JP3213861U - Self-sensing detection transmission system for artificial intelligence machine spindle - Google Patents
Self-sensing detection transmission system for artificial intelligence machine spindle Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 230000005540 biological transmission Effects 0.000 title claims abstract description 24
- 238000013473 artificial intelligence Methods 0.000 title claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 7
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- 238000003754 machining Methods 0.000 description 3
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Abstract
【課題】機械主軸や加工刃物の故障や破損を的確かつタイムリーに検出できる人工知能型加工機主軸のセルフセンシング検出伝送システムを提供する。【解決手段】セルフセンシング検出伝送システムは、主軸１０と、主軸外部を覆うカバー体２０と、第一伝導リング３０と、第二伝導リング４０と、少なくとも一つのセンサーとを含む。主軸の内管部１３はセンサーの取り付けに提供される。カバー体上方には凹状収容室２０２が形成される。第一、第二伝導リングは内、外の嵌め合わせ方式によって収容室に入れられ、第一伝導リングは主軸の連接部１１に固定され、第二伝導リングは収容室の中でカバー体と連結される。また第一、第二伝導リングともに誘導コイルが周りに巻かれ、適切な長さに引っ張り出して導線４１とし、第一伝導リングの導線は主軸の内管部中へ挿し込まれ、内管部中のセンサーと連接され、カバー体の貫通孔２０３より第二伝導リングの導線を引き出すことで外部に接続される。【選択図】図２The present invention provides a self-sensing detection transmission system for an artificial intelligence type processing machine spindle capable of accurately and timely detecting a failure or breakage of a machine spindle or a processing blade. A self-sensing detection transmission system includes a main shaft, a cover body covering the outside of the main shaft, a first conductive ring, a second conductive ring, and at least one sensor. The inner tube 13 of the main shaft is provided for sensor mounting. A concave storage chamber 202 is formed above the cover body. The first and second conductive rings are placed in the receiving chamber by an inner and outer fitting method, the first conductive ring is fixed to the connecting portion 11 of the main shaft, and the second conductive ring is connected to the cover body in the receiving chamber. Is done. In addition, an induction coil is wound around both the first and second conductive rings and pulled out to an appropriate length to form a conductive wire 41. The conductive wire of the first conductive ring is inserted into the inner tube portion of the main shaft, and the inner tube portion It is connected to the inside sensor, and is connected to the outside by pulling out the conducting wire of the second conducting ring from the through hole 203 of the cover body. [Selection] Figure 2
Description
本考案は人工知能型加工機主軸のセルフセンシング検出伝送システムに関し、特に自己検出と伝送能力のある人工知能型加工機主軸構造に関する。 The present invention relates to a self-sensing detection and transmission system for an artificial intelligence machine spindle, and more particularly to an artificial intelligence machine spindle structure capable of self-detection and transmission.
時代の変遷とともに、数多くの工場は無人化を目標にして推進している。この目標を達成するために、従来ある手動で操作する機械を自動化設備に切り替えることは最優先となる。しかし、自動化工場はコスト節約と増産と同時に、一方では数少ない作業員で巨大な作業場と数多くの生産設備を管理するため、機械の主軸または加工刃物が故障したり、破損したりする時点ですぐ気付くことができず、発見した時はすでに工期が遅延され、損失をもたらす。 Along with the changes of the times, many factories are promoting the goal of unmanned operation. In order to achieve this goal, switching a conventional manually operated machine to an automated facility is a top priority. However, automation factories can save costs and increase production, while at the same time managing a huge workshop and many production facilities with a few workers, so you will immediately notice when a machine spindle or machine tool fails or breaks. When it is not possible, the construction period is already delayed, resulting in loss.
従って、大量の設備と数少ない管理人員の状態において、人工知能型加工機主軸のセルフセンシング検出伝送システムが研究開発され、該システムの導入によって、加工機主軸の回転に影響されずにスムーズに該主軸の加工時における各種データが測定でき、さらに有線の方式によって外へ伝送することは本考案者が改良したい問題点である。 Therefore, a self-sensing detection and transmission system for an artificial intelligence type machine tool spindle has been researched and developed in the state of a large amount of equipment and a small number of management personnel. By introducing this system, the spindle can be smoothly moved without being affected by the rotation of the machine tool spindle. It is a problem that the present inventor wants to improve that various data at the time of machining can be measured and further transmitted to the outside by a wired system.
本考案者はこれを機に創作の意思を起こし、長年の経験により設計し、多方面に追究しながら試作品をつくり、また多数回にわたる修正改良の結果、本考案を得た。 The inventor took the opportunity to create, and designed it with many years of experience, created a prototype while pursuing various fields, and obtained the present invention as a result of numerous modifications and improvements.
本考案が解決しようとする課題は、従来において数少ない作業員で巨大な作業場と数多くの生産設備を管理するために、機械の主軸または加工刃物が故障したり、破損したりする時点ですぐ気付くことができず、発見した時はすでに工期が遅延され、損失をもたらすという現在技術における上述の欠点を解決し、人工知能型加工機主軸のセルフセンシング検出伝送システムを提供する。 The problem to be solved by the present invention is to be noticed immediately when the spindle of the machine or the processing blade breaks down or is damaged in order to manage a huge work place and many production facilities with a few workers. However, when it is discovered, it solves the above-mentioned drawbacks in the present technology that the construction period is already delayed and causes loss, and a self-sensing detection transmission system for an artificial intelligence type machine tool spindle is provided.
本考案の人工知能型加工機主軸のセルフセンシング検出伝送システムは、主軸と、主軸外部を覆うカバー体と、第一伝導リングと、第二伝導リングと少なくとも一つのセンサーとを含む。その中で、主軸はカバー体の上、下方より伸びた連接部と工作部とを有する。該連接部は加工機の動力装置と接続するためであり、主軸は動力装置に連動して連続して回転する。主軸の内管部の形成によって、該内管部はセンサーの取り付けに提供される。カバー体は加工機の滑り座に固定されて、該カバー体と滑り座の連結によって、主軸はカバー体とともに滑り座に連動して上下又は左右に平行移動する。カバー体内壁の凸縁が伸びたことでカバー体上方に凹状収容室が形成され、また該収容室には上蓋が合わせられる。凸縁と主軸の連接部間は少なくとも一つの軸受けが嵌められ、第一伝導リングと第二伝導リングは内、外の嵌め合わせ方式によってカバー体の収容室に入れられることで第一伝導リングは主軸の連接部に固定され、第二伝導リングは収容室の中でカバー体と連結される。第一伝導リングと第二伝導リングが収容室内に取り付けられた後、上蓋を閉めることによって収容室の上方開口に対して封止する。また上述の第一伝導リングと第二伝導リングともに誘導コイルが周りに巻かれることによって、第一伝導リングと第二伝導リングより適切な長さの誘導コイルを引っ張り出して導線とし、該第一伝導リングの導線は主軸の内管部中へ挿し込まれ、内管部中のセンサーと連接される。カバー体にある貫通孔より第二伝導リングの導線を引き出すことで、該導線は外部への接続を提供できる。また該第二伝導リング下方はプリント基板と電気接続する。これによって、人工知能型加工機主軸のセルフセンシング検出伝送システムが得られる。 A self-sensing detection and transmission system for an artificial intelligence processing machine spindle of the present invention includes a spindle, a cover body that covers the outside of the spindle, a first conduction ring, a second conduction ring, and at least one sensor. Among them, the main shaft has a connecting portion and a working portion extending from above and below the cover body. The connecting portion is for connecting to the power device of the processing machine, and the main shaft rotates continuously in conjunction with the power device. By forming the inner tube portion of the main shaft, the inner tube portion is provided for sensor mounting. The cover body is fixed to the sliding seat of the processing machine, and the main shaft moves in parallel with the sliding seat up and down or left and right together with the cover body by connecting the cover body and the sliding seat. By extending the convex edge of the cover body wall, a concave storage chamber is formed above the cover body, and an upper lid is fitted to the storage chamber. At least one bearing is fitted between the connecting portion of the convex edge and the main shaft, and the first conductive ring and the second conductive ring are inserted into the housing chamber of the cover body by the inner and outer fitting methods, so that the first conductive ring is The second conductive ring is fixed to the connecting portion of the main shaft, and is connected to the cover body in the accommodation chamber. After the first conductive ring and the second conductive ring are mounted in the storage chamber, the upper cover is closed to seal against the upper opening of the storage chamber. In addition, when the induction coil is wound around both the first conduction ring and the second conduction ring, the induction coil having an appropriate length is pulled out from the first conduction ring and the second conduction ring to form a conducting wire. The conducting wire of the conducting ring is inserted into the inner tube portion of the main shaft and connected to the sensor in the inner tube portion. By pulling out the conductive wire of the second conductive ring from the through hole in the cover body, the conductive wire can provide connection to the outside. The lower part of the second conductive ring is electrically connected to the printed circuit board. As a result, a self-sensing detection transmission system for the artificial intelligence machine spindle can be obtained.
本考案の人工知能型加工機主軸のセルフセンシング検出伝送システムは、
（一）本考案は人工知能型加工機主軸のセルフセンシング検出伝送システムを提供し、該システムが自動的に検出することを利用すると、刃物の寿命を予測したり、前もって交換したりする必要がなく、刃物の寿命の制御は適確かつタイムリーである。
（二）本考案は人工知能型加工機主軸のセルフセンシング検出伝送システムを提供し、該システムを利用して、加工機の異常データ、サインを検出し、直ちに作業員に知らせるため、加工機の故障または刃物が破損した時に気付かれず、工期が遅延されて損失をもたらすことが避けられる。
The self-sensing detection transmission system for the artificial intelligence machine spindle of the present invention is
(1) The present invention provides a self-sensing detection transmission system for the spindle of an artificial intelligence processing machine, and if the system uses automatic detection, it is necessary to predict the tool life or replace it in advance. In addition, the control of the tool life is accurate and timely.
(2) The present invention provides a self-sensing detection and transmission system for an artificial intelligence processing machine spindle, and uses this system to detect abnormal data and signs of the processing machine and immediately notify the worker. It is not noticed when a failure or the blade breaks, and it is avoided that the construction period is delayed and causes loss.
まず、図１から図５を参照されたい。本考案の人工知能型加工機主軸のセルフセンシング検出伝送システムは、主軸１０と、主軸１０外部を覆うカバー体２０と、第一伝導リング３０と、第二伝導リング４０と、少なくとも一つのセンサー５０とを含む。その中、主軸１０はカバー体２０の上、下方より伸びた連接部１１と工作部１２とを有する。該連接部１１は加工機６０の動力装置６１と接続するためであり、主軸１０は動力装置６１に連動して連続に回転する。主軸１０の内管部１３の形成によって、該内管部１３はセンサー５０の取り付けに提供される。カバー体２０は加工機６０の滑り座６２に固定されて、該カバー体２０と滑り座６２の連結によって、主軸１０はカバー体２０とともに滑り座６２に連動して上下又は左右に平行移動する。カバー体２０の内壁の凸縁２０１が伸びたことでカバー体２０上方に凹状収容室２０２が形成され、また該収容室２０２には上蓋２１が合わせられる。凸縁２０１と主軸１０の連接部１１との間は少なくとも一つの軸受け２２が嵌められ、第一伝導リング３０と第二伝導リング４０は内、外の嵌め合わせ方式によってカバー体２０の収容室２０２に入れられることで第一伝導リング３０は主軸１０の連接部１１に固定され、第二伝導リング４０は収容室２０２の中でカバー体２０と連結される。第一伝導リング３０と第二伝導リング４０とを収容室２０２内に取り付けられた後、上蓋２１を閉めることによって収容室２０２の上方開口を封止する。また上述の第一伝導リング３０と第二伝導リング４０ともに誘導コイルが周りに巻かれることによって、第一伝導リング３０と第二伝導リング４０より適切な長さの誘導コイルを引っ張り出して導線３１、４１とし、該第一伝導リング３０の導線３１は主軸１０の内管部１３中へ挿し込まれ、内管部１３中のセンサー５０と連接する。カバー体２０にある貫通孔２０３より第二伝導リング４０の導線４１を引き出すことで、該導線４１は外部への接続を提供できる。また該第二伝導リング４０下方はプリント基板４２と電気接続する。 First, please refer to FIGS. A self-sensing detection and transmission system for an artificial intelligence processing machine spindle of the present invention includes a spindle 10, a cover body 20 covering the outside of the spindle 10, a first conduction ring 30, a second conduction ring 40, and at least one sensor 50. Including. Among them, the main shaft 10 has a connecting portion 11 and a working portion 12 extending from above and below the cover body 20. The connecting portion 11 is for connecting to the power device 61 of the processing machine 60, and the main shaft 10 rotates continuously in conjunction with the power device 61. By forming the inner tube portion 13 of the main shaft 10, the inner tube portion 13 is provided for mounting the sensor 50. The cover body 20 is fixed to the slide seat 62 of the processing machine 60, and the main shaft 10 moves in parallel with the cover body 20 up and down or right and left in conjunction with the slide seat 62 by the connection of the cover body 20 and the slide seat 62. By extending the convex edge 201 of the inner wall of the cover body 20, a concave storage chamber 202 is formed above the cover body 20, and the upper lid 21 is fitted to the storage chamber 202. At least one bearing 22 is fitted between the convex edge 201 and the connecting portion 11 of the main shaft 10, and the first conductive ring 30 and the second conductive ring 40 are accommodated in the housing chamber 202 of the cover body 20 by an inner and outer fitting method. The first conductive ring 30 is fixed to the connecting portion 11 of the main shaft 10, and the second conductive ring 40 is connected to the cover body 20 in the storage chamber 202. After the first conductive ring 30 and the second conductive ring 40 are mounted in the storage chamber 202, the upper opening of the storage chamber 202 is sealed by closing the upper lid 21. In addition, by winding the induction coil around both the first conductive ring 30 and the second conductive ring 40 described above, an induction coil having an appropriate length is pulled out from the first conductive ring 30 and the second conductive ring 40, thereby conducting the lead 31. 41, the conducting wire 31 of the first conducting ring 30 is inserted into the inner tube portion 13 of the main shaft 10 and is connected to the sensor 50 in the inner tube portion 13. By pulling out the conductive wire 41 of the second conductive ring 40 from the through hole 203 in the cover body 20, the conductive wire 41 can provide connection to the outside. The lower part of the second conductive ring 40 is electrically connected to the printed circuit board 42.
上述の工作部１２には刃物が固設される。 A cutting tool is fixed to the above-described working unit 12.
上述のセンサー５０は加速計である。 The sensor 50 described above is an accelerometer.
上述のセンサー５０は震動計である。 The sensor 50 described above is a vibration meter.
上述のセンサー５０は温度計である。 The sensor 50 described above is a thermometer.
実際に使用する時、第二伝導リング４０の導線４１を利用して、コンピューターなどの分析機器が接続される。センサー５０を経由して主軸１０が回転時の各種加工データを測定した後、第一伝導リング３０によって磁気結合の方式で第二伝導リング４０を経由してコンピューターに伝送する。また第二伝導リング４０は固定されているため、第一伝導リング３０は主軸１０とともに回転することで、伝送する時は導線３１、４１が互いに絡まる状況が避けられる。またコンピューターなどの分析機器は主軸１０が加工時の各種データを受け取った後、再び分析比較を行い、比較後のデータは著しい変化が生じた場合（例えば、主軸１０の温度は急に予告なしに上昇したり、または刃物が切削する時に異常震動が起きたりする）、直ちに作業員に知らせて問題を排除するため、加工機６０の故障または刃物が破損した時に気付かれず、工期が遅延されて損失をもたらすことが避けられる。 When actually used, an analytical instrument such as a computer is connected using the conductive wire 41 of the second conductive ring 40. After measuring various machining data when the main shaft 10 is rotated via the sensor 50, it is transmitted to the computer via the second conductive ring 40 in the magnetically coupled manner by the first conductive ring 30. In addition, since the second conductive ring 40 is fixed, the first conductive ring 30 rotates with the main shaft 10 to avoid a situation where the conductive wires 31 and 41 are tangled with each other when transmitting. An analytical instrument such as a computer performs various analysis comparisons after the spindle 10 receives various data at the time of machining, and the data after the comparison changes significantly (for example, the temperature of the spindle 10 suddenly without notice) Or abnormal vibration occurs when the cutter cuts), immediately notifies the operator and eliminates the problem, so it is not noticed when the processing machine 60 fails or the cutter is damaged, and the construction period is delayed and lost. Can be avoided.
上述の具体的な実施例の構造によって、以下の効果が得られる。（一）該システムが自動的に検出することを利用すると、刃物の寿命を予測したり、前もって交換したりする必要がなく、刃物の寿命の制御は適確かつタイムリーである。（二）該システムを利用して、加工機６０の異常データ、サインを検出し、直ちに作業員に知らせるため、加工機６０の故障または刃物が破損した時に気付かれず、工期が遅延されて損失をもたらすことが避けられる。 The following effects can be obtained by the structure of the specific embodiment described above. (1) Using the automatic detection by the system, it is not necessary to predict the tool life or replace it in advance, and the tool life control is accurate and timely. (2) By using this system, abnormal data and signs of the processing machine 60 are detected and immediately notified to the operator, so that when the processing machine 60 fails or the blade is damaged, it will not be noticed, and the construction period will be delayed and lost. It is avoided to bring.
以上は、本考案に係る実施例の一部に過ぎないため、本考案の実施範囲を制限するものではない。即ち、本考案の実用新案登録請求の範囲内で行われる変化、修飾なども本考案の範囲に属すべきである。 The above is only a part of the embodiments according to the present invention, and does not limit the scope of the present invention. That is, changes and modifications made within the scope of the utility model registration request of the present invention should belong to the scope of the present invention.
１０ 主軸
１１ 連接部
１２ 工作部
１３ 内管部
２０ カバー体
２０１ 凸縁
２０２ 収容室
２０３ 貫通孔
２１ 上蓋
２２ 軸受け
３０ 第一伝導リング
３１ 導線
４０ 第二伝導リング
４１ 導線
４２ プリント基板
５０ センサー
６０ 加工機
６１ 動力装置
６２ 滑り座
DESCRIPTION OF SYMBOLS 10 Main axis | shaft 11 Connection part 12 Work part 13 Inner pipe part 20 Cover body 201 Convex edge 202 Storage chamber 203 Through-hole 21 Upper cover 22 Bearing 30 First conduction ring 31 Conductor 40 Second conduction ring 41 Conductor 42 Printed circuit board 50 Sensor 60 Processing machine 61 Power unit 62 Slide seat
Claims (6)
上記主軸は、カバー体の上、下方より伸びた連接部と工作部とを有し、上記連接部は加工機の動力装置と接続するためであり、主軸は動力装置に連動して連続に回転し、主軸の内管部の形成によって、上記内管部はセンサーの取り付けに提供され、
上記カバー体は、加工機の滑り座に固定されて、上記カバー体と滑り座との連結によって、主軸はカバー体とともに滑り座に連動して上下又は左右に平行移動し、カバー体の内壁の凸縁が伸びたことでカバー体の上方に凹状収容室が形成され、また上記収容室には上蓋が合わせられ、凸縁と主軸の連接部との間には少なくとも一つの軸受けが嵌められ、
上記第一伝導リングと第二伝導リングは、内、外の嵌め合わせ方式によってカバー体の収容室に入れられることで第一伝導リングは主軸の連接部に固定され、第二伝導リングは収容室の中でカバー体と連結され、第一伝導リングと第二伝導リングとが収容室内に取り付けられた後、上蓋を閉めることによって収容室の上方開口を封止し、また上述の第一伝導リングと第二伝導リングともに誘導コイルが周りに巻かれることによって、第一伝導リングと第二伝導リングより適切な長さの誘導コイルを引っ張り出して導線とし、上記第一伝導リングの導線は主軸の内管部中へ挿し込まれ、内管部中のセンサーと連接され、カバー体にある貫通孔より第二伝導リングの導線を引き出すことで、上記導線は外部への接続を提供でき、また上記第二伝導リングの下方はプリント基板と電気接続されることを特徴とする人工知能型加工機主軸のセルフセンシング検出伝送システム。 A self-sensing detection and transmission system for an artificial intelligence type processing machine spindle includes a spindle, a cover body that covers the outside of the spindle, a first conduction ring, a second conduction ring, and at least one sensor,
The main shaft has a connecting portion and a working portion extending from above and below the cover body, and the connecting portion is for connecting to a power device of a processing machine. The main shaft rotates continuously in conjunction with the power device. And by the formation of the inner tube portion of the main shaft, the inner tube portion is provided for mounting the sensor,
The cover body is fixed to the sliding seat of the processing machine, and the main shaft moves in parallel with the sliding seat together with the cover body in the vertical or horizontal direction by connecting the cover body and the sliding seat. A concave storage chamber is formed above the cover body by extending the convex edge, and an upper lid is fitted to the storage chamber, and at least one bearing is fitted between the convex edge and the connecting portion of the main shaft,
The first conductive ring and the second conductive ring are inserted into the housing chamber of the cover body by an inner and outer fitting method, so that the first conductive ring is fixed to the connecting portion of the main shaft, and the second conductive ring is the housing chamber. After the first conductive ring and the second conductive ring are mounted in the storage chamber, the upper opening of the storage chamber is sealed by closing the upper lid. As the induction coil is wound around both the first and second conductive rings, an induction coil having an appropriate length is pulled out from the first conductive ring and the second conductive ring to form a conductive wire, and the conductive wire of the first conductive ring is connected to the main shaft. The lead wire can be connected to the outside by being inserted into the inner pipe portion, connected to the sensor in the inner pipe portion, and pulling out the lead wire of the second conduction ring from the through hole in the cover body. Second conduction Artificial intelligent machine spindle self-sensing detection transmission system under the ring, characterized in that the printed circuit board and electrical connections.
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