JP3221754U - Assembly type sequential processing system - Google Patents

Abstract

An object of the present invention is to complete installation of a system within the shortest time and shorten the waiting time until the start of work effectively, to significantly increase the industrial economic benefit while significantly reducing construction noise, machinery and waste. To provide a structure of an assembly-type sequential processing system that can meet the needs of environmental protection. SOLUTION: Each processing facility in an assembly type sequential processing system which includes a plurality of processing facility areas and connects each processing facility area using a hanging conveyor line to complete the processing operation of the workpiece in order. A closed work space can be created by dividing and arranging the areas 10 to 20 collectively in the space of a plurality of standardized long and short containers, and connecting the long containers 1 and 2 and the short containers 3 and 4 side by side. Configure. [Selected figure] Figure 1

Description

  The present invention relates to a type of assembly-type sequential processing system, mainly by dividing the whole sequential processing system into a plurality of areas and further providing the processing facility areas of the respective blocks in different container spaces. The present invention relates to an assembly-type sequential processing system in which containers are connected side by side to form one complete sequential processing system.

  Prior art processing operations such as powder metallurgy or heat treatment can usually complete the entire working process after a number of procedures, and different processing procedures need to be performed depending on different processing equipment. In other words, the entire processing operation process can be achieved only by using many different processing equipments, and all of the various processing equipments are independent forms, so they are always large in terms of arrangement of the entire work space. Due to limitations, there is no alternative but to arrange various processing facilities in a distributed manner. Therefore, the working time and manual problems which are consumed when moving the workpiece between different processing facilities naturally deteriorate the working efficiency, thereby affecting the industrial economic effect.

  As described above, in order to avoid the problems caused by distributing and arranging different processing equipments, the industry integrates various processing equipments according to the processing procedure and then further processing each processing equipment through a hanging conveyor line. By connecting them, the work piece is sequentially sent to each processing facility using the conveyor line to carry out the processing operation, and the entire processing procedure is completed.

  In the above-mentioned processing system, if connected via a hanging conveyor line, it is basically a processing system even if it avoids the problem of consuming the manual cost and the working time encountered when the workpiece moves between various processing facilities. In terms of the layout as a whole, it is still necessary to properly plan the work space. After each independent processing facility is integrated based on the processing procedure, it is further connected with each processing facility through a hanging conveyor line. Even so, the construction time of the matching work is still very long, construction noise and waste are easily generated, and the waiting time until starting the system is not only long, but it does not meet the environmental protection needs. In particular, in the case of selling the entire processing equipment, it is necessary for the vendor to carry the necessary materials to the construction site and dispatch a person to the site to carry out combined construction of each processing equipment. The labor and cost involved are very large, and further improvement is necessary in view of the poor economic effect.

  SUMMARY OF THE INVENTION In order to solve the drawbacks of the known structure, the present invention has as its main object to provide a structure of a built-in sequential processing system.

  SUMMARY OF THE INVENTION In order to solve the above-mentioned object, the present invention provides a structure of a built-in serial processing system. Mainly using containers of different standards as the placement space, appropriately planning and dividing the processing equipment area required for the processing system, and arranging the hanging conveyor lines that connect each other in the container space, within each container space The processing equipment areas are connected to form one complete sequential processing system, and containers are transported to a designated place by land transportation, shipping, etc., then the containers and containers are arranged and connected by a hanging conveyor line, completely Can be configured to reduce the waiting time until work starts and reduce manual costs, while at the same time significantly reducing construction noise, equipment and waste, and further the need for environmental protection. Fulfill.

  The assembly-type sequential processing system of the present invention appropriately divides the procedure of the processing work, integrates it in advance and assembles it in the container space of the planned standard, and after transporting the container to the designated place, the container and the container are simply simplified. You can quickly complete the placement of the processing system by connecting them side by side. It has industrial economic benefits and practical value, such as quick construction, quick start-up and environmental protection.

FIG. 1 is a schematic structural layout of a preferred embodiment of the powder metallurgy operation of the present invention. FIG. 5 is a schematic view of a preferred embodiment of the hanging conveyor line within the powder metallurgy operation of the present invention leading to each processing facility area within the space. It is a structural arrangement schematic diagram of the heat treatment operation of the 2nd example of the present invention. The inside of the heat treatment operation of the second embodiment of the present invention is a schematic diagram connecting the hanking conveyor line to each processing facility area in the space. It is a schematic diagram (1) which arranges two 40-foot long containers of this invention in parallel, and arranges and connects two 20-foot short containers. It is a schematic diagram (2) which arranges two 40 feet long containers of this invention in parallel, and arranges and connects two 20 feet short containers. The two 40-foot long containers of the present invention are arranged in parallel, and the two 20-foot short containers are connected in a row and connected. The four 40-foot long containers of the present invention are arranged in parallel, and the four 20-foot short containers are connected in a row. The four 40-foot long containers according to the present invention are arranged in parallel, and the four 20-foot short containers are arranged side by side and stacked.

  Hereinafter, the structure, features and effects of the present invention will be described in detail with reference to the preferred embodiments and the drawings.

  As shown in FIGS. 1 to 9, FIGS. 1 to 2 show the best embodiment for carrying out the powder metallurgy operation of the present invention. General powder metallurgy work mainly includes: material → sintering → sand spraying → dry → vibration grinding → cleaning → tempering → general inspection → processing steps such as finished products. The present invention mainly arranges two 40-foot long containers 1 and 2 in parallel, and two 20-foot short containers 3 and 4 vertically, so as to be able to arrange using the container internal space, and the dust free vacuum It is also possible to add a trace amount of nitrogen in the closed processing equipment area in a state close to a dust-free vacuum, which constitutes a closed processing equipment area in a close state. In the placement method, one material input area 11 and one finished product output area 19 are placed inside the first short container 3. It is planned to arrange one sintering furnace area 12, one sand blasting area 13 and one dry area 14 inside the first long container 1. The working temperature of the sintering furnace area 12 can reach 1150 ° C, including high temperature area and low temperature area, the waste heat of the high temperature area can be recovered to the tempering area 17, meeting the needs of energy saving and carbon reduction be able to. The dry area 14 is operated through one blower. One vibration polishing area 15 is disposed in the second short container 4, and the workpiece is polished and deburred. It is planned to arrange one cleaning area 16, one tempering area 17 and one general inspection area 18 inside the second long container 2. The cleaning area 16 is washed with hot water at 80.degree. The heating temperature of the tempering area 17 is 300 ° C., and the general inspection area 18 performs inspection work using an infrared device or an electronic device. Further, hanging conveyor lines 21 are arranged above the inner spaces of the first and second long containers 1 and 2 and the first and second short containers 3 and 4 to connect a plurality of work areas. The first and second long containers 1 and 2 are arranged in parallel, and the first and second short containers 3 and 4 are vertically connected to both ends of the first and second long containers 1 and 2, respectively. Construct a complete powder metallurgy work system. Each processing area in the space is connected using the internal hanging conveyor line 21 and the finished product received on the other side of the semi-finished product area 10 and the finished product output area 19 added to one side of the material input area 11 Together with the area 20, the semi-finished area 10 guides the work piece to the material input area 11 and performs a series of work procedures such as sintering, sand blasting, drying, vibratory polishing, cleaning, tempering and general inspection. After the powder metallurgy work of the workpiece is completed, it is further sent from the finished product output area 19 to the finished product receiving area 20 and collected to form one complete working process. In the area between the plurality of long containers and the work space constituted by the short containers 1, 2, 3, 4, it is possible to plan the passage 5 through which the working staff can pass so as to easily maintain the working conditions and working equipment. it can.

  According to the above description, the present invention utilizes the container space of different standard, appropriately divides the area for realizing the powder metallurgy working process, and arranges in an integrated manner in each container space in consideration of the required space. Thus, when the plurality of containers and containers are connected into one sealed work space, the work spaces therein are still connected with one another to form a processing facility area of one complete work process. The workpiece is moved along with the hanging conveyor line inside. The quality and efficiency of processing are clearly improved by completing the powder metallurgical work by passing through each processing equipment area and performing the corresponding work on the principle that the workpiece is not lowered to the ground, and the entire working system In the process of arrangement, first complete the process of space arrangement in each container in the manufacturing plant, and then ship the container together with the method of land transportation or shipping from the plant to the designated place and carry out the assembly work . The side-by-side connection of containers and containers can shorten the effective assembly time and reduce the noise, so system operation can be started in a shorter time and the best industrial utility and practical value can be achieved. give.

  Next, FIGS. 3 to 4 show the best embodiment for carrying out the heat treatment operation of the present invention. As shown in the figure, generally the main heat treatment operations of workpieces are: sand blasting → dry → heat treatment → oil quenching → dry → cleaning → sand blasting → dry → vibratory polishing → tempering → general It is a processing step such as inspection. The present invention mainly arranges two 40-foot long containers 6 and 7 in parallel, and connects two 20-foot short containers 8 and 9 at both ends so as to be able to arrange using container space. Configure the work space close to vacuum. It is also possible to add a small amount of nitrogen into the work space. In the arrangement method, one sandblasting area 31, one dry area 32 and one general inspection area 41 are arranged inside the first short container 8. It is planned to arrange one heat treatment area 33 and one oil quenching area (quench bath) 34 inside the first long container 6. The second short container 9 arranges one dry area (oil recovery) 35 and one (hot water) creaming area 36. In addition, one sand blasting area 37, one dry area 38, one vibration polishing area 39, one tempering area 40, and one general inspection to return to the inside of the first short container 8 inside the second long container 7. Plan to arrange the area 41. Further, hanging conveyor lines 43 are disposed above the inner spaces of the first and second long containers 6 and 7 and the first and second short containers 8 and 9, respectively, to connect the processing equipment areas. The first and second long containers 6 and 7 are arranged in parallel, and the first and second short containers 8 and 9 are vertically connected to both ends of the first and second long containers 6 and 7, respectively. Construct a complete heat treatment work system. Each processing area in the space is connected using an internal hanging conveyor line 43, and a semi-finished product area 30 added to one side of the sand blasting area 31 and a finished product receiving area added to the other side of the general inspection area 41 In combination with 42, the semi-finished product area 30 guides the workpiece to the sand blasting area 31, and sand blasting → dry → heat treatment → oil quenching → in the container space formed by arranging and connecting the containers. Perform processing steps including dry → cleaning → sand blast → dry → vibration polishing → tempering → general inspection. Then, it is sent to the finished product receiving area 42 and collected to form one complete working process. In the area between the plurality of long containers and the work spaces constituted by the short containers 6, 7, 8, 9, it is possible to plan an aisle 50 through which the working staff can pass so that maintenance of the working conditions and working equipment is easy. it can.

  As can be seen from the above-mentioned embodiments, in researching and developing the present invention, any continuous work patterns that are consistent with any work processing system of workpieces can be connected as shown in FIG. In any case, existing container standards can be used. In addition, by dividing the processing facility area based on the size of the container internal space and the size of the space required for each work process, the container space is integrated and arranged within different standard container spaces. After the container is transported to a designated place using the method of land transportation or shipping, the container and the container are further arranged side by side to form one closed working system space. Not only is the construction easy and the construction period is short, construction noises and many environmental protection problems caused thereby can be reduced. Industrial applications also ensure that many of the problems and deficiencies that are encountered and encountered with existing working system arrangements can be solved.

Summarizing the assembly-type sequential processing system of the present invention has the following advantages:
(1) The placement standardization of the entire system can be made according to the space of the work environment.
(2) Positions are easy to move, systems are placed together in multiple container spaces, and then transported to any designated place in the world using land transportation or shipping methods.
(3) System layout standardization enables one set or combination to be made based on the needs, and to meet the system needs of various different processing facility areas.
(4) Since the work process is divided and each area for realizing the work process is allocated and arranged in advance in the container space, the arrangement of the work system can be completed quickly simply by arranging the containers and the containers properly and connecting them. And it is also very convenient when carrying and moving the position after that.
(5) A trace of nitrogen can be added to the work space in a state similar to the vacuum of a sealed and dust-free work space constructed by arranging and connecting long containers and short containers side by side.
(6) In order to place the system in the container internal space, when placing, the containers can be placed directly on the ground based on the needs, or they can be placed side by side and can be placed higher, side by side, stacked and stacked It can also be arranged.
(7) Since the construction meets the needs of environmental protection and pre-arranged assembly type is selected, the environment can be kept clean, noise can be reduced, the working time can be shortened, and the working efficiency effectively To up.

  Summarizing the above description, the assembly-type sequential processing system of the present invention carries the processing equipment area required for processing work to a place designated by land transportation, shipping, etc. by providing the container space of different standards. In addition, it is possible to configure one complete sequential processing system by the processing facility area within the space of each container by connecting each container and the container side by side. Complete the system arrangement within the shortest time, effectively reduce the waiting time until the start of work, greatly improve the industrial economic benefits while at the same time significantly reducing construction noise, machinery and waste To meet the needs for environmental protection, and have industrial applicability and practical value as a whole. The above description is only a plurality of best embodiments of the present invention, and does not limit the scope of the present invention. Those skilled in the art can make appropriate changes and adjustments such as changes in fixed structure, and such changes and adjustments do not lose the significance of the present invention and are included in the scope of the present invention. Be

1, 2 long container 3, 4 short container 5 passage 10 semi-finished product area 11 material input area 12 sintering furnace area 13 sand blasting area 14 dry area 15 vibration polishing area 16 cleaning area 17 tempering area 18 general inspection area 19 finished product Output area 20 Completed product reception area 21 Hanging conveyor line 6, 7 Long container 8, 9 Short container 30 Semi-finished product area 31 Spray area 32 Dry area 33 Heat treatment area 34 Oil quenching area 35 Dry area 36 Cleaning area 37 Sand blast Area 38 Dry area 39 Vibration polishing area 40 Tempering area 41 General inspection area 42 Completed product reception area 43 Hanging conveyor line 50 Aisle

Claims (8)

In an assembly-type sequential processing system that includes a plurality of processing facility areas and connects each processing facility area using a hanging conveyor line to complete the processing operation of the workpiece in order,
The processing facility area is divided into a plurality of standardized long and short container spaces, and the closed work space is configured by arranging and connecting the long container and the short container. Assembly type sequential processing system characterized by   The assembly type sequential processing system according to claim 1, wherein the closed work space is formed by arranging and connecting the containers of the same standard.   The assembly-type sequential processing system according to claim 1, wherein the closed work space is formed by arranging and connecting the container containers of different standards.   The assembly-type sequential processing system according to claim 1, wherein the closed work space is configured by connecting the containers side by side and connecting the containers high.   The assembly-type sequential processing system according to claim 1, wherein the closed work space is configured by connecting the containers side by side and stacking them.   2. The assembly-type sequential processing system according to claim 1, wherein the long container and the short container are arranged side by side and connected to form a closed processing equipment area free of dust and substantially vacuum.   The assembly-type sequential processing system according to claim 1, wherein a trace amount of nitrogen can be added in a dust-free, substantially vacuum-sealed closed processing facility area by arranging and connecting the long container and the short container.   2. The assembly-type sequential processing according to claim 1, wherein a semi-finished product area and a finished product receiving area are respectively provided in the area at the beginning of work and the area at the end of work among the plurality of processing equipment areas. system.

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