JP3214448U - Small vibration cutting and polishing equipment - Google Patents

Small vibration cutting and polishing equipment Download PDF

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JP3214448U
JP3214448U JP2017005050U JP2017005050U JP3214448U JP 3214448 U JP3214448 U JP 3214448U JP 2017005050 U JP2017005050 U JP 2017005050U JP 2017005050 U JP2017005050 U JP 2017005050U JP 3214448 U JP3214448 U JP 3214448U
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cutting
workpiece
polishing
small vibration
vibration cutting
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秀夫 種田
秀夫 種田
庸敏 種田
庸敏 種田
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秀夫 種田
秀夫 種田
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Abstract

【課題】工作物に対して切削や研磨などの水平方向の加工について、糸鋸歯ややすりなどの部品が容易に交換でき、電動で作用する小型振動切削研磨装置を提供する。【解決手段】電源部と回転用駆動装置を用いて、加工にあわせて交換を可能としたバイト10が搭載された作用ボード12を振動させながら、工作物を所望する加工の一連作業が容易にできることを特徴とする。【選択図】図1Provided is a small vibration cutting and polishing apparatus that can be easily replaced with parts such as a saw blade and a file for horizontal processing such as cutting and polishing on a workpiece, and that is electrically operated. By using a power supply unit and a driving device for rotation, a series of operations for processing a workpiece can be easily performed while vibrating a working board 12 on which a tool 10 that can be changed according to processing is vibrated. It is possible to do. [Selection] Figure 1

Description

本考案は、小型部品の切削、切断を容易にし、かつ可動部位を交換することで、加工の一連作業が容易にできる小型振動切削研磨装置に関する。  The present invention relates to a small vibration cutting and polishing apparatus that facilitates cutting and cutting of small parts and facilitates a series of processing operations by exchanging movable parts.

従来の小型部品の加工は、部品に対して穴あけなどの垂直方向の加工については、既存の電動工具によってある程度の加工ができるが、部品に対して切削や研磨などの水平方向の加工については、糸鋸歯ややすりなどの工具を人間の手作業で行っていた。  Conventional machining of small parts can be done to some extent with existing power tools for vertical machining such as drilling parts, but for horizontal machining such as cutting and polishing for parts, Tools such as saw blades and files were performed manually by humans.

しかしながら、従来の加工方法では、工作物が平面板ではなく、立方体やコの字3面体の場合、糸鋸工具自体が使用できないことで、糸鋸歯だけを取り外して使用せざるを得なかった。このとき、糸鋸歯が十分に貫通できないことで、切削ストロークが短くなり、切削作業が極めて困難になっていた。また、対抗切削面に糸鋸歯の先端が当たり、切削部以外にも傷がつくことで、加工仕上がりが悪化するなどの問題点があった。  However, in the conventional processing method, when the workpiece is not a flat plate but a cube or a U-shaped trihedron, the thread saw tool itself cannot be used, so that only the thread saw blade must be removed and used. At this time, the thread saw blade cannot sufficiently penetrate, so that the cutting stroke is shortened and the cutting operation is extremely difficult. In addition, there is a problem that the finish of the processing deteriorates because the tip of the thread saw blade hits the opposing cutting surface and scratches other than the cutting portion.

図4は、従来技術の一つである工作物の加工方法の説明図であり、電動ドリルで四隅に穴をあけ、糸鋸歯の部分のみを使用して開口させるというものである。200は立方体の小型部品であり、例えば小型模型の窓部を開口させるものであり、加工にあたり、電動ドリル等の工具で所定の位置4か所に穴101〜104をあけ、続いてそれぞれの穴101〜102間、穴102〜103間、穴103〜104間、穴104〜101間を、糸鋸歯301を人間の手作業で切削するというものである。  FIG. 4 is an explanatory view of a machining method of a workpiece, which is one of the prior arts, in which holes are formed at four corners with an electric drill and opened using only a portion of a saw blade. Reference numeral 200 denotes a small cubic part, for example, for opening a small model window. For machining, holes 101 to 104 are made at four predetermined positions with a tool such as an electric drill, and then each hole is opened. The thread saw blade 301 is manually cut by humans between 101-102, between the holes 102-103, between the holes 103-104, and between the holes 104-101.

続いて、このような工作物の加工方法に関する他の従来技術を説明する。例えば、特許文献1(特開2005−1042号公報、発明の名称「切削加工方法および切削加工装置」)に記載の発明も知られている。特許文献1の図2に示す発明では、切削工具を擬似回転させながら、工作物に対して移動させ、加工面を切削するというものである。  Next, another conventional technique relating to such a workpiece processing method will be described. For example, an invention described in Patent Document 1 (Japanese Patent Laid-Open No. 2005-1042, title of invention “Cutting Method and Cutting Device”) is also known. In the invention shown in FIG. 2 of Patent Document 1, the cutting tool is moved with respect to the workpiece while being pseudo-rotated to cut the processed surface.

特開2005−1042JP2005-1042

しかしながら、上記図4の従来の手作業による加工方法や、特許文献1の光学素子や金型等の加工方法も、問題点を有するものであった。まず、従来技術の電動ドリルで四隅に穴をあけ、糸鋸歯の部分のみを使用して開口させる方法は、工作物の加工技術として、広く採用されている。従来の人間の手作業による加工方法は、工作物200は、例えば小型模型の窓部を開口させるものであり、加工にあたり、電動ドリル等の工具で所定の位置の4か所に穴101〜104をあけ、続いて穴101〜102間、穴102〜103間、穴103〜104間、穴104〜101間を、糸鋸歯301を人間の手作業で切削する。次に、切削部を研磨材で切削部を人間の手作業で滑らかにして作業を完了することが一般的である。このとき、奥行きの少ない立方体や、コの字3面体の場合、糸鋸歯が十分に貫通できないことや、切削ストロークが短くなることで、作業に困難を要するなどの問題点があった。  However, the conventional manual processing method of FIG. 4 and the processing method of the optical element and the mold of Patent Document 1 also have problems. First, a method of making holes at four corners with a conventional electric drill and opening only by using a saw blade portion is widely adopted as a processing technique for workpieces. In a conventional processing method by manual work by a human, the workpiece 200 is, for example, a small model window is opened, and in processing, holes 101 to 104 are formed at four predetermined positions with a tool such as an electric drill. Then, the saw blade 301 is manually cut by a human hand between the holes 101 to 102, between the holes 102 to 103, between the holes 103 to 104, and between the holes 104 to 101. Next, it is common to complete the work by smoothing the cutting part with an abrasive and the cutting part manually by a human. At this time, in the case of a cube having a small depth or a U-shaped trihedron, there are problems such that the thread saw blade cannot be sufficiently penetrated and the cutting stroke is shortened, which makes it difficult to work.

また、特許文献1に記載の従来技術でも、光学素子や金型等を高精度に加工するために発明されたものであり、構造が極めて複雑になっているため、作業に熟練度と専門性が要求される。加えて、切削加工装置自体が固定式であるため、切削加工の自由度に限界があることと、工作物に比べて大型、重い、高価という問題点があった。  The prior art described in Patent Document 1 was also invented to process optical elements and molds with high precision, and the structure is extremely complex, so that the skill and expertise of the work are high. Is required. In addition, since the cutting apparatus itself is a fixed type, there is a problem that there is a limit to the degree of freedom of cutting and that it is larger, heavier, and expensive than a workpiece.

このように、工作物の加工は、小型模型製作などに使用されており、加工工具にも種々のものが採用されている。いずれの工具を利用しても、従来の加工方法では人間の手作業に頼ることになる。また、学素子や金型等を高精度に加工するための切削加工装置も存在しているが、工作物に対する作業性、コストの面から作業者への負担になるといった問題点があった。  As described above, the processing of the workpiece is used for manufacturing a small model, and various types of processing tools are employed. Whichever tool is used, the conventional machining method relies on human manual work. In addition, there is a cutting device for processing a scientific element, a mold, and the like with high accuracy, but there is a problem that it is a burden on the operator in terms of workability and cost for a workpiece.

本考案は、上記のような問題に鑑みてなされたものであり、その目的は、工作物に対して切削や研磨などの水平方向の加工について、糸鋸歯ややすりなどの部品が容易に交換でき、電動で作用する装置を提供することにある。  The present invention has been made in view of the above problems, and its purpose is to easily replace parts such as a saw blade and a file for horizontal machining such as cutting and polishing on a workpiece. An object of the present invention is to provide a device that operates electrically.

上記課題を解決するため、請求項1に係わる考案は、
電源部と回転用駆動装置を用いて、加工にあわせて交換を可能としたバイトが搭載された作用ボードを振動させながら、工作物を所望する加工の一連作業が容易にできることを特徴とする小型振動切削研磨装置とした。
In order to solve the above problem, the device according to claim 1
A compact system that can easily perform a series of operations that require a workpiece while vibrating a working board equipped with a tool that can be exchanged according to the processing using a power supply unit and a rotation drive device. A vibration cutting and polishing apparatus was used.

また、請求項2に係わる考案は、
請求項1の記載の小型振動切削研磨装置において、
交換を可能としたバイトを、鋸歯、研磨材であることを特徴とする小型振動切削研磨装置とした。
Further, the device according to claim 2 is
In the small vibration cutting and polishing apparatus according to claim 1,
The cutting tool that can be exchanged is a small vibration cutting and polishing apparatus characterized by sawtooth and abrasive.

このような考案によれば、立方体やコの字3面体の小型部品であっても、切削作業時にはバイトを鋸歯に、研磨作業にはバイトを研磨材であるヤスリに交換し、工作部品に接触させるだけで切削、研磨が容易に実現できる小型振動切削研磨装置を提供することができる。  According to such a device, even a small part such as a cube or a U-shaped trihedron, the cutting tool is replaced with a sawtooth during the cutting operation, and the cutting tool is replaced with a file of abrasive material for the polishing operation, and the workpiece is contacted. Thus, it is possible to provide a small vibration cutting and polishing device that can easily realize cutting and polishing.

本考案を実施するための第1の考案上面から見た図である。It is the figure seen from the 1st invention upper surface for implementing this invention. 本考案を実施するための第1の考案側面から見た図である。It is the figure seen from the 1st invention side surface for implementing this invention. 本考案を実施するための第1及び第2の考案の実施例を示す上図である。It is an upper view which shows the Example of the 1st and 2nd invention for implementing this invention. 従来技術の切削時の説明図である。It is explanatory drawing at the time of cutting of a prior art.

続いて、本考案を実施するための形態について、図1〜3を参照しつつ説明する。図1は、小型振動切削研磨ユニット20を上面から見た構成図であり、交換を可能としたバイト10、振動を可能とした作用ボード12、滑らかな振動作用のための回転プーリ13、振動の中心となる振動軸14を搭載したメインフレーム11とを有する。  Then, the form for implementing this invention is demonstrated, referring FIGS. 1-3. FIG. 1 is a structural view of a small vibration cutting and polishing unit 20 as viewed from the top. A cutting tool 10 capable of replacement, an action board 12 capable of vibration, a rotating pulley 13 for smooth vibration action, And a main frame 11 on which a vibration shaft 14 as a center is mounted.

図2は、小型振動切削研磨ユニット20を側面から見た構成図であり、メインフレーム11には、振動させるための回転駆動装置21、回転駆動装置を作動させるための電源部22を搭載している。  FIG. 2 is a configuration diagram of the small vibration cutting and polishing unit 20 as viewed from the side. The main frame 11 is equipped with a rotation drive device 21 for vibrating and a power supply unit 22 for operating the rotation drive device. Yes.

さらに、図1で示すように、回転プーリ13の回転用駆動軸15は非中心とすることで、回転用駆動装置21が作動すると偏心量だけバイト10が振動するように構成されている。  Further, as shown in FIG. 1, the rotation drive shaft 15 of the rotary pulley 13 is non-centered so that when the rotation drive device 21 is operated, the cutting tool 10 vibrates by an eccentric amount.

続いて実施例について説明する。小型振動切削研磨ユニット20には、図1、図2で示すように、作用ボード12にバイト10を備えている。切削するときには、切削作業時にはバイトを鋸歯に、研磨作業にはバイトを研磨材であるヤスリに交換し、工作部品に接触させるだけで切削、研磨が容易に実現できる。  Next, examples will be described. As shown in FIGS. 1 and 2, the small vibration cutting / polishing unit 20 is provided with a cutting tool 10 on an action board 12. When cutting, the cutting tool can be easily cut and polished by simply replacing the cutting tool with a sawtooth during the cutting work and replacing the cutting tool with a file that is an abrasive for polishing work and bringing it into contact with the workpiece.

以上のような本考案の小型振動切削研磨装置は、立方体やコの字3面体の小型部品であっても、切削作業時にはバイトを鋸歯に、研磨作業にはバイトを研磨材であるヤスリに交換し、工作部品に接触させるだけで切削、研磨が容易にでき、用途に応じた作業を熟練度と専門性に関係なく実現可能とし、産業上利用価値を高めている。  As described above, the small vibration cutting and polishing apparatus of the present invention replaces a cutting tool with a saw blade during cutting work and a cutting tool with a file of polishing material even for small parts such as cubes and U-shaped trihedral parts. In addition, cutting and polishing can be easily performed simply by contacting the machine parts, and work according to the application can be realized regardless of skill level and expertise, increasing the industrial utility value.

10:バイト
11:メインフレーム
12:作用ボード
13:回転プーリ
14:振動軸
15:回転用駆動軸
20:小型振動切削研磨ユニット
21:回転用駆動装置
22:電源部
101〜104:穴
200:工作物
300:糸鋸工具
301:糸鋸歯
10: Byte 11: Main frame 12: Action board 13: Rotating pulley 14: Vibration shaft 15: Rotation drive shaft 20: Small vibration cutting and polishing unit 21: Rotation drive device 22: Power supply units 101 to 104: Hole 200: Workpiece Object 300: Yarn saw tool 301: Yarn saw blade

Claims (2)

電源部と回転用駆動装置を用いて、加工にあわせて交換を可能としたバイトが搭載された作用ボードを振動させながら、工作物を所望する加工の一連作業が容易にできることを特徴とする小型振動切削研磨装置  A compact system that can easily perform a series of operations that require a workpiece while vibrating a working board equipped with a tool that can be exchanged according to the processing using a power supply unit and a rotation drive device. Vibration cutting and polishing equipment 請求項1の記載の小型振動切削研磨装置において、
交換を可能としたバイトを、鋸歯、研磨材であることを特徴とする小型振動切削研磨装置
In the small vibration cutting and polishing apparatus according to claim 1,
Small vibration cutting and polishing equipment characterized in that the bite that can be replaced is a sawtooth or abrasive.
JP2017005050U 2017-10-19 2017-10-19 Small vibration cutting and polishing equipment Expired - Fee Related JP3214448U (en)

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