JP3220311U - Housing displacement measuring jig - Google Patents
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- JP3220311U JP3220311U JP2018004935U JP2018004935U JP3220311U JP 3220311 U JP3220311 U JP 3220311U JP 2018004935 U JP2018004935 U JP 2018004935U JP 2018004935 U JP2018004935 U JP 2018004935U JP 3220311 U JP3220311 U JP 3220311U
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Abstract
【課題】ノートパソコンなどにおける装置筐体の反りなどの変位を計測して良否判定を行う場合に、電子的に計測して被測定対象の良否判定をすることができる簡易な筐体変位測定冶具を提供する。【解決手段】被測定対象の筐体の底面または足裏を搭載する測定台座4、ハウジング1の中をスライドして測定台座4を上下に移動させる移動軸2、移動軸2を介して測定台座4を筐体の底面または足裏に圧接させ、かつ測定対象の底面または足裏が搭載された測定台座4ならびに移動軸2により加わる押し下げ荷重による圧縮を妨げない弾性力を備える弾性材3、ならびに測定台座4の基準位置からの変位を計測する変位センサー5により測定ユニットを形成し、被測定対象を搭載するための測定ユニットを所要数配置するベースプレート、変位センサーで得られる計測データを処理判定する演算処理回路で構成する。【選択図】図1A simple housing displacement measuring jig capable of electronically measuring and determining pass / fail of an object to be measured when measuring a displacement such as a warp of a device housing in a notebook personal computer or the like. I will provide a. A measuring pedestal 4 for mounting a bottom surface or a sole of a casing to be measured, a moving axis 2 for moving the measuring pedestal 4 up and down by sliding in the housing 1, and a measuring pedestal via the moving axis 2. 4 is pressed against the bottom surface or the sole of the housing, and the measurement base 4 on which the bottom surface or the sole of the object to be measured is mounted, and the elastic material 3 having an elastic force that does not hinder the compression due to the pressing load applied by the moving shaft 2, and A measurement unit is formed by a displacement sensor 5 that measures the displacement of the measurement base 4 from the reference position, a base plate on which a required number of measurement units for mounting the object to be measured are arranged, and measurement data obtained by the displacement sensor is processed and determined. An arithmetic processing circuit is used. [Selection] Figure 1
Description
ノートパソコンなどの被測定対象の筐体の底面または足裏を測定ユニットの測定台座に搭載して測定台座の基準位置からの変位を変位センサーにより計測することにより、筐体の変形や歪を電子的に計測して被測定対象の底面の反りなどの良否判定をする簡易な筐体変位測定冶具。By mounting the bottom or sole of the measurement target housing such as a laptop computer on the measurement pedestal of the measurement unit and measuring the displacement from the reference position of the measurement pedestal with a displacement sensor, the deformation and distortion of the housing can be electronically detected. A simple housing displacement measurement jig that measures mechanically and determines pass / fail such as warping of the bottom surface of the object to be measured.
ノートパソコンなどの装置を机の上などに置いた場合に、筐体に変形や歪が有ると底部に複数配置される足がバランス良く机に接触せず、筐体が傾いたりガタ付いたりしてユーザークレームに繋がる。このようなトラブルを防ぐためにメーカーの生産ラインでは、装置を定盤の上に置いて、定盤と筐体の底面または足裏との隙間を所定の隙間ケージで測定して良否判定を行っているが、目視による計測判定のため判定の正確性は乏しく、不良品のすり抜けも発生している。When a device such as a laptop is placed on a desk or the like, if the housing is deformed or distorted, the feet placed on the bottom will not contact the desk in a well-balanced manner, and the housing may tilt or rattle. Leads to user complaints. In order to prevent such troubles, the manufacturer's production line places the device on a surface plate and measures the gap between the surface plate and the bottom of the chassis or the sole with a predetermined gap cage to make a pass / fail judgment. However, the accuracy of the determination is poor because of the visual measurement determination, and defective products have also passed through.
ノートパソコンなどにおける装置筐体の反りなどの変位を計測して良否判定を行う場合に、隙間ケージなどによる目視判定ではなく、電子的に計測して被測定対象の良否判定をすることができる簡易な筐体変位測定冶具を提供する。When measuring the displacement such as warping of the device housing in a notebook computer, etc., it is easy to judge whether the measurement target is good by measuring electronically instead of visual judgment using a gap cage etc. A housing displacement measuring jig is provided.
被測定対象の筐体の底面または足裏を搭載し、筐体の反り、変位に応じて上下移動可能な測定台座、筐体の底面または足裏に測定台座を圧接させる弾性材、測定台座の基準位置からの変位を計測する変位センサーにより測定ユニットを形成し、該測定ユニットを所要数配置するベースプレート、変位センサーで得られる計測データを処理、判定する演算処理回路で構成し、得られた変位量により反り、変位などの良否判定を行う。A measurement pedestal that can be moved up and down according to the warp and displacement of the case to be measured, an elastic material that presses the measurement pedestal against the bottom or sole of the case, and a measurement pedestal Displacement obtained by forming a measurement unit with a displacement sensor that measures displacement from the reference position, a base plate on which the required number of measurement units are arranged, and an arithmetic processing circuit that processes and determines measurement data obtained by the displacement sensor Judgment of warp, displacement, etc. by the amount is performed.
ノートパソコンなどの被測定対象の筐体の底面または足裏を測定ユニットの測定台座に搭載し、測定台座の基準位置からの変位量を変位センサーにより計測し、基準位置からの変位値により定量的に良否判定するとともに、良否判定結果を表示器などにより表示することにより作業の効率化が図られる。The bottom or sole of the measurement target housing, such as a laptop computer, is mounted on the measurement base of the measurement unit, and the amount of displacement from the reference position of the measurement base is measured by a displacement sensor, and quantitatively determined by the displacement from the reference position. In addition, it is possible to improve the efficiency of the work by determining the quality and displaying the quality determination result on a display or the like.
図1、図2は本考案による筐体変位計測冶具における測定ユニットの概念図を示す。1は移動軸2をスライドさて測定台座4を上下に移動させるハウジング、弾性材3は測定台座が被測定対象の筐体の底面、または足底から乖離しないように、測定台座または移動軸を受ける。5は変位センサー、6は変位センサーの高さ調節台を示す。変位センサーとしてはピエゾ素子タイプ、レーザービームタイプ、誘導型近接タイプなど種々のタイプが考えられるが、サイズ、コストなどの面から、高周波発振回路に結合したコイルを検出素子として、金属検出体が接近することにより金属体内に発生する誘導電流の強弱を検出する誘導型近接タイプが適しており、ハウジング、移動軸などセンサーから所定距離離れた部材は樹脂や金属で形成してもよいが、検出体となる測定台座4は鉄、ステンレス、アルミなどの金属で所要のサイズで構成する必要が有り、測定台座4と変位センサーとの間隔距離により発生する誘導電流の強弱の違いを検出して演算処理することにより筐体の反り、変位を計測する。1 and 2 are conceptual diagrams of a measurement unit in a housing displacement measuring jig according to the present invention. Reference numeral 1 denotes a housing that slides the moving shaft 2 to move the measuring pedestal 4 up and down, and the elastic member 3 receives the measuring pedestal or moving shaft so that the measuring pedestal does not deviate from the bottom surface or the sole of the housing to be measured. . Reference numeral 5 denotes a displacement sensor, and 6 denotes a height adjustment base of the displacement sensor. Various types of displacement sensors, such as piezo element type, laser beam type, and inductive proximity type, are conceivable. From the viewpoint of size, cost, etc., a metal detector is approached using a coil coupled to a high-frequency oscillation circuit as a detection element. The inductive proximity type that detects the strength of the induced current generated in the metal body is suitable, and members such as the housing and the moving shaft that are separated from the sensor by a predetermined distance may be formed of resin or metal. The measurement pedestal 4 must be made of metal such as iron, stainless steel, aluminum, etc., with the required size, and it detects the difference in the strength of the induced current generated by the distance between the measurement pedestal 4 and the displacement sensor and performs arithmetic processing. To measure the warp and displacement of the housing.
図3(1)は移動軸2がハウジングの移動可能範囲の最も下まで押し込まれた状態を示し、(2)は移動軸2がハウジングの移動可能範囲の最も上に上がった状態を示し、この範囲が移動軸2の移動可能範囲となり、ノートパソコンなどの被測定対象の筐体の底面14,足裏15における変位の計測可能範囲を示す。弾性材3はゴム材やバネ材などで形成するが、測定対象の底面または足裏が搭載された測定台座、ならびに移動軸により加わる押し下げ荷重による圧縮を阻止しない弾性力を備える弾性材とすることが最大のポイントである。即ち、被測定対象が搭載された測定台座が弾性材により押し上げられる強い弾性力では変位計測はできない。弾性材は測定台座に被測定対象が搭載された状態で、被測定対象を押し上げず、かつ測定台座が被測定対象に接触し続けられる弾性力を備えることが必要であり、測定台座に搭載される被測定対象による荷重、測定台座、ならびに移動軸による荷重を考慮して、弾性材の自然長、や弾性力を決定する。FIG. 3 (1) shows a state in which the moving shaft 2 is pushed down to the bottom of the movable range of the housing, and (2) shows a state in which the moving shaft 2 is raised to the top of the movable range of the housing. The range is the movable range of the moving axis 2 and indicates the measurable range of displacement at the bottom surface 14 and the sole 15 of the measurement target casing such as a notebook computer. The elastic material 3 is formed of a rubber material, a spring material, or the like, and is an elastic material provided with a measurement pedestal on which a bottom surface or a sole to be measured is mounted and an elastic force that does not prevent compression due to a pressing load applied by the moving shaft. Is the biggest point. That is, the displacement measurement cannot be performed with a strong elastic force by which the measurement base on which the measurement target is mounted is pushed up by the elastic material. The elastic material must have an elastic force that does not push up the measurement target and keeps the measurement pedestal in contact with the measurement target while the measurement target is mounted on the measurement pedestal. The natural length and elastic force of the elastic material are determined in consideration of the load due to the measurement target, the measurement base, and the load due to the moving shaft.
図4はベースプレート7上にA,B,C、D全てを測定ユニットで構成配置して、測定台座にノートパソコンなどの被測定対象の筐体の底面,又は足裏を搭載する構成を示す。この場合は、移動軸がハウジングの移動可能範囲の最も下まで押し下げられた状態を測定基準とし、被測定対象の筐体の浮き量のみを計測し、A,B,C、Dの全てがどのように浮くかを知ることにより、被測定対象の筐体の反りがどこで発生しているのかが判断し易い。図5はAのみを測定ユニットとし、B,C,Dを予め設定する基準高さに固定されたブランク台座をベースプリレートに配置する構成を示すが、この場合の測定基準はブランク台座B,C,Dの高さL0となり、測定基準は変位センサーにおける変位の計測可能範囲の中央点とすることが望ましく、測定ユニットでは測定基準に対する浮き、ならびに沈みを計測することが出来る。図6は校正ツール8を測定ユニットの測定台座に重ねて、測定ユニットの基準高さを計測している状態を示し、図5の浮き沈みの計測に際して有効であり、浮きのみを計測する図4の場合は測定台座を底まで押し下げた状態を基準高さに設定すれば良い。FIG. 4 shows a configuration in which all of A, B, C, and D are configured and arranged on the base plate 7 as measurement units, and the bottom surface or the sole of the measurement target casing such as a notebook personal computer is mounted on the measurement base. In this case, the state where the moving shaft is pushed down to the lowest of the movable range of the housing is used as a measurement standard, and only the floating amount of the housing to be measured is measured, and all of A, B, C, and D are measured. By knowing how to float, it is easy to determine where the warp of the housing to be measured has occurred. FIG. 5 shows a configuration in which only A is a measurement unit and a blank pedestal fixed at a reference height for presetting B, C, and D is arranged on the base pre-rate. The measurement reference in this case is the blank pedestal B, The height of C and D is L0, and the measurement reference is preferably the center point of the measurable range of displacement in the displacement sensor, and the measurement unit can measure floating and sinking with respect to the measurement reference. FIG. 6 shows a state in which the calibration tool 8 is placed on the measurement base of the measurement unit and the reference height of the measurement unit is measured, which is effective in measuring the ups and downs of FIG. In this case, the reference height may be set in a state where the measurement base is pushed down to the bottom.
図7は変位センサー5から得られる計測データを処理、判定する演算処理回路の概念を示し、変位センサー出力はバッファ回路9でノイズ除去、所要増幅され、A/D変換回路10によりデジタルデータに変換されて演算処理回路11で処理され、LCD表示器13に所要データが表示される。12は基準値データや計測結果を記憶するためのメモリー回路であり、必要に応じて読み出されて処理される。センサーユニットの数、ブランク台座の数、それぞれを配置する位置などは、被測定対象の形状、サイズ、浮き、沈み計測などの利用状況に応じて最適に選択、利用する事が出来る。FIG. 7 shows the concept of an arithmetic processing circuit that processes and determines the measurement data obtained from the displacement sensor 5. The displacement sensor output is noise-removed by the buffer circuit 9, required amplification, and converted to digital data by the A / D conversion circuit 10. Then, it is processed by the arithmetic processing circuit 11 and the required data is displayed on the LCD display 13. Reference numeral 12 denotes a memory circuit for storing reference value data and measurement results, which are read and processed as necessary. The number of sensor units, the number of blank pedestals, and the positions at which they are arranged can be optimally selected and used according to the usage conditions such as the shape, size, float, and sink measurement of the object to be measured.
図1に示す構成において、ハウジング、移動軸、測定台座はアルミ材で形成し、ハウジングはφ45mm、高さ50mm、移動軸はφ20,高さ30mm、測定台座は厚さ3mm、幅30mm、長さ70mmで形成し,弾性材はステンレス材のコイルバネを適用した。変位センサーはφ30、厚さ25mmの誘導型近接センサーを適用し、ベースプレートには図4で示すごとく、4個の測定ユニットをベースプレート上に配置した。使用した誘導型近接センサーの推奨測定距離は3mmである為、4個のゴム足を対角に配置したノートパソコンを測定台座に搭載して、変位センサーの配置位置における最大3mmの浮きを計測する事が出来る。例えば0.3mmを超える浮きは不良と判定して出荷NOを、さらに変位の発生予想箇所を略図によりLCDで画像表示した。測定ユニットの数、ブランク台座の数、それぞれを配置する位置などは、被測定対象の形状、サイズ、足の位置、さらに浮き、沈みの何れを計測するかなどは利用状況に応じて最適に選択する。測定センサーとしてはピエゾ素子タイプ、レーザービームタイプなどを利用して同様な計測も可能であるなど、素材もアルミに限定されず、鉄、ステンレス、樹脂など多様な選択が可能であるなど、機能、構成、構造、素材、ディメンジョンなどは本考案の趣旨を逸脱しない範囲であれば種々変形、応用が可能である。In the configuration shown in FIG. 1, the housing, the moving shaft, and the measurement pedestal are formed of aluminum, the housing is φ45 mm, the height is 50 mm, the moving shaft is φ20, the height is 30 mm, the measurement pedestal is 3 mm thick, 30 mm wide, and length. A stainless steel coil spring was applied as the elastic material. As the displacement sensor, an inductive proximity sensor having a diameter of 30 mm and a thickness of 25 mm was applied. As shown in FIG. 4, four measurement units were arranged on the base plate. Since the recommended measurement distance of the inductive proximity sensor used is 3 mm, a laptop computer with four rubber feet placed diagonally is mounted on the measurement base, and the maximum lift of 3 mm at the position where the displacement sensor is placed is measured. I can do it. For example, the float exceeding 0.3 mm was judged as defective, and the shipping NO was displayed. Further, the predicted location of the displacement was displayed as an image on the LCD with a schematic diagram. The number of measurement units, the number of blank pedestals, and the positions to place each are optimally selected depending on the usage conditions, such as the shape, size, foot position, and whether to measure floating or sinking. To do. As the measurement sensor, piezo element type, laser beam type, etc. can be used for the same measurement, the material is not limited to aluminum, various selections such as iron, stainless steel, resin etc. are possible, such as functions, The configuration, structure, material, dimension, and the like can be variously modified and applied without departing from the spirit of the present invention.
1 ハウジング
2 移動軸
3 弾性材
4 測定台座
5 変位センサー
6 変位センサー台
7 ベースプレート
8 構成ツール
9 バッファ回路
10 A/D変換器
11 演算処理回路
12 メモリー回路 L 計測高さ
13 LCD表示器 L0 基準高さDESCRIPTION OF SYMBOLS 1 Housing 2 Moving shaft 3 Elastic material 4 Measurement base 5 Displacement sensor 6 Displacement sensor base 7 Base plate 8 Configuration tool 9 Buffer circuit 10 A / D converter 11 Arithmetic processing circuit 12 Memory circuit L Measurement height 13 LCD display L0 Reference height The
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