノール樹脂、エポキシ樹脂、ポリエス
テル樹脂、ウレタン樹脂、ポレアミド樹脂、ポリイミド
樹脂、酢酸ビニル樹脂、塩化ビニル樹脂、ポリビニル樹
脂、アクリル樹脂、ポリオリフィン樹脂、等の合成樹脂
から構成されるものを利用することができる。また、ホ
ットメルト接着剤として使用される熱溶融性のものを線
状およびネット状に加工して使用することもできる。ホ
ットメルト接着剤としてはゴム系、クロロプレンゴム、
ニトリルゴム、SBRゴム、天然ゴム、再生ゴム、ブチ
ルゴム、ブロックゴム、シリコーン、ポリサルファイ
ド、塩化ゴム、セルロース、等が使用できる。ホットメ
ルト接着剤系のものは、図4に示すホットメルトアプリ
ケーター100のカートリッジガン110の口径の選定
により細い線状の樹脂(ホットメルト接着剤)をグリー
ンシート上に供給することができる。供給方法の選定に
より線状あるいは螺旋状ほか模様状等に供給でき、グリ
ーンシートの低温(10〜30℃)で溶融樹脂が硬化す
るので便利である。無機質系の繊維としては耐アルカリ
ガラス繊維、炭素繊維、スチール繊維等が使用できる。
The reinforcing long fiber and the reinforcing net used here may be organic or inorganic. Organic fibers include those made of fibers such as vinylon, nylon, polyethylene, polypropylene, and polyvinyl alcohol, or urea resin, melanin resin, phenolic resin, resorcinol resin, epoxy resin, polyester resin, urethane resin, and polyamide. Resins made of synthetic resins such as resin, polyimide resin, vinyl acetate resin, vinyl chloride resin, polyvinyl resin, acrylic resin, and polyolefin resin can be used. A hot-melt adhesive used as a hot-melt adhesive can be processed into a linear shape and a net shape. Rubber, chloroprene rubber,
Nitrile rubber, SBR rubber, natural rubber, recycled rubber, butyl rubber, block rubber, silicone, polysulfide, chlorinated rubber, cellulose, and the like can be used. In the case of the hot melt adhesive type, a thin linear resin (hot melt adhesive) can be supplied onto the green sheet by selecting the caliber of the cartridge gun 110 of the hot melt applicator 100 shown in FIG. By selecting a supply method, it can be supplied linearly, spirally, in a pattern or the like, and the molten resin is cured at a low temperature (10 to 30 ° C.) of the green sheet, which is convenient. As the inorganic fibers, alkali-resistant glass fibers, carbon fibers, steel fibers, and the like can be used.

【0012】上記の製造方法で耐火二層管の外管を得る
状況を実施例1ないし実施例5および他の方法で製造し
た比較例1ないし比較例3を図5を参照して説明する。 (実施例1)実施例1の不燃性外管に用いる無機質材料
の原料配合は次の通りである。 普通ポルトランドセメント 60重量% 補強繊維(パルプおよび合成繊維) 5重量% 混和材(炭カル、スクラップ等) 30重量% 軽量材(パーライト等) 5重量% そして、補強用長繊維および補強用ネットとして次のも
のを使用した。 補強用長繊維:径13.5μmの耐アルカリガラス繊維 補強用ネット:開口率73.3%の耐アルカリガラス繊
維の100mm幅のネット
The situation in which an outer tube of a fire-resistant double-layer tube is obtained by the above-mentioned manufacturing method will be described with reference to FIG. 5 for Examples 1 to 5 and Comparative Examples 1 to 3 manufactured by other methods. (Example 1) The mixing of the raw materials of the inorganic material used for the non-combustible outer tube of Example 1 is as follows. Ordinary Portland cement 60% by weight Reinforcing fiber (pulp and synthetic fiber) 5% by weight Admixture (charcoal, scrap, etc.) 30% by weight Lightweight material (pearlite, etc.) 5% by weight Was used. Reinforcing long fiber: Alkali-resistant glass fiber with a diameter of 13.5 μm Reinforcing net: 100 mm wide net of alkali-resistant glass fiber with an aperture ratio of 73.3%

【0013】まず、上記配合の原料に加水してスラリー
とし、これを図2に示すフローオン式抄造機でグリーン
シートを抄造した。このグリーンシートは、厚さ0.6
mm、幅2100mmのエンドレスに抄造される。1本
の外管を形成するグリーンシートを展開し、このシート
上の補強用長繊維の配置場所は、図5に示す通りであ
る。この補強用長繊維を左端(A側)に配置しないのは
(図で示すLの間隔を置く)、巻き取りの第1周目また
は第2周目には補強用長繊維が挿入されないようにする
ためである。このグリーンシートを径100mm、長さ
2320mmの鋼管製芯管に2プライ巻き取ったところ
で、巻き取り幅の両端で、未巻き取りのグリーンシート
上に長さ600mmの補強用長繊維を3mmピッチで3
0本(幅にして約100mm)を配設し、引き続き巻き
取り積層し、積層厚さが7.5mmに成形した。この例
では、巻き取り回数は14回であった。成形体の長さ方
向両端約100mmの位置の2〜3層間および3〜4層
間で円周方向約2周に補強用長繊維が挿入された不燃性
の材料が積層した外管を得た。成形完了後は芯管と共に
通常の蒸気養生(60℃×5Hr)をして、芯管の引き
抜きに供した。完成外管はその他の試験の供試体とし
た。補強用長繊維の挿入する層間および円周方向の巻回
数は上記に制限されるものでなく、必要に応じて適宜選
定することができる。
First, a slurry was prepared by adding water to the raw materials having the above composition, and the slurry was formed into a green sheet by a flow-on type paper machine shown in FIG. This green sheet has a thickness of 0.6
mm and a width of 2100 mm. The green sheet forming one outer tube is developed, and the location of the reinforcing long fibers on this sheet is as shown in FIG. The reason why this reinforcing long fiber is not arranged at the left end (A side) (at an interval of L shown in the figure) is to prevent the reinforcing long fiber from being inserted in the first or second winding. To do that. When this green sheet was wound into two cores on a steel pipe core tube having a diameter of 100 mm and a length of 2320 mm, reinforcing filaments having a length of 600 mm were placed at a pitch of 3 mm on an unwound green sheet at both ends of the winding width. 3
Zero (approximately 100 mm in width) was provided, subsequently wound up and laminated, and formed into a laminated thickness of 7.5 mm. In this example, the number of windings was 14. An outer tube was obtained in which a non-combustible material in which reinforcing long fibers were inserted in about two turns in the circumferential direction was laminated between two or three layers and three to four layers at both ends of the molded body at about 100 mm in the longitudinal direction. After the completion of molding, the core tube was subjected to normal steam curing (60 ° C. × 5 hours), and the core tube was pulled out. The completed outer tube was used as a specimen for other tests. The number of layers between the layers into which the reinforcing long fibers are inserted and the number of turns in the circumferential direction are not limited to the above, and can be appropriately selected as necessary.

【0014】(実施例2)実施例1の補強用長繊維を1
00mm幅の補強用ネットに変えて、実施例1と同様に
成形して不燃性材料を積層した外管を得た。成形後は実
施例1と同じ条件で通常の蒸気養生を行い、その後、芯
管を引き抜いた。
(Example 2) The reinforcing long fibers of Example 1 were replaced with 1
An outer tube having a non-combustible material laminated thereon was obtained in the same manner as in Example 1 except that the reinforcing net had a width of 00 mm. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out.

【0015】(実施例3)原料配合、使用した芯管、抄
造法および巻き取り方法は実施例1と同じで、芯管の軸
芯に対し約70度の角度、即ち芯管端面に対し約20度
の角度で補強用長繊維を3mmピッチで30本(幅にし
て約100mm)配設し、引き続きグリーンシートを巻
き取り積層し、成形体の長さ方向端部から他端部までの
全長にスパイラル状(螺旋状)に補強用長繊維を配設し
た積層厚さが7.5mmの成形体を形成した。全巻き取
り回数は14回であった。成形後は実施例1と同じ条件
で通常の蒸気養生を行い、その後、芯管を引き抜いた。
この実施例3では、補強用長繊維をスパイラル状(螺旋
状)に配設してあるため、完成品において、補強用長繊
維が重層して配置されることがない。
(Example 3) The blending of the raw materials, the used core tube, the papermaking method and the winding method are the same as those in Example 1, and the angle of the core tube with respect to the axis is about 70 degrees, that is, the angle with respect to the end face of the core tube. Twenty reinforcing fibers (about 100 mm in width) are arranged at a pitch of 3 mm at an angle of 20 degrees, and then the green sheet is wound and laminated, and the total length from the longitudinal end to the other end of the molded body To form a molded body having a laminated thickness of 7.5 mm, in which long fibers for reinforcement were spirally (spirally) arranged. The total number of windings was 14. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out.
In the third embodiment, since the reinforcing long fibers are arranged in a spiral shape (spiral), the reinforcing long fibers are not arranged in a layered manner in the finished product.

【0016】(実施例4)この実施例4では、実施例3
で用いた補強用長繊維を100mm幅の補強用ネットに
変えて、実施例3と同様に成形して不燃性の材料を積層
した外管を得た。成形後は実施例1と同じ条件で通常の
蒸気養生を行い、その後、芯管を引き抜いた。この実施
例4でも、実施例3と同様に、補強用ネットをスパイラ
ル状(螺旋状)に配設してあるため、完成品において、
補強用ネットが重層して配置されることがない。
(Embodiment 4) In Embodiment 4, Embodiment 3
The same procedure as in Example 3 was repeated, except that the reinforcing long fiber used in the above was changed to a reinforcing net having a width of 100 mm to obtain an outer tube laminated with a nonflammable material. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out. In the fourth embodiment, as in the third embodiment, the reinforcing net is provided in a spiral shape (spiral shape).
Reinforcing nets are not arranged in layers.

【0017】(実施例5)原料配合、使用芯管、抄造
法、巻き取り方法および管長さ方向両端の補強用長繊維
の配設までは実施例1と同じで、更に両端の補強用長繊
維の間に、この補強用繊維に対し約20度の角度で補強
用長繊維を3mmピッチで30本(幅にして約100m
m)配設し、引き続き巻き取り積層し、成形体の両端の
円周方向とその中間にスパイラル状(螺旋状)に補強用
長繊維を配設した積層厚さが7.5mmの成形体を形成
した。全巻き取り回数は14回であった。成形後は同じ
条件で通常の蒸気養生を行い、その後、芯管を引き抜い
た。本実施例ではスパイラル状の補強を外管両端の補強
の中間としたが、実施例1と実施例2を組み合わせた状
態で、挿入する位置(層間)を変えて外管の両端と外管
端部から他端部までの外管全長にスパイラル状との両方
の補強をすることもできる。この実施例5でも、補強用
長繊維をスパイラル状(螺旋状)に配設してあるため、
完成品において、補強用長繊維が重層して配置されるこ
とがない。
Example 5 The same procedures as in Example 1 were repeated up to the mixing of the raw materials, the core pipe used, the papermaking method, the winding method, and the arrangement of the reinforcing filaments at both ends in the pipe length direction. In the meantime, 30 reinforcing long fibers at a pitch of 3 mm (about 100 m in width) are formed at an angle of about 20 degrees with respect to the reinforcing fibers.
m) is disposed, subsequently wound and laminated, and a 7.5 mm thick laminated body in which reinforcing long fibers are spirally (spirally) disposed in the circumferential direction at both ends of the molded body and in the middle thereof. Formed. The total number of windings was 14. After molding, normal steam curing was performed under the same conditions, and then the core tube was pulled out. In this embodiment, the spiral reinforcement is intermediate between the reinforcements at both ends of the outer tube. However, in a state where the first and second embodiments are combined, the insertion position (layer) is changed and both ends of the outer tube and the outer tube end are changed. It is also possible to reinforce both the spiral shape and the entire outer tube from the part to the other end. Also in Example 5, since the reinforcing long fibers are arranged in a spiral shape (spiral shape),
In the finished product, the reinforcing long fibers are not arranged in layers.

【0018】(実施例6)実施例5の補強用長繊維を1
00mm幅の補強用ネットに変えて、実施例5と同じに
成形して不燃性の層着した外管を得た。成形後は実施例
1と同じ条件で通常の蒸気養生を行い、その後、芯管を
引き抜いた。この実施例6でも、実施例5と同様に、補
強用ネットをスパイラル状(螺旋状)に配設してあるた
め、完成品において、補強用ネットが重層して配置され
ることがない。
Example 6 The reinforcing long fiber of Example 5 was replaced with 1
Instead of a reinforcing net having a width of 00 mm, the same molding as in Example 5 was carried out to obtain a nonflammable layered outer tube. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out. Also in the sixth embodiment, as in the fifth embodiment, the reinforcing nets are arranged in a spiral shape (spiral shape), so that the reinforcing nets are not arranged in an overlapping manner in the finished product.

【0019】(比較例1)原料配合、使用芯管、抄造法
および巻き取り方法は実施例1と同じで、補強用長繊維
および補強用ネットを使用しないで積層厚さが7.5m
mの成形体を形成した。全巻き取り回数は14回であっ
た。成形後は実施例1と同じ条件で通常の蒸気養生を行
い、その後、芯管を引き抜いた。
(Comparative Example 1) The raw material blending, the core pipe used, the papermaking method and the winding method were the same as those in Example 1, and the laminated thickness was 7.5 m without using the reinforcing long fiber and the reinforcing net.
m was formed. The total number of windings was 14. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out.

【0020】(比較例2)原料配合、使用芯管、抄造法
および巻き取り方法は実施例1と同じで、長さ約3mの
補強用ネットを2〜3層間から12〜13層間までの各
層間で、外管の全長に挿入した。外管の積層厚さが7.
5mmで全巻き取り回数は14回であった。成形後は実
施例1と同じ条件で通常の蒸気養生を行い、その後、芯
管を引き抜いた。
(Comparative Example 2) The composition of the raw materials, the core pipe used, the papermaking method and the winding method were the same as those in Example 1, and a reinforcing net having a length of about 3 m was used for each of from 2 to 3 layers to 12 to 13 layers. Between the layers, the entire length of the outer tube was inserted. The laminated thickness of the outer tube is 7.
The total number of winding was 14 times at 5 mm. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out.

【0021】(比較例3)原料配合、使用芯管、抄造法
および巻き取り方法は実施例1と同じで、幅約1mで長
さ約3mの補強用ネットを2〜3層間から12〜13層
間までの各層間で、外管の長さ方向の中央部に挿入し
た。外管の積層厚さが7.5mmで全巻き取り回数は1
4回であった。成形後は実施例1と同じ条件で通常の蒸
気養生を行い、その後、芯管を引き抜いた。
(Comparative Example 3) The raw material blending, the core tube used, the papermaking method and the winding method were the same as those in Example 1, and a reinforcing net having a width of about 1 m and a length of about 3 m was formed from a few layers to 12 to 13 layers. Between the layers up to the layers, the outer tube was inserted at the center in the length direction of the outer tube. The outer tube has a thickness of 7.5 mm and the total number of windings is 1
It was four times. After molding, normal steam curing was performed under the same conditions as in Example 1, and then the core tube was pulled out.

【0022】これらの各供試体を用い次の試験方法で試
験を実施して(1)から(4)の比較を行った。結果を
図6の表1に示してある。 (1)引き抜き性(図7参照) 芯管外径より1mm大きい内径の鉄管60(長さ100
mm、厚さ12mm)を固定し、外管を巻いた芯管(成
形状態)をその鉄管に12m/minで通し、芯管を引
き抜き、その時の外管の端部の形状、引き抜き状態を観
察する。 ◎ :外管の端部が20mm以上欠けずに引き抜きでき
た ○ :外管の端部が50mm以上欠けずに引き抜きでき
た △ :外管の端部が100mm以上欠けずに引き抜きで
きた × :外管の端部は50mm以下の欠けだったが、中央
で破断した ××:引き抜き不可能だった
Using each of these specimens, a test was performed by the following test method, and comparisons of (1) to (4) were made. The results are shown in Table 1 of FIG. (1) Pullability (see FIG. 7) Iron tube 60 having an inner diameter 1 mm larger than the outer diameter of the core tube (length 100
mm, thickness 12 mm), pass the core tube (formed state) around which the outer tube is wound through the iron tube at 12 m / min, pull out the core tube, and observe the shape of the end portion of the outer tube and the drawn state at that time. I do. ◎: The end of the outer tube could be pulled out without chipping of 20 mm or more. :: The end of the outer tube could be pulled out without chipping of 50 mm or more. Δ: The end of the outer tube could be pulled out without chipping of 100 mm or more. The end of the outer tube was chipped less than 50 mm, but was broken at the center. XX: Cannot be pulled out

【0023】(2)耐衝撃性(図8参照) 砂箱内の砂90(気乾状態、深さ100mm)の上に外
管30を砂面と平行に軽く押しつけて置き、外管30の
上から質量500gのなす型おもり95を高さ500m
m(おもりの下端から試験体上面まで)から試験体のほ
ぼ中央に落とし、次に前回の高さより50mm下がった
高さ450mmより落下させて、管体の破壊の状況を次
の基準に従い判定する。試験体は外管の中央と端部(外
管全長2mに対し端より1mおよび50cmの所)の2
水準とする。 ◎:凹んでいるが周囲に割れ、欠け等、影響が見られな
い。 △:周囲に割れ、欠け等が生じた。 ×:破壊された
(2) Impact resistance (see FIG. 8) The outer tube 30 is gently pressed in parallel with the sand surface on the sand 90 (air-dried state, depth 100 mm) in the sand box. 500 meters in height from a 500 g mass made from above
m (from the lower end of the weight to the upper surface of the specimen), drop it to the center of the specimen, and then drop it from a height of 450 mm, which is 50 mm lower than the previous height, and determine the state of breakage of the tube according to the following criteria. . The test specimens are 2 at the center and at the end of the outer tube (1 m and 50 cm from the end for 2 m of the outer tube length).
Standard. :: Depressed, but no effect such as cracking or chipping around was observed. Δ: Cracking, chipping, etc. occurred around. ×: destroyed

【0024】(3)層間密着性 外管を曲げ強度試験機(スパン800mmで中央集中荷
重)にて破断し、その断面の密着状態を次の基準に従い
判定する。試験体は外管の中央と端部(全長2mに対し
端より1mおよび50cmの所)の2水準とする。 ◎:完全に1枚になっており、層が不明なもの ○:毛髪程度の線が目視できるもの ×:明らかに層間に空隙を認めるもの
(3) Adhesion between layers The outer tube is broken by a bending strength tester (center concentrated load with a span of 800 mm), and the state of adhesion of the cross section is determined according to the following criteria. Specimens shall be of two levels: the center and the end of the outer tube (1 m and 50 cm from the end for a total length of 2 m). : Completely in one sheet, with unknown layer も の: Visually visible hair-like line ×: Clearly recognized void between layers

【0025】(4)コスト比較(図5に示す状態で比
較) 補強用長繊維長さで比較する。
(4) Comparison of cost (comparison in the state shown in FIG. 5) Comparison is made with the length of the reinforcing long fiber.

【0026】この比較の結果、まず(1)引き抜き性で
は、実施例2、実施例5、実施例6が特に良好であり、
比較例1、比較例3では、外管の端部の潰れが大きかっ
た。 (2)耐衝撃性では、実施例3〜実施例6が端部、中央
部とも良好であった。 (3)層間密着性では、実施例1、実施例2が特に良好
であった。比較例2のネットを用いた例では、引く抜き
性、耐衝撃性は、問題がないが、この層間密着性に難点
があった。 (4)コスト面では、比較例1は、補強用繊維を用いて
いないので、当然低コストであるが、実施例の中では、
実施例1、実施例2が用いる補強用繊維が少なく、低コ
ストである。実施例3〜実施例6も、比較例2、比較例
3と比べるとかなり低コストといえる。 以上の比較をまとめると、実施例1〜実施例6は、いず
れも各比較において良好な結果となった。
As a result of this comparison, first, in terms of (1) pullability, Examples 2, 5 and 6 are particularly good.
In Comparative Examples 1 and 3, the end of the outer tube was significantly crushed. (2) In the impact resistance, Examples 3 to 6 were good at both the end and the center. (3) In the interlayer adhesion, Examples 1 and 2 were particularly good. In the example using the net of Comparative Example 2, there was no problem in pull-out property and impact resistance, but there was a problem in this interlayer adhesion. (4) In terms of cost, Comparative Example 1 does not use a reinforcing fiber, so that the cost is naturally low.
Example 1 and Example 2 use a small amount of reinforcing fibers and are low in cost. It can be said that Examples 3 to 6 are also considerably lower in cost than Comparative Examples 2 and 3. Summarizing the above comparisons, Examples 1 to 6 all gave good results in each comparison.

【0027】[0027]

【発明の効果】請求項各号に記載の発明では、両端に補
強された補強用長繊維およびネットで引き抜き破損が発
生する確率は、大幅に改善された。また、外管全体に補
強用長繊維およびネットを補強しなくても、衝撃に強
く、補強方法が簡単で、経済的である。補強用長繊維お
よびネットが外管全体を覆っていないため、層間剥離不
良が抑えることもできる。
According to the invention described in each of the claims, the probability of the occurrence of pullout breakage in the reinforcing long fiber and the net reinforced at both ends is greatly improved. Further, even if the reinforcing long fibers and the net are not reinforced on the entire outer tube, the structure is resistant to impact, the reinforcing method is simple, and economical. Since the reinforcing long fibers and the net do not cover the entire outer tube, poor delamination can also be suppressed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本実施の形態に係る耐火二層管の構成を示した
図である。
FIG. 1 is a diagram showing a configuration of a fire-resistant double-layer pipe according to the present embodiment.

【図2】フローオン抄造機による抄造の例を示した図で
ある。
FIG. 2 is a diagram showing an example of papermaking by a flow-on papermaking machine.

【図3】グリーンシートを芯管に巻き取る様子を示した
図である。
FIG. 3 is a diagram illustrating a state in which a green sheet is wound around a core tube.

【図4】ホットメルトアプリケーターの外観を示した図
である。
FIG. 4 is a view showing the appearance of a hot melt applicator.

【図5】実施例1ないし実施例5および比較例1ないし
比較例3で用いるシートの状況を示した図である。
FIG. 5 is a diagram showing the state of sheets used in Examples 1 to 5 and Comparative Examples 1 to 3.

【図6】比較結果を示した表である。FIG. 6 is a table showing comparison results.

【図7】引き抜き性の試験状況を説明する図である。FIG. 7 is a diagram for explaining a pull-out test situation.

【図8】耐衝撃性の試験状況を説明する図である。FIG. 8 is a diagram illustrating a test situation of impact resistance.

【符号の説明】[Explanation of symbols]

10 耐火二層管 20 合成樹脂製内管 30 不燃性外管 60 固定鉄管 70 芯管 80 グリーンシート 90 砂 95 おもり DESCRIPTION OF SYMBOLS 10 Fire-resistant double-layer pipe 20 Synthetic resin inner pipe 30 Nonflammable outer pipe 60 Fixed iron pipe 70 Core pipe 80 Green sheet 90 Sand 95 Weight

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭52−108417(JP,A) 実開 平4−68277(JP,U) (58)調査した分野(Int.Cl.7,DB名) B28B 21/00 - 23/22 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-52-108417 (JP, A) JP-A-4-68277 (JP, U) (58) Fields investigated (Int. Cl. 7 , DB name) B28B 21/00-23/22

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 不燃性の材料を複数層積層してなる外管
と、この外管より若干長く、且つ前記外管の内径より小
さい外径を有する合成樹脂製の内管とからなり、この内
管を前記外管に挿入してなる耐火二層管の製造方法にお
いて、 所定の原料液を抄造法で抄き出しグリーンシートを形成
する第1段階と、 第1の段階で形成されたグリーンシート上に補強用長繊
維を配設する第2の段階と、 第2の段階で補強用長繊維が配設されたグリーンシート
を芯管に複数回巻き取る第3の段階と、 第3の段階でグリーンシートを巻き取った芯管を養生硬
化後に抜き取り、外管を形成する第4の段階と、 第4の段階で形成された外管に合成樹脂製の内管を挿入
する第5の段階とからなり、 前記第2の段階で、形成される外管の長さ方向の両端か
ら30〜100mmの長さに、該外管の不燃性材料の層
間に補強用長繊維を所定の間隔をおいて複数本、円周方
向に1層または複数層に挿入する位置に補強用長繊維を
配設することを特徴とする耐火二層管の製造方法。
1. An outer tube formed by laminating a plurality of layers of noncombustible material, and an inner tube made of a synthetic resin having an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. In a method for manufacturing a refractory double-layer pipe in which an inner pipe is inserted into the outer pipe, a first step of forming a green sheet by extracting a predetermined raw material liquid by a papermaking method, and a green formed in the first step A second step of disposing the reinforcing long fibers on the sheet, a third step of winding the green sheet on which the reinforcing long fibers are disposed in the second step a plurality of times around a core tube, A fourth step of extracting the core tube from which the green sheet has been wound in the step after curing and curing to form an outer tube, and inserting a synthetic resin inner tube into the outer tube formed in the fourth step. In the second step, 30 to 1 from both ends in the longitudinal direction of the outer tube formed. A plurality of reinforcing filaments are arranged at a predetermined interval between the layers of the non-combustible material of the outer tube at a length of 00 mm, and the reinforcing filaments are arranged at positions where one or more layers are inserted in the circumferential direction. A method for manufacturing a refractory double-layer pipe, comprising:
【請求項2】 不燃性の材料を複数層積層してなる外管
と、この外管より若干長く、且つ前記外管の内径より小
さい外径を有する合成樹脂製の内管とからなり、この内
管を前記外管に挿入してなる耐火二層管の製造方法にお
いて、 所定の原料液を抄造法で抄き出しグリーンシートを形成
する第1段階と、 第1の段階で形成されたグリーンシート上に補強用長繊
維を配設する第2の段階と、 第2の段階で補強用長繊維が配設されたグリーンシート
を芯管に複数回巻き取る第3の段階と、 第3の段階でグリーンシートを巻き取った芯管を養生硬
化後に抜き取り、外管を形成する第4の段階と、 第4の段階で形成された外管に合成樹脂製の内管を挿入
する第5の段階とからなり、 前記第2の段階で、形成される外管の長さ方向一端から
他端まで、外管の端部断面に対し所定の角度をもって、
30〜100mmの幅で所定の間隔をおいて複数本の補
強用長繊維をスパイラル状に該外管の1層ないし複数層
間に挿入する位置に補強用長繊維を配設することを特徴
とする耐火二層管の製造方法。
2. An outer tube formed by laminating a plurality of layers of non-combustible material, and an inner tube made of a synthetic resin having an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. In a method for manufacturing a refractory double-layer pipe in which an inner pipe is inserted into the outer pipe, a first step of forming a green sheet by extracting a predetermined raw material liquid by a papermaking method, and a green formed in the first step A second step of disposing the reinforcing long fibers on the sheet, a third step of winding the green sheet on which the reinforcing long fibers are disposed in the second step a plurality of times around a core tube, A fourth step of extracting the core tube from which the green sheet has been wound in the step after curing and curing to form an outer tube, and inserting a synthetic resin inner tube into the outer tube formed in the fourth step. The second stage, from one end to the other end in the longitudinal direction of the outer tube formed, With a predetermined angle to the end section of the outer tube,
The reinforcing long fibers are arranged at positions where a plurality of reinforcing long fibers are spirally inserted between one or more layers of the outer tube at predetermined intervals with a width of 30 to 100 mm. A method of manufacturing a fire-resistant double-layer tube.
【請求項3】 不燃性の材料を複数層積層してなる外管
と、この外管より若干長く、且つ前記外管の内径より小
さい外径を有する合成樹脂製の内管とからなり、この内
管を前記外管に挿入してなる耐火二層管の製造方法にお
いて、 所定の原料液を抄造法で抄き出しグリーンシートを形成
する第1段階と、 第1の段階で形成されたグリーンシート上に補強用長繊
維を配設する第2の段階と、 第2の段階で補強用長繊維が配設されたグリーンシート
を芯管に複数回巻き取る第3の段階と、 第3の段階でグリーンシートを巻き取った芯管を養生硬
化後に抜き取り、外管を形成する第4の段階と、 第4の段階で形成された外管に合成樹脂製の内管を挿入
する第5の段階とからなり、 前記第2の段階で、形成される外管の長さ方向両端から
30〜100mmの長さに、該外管の層間に補強用長繊
維を所定の間隔をおいて複数本、円周方向に1層または
複数層に挿入し、且つ前記補強用長繊維を挿入しない部
分に、30〜100mmの幅で所定の間隔をおいて複数
本の補強用長繊維をスパイラル状に該外管の1層ないし
複数層間に挿入する位置に補強用長繊維を配設すること
を特徴とする耐火二層管の製造方法。
3. An outer tube formed by laminating a plurality of layers of non-combustible material, and an inner tube made of a synthetic resin having an outer diameter slightly longer than the outer tube and smaller than the inner diameter of the outer tube. In a method for manufacturing a refractory double-layer pipe in which an inner pipe is inserted into the outer pipe, a first step of forming a green sheet by extracting a predetermined raw material liquid by a papermaking method, and a green formed in the first step A second step of disposing the reinforcing long fibers on the sheet, a third step of winding the green sheet on which the reinforcing long fibers are disposed in the second step a plurality of times around a core tube, A fourth step of extracting the core tube from which the green sheet has been wound in the step after curing and curing to form an outer tube, and inserting a synthetic resin inner tube into the outer tube formed in the fourth step. In the second step, 30 to 10 from both ends in the longitudinal direction of the outer tube formed. At a length of 0 mm, a plurality of reinforcing long fibers are inserted at predetermined intervals between the layers of the outer tube, and are inserted in one or more layers in the circumferential direction, and at a portion where the reinforcing long fibers are not inserted. A plurality of reinforcing filaments are arranged at positions where a plurality of reinforcing filaments are spirally inserted between one or more layers of the outer tube at predetermined intervals with a width of 30 to 100 mm. Method for producing a fire-resistant double-walled pipe.
【請求項4】 前記第2の段階でグリーンシート上に配
設する補強用長繊維がネット状であることを特徴とする
請求項1、請求項2または請求項3記載の耐火二層管の
製造方法。
4. The refractory double-layer pipe according to claim 1, wherein the reinforcing long fibers disposed on the green sheet in the second step are in a net shape. Production method.
JP20771399A 1999-07-22 1999-07-22 Manufacturing method of refractory double-layer pipe Expired - Fee Related JP3240127B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20771399A JP3240127B2 (en) 1999-07-22 1999-07-22 Manufacturing method of refractory double-layer pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20771399A JP3240127B2 (en) 1999-07-22 1999-07-22 Manufacturing method of refractory double-layer pipe

Publications (2)

Publication Number Publication Date
JP2001030225A JP2001030225A (en) 2001-02-06
JP3240127B2 true JP3240127B2 (en) 2001-12-17

Family

ID=16544339

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20771399A Expired - Fee Related JP3240127B2 (en) 1999-07-22 1999-07-22 Manufacturing method of refractory double-layer pipe

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Country Link
JP (1) JP3240127B2 (en)

Also Published As

Publication number Publication date
JP2001030225A (en) 2001-02-06

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