CN110262385B - Fault alarm device for intelligent manufacturing - Google Patents
Fault alarm device for intelligent manufacturing Download PDFInfo
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- CN110262385B CN110262385B CN201910690728.4A CN201910690728A CN110262385B CN 110262385 B CN110262385 B CN 110262385B CN 201910690728 A CN201910690728 A CN 201910690728A CN 110262385 B CN110262385 B CN 110262385B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B19/00—Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Emergency Alarm Devices (AREA)
Abstract
The invention belongs to the technical field of intelligent manufacturing, and particularly relates to a fault alarm device for intelligent manufacturing. This trouble alarm device is used in intelligence manufacturing, through setting up monitoring alarm device, when using, when inside current or voltage are unusual in leading to its circuit because of the humiture is too high or other reasons for intelligent manufacturing equipment, through can compiling PLC controller send out the work of signal of telecommunication control audible-visual annunciator and electric telescopic handle, carry out power-off protection to intelligent manufacturing equipment, thereby solved and led to the fact intelligent manufacturing equipment impaired because of humiture is too high or other reasons lead to circuit current and voltage instability in the intelligent manufacturing equipment, influence its life and operating mass's problem.
Description
Technical Field
The invention relates to the technical field of intelligent manufacturing, in particular to a fault alarm device for intelligent manufacturing.
Background
Intelligent manufacturing stems from the study of artificial intelligence. Intelligence is generally considered to be the sum of knowledge, which is the basis of intelligence, and intelligence, which is the ability to acquire and apply knowledge to solve. The intelligent manufacturing system not only can continuously enrich a knowledge base in practice and has a self-learning function, but also has the capability of collecting and understanding environmental information and self information, analyzing, judging and planning self behaviors.
With the continuous development of manufacturing industry, the development from mechanization and automation to intelligent manufacturing is an unchangeable trend, various intelligent manufacturing devices are continuously invented and manufactured, but in the operation process of the intelligent manufacturing devices, because the internal electrical components are more, more heat is generated during the operation of the intelligent manufacturing devices, and the electrical components cannot have heavier moisture for the working environment, otherwise, the service life and the working quality of the intelligent manufacturing devices are affected, so that a fault alarm device for intelligent manufacturing is needed.
Disclosure of Invention
Based on the technical problems that in the operation process of the existing intelligent manufacturing equipment, as the number of internal electrical components is large, more heat is generated during the operation of the intelligent manufacturing equipment, the electrical components cannot have heavy moisture to the working environment, and otherwise the service life and the working quality of the intelligent manufacturing equipment are influenced, the invention provides the fault alarm device for intelligent manufacturing.
The invention provides a fault alarm device for intelligent manufacturing, which comprises a monitoring box, wherein an access door is hinged to the surface of the monitoring box, an observation groove is fixedly formed in the surface of the access door, transparent toughened glass is fixedly connected to the inner wall of the observation groove, a handle is fixedly connected to the surface of the access door, a first insulating layer is fixedly connected to the surface of the monitoring box, a supporting column is fixedly connected to the surface of the first insulating layer, a second insulating layer is fixedly connected to the inner wall of the monitoring box, a heat absorbing plate is fixedly connected to the surface of the second insulating layer, heat radiating fins are fixedly connected to the surface of the heat absorbing plate, a plurality of heat radiating fins are uniformly distributed on the surface of the heat absorbing plate, and one end of each heat radiating fin penetrates through and extends to the surface of the first insulating layer;
the surface fixed connection of second insulating layer has the insulation board, the fixed surface of insulation board is connected with monitoring alarm device, monitoring alarm device is including compiling PLC controller, ampere meter, voltmeter, temperature and humidity sensor and mounting panel.
Preferably, the first insulating layer is internally provided with polytetrafluoroethylene, and the second insulating layer is internally provided with transformer oil.
Preferably, the programmable PLC controller, the ammeter, the voltmeter and the temperature and humidity sensor are all fixedly mounted on the surface of the insulating plate, and the programmable PLC controller is electrically connected with the ammeter, the voltmeter and the temperature and humidity sensor through wires respectively.
Preferably, the surface of the insulating plate is fixedly provided with a first zero-setting device and a second zero-setting device respectively, and the first zero-setting device and the second zero-setting device are electrically connected with the ammeter and the voltmeter respectively through electric wires.
Preferably, the surface of the first insulating layer is fixedly provided with audible and visual alarms, and the audible and visual alarms are electrically connected with the programmable PLC controller through electric wires respectively.
Preferably, the surface of the first insulating layer is fixedly connected with a first outlet pipe and a second outlet pipe respectively, and one ends of the first outlet pipe and the second outlet pipe penetrate through and extend to the surface of the second insulating layer.
Preferably, the inner wall of the first outlet pipe is sleeved with an equipment circuit access wire, and one end of the equipment circuit access wire is electrically connected with an access plug.
Preferably, the other end electric connection of equipment circuit access wire has press switch, press switch fixed mounting is on the surface of mounting panel, press switch passes through the electric wire respectively with ampere meter and voltmeter electric connection.
Preferably, the surface of the second insulating layer is fixedly provided with an electric telescopic rod, the electric telescopic rod is electrically connected with the programmable PLC controller through an electric wire, and one end of the electric telescopic rod corresponds to the press switch.
Preferably, the inner wall of second play spool has cup jointed temperature and humidity sensor probe connecting wire, the equal fixedly connected with anti-interference magnetic ring of inner wall of first play spool and second play spool, the inner wall of anti-interference magnetic ring respectively with the surperficial sliding connection of equipment access wire and temperature and humidity sensor probe connecting wire.
The beneficial effects of the invention are as follows:
1. through setting up monitoring alarm device, when using, can real-time supervision intelligence manufacture the inside humiture data of equipment through temperature and humidity sensor, report to the police through PLC controller control audible-visual annunciator that can compile, the inside humiture of suggestion intelligence manufacture equipment is too high to the problem of reporting to the police to the inside humiture data real time monitoring of intelligence manufacture equipment has been solved.
2. Through setting up monitoring alarm device, when using, when current or voltage are unusual in leading to its circuit because of the humiture is too high or other reasons inside the intelligent manufacturing equipment, send out signal of telecommunication control audible-visual annunciator through can compiling PLC controller and report to the police and electric telescopic handle work, carry out power-off protection to intelligent manufacturing equipment, thereby solved and led to the fact intelligent manufacturing equipment impaired because of humiture is too high or other reasons lead to circuit current and voltage instability in the intelligent manufacturing equipment, influence its life and operating mass's problem.
3. Through setting up first insulating layer and second insulating layer, when using, have and carry out insulating characteristics to fault alarm device, the inside transformer oil that is provided with of second insulating layer has the effect of heat absorption cooling simultaneously.
Drawings
FIG. 1 is a schematic diagram of a fault warning device for smart manufacturing in accordance with the present invention;
FIG. 2 is an enlarged view of a structure A of the fault warning device for smart manufacturing according to the present invention;
FIG. 3 is a sectional view of a monitoring box of the fault alarm device for smart manufacturing according to the present invention;
FIG. 4 is a perspective view of a monitoring box of the fault alarm device for intelligent manufacturing according to the present invention;
FIG. 5 is an enlarged view of a structure B in FIG. 4 of a malfunction alerting device for smart manufacturing in accordance with the present invention;
fig. 6 is a wiring diagram of a programmable PLC controller structure of a fault alarm device for intelligent manufacturing according to the present invention.
In the figure: 1. a monitoring box; 2. an access door; 3. an observation tank; 4. transparent toughened glass; 5. a handle; 6. a first insulating layer; 7. a support pillar; 8. a second insulating layer; 9. a heat absorbing plate; 10. a heat sink; 11. an insulating plate; 12. a PLC controller can be programmed; 13. an ammeter; 14. a voltmeter; 15. a temperature and humidity sensor; 16. mounting a plate; 17. a first zero adjuster; 18. a second zeroer; 19. an audible and visual alarm; 20. a first outlet pipe; 21. a second outlet pipe; 22. the equipment circuit is connected with a lead; 23. a plug is connected; 24. a push switch; 25. an electric telescopic rod; 26. anti-interference magnetic ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1 to 6, a fault alarm device for intelligent manufacturing, as shown in fig. 1 to 4, includes a monitoring box 1, an access door 2 hinged to a surface of the monitoring box 1, an observation slot 3 fixed to a surface of the access door 2, a transparent tempered glass 4 fixedly connected to an inner wall of the observation slot 3, a handle 5 fixedly connected to a surface of the access door 2, a first insulating layer 6 fixedly connected to a surface of the monitoring box 1, a support pillar 7 fixedly connected to a surface of the first insulating layer 6, a second insulating layer 8 fixedly connected to an inner wall of the monitoring box 1, a heat absorbing plate 9 fixedly connected to a surface of the second insulating layer 8, heat dissipating fins 10 fixedly connected to a surface of the heat absorbing plate 9, a plurality of heat dissipating fins 10 uniformly distributed on a surface of the heat absorbing plate 9, one end of the heat dissipating fin 10 penetrating and extending to a surface of the first insulating layer 6, polytetrafluoroethylene disposed inside the first insulating layer, transformer oil is arranged inside the second insulating layer 8;
by arranging the first insulating layer 6 and the second insulating layer 8, the fault alarm device has the characteristic of insulating the fault alarm device when in use, and meanwhile, transformer oil is arranged in the second insulating layer 8, so that the fault alarm device has the effects of absorbing heat and reducing temperature;
the surface of the second insulating layer 8 is fixedly connected with an insulating plate 11, the surface of the insulating plate 11 is fixedly connected with a monitoring alarm device, and the monitoring alarm device comprises a programmable PLC (programmable logic controller) 12, an ammeter 13, a voltmeter 14, a temperature and humidity sensor 15 and an installation plate 16;
as shown in fig. 1-3, the programmable PLC controller 12, the ammeter 13, the voltmeter 14 and the temperature and humidity sensor 15 are all fixedly mounted on the surface of the insulating plate 11, the programmable PLC controller 12 is electrically connected with the ammeter 13, the voltmeter 14 and the temperature and humidity sensor 15 through electric wires respectively, the surface of the insulating plate 11 is fixedly mounted with a first zero adjuster 17 and a second zero adjuster 18 respectively, the first zero adjuster 17 and the second zero adjuster 18 are electrically connected with the ammeter 13 and the voltmeter 14 through electric wires respectively, the surface of the first insulating layer 6 is fixedly mounted with an audible and visual alarm 19, the three audible and visual alarms 19 are electrically connected with the programmable PLC controller 12 through electric wires respectively, and the three audible and visual alarms correspond to the ammeter 13, the voltmeter 14 and the temperature and humidity sensor 15 respectively;
the surface of the first insulating layer 6 is fixedly connected with a first outlet pipe 20 and a second outlet pipe 21 respectively, one end of each of the first outlet pipe 20 and the second outlet pipe 21 penetrates through and extends to the surface of the second insulating layer 8, the inner wall of the first outlet pipe 20 is sleeved with an equipment circuit access lead 22, one end of the equipment circuit access lead 22 is electrically connected with an access plug 23, the other end of the equipment circuit access lead 22 is electrically connected with a press switch 24, the press switch 24 is fixedly installed on the surface of the mounting plate 16, and the press switch 24 is electrically connected with the ammeter 13 and the voltmeter 14 through electric wires respectively;
as shown in fig. 1, 2 and 5, an electric telescopic rod 25 is fixedly mounted on the surface of the second insulating layer 8, the electric telescopic rod 25 is electrically connected with the programmable PLC controller 12 through a wire, one end of the electric telescopic rod 25 corresponds to the push switch 24, the inner wall of the second outlet pipe 21 is sleeved with a probe connecting line of the temperature and humidity sensor 15, the inner walls of the first outlet pipe 20 and the second outlet pipe 21 are fixedly connected with anti-interference magnetic rings 26, and the inner walls of the anti-interference magnetic rings 26 are respectively connected with the surface of the probe connecting line of the temperature and humidity sensor 15 and the device access lead in a sliding manner;
by arranging the monitoring alarm device, when the intelligent manufacturing equipment is used, temperature and humidity data in the intelligent manufacturing equipment can be monitored in real time through the temperature and humidity sensor 15, the audible and visual alarm 19 is controlled to give an alarm through the programmable PLC 12, and the fact that the temperature and humidity in the intelligent manufacturing equipment are too high is prompted, so that the problem of real-time monitoring alarm on the temperature and humidity data in the intelligent manufacturing equipment is solved;
through setting up monitoring alarm device, when using, when current or voltage are unusual in leading to its circuit because of the humiture is too high or other reasons inside the intelligent manufacturing equipment, send out the work of signal control audible-visual annunciator 19 warning and electric telescopic handle 25 through can compiling PLC controller 12, carry out power-off protection to intelligent manufacturing equipment, thereby solved and led to the fact intelligent manufacturing equipment impaired because of the humiture is too high or other reasons lead to circuit current and voltage instability in the intelligent manufacturing equipment, influence its life and operating mass's problem.
The working principle is as follows: when the intelligent manufacturing equipment is used, the access plug 23 is electrically connected with a circuit of the intelligent manufacturing equipment, the current and voltage conditions of the intelligent manufacturing equipment are monitored in real time through the ammeter 13 and the voltmeter 14, meanwhile, the probe of the temperature and humidity sensor 15 is fixedly installed inside the intelligent manufacturing equipment, and temperature and humidity data inside the intelligent manufacturing equipment are monitored in real time;
the temperature and humidity sensor 15 feeds back temperature and humidity data inside the intelligent manufacturing equipment to the programmable PLC controller 12 after detecting the temperature and humidity data, and when the temperature and humidity inside the intelligent manufacturing equipment are too high, the programmable PLC controller 12 sends an electric signal to control the corresponding audible and visual alarm 19 to give an alarm to prompt temperature and humidity abnormity;
when the circuit in the intelligent manufacturing equipment causes current or abnormal pressure due to temperature and humidity abnormality or other reasons, the ammeter 13 or the voltmeter 14 sends an electric signal to the programmable PLC controller 12, the programmable PLC controller 12 receives the electric signal and controls the corresponding audible and visual alarm 19 to give an alarm, the electric telescopic rod 25 is controlled to work, the push rod of the electric telescopic rod 25 extends out to be in contact with the press switch 24, and the press switch 24 performs power-off protection on the intelligent manufacturing equipment.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides a fault alarm device for intelligent manufacturing, includes monitoring case (1), its characterized in that: an access door (2) is hinged on the surface of the monitoring box (1), an observation groove (3) is fixedly arranged on the surface of the access door (2), the inner wall of the observation groove (3) is fixedly connected with transparent toughened glass (4), the surface of the access door (2) is fixedly connected with a handle (5), a first insulating layer (6) is fixedly connected to the surface of the monitoring box (1), a supporting column (7) is fixedly connected to the surface of the first insulating layer (6), the inner wall of the monitoring box (1) is fixedly connected with a second insulating layer (8), the surface of the second insulating layer (8) is fixedly connected with a heat absorbing plate (9), the surface of the heat absorbing plate (9) is fixedly connected with radiating fins (10), a plurality of radiating fins (10) are uniformly distributed on the surface of the heat absorbing plate (9), one end of the radiating fin (10) penetrates through and extends to the surface of the first insulating layer (6);
an insulating plate (11) is fixedly connected to the surface of the second insulating layer (8), a monitoring alarm device is fixedly connected to the surface of the insulating plate (11), and the monitoring alarm device comprises a programmable PLC (programmable logic controller) controller (12), an ammeter (13), a voltmeter (14), a temperature and humidity sensor (15) and an installation plate (16);
the surface of the first insulating layer (6) is fixedly provided with audible and visual alarms (19), and the three audible and visual alarms (19) are electrically connected with the programmable PLC controller (12) through electric wires respectively;
an electric telescopic rod (25) is fixedly installed on the surface of the second insulating layer (8), the electric telescopic rod (25) is electrically connected with the programmable PLC (programmable logic controller) (12) through an electric wire, and one end of the electric telescopic rod (25) corresponds to the press switch (24);
the surface of the first insulating layer (6) is fixedly connected with a first outlet pipe (20) and a second outlet pipe (21) respectively, and one ends of the first outlet pipe (20) and the second outlet pipe (21) penetrate through and extend to the surface of the second insulating layer (8);
temperature and humidity sensor (15) probe connecting wire has been cup jointed to the inner wall of second play spool (21), the equal fixedly connected with anti-interference magnetic ring (26) of inner wall of first play spool (20) and second play spool (21), the inner wall of anti-interference magnetic ring (26) inserts the surface sliding connection of wire and temperature and humidity sensor (15) probe connecting wire with equipment respectively.
2. The malfunction warning apparatus for smart manufacturing according to claim 1, wherein: the inner part of the first insulating layer (6) is provided with polytetrafluoroethylene, and the inner part of the second insulating layer (8) is provided with transformer oil.
3. The malfunction warning apparatus for smart manufacturing according to claim 1, wherein: can compile PLC controller (12), ampere meter (13), voltmeter (14) and temperature and humidity sensor (15) all fixed mounting on the surface of insulation board (11), can compile PLC controller (12) respectively through electric wire and ampere meter (13), voltmeter (14) and temperature and humidity sensor (15) electric connection.
4. The malfunction warning apparatus for smart manufacturing according to claim 3, wherein: the surface of insulating board (11) is fixed mounting respectively has first zero set ware (17) and second zero set ware (18), first zero set ware (17) and second zero set ware (18) are respectively through electric wire and ampere meter (13) and voltmeter (14) electric connection.
5. The malfunction warning apparatus for smart manufacturing according to claim 1, wherein: the inner wall of first play spool (20) has cup jointed equipment circuit access wire (22), the one end electric connection of equipment circuit access wire (22) has access plug (23).
6. The malfunction alerting device for smart manufacturing according to claim 5, wherein: the other end electric connection of equipment circuit access wire (22) has push switch (24), push switch (24) fixed mounting is on the surface of mounting panel (16), push switch (24) pass through the electric wire respectively with ampere meter (13) and voltmeter (14) electric connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910690728.4A CN110262385B (en) | 2019-07-29 | 2019-07-29 | Fault alarm device for intelligent manufacturing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910690728.4A CN110262385B (en) | 2019-07-29 | 2019-07-29 | Fault alarm device for intelligent manufacturing |
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| Publication Number | Publication Date |
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| CN110262385A CN110262385A (en) | 2019-09-20 |
| CN110262385B true CN110262385B (en) | 2020-09-04 |
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| CN201910690728.4A Active CN110262385B (en) | 2019-07-29 | 2019-07-29 | Fault alarm device for intelligent manufacturing |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111272300A (en) * | 2020-02-27 | 2020-06-12 | 明光旭升科技有限公司 | High radiator protector temperature sensor that stability is strong of security |
| CN111637912A (en) * | 2020-06-10 | 2020-09-08 | 衢州学院 | Fault alarm device for intelligent manufacturing |
| CN115148000B (en) * | 2022-06-07 | 2024-04-05 | 郭瑞卿 | Fault alarm device for intelligent manufacturing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN207161831U (en) * | 2017-08-11 | 2018-03-30 | 常州新能自控设备有限公司 | A kind of constant temperature insulated type electrically operated valve control cabinet |
| CN208157928U (en) * | 2018-04-30 | 2018-11-27 | 孙政辉 | The good electric power box of insulation effect |
| CN108617130A (en) * | 2018-07-27 | 2018-10-02 | 国网辽宁省电力有限公司铁岭供电公司 | A kind of electrical cabinet with heat sinking function |
| CN109738731A (en) * | 2019-01-30 | 2019-05-10 | 温州大学 | A fault alarm device for intelligent manufacturing |
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