JP3227344U - Veneer center connection tape - Google Patents

Veneer center connection tape Download PDF

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JP3227344U
JP3227344U JP2020002002U JP2020002002U JP3227344U JP 3227344 U JP3227344 U JP 3227344U JP 2020002002 U JP2020002002 U JP 2020002002U JP 2020002002 U JP2020002002 U JP 2020002002U JP 3227344 U JP3227344 U JP 3227344U
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tape
hot melt
veneer
woven fabric
roll
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滋 古嵜
滋 古嵜
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滋 古嵜
滋 古嵜
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Abstract

【課題】ベニヤ中芯の接続において、モノフィラメントが不要で、短時間で提供できるテープを提供する。【解決手段】接続部の上面に巾広のベニヤ中芯接続用テープ1を載せ、熱と圧力を加え強力に接着する。テープ1は目付25g/m2〜50g/m2の不織布2とホットメルト接着剤層3の2層からなるシートに多数ヶの穴4を打抜いたものを巾31〜52mmに裁断し、巻物5として捲いた構造である。遠赤外線ヒーター等の輻射線をテープ1のホットメルト層3側に当てホットメルト接着剤を溶かし、ゴムロールで単板に強く圧着して接着する。尚不織布を用いて多数ヶの穴を打抜いた事により、接着剤液が不織布に浸み込み、穴に入り込み、硬化して単板同士を強く接着する効果がある。【選択図】図1PROBLEM TO BE SOLVED: To provide a tape which can be provided in a short time without using a monofilament in connecting a veneer core. SOLUTION: A wide veneer core connecting tape 1 is placed on the upper surface of a connecting portion and is strongly bonded by applying heat and pressure. The tape 1 is a sheet composed of a non-woven fabric 2 having a basis weight of 25 g/m2 to 50 g/m2 and a hot melt adhesive layer 3 and punched with a number of holes 4 and cut into a width 31 to 52 mm to obtain a roll 5. It has a rolled structure. Radiation rays from a far infrared heater or the like are applied to the hot melt layer 3 side of the tape 1 to melt the hot melt adhesive, and the single roll is strongly pressure-bonded to the single plate with a rubber roll. By punching a large number of holes using a non-woven fabric, the adhesive liquid has the effect of soaking into the non-woven fabric, entering the holes, and curing to firmly bond the single plates together. [Selection diagram] Figure 1

Description

ベニヤ中芯に用いられる単板は3尺又は6尺に足りない単板をつなぎ合わせて用いられている。本考案はこれ等短い単板の接続用テープに関する。 The veneer core used for veneer is made by connecting veneers lacking 3 or 6 shaku. The present invention relates to these short single-plate connecting tapes.

従来単板の接続にはホットメルト接着剤が用いられている。即ち140〜150℃に溶融したホットメルト接着剤を2分し、1つには(図3)の単板木口貼りに使われ、他は(図4)のモノフィラメント3束 8 に塗り付け、単板群の上下に貼込み上下から単板群を挟み込み、木口貼りの強度を補うのに用いられる。木口貼りは単板1013の木口6に点状に溶融したホットメルト接着剤7を塗布、後から送られて来る単板1014が押付けられて接着剤が拡がり、冷えて単板1013と単板1014が接続される。単板の厚みは3mmと薄く、接続の作業は単板群がベルトの上を移動しながら行われるので接着剤が固まる前に外れ易く完全な接着を望めない。 Conventionally, hot melt adhesives have been used for connecting single plates. That is, the hot-melt adhesive melted at 140 to 150°C is divided into two parts, one is used for sticking the veneer of the single plate (Fig. 3), and the other is applied to the monofilament 3 bundle 8 (Fig. 4). It is used to supplement the strength of pasting by inserting the veneer group from above and below by sticking it on the top and bottom of the board group. For the sticking of the mouthpiece, the hot-melt adhesive 7 melted in a dot shape is applied to the mouthpiece 6 of the veneer 1013, the veneer 1014 sent later is pressed and the adhesive spreads, and the veneer 1013 and the veneer 1014 are cooled. Are connected. The thickness of the veneer is as thin as 3 mm, and the connecting work is performed while the veneer group is moving on the belt. Therefore, the adhesive is likely to come off before the adhesive is solidified, and perfect adhesion cannot be expected.

モノフィラメントとして1000デニール テトロン モノフィラメント(192本のモノフィラメントの束)8が用いられている(図4)のパイプ9の中には溶融したホットメルト接着剤が入っている。モノフィラメントの束8は9を通る時ホットメルト接着剤が含浸されシュー10で単板に貼込まれる。単板群1011、1012、1013、1014、は上面2条、下面1条のモノンフィラメントの束で挟み込まれ単板群の接続を補っている。 A 1000 denier tetron monofilament (a bundle of 192 monofilaments) 8 is used as the monofilament (FIG. 4) in a pipe 9 containing molten hot melt adhesive. The bundle 8 of monofilaments is impregnated with hot melt adhesive as it passes through 9 and is attached to the veneer with shoes 10. The single plate groups 1011, 1012, 1013, and 1014 are sandwiched by a bundle of monon filaments having two upper surfaces and one lower surface to supplement the connection of the single plate groups.

従来のベニヤ中芯単板接続のための木口貼りもモノフィラメントによる補強も接着面積が小さく、接続が簡単に剥がれる恐れがある。特に反りのひどい単板は始めからモノフィラメント束が接着してない場合もある。テープを用いて接着を完全にして之を解決しようとするものである。 Both the conventional wood veneer core single plate connection and the monofilament reinforcement for reinforcement have a small adhesive area, and the connection may be easily peeled off. Especially in the case of severely warped veneer, the monofilament bundle may not be adhered from the beginning. It aims to solve the problem by using tape to complete the adhesion.

(図5−1)の中芯単板1013と1014の接続部の上面に接着面積の大きい本考案のテープを載せ、熱と圧力を加え強力に接着して解決する。テープの巾は31〜52mm、長さは3尺又は6尺で接着面積は充分大きい。貼込む前に電熱ヒーター、赤外線ヒーター、遠赤外線ヒーター等の輻射線をテープのホットメルト側に当てて溶かし(ホットメルトの軟化点は100〜115℃)、テープの不織布側からゴムロール12で強く圧着する。ホットメルトがロールに付く恐れがある時はシリコンゴムロールを用いる。一般にはテープの巾は(図6−1)の31mmで充分だが、厚手の単板や特殊単板には(図6−2)の52mm巾のテープもある。不織布を用いる点及び穴を打抜いた理由は合板製造時尿素樹脂、メラミン樹脂、フェノール樹脂等接着剤で単板を貼合わせる時、之等接着剤溶液が不織布によく浸透したり、穴部に入り込み上下単板を強力に接着することが出来るようにするためである。 (FIG. 5A) The tape of the present invention having a large adhesive area is placed on the upper surface of the connecting portion between the single-core single plates 1013 and 1014, and heat and pressure are applied to strongly bond the solution. The tape has a width of 31 to 52 mm and a length of 3 or 6 tapes, and the adhesion area is sufficiently large. Before sticking, radiate rays of an electric heater, infrared heater, far infrared heater, etc. on the hot melt side of the tape to melt it (softening point of hot melt is 100-115°C), and strongly press the rubber roll 12 from the nonwoven side of the tape. To do. If there is a risk of hot melt sticking to the roll, use a silicone rubber roll. Generally, a tape width of 31 mm (Fig. 6-1) is sufficient, but there is a 52 mm width tape (Fig. 6-2) for thick single plates and special single plates. The reason for using a non-woven fabric and punching holes is that when a veneer is laminated with an adhesive such as urea resin, melamine resin, or phenol resin during plywood production, the adhesive solution often penetrates into the non-woven fabric and This is so that the intruding upper and lower veneers can be strongly bonded.

本考案のテープは中芯単板接続部の上面にヒートシールで短時間に強力に接着出来る。普通単板の場合は本考案テープは(図6−1)の31ミリ巾で充分だが、もっと厚手の単板とか特殊な用途には(図6−2)の52mmのものを用意している。遠赤外線加熱炉の一例では40秒照射で130℃迄昇温出来るタイプのものもあり、従来の中芯接続作業がかなりスピードアップ出来る。 The tape of the present invention can be strongly adhered to the upper surface of the core single plate connecting portion by heat sealing in a short time. In the case of ordinary veneer, the tape of the present invention is sufficient for the 31 mm width of (Fig. 6-1), but for thicker veneer or special use, 52 mm of tape (Fig. 6-2) is available. .. An example of a far-infrared heating furnace is one that can raise the temperature to 130°C by irradiation for 40 seconds, which can considerably speed up the conventional core connection work.

本考案のテープを用いればモノフィラメントによる補強の必要がなくなる。又ホットメルト溶解槽でホットメルト接着剤を溶融している従来法では酸化劣化性コゲカスが溜まるので、時々手間と時間の掛かる清掃が必要になるが本考案では溶解槽が必要なくなる。 The tape of the present invention eliminates the need for monofilament reinforcement. In the conventional method in which the hot-melt adhesive is melted in the hot-melt melting tank, oxidative-degrading kogeus is accumulated, so cleaning which takes time and labor is sometimes necessary, but the melting tank is not necessary in the present invention.

本考案のベニヤ中芯接続用テープの俯瞰図An overhead view of the tape for connecting a veneer core of the present invention 本考案テープの断面図 A−B 断面Sectional view of the tape of the present invention AB section 従来法中芯木口貼りでの説明図Explanatory drawing with conventional core core sticking 従来法モノフィラメントの補強の説明図Illustration of reinforcing conventional monofilament 本考案のテープの使い方の説明図(加熱工程)Illustration of how to use the tape of this invention (heating process) 本考案のテープの使い方の説明図(圧着工程)Illustration of how to use the tape of the present invention (crimping process) 本考案テープ(31mm巾)穴の説明図Explanatory drawing of the tape (31mm width) hole of the present invention 本考案テープ(52mm巾)穴の説明図Illustration of the tape (52mm width) hole of the present invention

不織布はテトロンの目付25g/m〜50g/m、1m巾×4000mの巻物を用いた。Nonwoven fabric using a roll having a basis weight of 25g / m 2 ~50g / m 2 , 1m width × 4000 m of Tetron.

用いたホットメルト接着剤は
ポリオレフインワックス 30
エチレン、酢ビ共重合物(M1:1) 3〜6
エチレン、酢ビ共重合物(M1:15) 33〜30
ロジンエステル樹脂 10〜14
C5石油樹脂 24〜20
酸化防止剤 0.15
計100.15
上記を均一になる迄溶融混合して得たホットメルト接着剤は150℃の粘度が20.000〜25.000mPa.s(B型粘度計)、軟化点110〜115℃(環球法)であった。
The hot melt adhesive used is Polyolefin wax 30
Ethylene, vinyl acetate copolymer (M1:1) 3-6
Ethylene, vinyl acetate copolymer (M1:15) 33-30
Rosin ester resin 10-14
C5 petroleum resin 24-20
Antioxidant 0.15
100.15 in total
The hot-melt adhesive obtained by melt-mixing the above until uniform has a viscosity at 150° C. of 20.000 to 25.000 mPa.s. s (B-type viscometer) and softening point 110 to 115° C. (ring and ball method).

本考案のテープの作り方は前記不織布2とホットメルト接着剤層3との2層からなるシートに(図6−1)や(図6−2)の如く多数ヶの穴を打抜き、巾31mmや巾52mmに裁断し(図1)の如き巻物5にして本考案のテープとした。(不織布−ホットメルト)シートは不織布の片面にホットメルトを溶融したものをキスロールやドクターブレードを用いて厚さ0.2mm〜0.4mmにうすく塗り拡げる。塗布温度は出来るだけ低くして不織布に出来るだけ滲み込ませないようにする。 The tape of the present invention is manufactured by punching a number of holes as shown in (Fig. 6-1) and (Fig. 6-2) in a sheet consisting of two layers of the non-woven fabric 2 and the hot-melt adhesive layer 3 and having a width of 31 mm or A tape of the present invention was obtained by cutting a scroll 5 having a width of 52 mm (Fig. 1). The (nonwoven fabric-hot melt) sheet is obtained by thinly spreading one face of the nonwoven fabric by melting hot melt to a thickness of 0.2 mm to 0.4 mm using a kiss roll or a doctor blade. The coating temperature should be as low as possible to prevent the non-woven fabric from seeping in as much as possible.

別の作り方としては、先ずエクストルーダーとT−ダイでホットメルトのうすいフィルムを作り、点状にホットメルトフィルムを部分的に溶かした上に不織布を載せ部分的に点接着する方法がある。 As another method of making, there is a method in which a thin film of hot melt is first made with an extruder and a T-die, and the hot melt film is partially melted in spots and a non-woven fabric is placed and partially spot-bonded.

(図5−1)(図5−2)を用いて本考案のテープの使い方を説明する。本考案の31mm巾のテープ巻物5より捲戻して長さ3尺(または6尺)に切り、遠赤外線輻射11によりホットメルト層3を130℃に温め、テープを中芯単板接続部分に載せ、ロール12で強く単板に圧着する。接着が強力なので単板群の移動に伴う振動にも充分耐えられる。合板製造の次の工程である、尿素樹脂、メラミン樹脂、フェノール樹脂等接着剤液塗布時、不織布2に樹脂液が充分含浸し、穴4にも樹脂液が入り込み上下単板同士の接着が完全に行われる。 How to use the tape of the present invention will be described with reference to FIGS. 5-1 and 5-2. Unwind the tape roll 5 of the present invention having a width of 31 mm and cut it into 3 shaku (or 6 shaku) lengths, warm the hot melt layer 3 to 130° C. by far-infrared radiation 11, and put the tape on the connecting part of the core single plate. , The roll 12 strongly presses the single plate. Since the adhesion is strong, it can sufficiently withstand the vibration accompanying the movement of the single plate group. When the adhesive liquid such as urea resin, melamine resin, and phenol resin is applied in the next step of plywood production, the nonwoven fabric 2 is sufficiently impregnated with the resin liquid, and the hole 4 is also filled with the resin liquid so that the upper and lower veneers are completely bonded. To be done.

1.ベニヤ中芯接続用テープ
2.不織布
3.ホットメルト層
4.穴
5.テープ巻物
6.中芯単板木口
7.ホットメルト接着剤
8.1000デニールヘテトロン モノンフィラメント
9.パイプ
10.貼込みシュー
11.プレスロール
1011 接続中の中芯単板群
1012 接続中の中芯単板群
1013 接続中の中芯単板群
1014 接続中の中芯単板群
1. Veneer core connection tape 2. Non-woven fabric 3. Hot melt layer 4. Hole 5. Tape roll 6. Core veneer veneer 7. Hot melt adhesive 8.1000 denier hetetron monon filament 9. Pipe 10. Sticking shoe 11. Press roll 1011 Core single plate group connected 1012 Core single plate group connected 1013 Core single plate group connected 1014 Core single plate group connected

Claims (1)

目付25g/m〜50g/mの不織布2とホットメルト接着剤層3との2層よりなるシートに多数ヶの穴4を打抜いたものを巾31mm〜52mmに裁断し、巻物5として捲いた構造のベニヤ中芯用接続テープ。Those punched basis weight 25g / m 2 ~50g / m 2 nonwoven fabric 2 and the large number of sheets consisting of two layers months holes 4 of the hot melt adhesive layer 3 was cut into a width 31Mm~52mm, as scrolls 5 Connection tape for veneer core with a rolled structure.
JP2020002002U 2020-04-25 2020-04-25 Veneer center connection tape Active JP3227344U (en)

Priority Applications (1)

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ID=72047757

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